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SIEMENS Drive: 2KF1622 – 1GJ10 Motor: 1TB1622 – 0JG03 Gear: 2LB0066 – 6JC60 Order No.: A5E02597243A Version: AA Siemens AG A5E02597243A Traction drive Operating instruction Operating instructions Edition 01.2010 Traction drive Avanto (Gear ratio 6.05)

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  • SIEMENS

    Drive: 2KF1622 1GJ10 Motor: 1TB1622 0JG03 Gear: 2LB0066 6JC60

    Order No.: A5E02597243A Version: AA

    Siemens AG A5E02597243A Traction drive Operating instruction

    Operating instructions Edition 01.2010

    Traction driveAvanto (Gear ratio 6.05)

  • Document Order No.

    Operating instructions for motor A5E02597243 (with parts list and cross-section) Motor drawings: Dimension drawing A5E02526568A Rotor, complete (balancing unit) A5E00141218A Main terminal box A5E00984395A Handling instruction speed sensor A5E00218658A Drawings Gearbox: Outline drawing 132.00422010 Sectional drawing 132.00421910 Gear unit (with coupling): Operating instruction for Gear unit (with coupling) 132.00416620_EN Workshop Manual 132.00416650_EN General Assembly Procedures for Axle Gearbox (german) 139.00027910_DE General Assembly Procedures for Axle Gearbox (english) 139.00027920_EN Spare Part Catalogue 132.00416660

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  • Self-ventilated: 242,6 mm Rotor diameter

    245 mm Stator bore diameter: 350 mm Length of core assembly: 1,2 mm Air gap:

    500 V Rated voltage: 210 A Rated current:

    130 kW Rated power: 1800 1/min Rated speed:

    91 HZ Rated frequency: 200 Thermal class:

    1500 V Rated insulation voltage: 5040 1/min Maximum speed:

    Y Circuit: 1x70 mm2 Supply conductor: (No delivery part from A&D LD )

    IEC 60349-2 08/2002 Specifications

    /

    Cylinder roller bearing DIN 43283-NU 210 ECM / C5HVA3091-SKF or Cylinder roller bearing DIN 43283-

    NU 210 E-M1-F1-J20AA-R110-125NA FAG Bearing (N-end),

    Shell Retinax LX2 (corresponds to "H3.5", Appendix A1) Bearing grease 140 g Initial lubrication quantity

    25 g Re-lubrication quantity Gear general 2LB0066-GJC60

    Gear ratio 6,052

    435 kg Motor, complete (include coupling, without cables) 155 kg Rotor, complete (balancing unit including coupling half on motor side): 260 kg Stator with winding (core assembly with winding and stator frame): 483 kg Gear (without diaphragm coupling, without axle coupling, steady bearing

    without oil, without brake disks and brake calipers) 910 kg Drive (with motor and gear):

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    . 1.1H

    : .A59348900E5A -

    :

    .

    . A59348900E5A

    .2- 7-6 :

    . [03.7]

    .3- 7-6

  • .

    .

    .

    .

    - 8-6

    .

    ...

    .

    .

    :

    :

    035101D (dne-N)

    0102.10 noitidE / AA noisreV / A34279520E5A 02.5 30GJ0 - 2261BT1

  • ...........................:

    7. 7-1 -

    /

    /

    1.00 Motor complete A5E00193035

    1.10

    1Stator complete

    Frame with core assembly

    A5E00193036

    A5E00193194

    1.11 2 Screw plug M10-GPN700 1916165300 1.12 2 Plug SN60805C26,8 PE-WEICH-NF 1916144800 1.13 2 Plug SN60805-C8,8 PE-WEICH-NF 1932120900 1.15 2 Screw plug M20-GPN700 1916161900 1.19 1 Plug SN60805-C10,5-PE-WEICH-NF 1932121100 1.20 1 Stator core assembly with winding -- Part of item No 1.101.30 1 Coil connector -- Part of item No 1.101.31 1 Connecting bar U1 -- Part of item No 1.101.32 1 Connecting bar V1 -- Part of item No 1.101.33 1 Connecting bar W1 -- Part of item No 1.101.40 1 Ductile iron bearing (steady bearing) A5E00167963 H4.1 1.41 1 Retaining ring DIN472-80x2,5 A5E00168436 1.50 2 Air screen (D-end A5E00170417 1.51 1 Cover plate A5E00171131

    1.52

    6

    Countersunk screw ISO10642-M6x12-8.8 1324123800 H6.1 / H6.2, MA = 8 Nm

    20%1.70 1 Grounding socket -- Part of item No. 1.102.00 Rotor, complete A5E00141218 2.10 1 Shaft -- Part of item No.2.002.20 1 Rotor with winding -- Part of item No.2.002.21 2 Short-circuit ring -- Part of item No.2.002.30 1 Rotor thrust collar (D- and N- end) -- Part of item No.2.002.50 1 Internal fan -- Part of item No.2.002.51 Balancing weight SN66600-15-Ms -- Quantity as required

  • / /

    14265320E5A raeg elxA 00.3100.31 .oN meti fo traP -- esac raeG 1 01.31-54x61M-7104 OSI wercs daeh-nogaxeH 8 11.31

    9.01 072 = AM ;2.6H / 1.6H 43308100E5A

    mN 25508100E5A VH003 61-9807OSI rehsaW 8 21.31 9.5H 0075616191 007NPG-61M gulp wercS 2 31.312.6H / 1.6H 0083712341 TS-01x11h01-8332OSI nip lellaraP 1 41.31

    02.31

    ,wercs gninetsaf gnilpuoc ot ssecca( revoc ylbmessa raeg degniH 1

    )12.11 traP 00.31 .oN meti fo traP ,9.5H --

    mN 32 = AM ,00.31 .oN meti fo traP -- wercS 12.31

    : 1.7

    ( )

    %01 =

    dne evirD = dne-D dne evird-enon = dne-N

    1A - 2-7

    :

    :

    " " ) ( 41

    ...( , .)

  • 1H .1- 2-7

    ( /)

    :

    GA llehS .g.e / 581/551 tirips etihW GA llehS .g.e / enesoreK )lonahte( tirips detalyhteM

    : .

    .

    1.1H

    ( /)

    )lonatub ,lonaporp ,tirips detalyhtem( lohoclA GA llehS .g.e / 581/551 tirips etihW GA larA / 5004 larA

    lirP %2 ... 1( )

    : ( )

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  • . 03 9 Hp

    .

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    . 03 9 Hp

    .

    .2- 2-7

    ( /)

    1.2H

    : GA llehS .g.e / enesoreK rhuR/miehlhM 30454-D ,gatnnerB / MU lacsA GA lotneP / 0002 xetneP (: )

    GA larA / 5004 larA rhuR/miehlhM 30454-D ,gatnnerB / 84 GS losucsA (: ) citahpilaosI

    grubsiuD 15074-D ,HbmG liugeL .u remerB / POT X.L.S atloviR grebledieH 80096-D ,HbmG ehtulK / 029 / 5201 ukaH grebnrN 35409-D ,dlefretseiB / 61 CBW

  • tirips detalyhteM

    2.2H

    ( /)

    :

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    :

    ) ( 03 9 Hp

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    . C 021 ot 011 21

    : -

    ...( .)

    3H .3- 2-7 ( /)

    5.3H

    2XL XANITER llehS

    4H .4- 2-7 ( /)

    1.4H

  • Altemp Q NB 50 / Klber Lubrication, D-81310 Mnchen or

    300mm/s 68F (20C)

    7-2 -5. )/ (

    H5.2 Hylomar SQ 32M sealant / Marston lchemie GmbH, D-53909 Zlpich

    H5.9 Atmosit Compact Art. No. 112 / Henkel Teroson GmbH, D-69112 Heidelberg

    7-2 -6. H6 )/ (

    H6.1 Loctite 7471 activator / Loctite Deutschland GmbH, D-81905 Munich

    :

    2 20C 7471 (H6.1)

    .

    H6.2 Loctite 243 adhesive / Loctite Deutschland GmbH, D-81905 Mnchen

    H6.10

    Loctite 272 adhesive / Loctite Deutschland GmbH, D-81905 Mnchen H6.12

    Loctite 7091 activator / Loctite Deutschland GmbH, D-81905 Munich

    :

  • . )21.6H( 1747 1907

    01H .7- 2-7 ( /)

    5.01H

    grubmaH 83222-D ,HbmG enilovlaV / C 205 lytceT

    2A - 3-7 :

    1W .1- 3-7

    snemeiS .g.e

    .on loot / gk 004 1 1.1W

    mm 59 = mm055 100910102

    020892657 retpadA 1 21.1W

    3W .2- 3-7

    .g.e

    loot snemeiS

  • ) ( 1 1.3W 05N01 FMC

    grebnrN 72409-D ,HbmG DLEHMR .P.P.E / mm 5.43 / mm 47/ mm12)

    ( Nk321/ mm05 / mm231

    =

    353870099

    DLEHMR .P.P.E morf 261 LP 1 2.1.3W grebnrN 72409-D ,HbmG

    663087049

    , mm 051 / 02 mm 033x02M 1 2.3W

    052087049

    1 3.3W 1336 NID ot 02M

    --

    / mm 12 =/ mm88 =( A ) 1 5.3W mm 51 =

    711087049

    =/ mm65 =/ 802 = puc tsurhT 1 7.3W 02M/ mm63 =/ mm091

    060087049

    4W .3- 3-7 3W)

    ( 02M SD-233 NID

    .g.e

    loot snemeiS

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    005087049

    3 2.4W 003x01M sdor lluP

    703087049

    3 A3.4W 1336 NID ot 01M stun ralloC

    --

  • 7-3 -4. W5

    e.g.

    Siemens tool

    W5.5 1 Universal extraction plate; Dismantling device for dis- mantling the bearing inner race (N-end), for hollow piston

    cylinder type CMF10N only.

    Tool set (e.g. Siemens tool number = 205012M01) Insisting from:

    Pulling

    jaws Guide bolt Adapter flange

    205012140 205012120 205012100

    7-3 -5. W6 :

    e.g. Siemens tool

    no. W6.5 1

    Assembly bolts for screwing in the coupling half on the motor side

    940787052

    W6.9A 1 Lifting device for attaching the bearing shield (N-end)

    207203000

    W6.15A 1 Centering sleeve for threading the bearing shield with bearing(N-end), with attachment-screw M20x110

    207097041

    7-3 -6. W8

    e.g. Siemens tool

    no. W8.29 1

    Pressing-out device for pressing the bearing outer race with the cage out of the bearing shield (N-end),

    970077100

    W8.30 1 Pressing-in device for pressing the ductile iron bearing into the stator frame

    950544200

  • 1 13.8W nori elitcud eht gnisserp rof ecived tuo-gnisserPemarf rotats eht fo tuo gniraeb

    9 ,7 ,6 ,3 ,2 ,1..oN traP :deriuqer osla era gniwollof ehtdna03.8W ecived ni-gnisserp morf 05

    502445059

    3A - 4-7

    1R .1- 4-7 ( 2.5.6)

    :

    .

    . )08 niarg( ,

    :( m 06: ) 1.1R

    der-egieb 2103 LAR ,remirp tnenopmoc-owt niser yxopE;renedrah tnenopmoc-owt niser yxopE

    % 1:5

    :

    .( 03/C06) 42

    ..g.e + ginK xullirB .aF .oC & HbmG regglFannU 32495 D ,GK

  • :

    -

    .)

    , ...(

    :

    .

    . YA RUP

    .

    1B - 5-7

    .

    :( m 06: ) 3.1R:)m 06 :ssenkciht taoc( taoc poT

    ciportoxiht YA RUP tnenopmoc-owT kcalb etihparg 1109 LAR ,tniap

    ;renedrah YA RUP tnenopmoc-owT % 1:9

    : . 03

    ( . 03/C08)

    42

    ..g,E + ginK xullirB .aF D ,GK .oC & HbmG regglFannU 32495

  • 7-6 - B2a

    B2b

    /

    Fig. 6.2 Longitudinal section through motor

    )N-end (

    Fig. 6.3 Moving the rotor with the bearing shield (N-end) out of the stator

    frame Fig. 6.4 Pressing the bearing outer race with the cage out of the bearing

    ) N-End( shield Fig. 6.5 Withdraw the bearing inner ring (N-End) from the shaft

    Fig. 6.6 Pressing the ductile iron bearing out of the stator frame

    Fig. 6.7 Withdrawing the internal fan from the shaft

  • Edition

    7-7 - B2b

    B2b

    /

    Fig. 6.8 Longitudinal chapter through motor

    ) N-end (

    Fig. 6.10 Pressing the bearing outer race with the cage (N-end) into the bearing shield

    )N-end(

    Fig. 6.11 Mount bearing shield (N-end) onto rotor

    Fig. 6.12 Moving the complete rotor into the stator frame

    Fig. 6.13 Pressing the ductile iron bearing into the stator frame

  • Edition

  • noitidE

    1C - 8-7 A34279520E5A

    2

    1.2

    ) ( 1.1.2

    :

    !

    .

    06

    . )02M(

    ) ( . ( )

    .

    02M ( 2 2) 8 NID 1965 8865 NID

    . ( 019 ) .

  • noitidE

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    .

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    !

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  • noitidE

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    06

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    . ( 8 NID 1965 8865 NID

    . ( 384 ) .

  • noitidE

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    . 06

    2 2) ) ( . (.

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    . 2 2) ( )

    8865 NID 02M) . ( . ( 8 1965NID

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    !

  • noitidE

    2.2

    ) ( 1.2.2

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    . dne -N

    2.2.2

    .

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  • noitidE

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  • noitidE

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    ).v.e gnukcaprevtropxE-nettelaP-lettimkcapzloH dnabrevsednuB(

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  • noitidE

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    [51.1] .

    2.1.2.4

    . dne-D

  • noitidE

    . 1.4 dne-D

    . [42.21] [ 22.21] -

    . [12.21] [52.21] [ 32.21 ] -

    2.4 dne-N [11.21 ] [ 21.21]

    .

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  • noitidE

    dne-N ]21.21[ ]11.21[ . 8 ]21.21[

    2.4 04 ]21.21[ .

    [ 42.21] [ 22.21 ] [ 12.21] 071 [ 22.21 ] . dne D

    .

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  • noitidE

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    . 545097D 561 .

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  • noitidE

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  • noitidE

    1Z -01-7

    :

    00 AA A34279520E5A 0102.10

    : 010210

    0102.10 lareneG 1 0102.10 rotom eht egarots dna tropsnart ,gnidnepsuS 2 0102.10 rotoM 3 0102.10 noitallatsnI 4 0102.10 noitarepO 5 0102.10 ecnanetniaM 6 0102.10 xidneppA 7

    :

    49