© copyright omron corporation. all rights reserved. (as of april 2014) t-0 technologies omron...
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-1
Technologies
OMRON CorporationElectronic & Mechanical Components Company
Introduction to Business
OMRON CorporationElectronic & Mechanical Components Company
Introduction to Business
欧姆龙中国区优秀代理商欧姆龙中国区优秀代理商欧姆龙中国区优秀代理商——大盛唐电子集团欧姆龙中国区优秀代理商——大盛唐电子集团欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-2
EMC Technologies
High-precision Die Technology1
High-precision Parts Processing Technology2
Functional Materials Technology3
EFC Process Technology4
Light-wave Control Technology5
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-3
High-precision High-precision Die Die
TechnologyTechnology
Foundation Technology
1
2
34
5
Five Supporting Technologies for Manufacturing InnovationFive Supporting Technologies for Manufacturing Innovation
OMRON is committed to developing innovative
Electronic and mechanical components by
capitalizing on leading-edge technologies.
Our aim is to create a comfortable interface
between people and machines. While working
to develop distinctive products using our key
leading technologies, we also accelerate
forward-looking developments as apart of our drive
to spur innovation in manufacturing technology.
High-precision High-precision Parts Processing Parts Processing
TechnologyTechnology
Functional Functional MaterialsMaterials
EFC EFC Process Process
TechnologyTechnology
Light Control Light Control TechnologyTechnology
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-4
Foundation Technology
1
2
34
5
High-precision High-precision Die Die
TechnologyTechnology
High-precision High-precision Parts Processing Parts Processing
TechnologyTechnology
Functional Functional MaterialsMaterials
EFC EFC ProcessProcess
TechnologyTechnology
Light Control Light Control TechnologyTechnology
High-precision Die Technology High-precision Die Technology
High-speed press die
High-precision hollow bending die
High-precision die technology is used to produce fine-components. The micro-sized mechanical components produced from these highly precise dies allow the company to deliver extremely high performance at a low cost.
1
High-precision Parts Processing Technology High-precision Parts Processing Technology
High-cycle molding
Ultra-thin wall molding
High-precision parts processing technology is employed for the production of micro-sized components using dies. This technology enables close-to-1 second molding speeds that exceed current standards in the industry, and extremely thin molding with a wall thickness of below 0.1mm. These capabilities are essential for low-cost production of high-performance products.
2
Functional Materials Functional Materials
High-function molding materials
High-precision seal bonding
High-reliability contact
Functional materials technology makes maximum use of advanced material evaluation technology to develop highly functional and reliable materials. Optimal combinations of materials and design/process enable the production of high-quality products at a low cost.
3
EFC Process Technology EFC Process Technology
Micro-shape formation
Micro-electroforming
EFC process technology is the innovative technologies that is makes maximum use of the electroforming method and fine master processing, to create parts of a unique shape or complex shape unprecedented. By the creation of innovative shape, has realized a high-performance, high-functional key device.
4
Light Control Technology Light Control Technology
Micro-optics
Optic Control
Light control technology produces varieties of optical functions through miniaturized structures. By drawing on advanced light-control technology, we are working to create higher- functionality and higher-performance optical devices, such as illumination devices.
5
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-5
High-speed Press Die / High-precision Hollow Bending Die Technology
Miniaturized, Low-profile Product Designs Achieved through Microbending Miniaturized, Low-profile Product Designs Achieved through Microbending
CAE analysis + Microbending Micro-punching
Punch blade φ50μm200μm
150μm
φ50μm
200μm
Post-punching product
Proprietary CAE analysis technology for developing CAE software capable of analyzing micro-fabricated shapes, first of its kind
①
②
③
①High-precision Die Technology
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-6
Ultra Thin Wall Molding / High-speed Molding Technology
Ultra Thin Wall Molding High-cycle Molding
Stable quality Mold for high-speed process
High-precision thin wall injection molding using OMRON proprietary software
②High-precision Parts Processing Technology
Thin Wall, High-speed Molding for Incorporating Higher Functions at Low CostThin Wall, High-speed Molding for Incorporating Higher Functions at Low Cost
Fastest Level in the World*
*According to 2012 OMRON investigation.
Fastest Level in the World*
*According to 2012 OMRON investigation.
Filling NG Filling OK
Reduces component quality variations in low-volume high-speed molding
High-precision, long-life mold
High-cycle molding
(1-s molding)
Mass production possible using general-purposemolding machine
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-7
Functional Material Technology
High-functionmolding compounds
High-precisionsealant
High-reliabilitycontacts
Other materials
Materials evaluation Metal, organic and inorganic materials
Relays Switches Connectors
Functional Materials Create High-function, High-reliability ProductsFunctional Materials Create High-function, High-reliability Products
③Functional Materials Technology
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-8
Functional Material Technology
High-reliability Contacts
Development of precious metal less contact (resourceconservation)
Contact reliability technology
Connector plating evaluation/analysis technology
Analysis technology for contact switching characteristics makes contact material optimization possible (long life, high reliability)
Measured contact waveform
Development of Functional Materials Development of Functional Materials
③Functional Materials Technology
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-9
High-function Molding Compounds
Enhancing functionality of molding compounds (low dust generation, high thermal resistance, stable molding, etc.)
High-precision Sealant
Optimized process for seal quality improvement
Seal material
Seal process
Seal Design
Optimization
Development of highly heat-resistant sealant
Sealant
Functional Material Technology
Materials recycling technology (resource conservation)
Evaluation technology for standardization of materials
Development of Functional Materials Development of Functional Materials
③Functional Materials Technology
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-10
Materials Evaluation Technology
Surface Analysis Cross-section MachiningFE - SEM _ EDX Ultrahigh-resolution observation/elemental analysis
AESSuperficial layer elemental analysis
EPMAHighly sensitive elemental analysis
100nmAg AgO Ni AuC AlNi Au
Au
AgAg
0 0.5 1 1.5 2 2.5 3 3.5 4keV ED フル ス ケー ル 3556 カウ ント WD フル ス ケー ル 227372 (100xcps )カー ソル : -0.032
1ス ヘ ク゚トル
Mechanical polishingWide range (millimeters-)
Cross-section polisher Several hundreds of micrometer precision
FIBMicron-sized parts (1µm-)
Materials Evaluation Technology Supports High Quality and Reliability of Products/Materials Materials Evaluation Technology Supports High Quality and Reliability of Products/Materials
③Functional Materials Technology
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-11
Thermal Analysis Organic Matter Analysis
100012001400160018002000[cm-1]波数
[%]
吸収
率
Materials Evaluation Technology Supports High Quality and Reliability of Products/Materials Materials Evaluation Technology Supports High Quality and Reliability of Products/Materials
Materials Evaluation Technology
Analysis of sample’s thermal propertiesTG/DTA: Thermo gravimetry/differential thermal analysisDSC: Differential scanning calorimetryTMA: Thermomechanical analysisDMA: Dynamic mechanical analysisRheometer: Measurement of viscoelastic properties of liquids
Imaging FT-IROrganic matter composition analysis
GC-MSOrganic gas compositionAnalysis
GPCMolecular weight analysis
③Functional Materials Technology
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-12
Material Technology for Relay
Relay
Spring material
Contact material
Sealant
High-function and High-reliability Materials are Developed by Utilizing Advanced Materials Evaluation TechnologyHigh-function and High-reliability Materials are Developed by Utilizing Advanced Materials Evaluation Technology
Sealing compound
Magnetic material
Magnet wire material
Molding compounds
③Functional Materials Technology
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-13
SwitchContact Materials Technology
Spring and Terminal Materials Technology
Molding Materials Technology
Seal Materials Technology
Connector
Spring and Terminal Materials TechnologyMolding Materials
Technology
Plating Technology
Material Technology for Switch and Connector
High-function and High-reliability Materials are Developed by Utilizing Advanced Materials Evaluation TechnologyHigh-function and High-reliability Materials are Developed by Utilizing Advanced Materials Evaluation Technology
③Functional Materials Technology
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-14
EFC (Electro Formed Components) Process Technology
Mass Production of Small Precision Metal Components with Electroforming
・ Smart phone・ Tablet PC・ Digital Audio Player・ DSC/DVC
Application Example of Product
Application Examples
The First Ever Successful Mass Production of Connectors* with Electroformed ContactsThe First Ever Successful Mass Production of Connectors* with Electroformed Contacts
④EFC Process Technology
*According to OMRON investigation on July 2012.*According to OMRON investigation on July 2012.
Property Value
Proof stress 1100 MPa or higher
Conductivity 15%IACS
Heatproof temperature 270℃
Cyclic bending fatigue characteristics
70,000 times (Alternating load: 700 MPa)
Characteristics of New Electroforming Materials
Material Technology for the Development of New Materials with Superior Spring Characteristics
FPC Connector
Batte ry Connector
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-15
Master-making Technology
Turning method
Used to create axisymmetric structures such as lenses, etc.
Used to generate linear patterns and 3D shapes
For cutting curved grooves and concave/convex 3D patterns
For cutting channels and creating 3D patterns
Fly-cutting method
Shaper method
Endmill method
V groove Channel (groove)
Fresnel lens pattern
Microlens
Cylindrical Prism Other shape
Direct Processing for Metal Dies with a Precision of Several Tens of Nanometers Direct Processing for Metal Dies with a Precision of Several Tens of Nanometers
④EFC Process Technology
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-16
High-precision Mold Creation using Electroforming Technology
Electroforming Removal
電鋳
Preparation
Transferring Master Pattern onto Metal MoldTransferring Master Pattern onto Metal Mold
Apply conduction processing to the
surface of master mold
Master mold can be made of metal,
resin or glass
Master mold
Nic
ke
l ele
ctro
de
Master mold
Nickel electroplating solution
Nickel is deposited on the master mold to create a
reversed shape.
Ele
ctro
form
ing
The master model is separated from the electrocasted
form.
A replicated mold is created
④EFC Process Technology
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-17
Technology to Increase Efficiency
With this technology, minute optical patterns are optimally arranged to efficiently and uniformly light surfaces with LEDs (point light sources).
Minute Optical Patterns
・ Illuminated switches
9 LEDs 2 LEDs
Previous Method
Minimum LEDsLED
LED
⑤Light Control Technology
Bright Uniform Light with Fewer LEDsHelps Save Energy for Illuminated Devices
Bright Uniform Light with Fewer LEDsHelps Save Energy for Illuminated Devices
Application ExamplesDimple Patterns with Special Prism Shapes
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© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014)© Copyright OMRON Corporation. All Rights Reserved. (as of April 2014) T-18
Technology to Increase Visual Effects
All of OMRON’s unique light control technology is optimally integrated in custom optical system design technology that gives form to the visual lighting concepts of the customer.
Optical Design Technology
Luminance Distribution Simulation Technology
Light Receiver Design Technology
Minute Optical Patterns
・ Amusement devices・ Illumination for visual effects
Application Examples
Light Technology Achieves Ideal IlluminationHelps Increase the Visual Effects of Illuminated Devices
Light Technology Achieves Ideal IlluminationHelps Increase the Visual Effects of Illuminated Devices
⑤Light Control Technology
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