中央大學。范錚強 1 scm── some details 國立中央大學、資訊管理系 范錚強...
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中央大學。范錚強 1
SCM──Some details
國立中央大學、資訊管理系范錚強
Tel: (03)426-7250
Fax:(03)427-1990
mailto: [email protected]
http://www.mgt.ncu.edu.tw/~ckfarn
2005
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Interactions among SC partners – in the past
Internal activitiesSales forecasts, Product design, Inventory management, marketing, sales
External activitiesProcurement
Supplier Focal Buyer
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Interactions among SC partners – trends
Supplier Focal Buyer
Increased external activitiesLow frequency activities
Vendor selection, Collaborative product design
High frequency activitiesCollaborative forecast, order processing, collaborative logistics
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The “C” word – C-commerce
Collaboration
E.g. Pendulum swing in Taiwanese mass production business
1. OEM – Original equipment Manufacturingbrand-name buyer designed products
2. ODM – Original design and ManufacturingContract manufacturer designed products
CDM – Collaborative Design and ManufacturingCollaboration
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Example: Procurement
Inter-firm Activities:Negotiation, order placing, delivery, goods received and verification, payment
Collaboration: tightly coupled activitiesShort AVL – approved vendor listProduct design – collaborative engineeringForecast – CPFR (Collaborative Planning, Forecasts and Replenishment)
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Challenges from the Market
Problems facing the IT contract manufacturers in Taiwan
Customer requirements955 – 95% of all orders fulfilled within 5 days
Actions: VMI, resulting in higher inventory costs
Requirements in 2001: 983
Requirements in 2003??
Requirements in 2005??
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Traditional Production Model
Traditional BTS: Build to StockSales forecast production plan procurement production FG warehousing order taking delivery
Slow movement of goods, capital tied up
Traditional BTO: Build to OrderCustomer order production scheduling procurement production delivery
Long delivery cycle, lack of competitiveness
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Exploiting IT capabilities
Speed
Accessibility
Visibility
Opportunities:Early involvement and early availability of information
Postponement of decisions
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Current Production Models
BTF/VMI– Build to ForecastCustomer rolling forecast procurement production scheduling production customer delivery notice delivery to VMI
BTOCustomer rolling forecast procurement customer order production scheduling production delivery
CTO/ATO: Configure to order, Assemble to orderCustomer rolling forecast procurement production scheduling production of components customer order final assembly delivery
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What are the differences?
Customer ROLLING forecast
What do you do with the forecast?
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Example:
A Shoe ManufacturerShortened Cycle time
12weeks
Production
10weeks
Procurement
12~13weeks
In the Past
Current
6weeks 4weeks
Order
Rolling Forecast
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Evolution of Collaboration
QR: Quick Response1984, garment retailersQuick response to customer demand changesInformation sharing of Point-of-sales dataEffective in reducing lead time, inventory and obsolescence
ECR: Efficient Consumer Response1992, retailers of general merchandiseAn extension of the QR conceptCovering Suppliers and manufacturers
VMI/SMIVendor/Supplier Managed InventoryChange of ownership at buyer warehouseEliminating the buyer side warehouse
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CPFR: Collaborative Planning, Forecasting and Replenishment
Early 1990’s Wal-Mart 和 Warner-Lambert tried out CPAR
Evolution into CPFR (trademark of VICS: Voluntary Interindustry Commerce Standards Association)
New generation of CPFR in 2004
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CPFR
Supply Chain Visibility
Collaboration
Accurate forecast
Lower inventory
Develop front-end agreement
Create joint business plan
Create sales forecast
Identify and resolve exceptions
Create order forecast
Identify and resolve exceptions
Order generation
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Resolve / Collaborate On Exception Items
Identify Exceptions for Sales Forecast
Create Joint Business Plan
Distributor Business Development Activities
Manufacturer Business Development Activities
Manufacturer Materials & Production
Planning
Create Sales Forecast
Create Order Forecast
Identify Exceptions for Order Forecast
Resolve / Collaborate On Exception Items
Order Generation Produce Product
Delivery ExecutionOrder Filling /
Shipment ExecutionDistributor Receiving
Retail Store
Consumer
LongTerm
Feedback
POS Data
Short Term
Order / PO
Distributor Exception Triggers
2
3
4
5
6
Product
Updated Data for Exception Items
Exception Items
Order filling feedback
Manufacturer Exception Triggers
Frozen Forecast
Key :Distributor
Activities
Either / J oint
Activities
Manufacturer
Activities
Business Model - Scenario B
Exception Items
7
8
Distributor Exception Triggers
Manufacturer Exception Triggers
Distributor Decision Support Data
ManufacturerDecision Support Data
Plan
nin
gF
orecastin
gR
eplen
ishm
ent
Develop Front-End Agreement1
9
Order Forecast
Constraints
Excep
tion
Criteria
Excep
tion
Criteria
Distributor Decision Support Data
ManufacturerDecision Support Data
Unresolved Supply Constraints
Business model: B
Source: www.cpfr.org
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Basic Concept: Exception Handling
Mutual long term commitmentChange of business relationshipFrom ad hoc, one shot to long term
Collaborative PlanningJoint business plan
Collaborative ForecastResolve exception
Collaborative ReplenishmentInformation sharing, visibilityResolve exception
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Accurate Forecast
Time
Sales
Retailer forecast too low
Retailer forecast too high
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Differences at different stages
Time
Sales
using point-of-sales data to rapidly update forecasts for new products
sharing of planning information automatic
monitoring of sales, shared exception alerts
using the supplier’s forecast
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The technical solutions
B2Bi
RosettaNet
ebXML
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Fixed relationship B2B IOS
Inter-organization Systems AlternativesServices provided by the Focal
Integrated with in-house ERPIndependent EC server (owned or ASP)
Linking the Focal with suppliersWeb-basedInformation ExchangeProcess integration
Outsourcing?
Technology?
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Focal(1)back
ERP Server
資料庫
XML格式
EC Server
ERP
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Independent serviceproviders
ASPCSP
Focal(2)
XML format
ERP Server
資料庫ERP
EC Server
資料庫EC
轉出檔案
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Linking with Suppliers(1)
ERP/MIS
Browser
EC Server
DBEC
DBERP
EC interface
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ERPXML EC Server
(Enterprise Ver.)
EC Server(Standard Ve
r.)ERP
RosettaNet PIPs
Internet
Internet
Rosettanet/XML
XML
B2Bi Process IntegrationB2Bi Process Integration
Focal Supplier
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Alternatives
ERP
SCM
B2B
Server
Portal
ASP
AP1
AP2
Browser1
Browser2
In-house Service Provider
Users
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Interchange of information
DataData files, codingNeed “Data interchange” standards
MessageThe information on a traditional document reflecting a single activity (e.g. order, confirmation, delivery)Need “Message interchange” standards
ProcessThe process involved in a single activityProcess integration
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Data Interchange
Paper documents, computer files, spreadsheetsPaper, fax, magnetic media, network (e.g FTP)Normally by batch
EDITransaction data for a single transactionTraditionally run on proprietary networksInternational message standards: UN/EDIFACTEOI- EDI over Internet
HTML
XML
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Markup Language
“Markup” is a method of conveying metadata (that is, information about a dataset).
Markup Language use string literals, or “tags”, to delimit and describe this data.
Ease of reading, printing and exchangeprinter typesetting, proofreader, punctuation, ASCII, C, RTF
SGML: Standard Generalized ML
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Example: HTML Document
<HTML><H1 ALIGN=CENTER>Hardware</H1><FONT FACE size=2>Notebook</FONT><FONT FACE size=2>IBM</FONT><FONT FACE size=2>Synnex</FONT><FONT FACE size=2>John</FONT>
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Example: XML Document
<?xml version="1.0" encoding="Big5" ?>
< 產品搜尋 >
< 摘要 > 搜尋字串:“超薄手提電腦”,共找到 2 筆 </ 摘要 >
< 產品 >
< 貨號 >12478943</ 貨號 >
< 品名 >IBM 240</ 品名 >
< 定價 >$58,455</ 定價 >
< 說明頁 網址 ="http:/www.ibm.com.tw/product/nb/tp240">ThinkPad 240</ 說明頁 >
</ 產品 >
< 產品 >
< 貨號 >83424723</ 貨號 >
< 品名 >Dell A123</ 品名 >
< 定價 >$58,999</ 定價 >
< 說明頁 網址 ="http://www.dell.com.tw/product/nb/a123">NB A123</ 說明頁 >
</ 產品 >
</ 產品搜尋 >
“extended” data tags
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XML advantages
Open, platform-independent
Vocabulary: Definitions of TAGS for different Application Domain
An XML vocabulary is a description of XML data that is used as the medium for information exchange, often within a specific domain of human activity(business, chemistry, law, music, for example)
Program Readable
Note: XML is not a programming language, nor an object-based system, nor an operating system. It is a powerful, elegant technique for thinking about, exchanging, and presenting data in a platform-independent manner.
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XML and Browser
XML – changes in internal structure of browsersHTML Interpreter XML Parser
A normal Hypertext web-page becomes Application page
Application Software Browser Software
XML– XML data can be processed by application systems, instead of a browser
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Client Side of Web-XML
ParserPresent-ation Modul
e
Browser
HTTP Server
URL
XML FileValid-
aterDocumentHandler
Application
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RosettaNet
RosettaNet is a consortium of major Information Technology, Electronic Components and Semiconductor Manufacturing companies working to create and implement industry-wide, open e-business process standards.
Cluster 0: RosettaNet SupportProvides administrative functionality
Cluster 1: Partner, Product and Service ReviewAllows information collection, maintenance and distribution for the development of trading-partner profiles and product-information subscriptions
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RosettaNet
Cluster 2: Product InformationEnables distribution and periodic update of product and detailed design information, including product change notices and product technical specifications
Cluster 3: Order ManagementLets partners order catalog products, create custom solutions, manage distribution and deliveries, and support product returns and financial transactions
Cluster 4: Inventory ManagementEnables inventory management, including collaboration, replenishment, price protection, reporting and allocation of constrained product
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RosettaNet
Cluster 5: Marketing Information ManagementEnables communication of marketing information, including campaign plans, lead information and design registration
Cluster 6: Service and SupportProvides post-sales technical support, service warranty and asset management capabilities
Cluster 7: ManufacturingEnables the exchange of design, configuration, process, quality and other manufacturing floor information to support the "Virtual Manufacturing" environment
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RosettaNet PIP
Partner Interface Process (PIP) message guidelines and XML DTD's (Document type definition).
Understand what the PIP number represents. A PIP number has 3 parts: a number + a letter + another number. Example: 3A4
The first number represents the Cluster. PIP 3A4 is in Cluster 3.
The letter represents the Segment. PIP 3A4 is in Segment A of Cluster 3.
The second number is a sequential number which completes the PIP number. PIP 3A4 is the 4th PIP in Segment A of Cluster 3.
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RosettaNet 3A4 PIP
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To provide an open XML-based infrastructure enabling the global use of electronic business information in an interoperable, secure, and consistent manner by all parties.
ebXML Mission
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Individual Transaction Choreography
ebXML Repository