คู่มือ minitab 15

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คู่มือ minitab 15

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  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 1 Minitab Quality Process Improvement

    Introduction to Minitab 15

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 2 Minitab Quality Process Improvement

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 3 Minitab Quality Process Improvement

    Minitab

    Minitab

    Minitab

    Start > All Programs > Minitab Solutions > Minitab 15 Statistical Software English 2 Minitab

    Session (text) Minitab

    Data (Spreadsheet)

    (Minitab Project)

    C:\Program Files\Minitab 15\English\Sample Data ( 15) C:\Program Files\MINITAB 14\Data ( 14)

    RADON.MTW 1. File > Open > Worksheet 2. Look in Minitab Sample Data folder

    Session

    - - -

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 4 Minitab Quality Process Improvement

    - Look in Minitab Sample Data folder C:\Program Files\Minitab 15\English\Sample Data - Minitab (default)

    Tools > Options > General 3. RADON.MTW Open Do not display this

    message again OK 4. RADON.MTW Open Do not display this

    message again OK

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 5 Minitab Quality Process Improvement

    (Variables)

    Minitab 3 , /

    C1 (Center) : C2 (Order) : C3 (Arrival ) : C4 (Days) : C5 (Status) : (On time Back order

    Late 6 ) C6 (Distance) :

    Enter Enter Alt + D Alt D File > Exit Exit File Stat > Quality Tools > Run Chart Stat Quality Tools

    Run Chart Click OK. Minitab Membrane Surface

    *****************************************************

    /

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    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 6 Minitab Quality Process Improvement

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 7 Minitab Quality Process Improvement

    1

    Quality Planning Tools

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 8 Minitab Quality Process Improvement

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    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 9 Minitab Quality Process Improvement

    (Run Chart) common causes

    special causes common causes

    (Trend), (Oscilliation), (Mixtures) (Clustering)

    Stat > Quality Tools > Run Chart

    (Trend), (Oscilliation), (Mixtures) (Clustering) special causes ()

    common causes common causes

    Data are arranged as

    Single Column () Subgroup size ( ) subscript () Subgroup across rows

    For data in subgroups Plot subgroup means Plot subgroup median

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 10 Minitab Quality Process Improvement

    1. Stat > Quality Tools > Run Chart 2. () Single

    Column Subgroup size 1

    Subgroup across rows of 3. OK

    : Stat > Quality Tools > Run Chart > Options

    Title:

    ()

    common causes

    (Mixture)

    Number of runs about the median

    (Clustering)

    () (Oscillation)

    Number of runs up or down

    (Trend)

    ()

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 11 Minitab Quality Process Improvement

    (Standard normal) p-values

    p-values ( ) p-values ()

    (Number of runs about the median)

    (Clustering)

    (Clustering)

    - (Number of runs up or down) - ( )

    ( ) ( ) run up run down

    - ()

    () Oscillation trend

    Run chart Run test Minitab Run Chart Run Test Run Test

    Run Test ()

    1 Run test Run Chart

    Run Chart Run Test p-values run test p-values Run Chart

    20 ( 2 )

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 12 Minitab Quality Process Improvement

    1. RADON.MTW 2. Stat > Quality Tools > Run Chart 3. Single Column Membrane 4. Subgroup size 2 OK

    10987654321

    45

    40

    35

    30

    25

    20

    Sample

    Mem

    bran

    e

    Number o f runs about med ian: 3Expected number o f runs: 6.0Longest run about med ian: 5A pprox P -Value fo r C lustering : 0.022A pprox P -Value fo r M ixtu res: 0.978

    Number o f runs up o r dow n: 5Expected number o f runs: 6.3Longest run up o r dow n: 3A pprox P -Value fo r Trends: 0.135A pprox P -Value fo r O sc illation : 0.865

    Run Chart of Membrane

    (Clustering) 0.05 p-values = 0.02209 0.05

    () special causes Cluster

    : 0.05 p-value (H0: )

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 13 Minitab Quality Process Improvement

    (Pareto Chart)

    (defects) Vital-Few Trivial-Many

    vital few trivial many Stat > Quality Tools > Pareto Chart

    Chart defects data in: (: Raw data)

    72 Minitab 15 15

    By variable in ____ (optional): () 25 () Default (all on same graph, same ordering of bars): () One chart per graph, same ordering of bars: 1 1

    Chart defects table

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 14 Minitab Quality Process Improvement

    Labels in: Frequencies in:

    Combine remaining defects into one category after this percent: Minitab Others Minitab 95%

    2

    1. 1 2. 2

    1. Stat > Quality Tools > Pareto Chart 2.

    a. Chart defects data in: b. Chart defects table:

    Labels in: Frequencies in:

    3. OK

    72 Chart defects table

    (Missing Data)

    missing data missing data * Minitab missing data

    missing data Data > Delete Rows or Data > Copy > Columns to Columns

    Chart defects table missing data missing data

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 15 Minitab Quality Process Improvement

    : Stat > Quality Tools > Pareto Chart > Options X Y

    X axis label: X Defect Y axis label: Y Count Do not chart cumulative percent:

    / Title:

    1. 2. TEXT 3. OK

    Raw data

    Damage

    1. EXH_QC>MTW 2. Stat > Quality tools > Pareto chart 3. Chart defects data in Damage OK

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 16 Minitab Quality Process Improvement

    Count 4 2 1 1Percent 50.0 25.0 12.5 12.5Cum % 50.0 75.0 87.5 100.0

    Damage DentBendChipScratch

    9

    8

    7

    6

    5

    4

    3

    2

    1

    0

    100

    80

    60

    40

    20

    0

    Coun

    t

    Perc

    ent

    Pareto Chart of Damage

    (scratches) (Chips) 75%

    2

    Count data

    Defects Counts

    1. EXH_QC.MTW 2. Stat > Quality tools > Pareto chart 3. Chart defects table Label in Defect Frequencies in Counts 4. OK

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 17 Minitab Quality Process Improvement

    Counts 274 59 43 19 10 18Percent 64.8 13.9 10.2 4.5 2.4 4.3Cum % 64.8 78.7 88.9 93.4 95.7 100.0

    DefectsOt

    her

    Incom

    plete

    Part

    Defec

    tive H

    ousi

    Leak

    y Gas

    ket

    Miss

    ing Cl

    ips

    Missi

    ng Scre

    ws

    400

    300

    200

    100

    0

    100

    80

    60

    40

    20

    0

    Coun

    ts

    Perc

    ent

    Pareto Chart of Defects

    (Variable data) (Peel)

    (Scratch) (Smudge)

    1. EXH_QC>MTW 2. Stat > Quality tools > Pareto chart 3. Chart defects data in Flaws By variable in Period 4. OK

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 18 Minitab Quality Process Improvement

    SmudgeOtherScratchPeel

    20

    15

    10

    5

    0

    SmudgeOtherScratchPeel

    20

    15

    10

    5

    0

    Period = Day

    Flaws

    Coun

    t

    Period = Evening

    Period = Night Period = Weekend

    PeelScratchOtherSmudge

    Flaws

    Pareto Chart of Flaws by Period

    (Cause and Effect Diagram) (fishbone diagram)

    5M 5 M ( Man, Machine, Material, Method, and Measurement) Personnel Man Minitab 5M

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 19 Minitab Quality Process Improvement

    Stat > Quality Tools > Cause and Effect Diagram (Fishbone diagram) (Ishikawa diagram)

    Add/Change Branches

    Causes

    In column: Cuases 72 ( 5, 3 1) ( 6, 4 2) Constants: Cuases ( 5, 3 1) ( 6, 4 2) Label: 1 6 Personnel, Machines, Materials, Methods, Measurement, Environment ( 5, 3 1) ( 6, 4 2) Do not label branches Sub:

    Effect: 72

    Title: Do not label the branches:

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 20 Minitab Quality Process Improvement

    Do not display empty branches: ( Minitab 6

    72

    1. Stat > Quality Tools > Cause and Effect Diagram 2. OK

    : Stat > Quality Tools > Cause and Effect Diagram > Sub Branches

    Causes

    In column: Cuases 72 ( 5, 3 1) ( 6, 4 2) Constants: Cuases ( 5, 3 1) ( 6, 4 2)

    (surface flaws)

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 21 Minitab Quality Process Improvement

    1. Stat > Quality Tools > Cause and Effect Diagram 2. Do not label the branches: OK

    Cause-and-Effect Diagram

    () 1. Stat > Quality Tools > Cause and Effect Diagram 2. Title FISHBONE Diagram OK

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 22 Minitab Quality Process Improvement

    Environment

    Measurements

    Methods

    Material

    Machines

    Personnel

    FISHBONE Diagram

    1. SURFACEFLAWS.MTW 2. Stat > Quality Tools > Cause and Effect Diagram 3. Causes 1 6 In column 4. Man, Machine, Method, Measure, Enviro 1 6 5. Effect Surface Flaws OK

    FlawsSurface

    Environment

    Measurements

    Methods

    Material

    Machines

    Personnel

    O perators

    Training

    Superv isors

    Shifts

    Speed

    Lathes

    Bits

    Sockets

    Suppliers

    Lubricants

    A lloy s

    Brake

    Engager

    A ngle

    Inspectors

    Microscopes

    Micrometers

    C ondensation

    Moisture%

    FISHBONE Diagram

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 23 Minitab Quality Process Improvement

    1. SURFACEFLAWS.MTW 2. Stat > Quality Tools > Cause and Effect Diagram 3. Causes 1 6 In column 4. Man, Machine, Method, Measure, Enviro 1 6 5. Man Sub 6. Causes Training 3 ( Training) OK 7. Machine Sub 8. Causes Speed 4 ( Speed) OK 9. Measure Sub 10. Causes Micrometers 1 ( Speed) OK 11. Effect Surface Flaws OK

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 24 Minitab Quality Process Improvement

    FlawsSurface

    Environment

    entsMeasurem

    Methods

    Material

    Machines

    Personnel

    O perators

    Training

    Superv isors

    Shifts

    Speed

    Lathes

    Bits

    Sockets

    Suppliers

    Lubricants

    A lloy s

    Brake

    Engager

    A ngle

    Inspectors

    Microscopes

    Micrometers

    C ondensation

    Moisture%

    T esting

    Mentors

    Erratic

    T oo slow

    C ondition

    A ccuracy

    FISHBONE Diagram

    / Add/Change Branches : Editor > Graph option

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 25 Minitab Quality Process Improvement

    Causes: 72 ( 5, 3 1) ( 6, 4 2)

    Label: Personnel, Machines, Materials, Methods, Measurement, Environment ( 5, 3 1) ( 6, 4 2) Do not label branches Sub: Do not label the branches: Do not display empty branches: ( Minitab

    6 )

    1. Editor > Graph Options 2. Causes 3. OK

    Testing Shipping

    1. SURFACEFLAWS.MTW 2. Stat > Quality Tools > Cause and Effect Diagram 3. Causes 1 6 In column 4. Man, Machine, Method, Measure, Enviro 1 6 5. Effect Surface Flaws OK 6. Editor > Graph Options 7. 7 Causes Handling Alignment Label Testing 8. 8 Causes Forklift Conveyor Label Shipping 9. OK

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 26 Minitab Quality Process Improvement

    FlawsSurface

    Shipping

    Testing

    Environment

    Measurements

    Methods

    Material

    Machines

    Personnel

    O perators

    Training

    Superv isors

    Shifts

    Speed

    Lathes

    Bits

    Sockets

    Suppliers

    Lubricants

    A lloy s

    Brake

    Engager

    A ngle

    Inspectors

    Microscopes

    Micrometers

    C ondensation

    Moisture%

    A lignment

    Handing

    C onv ey or

    Forklift

    FISHBONE Diagram

    (Editor)

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 27 Minitab Quality Process Improvement

    FlawsSurface

    Shipping

    Testing

    Environment

    Measurements

    Methods

    Material

    Machines

    Personnel

    O perators

    Training

    Superv isors

    Shifts

    Speed

    Lathes

    Bits

    Sockets

    Suppliers

    Lubricants

    A lloy s

    Brake

    Engager

    A ngle

    Inspectors

    Microscopes

    Micrometers

    C ondensation

    Moisture%

    Testing

    Shipping

    FISHBONE Diagram

    : Editor > Graph option > Sub Branches

    Causes: 72

    ( 5, 3 1) ( 6, 4 2)

    1. Editor > Graph Options 2. Sub Branches 3. Causes 4. OK

    1. SURFACEFLAWS.MTW 2. Stat > Quality Tools > Cause and Effect Diagram 3. Causes 1 6 In column 4. Man, Machine, Method, Measure, Enviro 1 6

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 28 Minitab Quality Process Improvement

    5. Effect Surface Flaws OK 6. Editor > Graph Options 7. 1 Sub 8. 1 Causes A B 9. 2 Causes Jones Smith Best OK 10. 6 Causes Humidity Temperature Sub 11. 1 Causes High Low 12. 2 Causes High Low 13. OK

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 29 Minitab Quality Process Improvement

    FlawsSurface

    Environment

    Measurements

    Methods

    Material

    Machines

    Personnel

    O perators

    Training

    Superv isors

    Shifts

    Speed

    Lathes

    Bits

    Sockets

    Suppliers

    Lubricants

    A lloy s

    Brake

    Engager

    A ngle

    Inspectors

    Microscopes

    Micrometers

    Temperature

    Humidity

    BA

    Bes t

    Sm ithJones

    LowHigh

    LowHigh

    FISHBONE Diagram

    Multi Vari Chart Minitab Multi -Vari Chart 4 (factors) Multi-Vari Chart

    Stat > Quality Tools > Multi-Vari Chart

    Response: Response () Factor 1: 1 Factor 2: 2 Factor 3: 3 Factor 4: 4

    Multi Vari Chart response 1 4

    (Factor levels) Text categories

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 30 Minitab Quality Process Improvement

    Multi Vari Chart 1. Stat > Quality Tools > Multi-Vari Chart 2. Response Response 3. Factor 1 (Factor Level) 4. 1 Factor 2 ,Factor 3 Factor 4 5. OK

    : Stat > Quality Tools > Multi-Vari Chart > Options

    Display Options

    Display individual data options: Connect means for Factor 1: 1 Connect means for Factor 2: 2 Connect means for Factor 3: 3 Title:

    Multi-Vari Chart Sintering Compressive Strength 3

    Compressive Strength 5 Sintering 3 100 , 150 200 Multi-Vari Chart interaction

    1. SINTER.MTW 2. Stat > Quality Tools > Multi-Vari Chart 3. Response Strength 4. Factor 1 Sinter Time Factor 2 Metal Type OK

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 31 Minitab Quality Process Improvement

    321

    24

    23

    22

    21

    20

    19

    18

    17

    MetalType

    Stre

    ngth

    100150200

    SinterTime

    Multi-Vari Chart for Strength by SinterTime - MetalType

    multi-vari chart interaction Sinter 1

    Sinter Compressive Strength Sinter 100 2 Sinter Compressive Strength Sinter 150 3 Sinter Compressive Strength Sinter 200 Interaction analysis of variance linear model

    Symmetry Plot

    Symmetry Plot

    non parametric Symmetry plot

    Stat > Quality Tools > Symmetry Plot

    Variables: Symmetry Plot Minitab Symmetry Plot

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 32 Minitab Quality Process Improvement

    Symmetry Plot 1. Stat > Quality Tools > Symmetry Plot 2. Varibles Symmetry Plot 3. OK

    () Y=X Symmetry Plot Minitab

    run

    (Left Skewness) (Right Skewness) () ()

    Skewness to the right:

    () Skewness to the left:

    ()

    25 30

  • -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 33 Minitab Quality Process Improvement

    : Stat > Quality Tools > Symmetry plot > Options

    Title:

    Symmetry Plot 1. EXH_QC.MTW 2. Stat > Quality Tools > Symmetry Plot 3. Varibles Faults OK

    3.02.52.01.51.00.50.0

    3.0

    2.5

    2.0

    1.5

    1.0

    0.5

    0.0

    Upper Distance to Median

    Low

    er D

    ista

    nce

    to M

    edia

    n

    210-1-2

    20

    10

    0

    Symmetry Plot for Faults

    *************************************************************

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    ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 34 Minitab Quality Process Improvement