www.infaith.krwww.Reliability.co.kr

16950 경기도 용인시 기흥구 흥덕중앙로 120 유타워 1711호

Quality Up Cost Down

실시간 온라인 정밀 진동 분석

VMS(Vibration Monitoring System)QMS(Quality Management System)

CDMS(Combustor Diagnosis & Monitoring)

Since 2000

AS-7000

방문 데모 및 상담 : 031-726-1672 솔루션팀 조 정현 부장(010-3104-5550)

Alta Monitoring and Analysis Advantages

1. Integration with existing plant infrastructure (Existing protection system, data export to plant historian)

기존 VMS 시스템과플랜트인프라스트럭처와의완전하고유연한결합

2. Ability to synchronize plant process data with machine dynamic data

플랜트프로세스데이터와동기화가능 –설비상태및건전성평가

3. Digital event recordings allow off-line analysis without having to re-capture data

디지털레코드저장 :제한없는저장시간, None Pre-Parameter로재측정이필요없음

4. Real-time data collection (gap-free and simultaneous channels)

전채널실시간데이터수집(데이터손실없이동시에수집)

5. Advanced vibration and transient analysis

고도화된진동 분석기능과 다양한이상현상분석기능

6. Intelligent alarming (Boolean expression, over 50 alarm criteria)

지능형알람기능 (사용자정의알람작성가능, 50개이상의알람조건 설정)

VMS 시스템의 데이터 통합- Existing BN3300/BN3500 systems

Reduce system training : 최소한의 시스템 교육 시간

Import and export data with plant historian and DCS (NOT A DATA ISLAND)

OSI PI Historian

InStep eDNA Historian

GE Proficy

RA EMonitor

Modbus RTU/TCP

Email/HTTP

Digital Inputs/Electronic Relay

SQL

Spreadsheet

1. Integration with Existing Infrastructure기존 VMS 시스템과플랜트인프라스트럭처와의완전하고유연한결합

2. Synchronize process data with dynamics data플랜트프로세스데이터와동기화가능 –설비상태및건전성평가

Classic protection and monitoring systems only collect vibration and transient data. It needed to externally synchronized by the vibration analyst with the plant data .

With Alta systems, external plant process data can be transferred, synchronized, and stored with the vibration and transient data files.

기존 설비보호 및 모니터링 시스템은 진동및 과도현상 데이터를 수집한 후 별도로플랜트 데이터와 동기화 시켜 분석했지만,

알타 시스템의 경우 외부 프로세스 데이터와동기화하여 데이터를 저장한다.

이것은 분석가가 가장 빠르게 프로세스 변화에 의한 것인지 설비의 문제로 인한 것인지결정을 할 수 있도록 하여 준다.

3. Digital recording off-line analysis without resetting제한없는저장시간, None Pre-Parameter로재측정이필요없음

Digital event recordings allow off-line analysis without having to re-capture data

데이터 재저장 및 제한 없는 디지털 레코드 저장을 통해 오프라인 분석 가능.

User can reprocess collected data

with different analysis settings for

better feature extraction

사용자는 이미 저장된 데이터를 다른 설정을

통해 다양한 분석이 가능함.

Increase lines of resolution: 분해능 변경 가능

Increase averaging: 평균화 변경 가능

Add or modify alarm criteria to improve alarm thresholds : 알람 통보를 수정 및 추가하고, 이벤트를 감지하기 위하여 알람 설정 변경 가능

4. Real-time data collection(Gap-free and simultaneous channels)전 채널 실시간 데이터 수집(데이터 손실 없이 동시에 수집)

2,000 8,000RPM

5.000

0.000

Mils

p-p

3,000 4,000 5,000 6,000 7,000

1.250

2.500

3.750

5,754 RPM, Amp: 4.562 Mils p-p, Phase: 451.9° (startup)

0.000

540.0

Phas

e La

g (d

eg)

472.5

405.0

337.5

270.0

202.5

135.0

67.50

Bode Plot (B1X)

SR: 4.306 Mils p-p @ 257.1°

Nyquist Plot (B1X)

0º30º

60º

90º

120º

150º180º

210º

240º

270º

300º

330º

- 2.00 -

- 4.00 -

- 6.00 -

- 8.00 -

- 10.00 -

4354

4,354 RPM, Amp: 1.180 , Phase: 333.0° (Startup) SR

5452

5854

4354

2750

-1.000 1.000Mils

2.000

0.000

Mils

0.500

1.000

1.500

Shaft Centerline Plot (Probe X-Probe Y)

1950

3551

3100

2802

1950

0.0592, 0.0691 Mils, 1950 RPM

Real-time and powerful vibration and transient analysis generally reserved for

high-end multiple channel analyzers (ADRE)

모든 채널 시간 손실 없는 실시간 분석 및 사용자 정의 폼으로 다양한 분석 화면 설정

5. Intelligent Alarming지능형 알람 구성 가능

Wide Range Alarm Criteria

Overall, Window, Energy Band, Phase

Order Window, Order Band

Total Harmonic Distortion

Gap, Peak-to-Peak, Peak, Threshold

Smax, Signature, Crest Factor

Hilbert, Wavelet, Transfer Function

Mean, Standard Deviation, Skew, Kurtosis

Boolean Expression : 사용자 정의 함수 적용으로 다양한 조건의 알람 구성이 가능함.

More intelligent voting logic

Multiple sensors (vibration/temperature) voting

Different operating parameters (Load, Valve Position)

6. Real-Time Machinery Monitoring실시간 설비 진동 모니터링 – VMS System

AS-7000 Acquisition Hardware

AS-410 Vibration AnalyzerAdvanced Analysis

Dynamic Signals Streaming Data

AS-250 SpectralMon

Dynamics Data

Data

Dynamic Data and Trend Data

SQLDatabase

VibDashWeb-Based Monitoring

WEB 기반

7. Integrated Existing Protection System기존 VMS System의 데이터 통합 및 정밀 분석 기능

AS-410 Vibration AnalyzerAdvanced Analysis

Dynamic Signals

Streaming Data

AS-250 SpectralMon

Dynamics Data

Data

Dynamic Data and Trend Data

SQLDatabase

VibDashWeb-Based Monitoring

WEB 기반

ExistingProtection System

(B/N 3500)

Buffered OutputDynamic Signals

AS-7000 Acquisition Hardware

8. AS-410 Machinery Analyzer

Transient processing

Waterfall

Bode

Orbit

Nyquist

Easy to learn drag and drop interface

Channel/Phase Marker

Plots

Locks

Real-time machinery monitoring Event Logging

Digital recorder Snapshot Alarm Log

Alarm Notification Ethernet Modbus Relays OSI PI

Web-Based Monitoring Open architecture

- SQL database Web interface

- Customer requirements

AS-7000 Dynamic Signal AcquisitionAdvanced API-670 Machinery Protection +Analysis

Designed for Real-time Rotating Machinery Protection & Analysis

Up to 64 Dynamic Signal

Up to an industry high 18 modules

Parallel sampling, 24 bit A/D per channel

DC to 20kHz frequency response, per channel

High speed Ethernet connection to PC(Real-time Data Streaming on the desk)

Gapless data streaming to PC

Provide +24v or -24v transducer power, IEPE power

19” Full Rack or Half Rack or Dual System available

Control and historian interfaces including - Modbus TCP and OSI soft PI, SQL, etc.

Connect to Monitoring(AS-250), Analysis(AS-410), Web-based(VibDash)

Machinery Analysis Customers

Power Generation Monitoring (Steam & Gas Turbine monitoring)

AES / APS / Altura / Ameren UE / Calgary Energy Center / Calpine /Constellation Energy / Cogentrix / Dynegy Florida Power and Light (FPL) / Progress Energy / Nevada Power / New York Power Authority / Southern Company

OEM Customer

Gas Turbine monitoring – Alstom (GE) / Solar Turbine / Siemens Power /Mitsubishi Power Systems

Industrial – Compressor Controls Corporation / Gas Turbine Effiicency /Shinkawa / Power systems Manufacturing / Woddgroup

Industrial Monitoring

US Steel – chatter and mill monitoring

USS POSCO – chatter monitoring, spindle monitoring, roll-grinder monitoring

South Feather – hydro-turbine monitoring

Machinery Design (R&D)

General Electric (GE) Pump – underwater sea pump test cell

General Electric (GE) Power– gas turbine combustion development

Siemens Power – gas turbine development

Alta System & B/N System 특장점 비교

1. Integration to Existing Plant Infrastructure

Key Features ALTAAS-250 / AS-410

BNSystem 1

BNADRE 408

Native Interface to OSI PI YES NO NO

InStep eDNA YES NO NO

Rockwell eMonitor YES NO NO

SQL YES(Open) YES(Proprietary) NO

HTML (Web) YES YES NO

Spreadsheet (Excel) YES YES NO

Ability to Customize Interfaces YES NO NO

2. Data Collection and Digital Recording

Key Features ALTAAS-250 / AS-410

BNSystem 1

BNADRE 408

Real-Time Data Collection YES NO YES

Gap-Free Digital Recording YES YES NO

Data Collection Hardware 24 bit 16 bit 24 bit

Ability to Add Analysis Capability to Existing BN-3300 YES NO YES

3. Advanced Machinery Analysis

Key Features ALTAAS-250 / AS-410

BNSystem 1

BNADRE 408

Real-Time Spectral Analysis YES NO YES

Block Size Capability100, 200, 400, 800, 1600, 3200, 6400,

and 12800800

100, 200, 400, 800, 1600, 3200,

and 6400Ability to Change Analysis After Data Collection YES NO NO

Advanced Annotation of Spectral Plots (Peak, Harmonics, Order, Side-Band, Delta Frequency) YES NO NO

Real-Time Transient Analysis (Startup/Shutdown) YES NO YES

Modal Analysis YES(Open) NO NO

4. Alarming Criteria

Key Features ALTAAS-250 / AS-410

BNSystem 1

BNADRE 408

Basic Vector Alarming (amplitude and phase) YES YES YESAdvanced Intelligent Alarms (demodulation/envelope alarms, statistical based, transfer function, signature) YES NO NO

Alarming Based Vibration and Operation Mode via External Control Data (load, valve position etc) YES NO NO

Ability to Create Customized Alarms YES NO NO

User-Defined Boolean Expressions YES NO NO

5. Rich Set of Displays

Key Features ALTAAS-250 / AS-410

BNSystem 1

BNADRE 408

Real-Time Displays YES NO YES

Demodulated Spectrum YES NO NOTransfer Function (Magnitude Spectrum, Phase,

Coherence, Real, and Imaginary) YES NO NO

Waterfall Profile, Waterfall Order YES NO NO