© company name - 1 - 11/23/2014 abb overview. © abb oy 2007 - 2 - contents matti turtiainen - abb...

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ABB Overview

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Contents

Matti Turtiainen -

ABB today

ABB in Finland

Technology leadership

ABB Drives

Jere Syvänne –

Kenttäväylien kehitystyö

Julle Ala-Lahti –

RFID:n käyttö logistiikassa

VAL - konsepti

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ABB today

ABB Group:

Revenues 24 billion USD

111 000 in around 100 countries

R&D investments around 1.1 billion USD

Market leader in key businesses

www.abb.com

ABB is a global leader in power and automation technologies that enable utility and industry customers to improve their performance while lowering environmental impact.

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Key figures: ABB Group 2006

($ million) 2006 2005Nominal Local

Orders received 28'401 23'194 22% 22%

Revenues 24'412 22'012 11% 10%

EBIT 2'586 1'778 45%

EBIT margin (%) 10.6% 8.1%

Net income 1'390 735 89%

Cash flow from operating activities 1'939 1,012

Net cash (debt) (at Dec. 31) 1'508 (513)

Return on capital employed 20% 14%

Change

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ABB in Finland

ABB Oy: revenues 1.7 billion EUR more than 6000 employees on over

40 locations R&D investments 7 % of revenues factories in Helsinki and Vaasa www.abb.fi

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ABB Oy organization

Country ManagerMikko Niinivaara

FinanceErkki Luhta

Human ResourcesHarri Mattila

CommunicationsCarita Jern

Legal Affairs & ComplianceTapio Metso

TechnologyKimmo Forsman

DrivesPekka Tiitinen

MachinesJuha Silvennoinen

MotorsMikko Helinko

Low Voltage Products

Heikki Uusitalo

Low VoltageSystems

Antti Heikkilä

DrivesPekka Tiitinen

MachinesJuha Silvennoinen

MotorsMikko Helinko

Low Voltage Products

Heikki Uusitalo

Low VoltageSystems

Antti Heikkilä

Process IndustryJuha Moisio

Marine & TurbochargingLasse Mäkelin

Process IndustryJuha Moisio

Marine & TurbochargingLasse Mäkelin

SubstationsJukka Soininen

Power GenerationMikael Strömbäck

SubstationsJukka Soininen

Power GenerationMikael Strömbäck

Distribution Automation

Kalle Huittinen

Medium Voltage Apparatus and

SwitchgearAnders Zittra

TransformersJukka Auranen

Distribution Automation

Kalle Huittinen

Medium Voltage Apparatus and

SwitchgearAnders Zittra

TransformersJukka AuranenService Ilkka TykkyläinenService Ilkka Tykkyläinen

Product Support Pauli JärvinenProduct Support Pauli Järvinen

Domestic Product Sales Kalle MattilaDomestic Product Sales Kalle Mattila

RoboticsTimo Toissalo

RoboticsTimo Toissalo

Automation ProductsPekka Tiitinen

Automation ProductsPekka Tiitinen

Process AutomationLasse Mäkelin

Process AutomationLasse Mäkelin

Power SystemsJukka Soininen

Power SystemsJukka Soininen

Power ProductsMikko NiinivaaraPower ProductsMikko Niinivaara

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Automation Technology

Systems Electrification and

Automation Systems Drive Systems Propulsion systems for

ships

Improves energy efficiency and productivity

Products Drives Motors Machines Low Voltage Products Low Voltage Systems Robots Instruments

Services Service and

maintenance

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Power Technology

Improves reliability of power distribution

Products Transformers Distribution Automation Switchgear MV-apparatus HV-apparatus Cables

Systems Transmission and

distribution systems Power generation

systems

Services Service and

maintenance

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ABB Oy key figures(MEUR)

2006 2005 Change %

Orders received 2005 1 579 + 27

Export orders 1574 1 137 + 38

Revenues 1682 1 490 + 13

R&D 112 98 + 14

Order backlog 907 597 + 52

Employees 6131 6 070 + 1

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ABB Oy R&D

0

20

40

60

80

100

120

1998 1999 2000 2001 2002 2003 2004 2005 2006

MEUR

R&D 112 MEUR, + 14 %

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Permanent magnet technology applications

Gearless drives based on new permanent

magnet motor technology with a new patented rotor design

fewer components; no gears and no encoders

lower engineering, installation and maintenance costs

lower energy consumption

applications delivered to paper mills, wind power and ships

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Marine

Year 2006 was a record year for the division: totally 19 Azipod®-units were ordered to 11 ships.

Genesis – the largest cruise ship ever

Owner: Royal Caribbean InternationalBuilt by Aker Yards, FinlandDelivery: autumn 2009

ABB scope of supply: 3 x Azipod® Propulsion Units 3 x ACS6000SD Frequency Converters 6 x Main Generators 11 kV Main Switchboards 4 x Thruster Motors Distribution and Propulsion Transformers Substation Switchgears

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Admiralty – two Arctic shuttle tankers Customer: Sovcomflot Built at the Admiralty Shipyards in St. Petersburg,

Russia Delivery: year 2009

ABB delivery: two 8.5 MW Azipod units (Russian ice class LU6) medium voltage generators main switchboards transformers frequency converters

The first Azipod system delivery to Russian Shipyards.

Marine

In August, ABB Marine signed the contract to deliver a complete shaftline propulsion and power system for the first Superyacht to be built by Fincantieri in Italy. The 134 metre yacht will be completed in 2010 at the naval shipyard in Muggiano.

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Wind Power Generators

New, extended global frame agreements with the biggest wind turbine manufacturers

ABB is the world leader in Megawatt class wind power generators

Demand of generators for wind power generation was very high in 2006. A new record of orders recieved and generators delivered was made. The order backlog is very high

First multi-megawatt permanent magnet generator specificly designed for off-shore turbines was delivered

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Power Systems Gas Engine Power Plants

Continuous co-operation with Wärtsilä in control system deliveries.

E.g. five gas engine power plant projects to Azerbaizan including 52 engines.

Gas Turbine Power Plants

Contract with Svenska Kraftnät for retrofit of Hallstavik and Lahall gas turbine power plants in Sweden, 6 x 60 MW

Hydro Power PlantsElectrification and automation system to Kierikki Hydro Power Plant, ~ 2x20 MVA

Electrification and automation system to Kaltimo Hydro Power Plant, ~ 2 x 20 MVA

Astara, Azerbaizan

Kaltimo Hydro Power Plant

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Introduction to ABB drives

BU LV Drives

Updated 10/2006

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LV Drives worldwide

About 2700 people in 50 countries

ABB Motors/Drives , Menden, Germany

Central Stock Europe

ABB Motors/Drives , Menden, Germany

Central Stock Europe

ABB Motors/Drives , Singapore

Central Stock Asia

ABB Motors/Drives , Singapore

Central Stock Asia

ABB Automation, Ladenburg, GermanyDC Drives

ABB Automation, Ladenburg, GermanyDC Drives

ABB Oy , Helsinki, Finland

LV AC Drives

ABB Oy , Helsinki, Finland

LV AC Drives

ABB Inc., New Berlin, WI,

USALV AC Drives

ABB Inc., New Berlin, WI,

USALV AC Drives

ABB Beijing Drive Systems,

Beijing, ChinaLV AC Drives

ABB Beijing Drive Systems,

Beijing, ChinaLV AC Drives

ABB Ltd, Peenya, Bangalore, India

LV AC Drives

ABB Ltd, Peenya, Bangalore, India

LV AC Drives

Manufacturing and R&D

Central stocks

Engineering & assembly

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Worldwide market shares

Others

Vacon

Lenze/AC Tech

Fuji (incl. GE)

Emerson/CT

Danfoss

Schneider/Toshiba

Yaskawa/Omron

Rockwell

Mitsubishi

Siemens

ABB

22.0%

3.0%

3.0%

5.0%

5.0%

6.0%

6.0%

7.0%

7.0%

7.0%

12.0%

17.0%

0.0 5.0 10.0 15.0 20.0 25.0%

2003 Share2004 Share2005 Share

Source IMS Studies 2004, 2005, 2006

The worldwide market for low voltage AC & DC drives was estimated to be worth $5.87 billion in 2005

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The growth of ABB’s low voltage AC drives

0

2000

4000

6000

8000

10000

12000

Y92 Y93 Y94 Y95 Y96 Y97 Y98 Y99 Y00 Y01 Y02 Y03 Y04 Y05

MV

A/Y

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• The installed base of ABB drives saves 115 TWh per year, the equivalent of 14 nuclear reactors

• The installed base of ABB drives reduces CO2 emissions by 97 million ton per year, more than the yearly emission of Finland

ABB drives save energy

0 20 40 60 80 100 120 140

Y92

Y93

Y94

Y95

Y96

Y97

Y98

Y99

Y00

Y01

Y02

Y03

Y04

Y05

Ye

ar

Energy savings (TWh)

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Our offering

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Building automation

Low voltage AC drives for ...

Industries

Original equipment manufacturers

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1. Product AC strategy

2200 MUSD

Complete portfolio

AC inductionAsynchronous servoSynchronous Servo

2000 MUSD

ACSM1 Dedicated product

Industrial Machinery

Operational Excellence

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Machinery Market Opportunity

Drive market8000 M$

ABB Market Share 17 %

100 %

17 %

Mar

ket

shar

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84 0 11 B$

Source: ARC Servo Study 2007

GeneralMotion Control

2 B$

CNC1 B$

Robotics0,5 B$

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Machinery drives market – Europe

AT BE DK FI FR DE IT NL NO PT ES SE CH GB East Europe Total

Food, Beverage & Tobacco Processing 2,6 1,8 9,8 2,0 23,1 41,7 49,1 13,7 0,4 1,7 12,7 2,5 7,8 19,1 5,1 193,2Machine Tools 3,7 2,0 0,8 2,7 10,0 99,4 53,4 4,1 0,4 0,5 12,2 2,7 25,8 9,3 11,7 238,9Materials Handling Equipment 2,5 1,3 3,9 7,3 22,0 80,6 19,5 5,0 1,1 0,6 13,0 2,9 11,6 17,8 11,4 200,4Multi-Purpose Robots 0,0 0,0 0,0 0,0 1,5 12,1 4,8 0,0 0,4 0,0 0,0 19,4 0,0 0,0 0,0 38,2Packaging Machinery 0,5 0,6 1,7 1,2 10,3 54,5 41,8 6,6 0,2 0,2 12,5 3,6 7,8 10,9 6,3 158,8Paper & Paperboard Machinery 5,4 0,1 0,2 24,5 5,1 27,1 17,1 0,4 0,3 0,4 3,1 8,7 6,9 3,7 1,6 104,6Printing Machinery 1,7 2,6 2,0 0,1 4,9 62,7 5,7 3,2 1,1 0,3 1,1 1,1 8,5 7,2 1,4 103,7Rubber & Plastics Machinery 7,3 1,7 0,9 0,5 17,1 44,9 27,2 2,5 0,2 0,3 1,9 2,0 10,9 2,4 4,5 124,2Semiconductor Machinery 1,1 0,0 0,0 0,0 2,3 7,1 0,3 13,2 0,0 0,0 0,0 0,0 2,5 4,3 0,0 30,8Textile Machinery 2,0 8,3 1,3 0,2 9,3 42,6 36,9 1,2 0,2 0,7 3,0 0,9 17,1 4,5 5,3 133,4Woodworking Machinery 2,2 0,1 1,3 1,1 1,4 33,0 21,8 0,2 0,2 0,1 1,3 0,4 1,8 0,3 1,7 67,0

Total 29,0 18,7 21,8 39,7 107,0 505,7 277,5 50,1 4,5 4,8 60,9 44,1 100,7 79,5 49,0 1393,1Total 2 % 1 % 2 % 3 % 8 % 36 % 20 % 4 % 0 % 0 % 4 % 3 % 7 % 6 % 4 % 100 %

European market for drives (inc. inverters & servo drives) by country and machine type in 2003

1000

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F&B applications matching with portfolio

Fu

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Flexibility

ACS350

ACS55

ACS150Conveyors

Pumps

Cutting

Fans

ACSM1 Motion

Mills

Mixers

Extruders

Punching Stamping Slicing

Bottling, labelling

Packaging machines

ACSM1 S&T

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ACSM1

Product specification

Help

ABB high performance machinery drives

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ACSM1, ABB high performance machinery drive

High performance

For synchronous and induction motors

Complete range of feedback interfaces

Modular and compact design

Solution programs

Memory unit for easy drive management

Safety as standard

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Types & ratings (1/3)Types and ratings

Standard

Option, external

* With a mains choke

Frame size A B C D E

Current & Power

Nominal currentMaximum current

2,5…7,0A5,3…14,7A

9,5…16A16,6…28A

24…46A42…80A

60…90A105…150A

110…210A165…326A

Typical motor power 0,75…3 kW 4…7,5 kW 11…22 kW* 30…45 kW* 55…110 kW

Braking chopper Braking resistor

Mains choke Mains filter (EMC)

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Frame

Height (mm)

Width (mm)

Depth (mm) *

Weight (kg) *

A 364 90 146 3

B 380 100 223 5

C 467 165 225 10

D 467 220 225 17

E 700 314 398 64

Feature / Frame A B C D E

Mounting and cooling

Cold plate variant – – ■ ■ –

Air cooled variant ■ ■ ■ ■ ■

- Back plate mounting ● ● ● ● ●

- DIN-rail mounting ● ● – – –

Removable power connectors ● ● – – –

Removable control connectors ● ● ● ● ●

Types & ratings (2/3)

Legend:

Standard

■ Product variant

Types and ratings

* without options

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Control connections

Control interface1. Status display 7-segment display Main status and

fault messages

2. Control voltage supply Internal or external supply (24VDC) input for the control unit

3. Digital I/O 6xDI, 3xDI/O, 1xRO

4. Analogue I/O 2xAI, 2xAO

5. Thermistor input Motor thermistor (PTC, KTY)

6. Drive to Drive link (D2D)

Galvanic RS-485 link for communication between drives

7. Safe Torque Off (STO) Designed for Safety Integrity Level 3 (SIL 3) acc. to IEC 61508 and Safety Category 4 acc. to EN 954-1

8. User interface (HMI) PC-tools and control panel connection (RJ45)

9. Memory unit (MU) Complete drive configuration and settings are stored in the memory unit.

12

3

4 5

67

8

9

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ACSM1 Safe Torque Off interface

STO interface

Safe Torque Off (STO)

• SIL 3 / IEC 61508, • SILCL 3 / EN 62061 • Category 4 / EN 954-1• PL e / EN 13849-1

STO

Safe Torque Off (X6)Both circuits must be closed for the drive to start.

OUT1 1OUT2 2

IN1 3

IN2 4

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Control & communication options

Three slots for control and communication options

Options DataInstall

in

Analogue & digital extensionSlot

1 or 2FIO-01 4xDI/O, 2xRO

FIO-11 3xAI, 1xAO, 2xDO

Feedback interface

Slot1 or 2

FEN-012 inputs (TTL incremental encoder), 1 output

FEN-112 inputs (SinCos absolute, TTL incremental encoder), 1 output

FEN-212 inputs (Resolver,TTL incremental encoder), 1 output

Communication

Slot 3

FPBA-01 PROFIBUS

FCAN-01 CANopen

FDNA-01 DeviceNet

FENA-01 Ethernet/IP, Modbus/TCP

1

2

3

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External options

Mains filter (EMC)

Meet category C2 level with installation including motor (max. 50m cable).

Flexibility with different external options

Mains choke Reduce harmonics and mains current RMS Reduce mains disturbance and low-frequency interference Increase the allowed DC bus continuous power

Braking resistor Convert generated kinetic

energy into thermal energy Available for different kind

of pulse duty performance Equipped with a thermal

sensor as standard

EMC standards in general

EN 61800-3/A11 (2000),product standard

EN 61800-3 (2004),product standard

EN 55011, product family standard for industrial, scientific and medical (ISM) equipment

1st environment,unrestricted distribution

Category C1 Group 1, Class B

1st environment,restricted distribution

Category C2 Group 1, Class A

2nd environment,unrestricted distribution

Category C3 Group 2, Class A

2nd environment,restricted distribution

Category C4 Not applicable

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PC Tools / Drive Studio, DriveSize

Motion Control

Technology functions, solution programs Position sequence CAM Flying cut …

Technology functions, solution programsWinderLift…

Speed & Torque Control

ACSM1 / Memory Unit ACSM1 / Power Unit, Control Unit, Control and comm. options

SynchronousAsynchronous

Positioncontrol

Speedcontrol

Motor control

Torquecontrol M E

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Motion Control






Positioncontrol

M E

Speed and Torque control

Speedcontrol

Torquecontrol

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Motion Control






Positioncontrol

Speedcontrol

Torquecontrol M E

Application solutions

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Sizing tool

MCSize

PC tool for sizing the motor and drive

Motion profile and mechanics

Different kind of linear or rotary movement mechanisms

Integral part of DriveSize tool

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Other ABB products extending the portfolio

ACSM1 ACS350ACS150ACS55

Induction motorsServo motors

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ACSM1 Trainings (eLearning Modules)

1. Introduction*)2. Motion control basics3. Product specification4. Control&Performance: -

Part A Speed&Torque*) -Part B Motion

5. Servomotor theory6. Servomotors product

specification *)7. Feedback Devices8. Fieldbus communication *)

1. Tools overview *)2. DriveStudio *)3. Solution Program

Composer *)4. Motion Sizing5. MCSize6. DriveCAM (tbd)7. User Panel (tbd)8. Commissioning (tbd)9. Hands-On-Cases (tbd)

1. System Engineering Guide HW (tbd)

2. Control Engineering *)3. Sales Network Support

(tbd)4. Customer Support *)5. Competitor analysis *)6. Expert Package (tbd)

Step 1 Step 2 Step 3

*) Only For Internal Use

7. AC500 Introduction8. AC500 Configurations9. AC500 ….

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ABB Machinery Drives Portfolio is Ready

It is time to work for growth in themachinery business!

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OEM Machinery applications

TekstiiliTextile

ElintarvikkeetFood & Beverage

RuiskupuristusExtruding

Liikkeen ohjausMotion Control

Pienet nosturitSmall Cranes

P ää llystysConverting

Koneen rakennusMachinery Building

Pienet J ä rjestelm ä tSmall Systems

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Some ACSM1 Cases

Stove pipe grabber in Germany Ship ramp winch in Sweden Lathe application in Spain

Lifting the curtain in Vienna Opera Tube pending in Switzerland Elevator position control in Italy

© company name - 1 - 11/23/2014 abb overview. © abb oy 2007 - 2 - contents matti turtiainen - abb...

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