大立機器工業股份有限公司 - milco service/documentation dahlih/mcv 510... · fanuc...

DAH LIH MACHINERY INDUSTRY CO., LTD.

031-D2-06-007 VERSION:1.0 APR/11/2011

WIRING DIAGRAM

MCV-510 MCV-610 MCV-720 MCV-860 DMX-320 MCV-1200 MCV-1020BA MCV-1250B

FANUC 0i 31i/32i

0 0 Table of contents 2003/01/090 1 Table of contents 2003/01/030 2 Table of contents 2003/01/030 3 Table of contents 2003/01/030 4 Table of contents 2003/01/030 5 Table of contents 2003/01/031 1 Block diagram 2002/11/091 2 Main units 2002/02/181 3 Main units 2002/02/181 4 Left electric box 2002/11/141 5 Right electric box 2002/11/131 6 PCB(VM004) 2003/01/031 7 PCB(VS003E) 2002/11/131 8 PCB(VP002E) 2002/11/131 9 Operation panel 2003/01/061 10 CA connection 2002/11/271 11 CB connection 2002/11/191 12 CC connection 2002/11/131 13 CD connection 2002/11/191 14 C1 connection 2002/11/131 15 C2 connection 2002/11/221 16 C3A connection 2002/11/221 17 C3B connection 2002/11/191 18 CE connection 2002/11/191 19 MI connection 2002/11/131 20 MI1 connection 2002/11/131 21 MP connection 2002/11/131 22 MP1 connection 2002/11/131 23 MS connection 2002/11/151 24 MS1 connection 2002/11/15

0DATEMODEL TITLE

DAH LIH MACHINERYCONTROLLER UNIT DESIGNER DRAWER

Table of contents

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V2.2 02011/04/08MCV-510~MCV-1250B

Table of contentPage Page description Page supplementary field Date

DIN_INV_30_3

Chapter

0 1 2 3 4 5 6 7 8 9

1 25 JA3 connection 2002/11/131 26 Safety ground 2002/11/141 27 Safety ground 2002/11/141 28 Control unit 2003/01/031 29 I/O CB104 2002/11/271 30 I/O CB105 2002/11/131 31 I/O CB106 2002/11/151 32 I/O CB107 2002/11/131 33 I/O CE56 2002/11/271 34 I/O CE57 2002/11/151 35 PCB over view 2002/11/132 1 Power supply 2002/08/192 2 Control module 2002/08/192 3 Power supply 2002/08/192 4 Control module 2002/08/192 5 Control module 2002/07/302 6 Auxiliary motor 2002/11/132 7 Auxiliary motor 2002/11/132 8 Auxiliary motor 2002/07/312 9 Auxiliary motor 2002/07/292 10 Auxiliary motor 2002/07/302 11 Transformer 2002/11/192 12 Emergency stop 2002/11/192 13 Power relay 2002/11/122 14 Coolant relay 2002/11/132 15 Spindle & AUX. relay 2002/11/142 16 CAM. ATC relay 2002/11/132 17 Power relay 2002/11/192 18 Index table relay 2002/11/122 19 Apc function relay 2002/11/13

0DATEMODEL TITLE


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V2.2 12011/04/08MCV-510~MCV-1250B


DIN_INV_30_3

Chapter

0 1 2 3 4 5 6 7 8 9

2 20 Apc function relay 2003/01/092 21 M code relay 2003/01/092 22 Call light 2003/01/092 23 Z axis brake 2003/01/092 24 Power & Door 2003/01/092 25 AUX. motor relay 2003/01/092 26 AUX. motor relay 2003/01/092 27 Magazine relay 2003/01/092 28 Magazine valve 2003/01/092 29 Spindle&door valve 2003/01/092 30 Coolant valve 2003/01/092 31 4th axis clamp&table 2003/01/092 32 Spare output 2003/01/092 33 Apc valve 2003/01/092 34 Apc valve 2003/01/092 35 M code valve 2003/01/092 36 Axis deceleration 2003/01/092 37 Limit switch 2003/01/092 38 EMG,skip,counter 2003/01/092 39 Alarm signal 2003/01/092 40 Door interlock 2003/01/092 41 APC signal 2003/01/092 42 APC signal 2003/01/092 43 4th axis 2003/01/092 44 Axis select button 2003/01/092 45 NC function button 2003/01/092 46 Operation lamp 2003/01/092 47 Start & feed hold 2003/01/092 48 ATC & spindle PB 2003/01/092 49 Operation panel 2003/01/09

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DIN_INV_30_3

Chapter

0 1 2 3 4 5 6 7 8 9

2 50 Mode select 2003/01/092 51 RT & SP override 2003/01/092 52 Feedrate 2003/01/092 53 MPG & AXIS select 2003/01/092 54 Tool number display 2003/01/092 55 Axis zero return lamp 2003/01/092 56 Operation lamp 2003/01/092 57 Operation lamp 2003/01/092 58 Operation lamp 2003/01/092 59 NC function lamp 2003/01/092 60 Operation panel 2003/01/092 61 Operation lamp 2003/01/092 62 Break censor 2003/01/092 63 Break censor 2003/01/092 64 ATC troubleshooting 2003/01/092 65 Drum ATC (motor) 2003/01/092 66 Drum ATC (output) 2003/01/092 67 Drum ATC (intput) 2003/01/092 68 Drum ATC (output) 2003/01/093 1 Position for solenoid 2002/05/153 2 Limit & proximity 2002/05/153 3 Pneumatic diagram 2002/06/033 4 Hydraulic for APC 2002/05/154 1 Connection diagram 2003/01/034 2 Connection diagram 2002/11/094 3 Power supply 2002/11/094 4 Control module 2002/11/094 5 Power supply unit 2002/11/094 6 CRT UNIT 2002/11/094 7 CRT/MDI keyboard 2002/11/09

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V2.2 32011/04/08MCV-510~MCV-1250B


DIN_INV_30_3

Chapter

0 1 2 3 4 5 6 7 8 9

4 8 RS-232-C port 2002/11/094 9 MPG interface 2002/11/094 10 I/O link (JD1A) 2002/11/154 11 Cable CX1A(K3) 2002/11/134 12 Cable CXA2A(K69) 2002/11/134 13 Cable CX4(K7) 2002/11/134 14 Cable CX3(K6) 2002/11/134 15 Cable JX1B-JX1A 2002/11/134 16 Cable JX1B 2002/11/134 17 Spindle amplifier 2002/11/134 18 Spindle amplifier 2002/11/134 19 Spindle amplifier 2002/11/134 20 Cable JY2 2002/11/134 21 Cable JYA2(Mi) 2002/11/134 22 Cable JY3 2002/11/134 23 Cable JYA3(POS) 2002/11/134 24 Cable JA41(pos) 2002/11/134 25 Cable JYA3(PRO) 2002/11/134 26 Cable JF1(K22) 2002/11/134 27 Linear scale 2002/11/134 28 Cable JY1(K33) 2002/11/135 1 PLC diagram 2003/01/095 2 PLC diagram 2003/01/095 3 PLC diagram 2003/01/095 4 PLC diagram 2003/01/095 5 PLC diagram 2003/01/095 6 PLC diagram 2003/01/095 7 PLC diagram 2003/01/095 8 PLC diagram 2003/01/095 9 PLC diagram 2003/01/09

0DATEMODEL TITLE


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V2.2 42011/04/08MCV-510~MCV-1250B


DIN_INV_30_3

Chapter

0 1 2 3 4 5 6 7 8 9

5 10 PLC diagram 2003/01/095 11 PLC diagram 2003/01/095 12 PLC diagram 2003/01/09

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V2.2 52011/04/08MCV-510~MCV-1250B


DIN_INV_30_3

Chapter

0 1 2 3 4 5 6 7 8 9

CHIP CONVEYOR 2

CHIP CONVEYOR 1

SHOWER COOLANT

HEAT EXCHANGER

SPINDLE COOLING MOTOR

CHIP CLEANER

HYDRAULIC MOTOR

LUBRICANT PUMP

(OPTION)

(OPTION)

(OPTION)

COOLANT MOTOR

MOTOR

MOTOR

MOTOR

MOTOR

MOTOR

STARTERSMOTOR

MCCAND

NFB5A

AC220V

NOISE

TRANSFORMER

TERMINALL1L2L3PE

REACTOR

MODULEPOWER

SERVO

FILTER

MCC

AMP.

(75A)(NFB)

AC220V

346,380,415,440,550,575 VAC

1 AC220V

AC220V

F1 6A

F5 10A

TRANSFORMER

SPINDLE

WORKLIGHT

AMP

X MOTOR

Y MOTOR

Z MOTOR

A MOTOR(OPTION)

AC12V

AC110V

F2 6A

SPINDLEMOTOR

POWERRELAYSAC110VPLUG

SUPPLYPOWER

I/OFUSE

4.5A4A

B MOTOR(OPTION)

4.5A

POWERSUPPLY

4A

FUSE NCUNIT

1DATEMODEL TITLE


Block diagram

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V2.2 12011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

11

5

MCV-610

2

3

1

O

NO

10

11

123456789

4

Spindle motorX axis servo motorY axis servo motorZ axis servo motorHydraulic pump(FOR APC)Coolant pumpChip conveyor motorLubrication pumpHeat exchangerSpindle coolingTransformer & Filter

7

9

10

8

6

1DATEMODEL TITLE


Main units

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V2.2 22011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

TOP VIEW

+F1Body Front

panel

Operation

Body Right

+R1

Body Middle

motor

X axism

otor+M

1Spindle

+L1brake

Body Leftm

otorand

Chip conveyor

motor

Z axis

+M2

boardElectrical

Middle

cabinet+E1

Body BackElectrical

Leftm

otor+E2

Right

Y axisBody Back

motor

motor

Body BackLubrication

Coolant

+B1

& Filter

unitBody Around

cooling

Transformer

Hydraulic

Spindle

1DATEMODEL TITLE


Main units

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V2.2 32011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

+E1B

Top view

+E1A

+E1F

2

+E1C

(+E1B )

169

14

6 5

Transformer board

Electric box

17

(+E1F)

(+E1A)

13 107 118 12

10

11

12

13

14

15

16

17

18

1

2

3

4

5

6

7

8

9

Power terminal

Terminal

Terminal

Main breaker

Surge absorber

HIGH/LOW WINDING SWITCH

Heat exchanger

Motor protecter

Magnetic switch

Circuit breaker

Rectifier

Spark killer

Power supply module

Spindle Amp module

Servo Amp module

Magnetic switch

Transformer

AC Reactor

(+E1A-RECA)

(

(

(

(

(

(

(

(

(

(

(

+E1B-RC9

+E1A-MS0

+E1A-K0M

+E1A-RC0

+E1A-MCC

+E1D-Q2

+E1A-F1

+E1F-T1

+E1A-TB0

+E1A-TB1

+E1A-TB2

)

)

)

)

)

)

)

)

)

)

)

(+E1C

3

)

18

23

19

22

20

21

Power supply

Electric board

Electric board

Electric board

Heat exchanger

(

(

(

+E2A-VS003E

+E2A-VM005

+E2A-VP002E

)

)

)

1DATEMODEL TITLE


Electric box

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V2.2 42011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

1DATEMODEL TITLE


PCB(VM005)

CHECK BY


REVISION NO

V2.2 52011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

TB5

TB6

45B

53

45A

2

46

54

47

2C

2

52

80

82

2

3

83

50

2

2

51

3C

81

2

2

2

TB1

TB7

2K6

(+70/FW/AM.CW)

0V

K19

3

(+)

SK6

(10)

24V

LED6

(19)

(+)

(DINT.R)

8

LED1

COM0

LED19

(-)

CO

M0

COM0

32

(-)

0V

3

K1 (EMG)

166

165

(-)

9

D6R6

19

+

3

D19

100

R19

K72

(-70/BK/AM.CCW)

K20

167

R1

(+)

0V

SK7

(9)

10

LED7

(17)

(+)

SK20

11

3

(COL)

COM0

LED20

117

(40)

(+24V)

(-)

10

COM0

33

3

(+)

(5)

(-)

50

D7

D1

R7

118

160

2

161

D20R20

K8(DN/DN/POT.V)

K21

119

11

(+)

(12)

SK8

(20)

LED8

(+)

SK21(M16)

11

3

130

2

(-)

LED21

COM0

COM0

34

3

131

(-)

12

D8

51

R8

D21R21

K919

132

(UP/UP/POT.H)

K22

(11)

SK9

(+)

LED2

K2 (RDY/ZB)

133

(24)

LED9

(+)

SK22

12

TB2

(CHIP)

3

(+)

(6)

COM0

LED22

(-)

COM0

35

20

2

3

TB8

(-)

52

D9R9

D22

13

R22

168

R2

160

K10

(T+180/ /PIN)

K23

2

(14)

(CHIP CLEAN 1)

SK10

161

(+)

3

10

LED10

(25)

(+)

SK23

COM0

15

15

3

(-)

LED23

COM0

D2

162

(-)

COM0

36

(41)

3

0V

2

(-)

53

D10R10

162

D23R23

20K1

1K2

416

2

(13)

(T-180)

(CHIP CLEAN 2)

(+)

SK11

2

LED11

(+)

(26)

SK24

15

3

163

LED24

COM0

25

(-)

37

COM0

3

163

(-)

K3 (MG.CW)

54

D11R11

26

D24R24

K12

LED3

163

K25

(+)

27

(15)

SK12(TUC)

(+)

38

(WORK LIGHT)

3

(8)

LED12

(30)

0V

(+)

8

928

COM0

LED25

(-)

COM0

165

30

R3

3

29

(-)

D12R12

D25R25

166

K13

3C

80

TB3

K26

(AUTO POWER OFF)

COM0

(16)

SK13

(+)

(SP.AIR)

(-)

39

166

D3

3

2

LED13

(29)

(+)

81

2C

COM0

LED26

(-)

COM0

30

K5-7

TB9

163

(-)

D13R13

2

D26R26

47A

K14

31

K27

(18)

(+)

A7C

SK14

13

(LUB)

3

2

LED14

(31)

(+)

SK27(AL.CAL)

25

3

COM0

LED27

47B

32

(-)

COM0

(-)

26

28

D14R14

48A

2

D27R27

K4 (MG.CCW)

K15

K28

48C

LED4

(28)

SK15

(+)

33

(HG)

(+)

LED15

(32)

(+)

SK28

25

48B

(ST.CAL)

3

(7)

2

COM0

LED28

(-)

COM0

40

3

49A

(-)

34

29

26

D15R15

R4

31

3

D28R28

K16

49C

2K2

9

(27)

3C

(+)

SK16

82

(LG)

3549

B

LED16

COM0

(33)

(+)

SK29

47

(-)

3

D4

COM0

LED29

83

2C

(-)

COM0

0V

41

3

TB4

47A

47C

47B

(-)

D16R16

D29R29

167

2K1

7K3

0

(21)

(+)

36

SK17

168

(M12)

LED17

(34)

49C

49A

49B

(+)

COM0

LED30

2

45A

45B

(-)

COM0

3

48A

48C

48B

(-)

D17R17

37

D30R30

LED5

FUSE1

K18

(23)

2

(+)

K5 (CALL)

(22)

25

(+)

SK18

3

(M32)

38

LED18

COM0

27

26

(-)

R5

46

2

3

D18R18

39

162

K26-6

COM0

(-)

2

D5

33

50

CE

40

MS1

2

CE

19

32

41

18

1

DAH

LIH

DL-

VS00

3E

1DATEMODEL TITLE


PCB(VS003E)

CHECK BY


REVISION NO

V2.2 62011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

TB1

TB5

D40

D45

R40

R45

(D.UP)

(A.L/M40)

K40

K45

170C

175C

COM0

COM0

170

175

(-)

(-)

2

0V

(35)

(19)

24V

65

(+)

(+)

61

3

3

3

SK40

SK45

LED40

LED45

100

2

COM0

60

120

2

D41

D46

R41

R46

121

61

(D.DN)

(A.R/M42)K46

K41

171C

176C

122

COM0

COM0

(-)

(-)

171

176

2

123

(36)

(20)

(+)

(+)

66

62

3

62

3

124

SK46

LED41

LED46

SK41

2 63

0V

140

2

24V

D42

D47

R42

R47

64

(P.UP)

(B.L/M44)

K42

K47

172C

177C

172

177

TB2

TB6

(-)

COM0

(-)

COM0

67

(+)

(37)

(+)

(21)

3

63

3

24V

2

LED42

LED47

SK42

SK47

330

65

332

2

370

66

D43

D48

R43

R48

24V

(P.DN)

(B.R/M46)

2

K48

K43

173C

173B

178C

178B

173A

178A

COM0

COM0

(-)

(-)

371

67

(38)

(22)

(+)

64

3

3

68

(+)

0V

2

SK48

SK43

LED43

LED48

24V

68

372

2

0V

69

D44

D49

R44

R49

24V

0V

(BLOW)

(TB.DEC/M48)

K44

K49

373

24V

174C

174B

179C

179B

174A

179A

COM0

COM0

(-)

(-)

(34)

(23)

(+)

3

3

60

69

(+)

TB7

TB3

LED44

LED49

SK44

SK49

374

170

375

170C

24V

171

171C

376

24V

172

377

172C

33

50

24V

173A

DL-VP002EDAHLIH

MP1

378

173C

19

32

24V

173B

379

174A

24V

174C

1

18

380

174B

TB4175

175C

176

177

178A

178B

179C

176C

177C

178C

179A

179B

1DATEMODEL TITLE


PCB(VP002E)

CHECK BY


REVISION NO

V2.2 72011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

DOCOM

DOCOM

HYD( )

DRUM( )

CAM( )

D101

33

APC.L

MP-33

02

34

0V

19

MS-16

MP-34

SAIR.R

BLOW

03

35

20

COL.R

D.UP

MS-17

MP-35

04

36

21

MS-6

MP-36

RDY/ZB

D.DN

05

37

22

LUB.R

TB.UP

MS-18

MP-37

38

06

23

MS-19

MP-38

DINT.R

TB.DN

07

39

DICOM0

24

M16.R

P.LEFT

MS-20

MP-19

08

40

MP-41

APC.IT

25

MS-21

MP-20

M12.R

P.RIGHT

09

41

APC.RD

MP-42

26

DB.CK

OILP.B

TB5-318

CD-3

10

42

27

TB4-312

CD-4

SCOL.B

11

43

28

COL.B

TB4-313

CD-5

12

44

29

TB4-314

CD-6

CHIP.B

13

45

30

DIT.LS

LUB.B

TB5-326

CD-7

14

46

MP-47

TB.LS

31

MP-48

*EDY+

15

47

P.AIR

MP-11

32

*EDY-

MP-49

CHIC.B

16

48

MP-18

MC.Q

17

49

+24V

+24V

18

50

0V 0V 0V 0V

0V

DUP.LS APC.SR PUD.LS TA.LS

A.TB.L

A.TB.L

A.TB.R

A.TB.R

TUC.R

DOCOM

DOCOM

TUC.R

TUC.R

SAIR.R COL.R RDY/ZB LUB.R DINT.R M16.R M12.R

SAIR.R COL.R RDY/ZB LUB.R DINT.R M16.R M12.R

DIT.LS *EDY+ MC.Q +24VDB.CK

DB.CK ATC.BK ATC.ZR ATC.CL DIT.LS *EDY+

*EDY-

*EDY- MC.Q +24V

0V 0V 0V 0V 0V DICOM0


APC.IT APC.RD DUP.LS APC.SR

APC.IT APC.RD DUP.LS APC.SR

PUD.LS TA.LS TB.LS P.AIR

PUD.LS TA.LS TB.LS P.AIR

DOCOM APC.L BLOW D.UP D.DN TB.UP

DOCOM APC.L BLOW D.UP D.DN TB.UP

TB.DN

TB.DN

OILP.B SCOL.B COL.B CHIP.B LUB.B

OILP.B SCOL.B COL.B CHIP.B LUB.B

CHIC.B +24V

CHIC.B +24V

MS-15EXT24V

MP-43 MP-44 MP-45 MP-46

HEAT.B SHOW.B

SHOW.B

SHOW.B

HEAT.B

HEAT.B

CD-8 CD-9 CD-10EXT24V

1DATEMODEL TITLE


D1 connection

CHECK BY


REVISION NO

V2.2 82011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

DRUM( )

HYD( )

CAM( )

HYD( )

DRUM( )

CAM( )

EXT24V

DOCOM

DOCOM

HYD( )

DRUM( )

CAM( )

D201

33

MS-7

HG.R

MG.CW

02

34

0V

19

MS-28

MS-8

LG.R

03

35

20

0V

TB11-110

MS-9

IT1.R

T+70

04

36

21

0V

TB11-111

MS-10

IT2.R

T-70

05

37

22

0V

MS-33

MS-11

TDN.R

DOOR.O

38

06

23

0V

MS-34

MS-12

TUP.R

DOOR.C

07

39

DICOM0

24

0V

TB11-427

MS-13

T+180

CH.CCW

08

40

TB12-477

25

CD-1

MS-14

T-180

09

41

TB12-478

26

CD-11

TB3-305

*TUL.M

MG.B

10

42

27

CD-12

TB3-306

TCL.M

ATC.B

11

43

28

CD-13

TB3-307

PUMP.B

LG.LS

12

44

29

CD-14

TB3-308

HG.LS

OILC.B

13

45

30

CD-15

TB3-310

AIRD.B

TDN.M

14

46

TB9-483

31

CD-16

TUP.M

15

47

TB5-325

SKIP.M

32

CD-17

4CL.M/IT.1

16

48

CD-18

4UCL.M/IT.2

17

49

+24V

+24V

18

50

MG.FW

AM.CW

MG.BK

AM.CCW

MG.DN

POT.V

MG.UP

POT.H

MG.FR MG.BK

LG.LS HG.LS

MG.DN

POT.V

MG.UP

POT.H

DOCOM

DOCOM

IT1.R IT2.R DOOR.O DOOR.C CH.CCW

IT1.R IT2.R DOOR.O DOOR.C CH.CCW

MG.B ATC.B PUMP.B OILC.B AIRD.B

MG.B ATC.B PUMP.B OILC.B AIRD.B

+24V

+24V


0V 0V 0V 0V DICOM00V

SKIP.M

SKIP.M

MG.CCW

MG.CCW

DOCOM MG.CW

MG.CWDOCOM

*TUL.M TCL.M

*TUL.M TCL.M

4CL.M/IT.1

4UCL.M/IT.2

4CL.M/IT.1

4UCL.M/IT.2

+24V

+24V

EXT24V MS-27

TB12-428

TB12-479 TB8-480 TB8-481 TB9-482

TB4-311 TB7-339 TB6-338

M44.FIN M46.FIN M48.FIN

M44.FIN

M44.FIN

M46.FIN

M46.FIN

M48.FIN

M48.FIN

L.WIRE

L.WIRE

H.WIRE

H.WIRE

H.WIRE

H.WIRE

L.WIRE

L.WIRE

ROD.A

ROD.A ROD.B

ROD.B

1DATEMODEL TITLE


D2 connection

CHECK BY


REVISION NO

V2.2 92011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

DRUM( )

HYD( )

CAM( )

HYD( )

DRUM( )

CAM( )

EXT24V

DOCOM

DOCOM

HYD( )

DRUM( )

CAM( )

D301

33

MS-22

APININ

M32.R

02

34

0V

19

MP-22

MS-23

CAL.R

BPININ

03

35

20

0V

MP-23

MS-24

P.DEC

CHIP.R

04

36

21

0V

TB11-112

MS-25

M40.R

CP1.R

05

37

22

0V

TB11-113

MS-26

CP2.R

M42.R

38

06

23

0V

TB12-114

MS-36

M20.R

M44.R

07

39

DICOM0

24

0V

TB12-115

MS-31

AL.CAL

M46.R

08

40

C1-A2

X-.PB

25

TB12-116

MS-32

ST.CAL

M48.R

09

41

C1-B2

X+.PB

26

TB4-315

TB7-469

CTR1.M

10

42

Y-.PB

27

TB4-316

TB7-470

LUB.P

11

43

Y+.PB

28

TB5-320

TB8-471

SP.AL

12

44

Z-.PB

29

TB5-321

TB8-472

HYD.AL

13

45

Z+.PB

30

MS-40

TB8-473

*ESP.M

14

46

C1-A5

A+.PB

31

TB5-322

LUB.AL

15

47

C1-B5

A-.PB

32

TB12-501

16

48

TB7-502

17

49

+24V

+24V

18

50

B.TB.L

B.TB.L

B.TB.R

B.TB.R

DOCOM

DOCOM

P.DEC M40.R M42.R M44.R

P.DEC M40.R M42.R M44.R

M46.R M48.R CTR1.M SP.AL AIR.AL *ESP.MLUB.P

M46.R M48.R CTR1.M LUB.P SP.AL AIR.AL *ESP.M

LUB.AL

LUB.AL

+24V

+24V

0V 0V 0V 0V 0V DICOM0 X-.PB

0V 0V 0V 0V 0V DICOM0 X-.PB

X+.PB Y-.PB Y+.PB Z-.PB Z+.PB A+.PB A-.PB

X+.PB Y-.PB Y+.PB Z-.PB Z+.PB A+.PB A-.PB

DOCOM M32.R CAL.R CHIP.R CP1.R CP2.R M20.R

DOCOM M32.R CAL.R CHIP.R CP1.R CP2.R M20.R

AL.CAL ST.CAL

AL.CAL ST.CAL

+24V

+24V

MP-21

C1-A3 C1-B3 C1-A4 C1-B4

MI-A5 MI-B7 MI-B6 MI-B5

TB8-474 TB8-475 TB9-476

EXT24V

M40.FIN M42.FIN

M40.FIN

M42.FINM40.FIN

M42.FIN

*NT.M

*NT.M

SK.OT Ni.AL

SK.OT

SK.OT

Ni.AL

Ni.AL

ERR.SSR LOW.BAT

LOW.BAT

LOW.BAT

ERR.SSR

ERR.SSR

1DATEMODEL TITLE


D3 connection

CHECK BY


REVISION NO

V2.2 102011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

DRUM( )

HYD( )

CAM( )

HYD( )

DRUM( )

CAM( )

EXT24V

DOCOM

DOCOM

HYD( )

DRUM( )

CAM( )

D401

33

C1-A16

ZPX.L

SCW.L

02

34

0V

19

C1-B20

C1-B16

SSTP.L

ZPY.L

03

35

20

0V

C1-A21

C1-A17

ZPZ.L

SCCW.L

04

36

21

0V

C1-B21

C1-B17

ZPA.L

MG.L

05

37

22

0V

C1-A22

C1-A18

HAN.L

ST.L

38

06

23

0V

C1-B22

C1-B18

C.CCWL

SP.L

07

39

DICOM0

24

0V

C1-A23

C1-A19

TUC.L

TNAL.L

08

40

C1-A6

*FV1.S/*JV1.S

25

C1-B23

C1-B19

TC.L

LUB.L

09

41

C1-B6

26

C1-A10

TB2-300

*DEC.1

MD1.S

10

42

27

C1-B10

TB2-301

MD2.S

11

43

28

C1-A11

TB2-302

MD4.S

12

44

29

C1-B11

TB2-303

ROV1.S

13

45

SPA.S

30

C1-A12

TB2-304

ROV2.S

14

46

C1-A9

SPB.S

31

C1-B12

SCW.M

15

47

C1-B9

SPC.S

32

C1-A13

SCCW.M

16

48

C1-B13

*SSTP.M

17

49

+24V

+24V

18

50

*FV2.S/*JV2.S

*FV4.S/*JV4.S

*FV8.S/*JV8.S

*FV16.S/*JV16.S

*DEC.2 *DEC.3 *DEC.4 *DEC.5

DOCOM ZPX.L ZPY.L ZPZ.L ZPA.L ST.L SP.L TNAL.L LUB.L MD1.S MD2.S MD4.S

DOCOM ZPX.L ZPY.L ZPZ.L ZPA.L ST.L SP.L TNAL.L LUB.L MD1.S MD2.S MD4.S

ROV1.S ROV2.S SCW.M SCCW.M *SSTP.M +24V

ROV1.S ROV2.S SCW.M SCCW.M *SSTP.M +24V



DOCOM SCW.L SSTP.L SCCW.L MG.L HAN.L C.CCWL TUC.L TC.L

DOCOM SCW.L SSTP.L SCCW.L MG.L HAN.L C.CCWL TUC.L TC.L

*DEC.1 *DEC.2 *DEC.3 *DEC.4 *DEC.5

*DEC.1 *DEC.2 *DEC.3 *DEC.4 *DEC.5

SPA.S SPB.S SPC.S

SPA.S SPB.S SPC.S

*FV1.S/*JV1.S*FV1.S/*JV1.S





EXT24V C1-A20

C1-A7 C1-B7 C1-A8 C1-B8

TB7-452 TB3-309 TB7-468

+24V

+24V

HYD.AL HSS.M

HYD.AL

HSS.M

HSS.M

1DATEMODEL TITLE


D4 connection

CHECK BY


REVISION NO

V2.2 112011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

DRUM( )

HYD( )

CAM( )

HYD( )

DRUM( )

CAM( )

DOCOM

DOCOM

HYD( )

DRUM( )

CAM( )

D501

33

C2-A16

TN11

02

34

0V

19

C2-B20

C2-B16

TN12

03

35

20

0V

C2-A21

C2-A17

TN14

04

36

21

0V

C2-B21

C2-B17

TN18

APC.L

05

37

22

0V

C2-A22

C2-A18

MIST.L

TN21

38

06

23

0V

C2-B22

C2-B18

M19.L

TN22

07

39

DICOM0

24

0V

C2-A23

C2-A19

ZPB.L

TN24

08

40

C2-A6

ABS.PB

25

C2-B23

C2-B19

CPCL.L

09

41

C2-B6

CHIP.PB

26

C2-A10

C2-A2

OPT.PB

ST.PB

10

42

ZLK.PB

27

C2-B10

C2-B2

CAL.M

*SP.PB

11

43

MLK.PB

28

C2-A11

C2-A3

TB6-333

CPCL.PB

MGCW.M

12

44

SRN.PB

29

C2-B11

C2-B3

DIT.PB

13

45

DRN.PB

30

C2-A12

C2-A4

TL.SW

14

46

C2-A9

SBK.PB

31

C2-B12

COL.PB

TUL.PB

15

47

C2-B9

BDT.PB

32

C2-A13

M16.PB

AFL.PB

16

48

C2-B13

M32.PB

CH.CCW

17

49

+24V

+24V

18

50

DOCOM TN11 TN12 TN14 TN18 TN21 TN22

DOCOM TN11 TN12 TN14 TN18 TN21 TN22

TN24 CPCL.L ST.PB *SP.PB CPCL.PB

TN24 CPCL.L ST.PB *SP.PB CPCL.PB

DIT.PB TUL.PB AFL.PB CH.CCW +24V

DIT.PB ATC.PB TUL.PB AFL.PB CH.CCW +24V

0V 0V 0V 0V 0V DICOM0 ABS.PB

0V 0V 0V 0V DICOM0 ABS.PB0V

CHIP.PB ZLK.PB MLK.PB SRN.PB DRN.PB SBK.PB BDT.PB

CHIP.PB ZLK.PB MLK.PB SRN.PB DRN.PB SBK.PB BDT.PB

DOCOM APC.L MIST.L M19.L

DOCOM ZOK.L ARMZ.L ARMC.L APC.L MIST.L M19.L

MGCCW.M

MGCCW.M

OPT.PB MGCW.MCAL.M

OPT.PB CAL.M MGCW.M

ZPB.L

ZPB.L

TL.SW COL.PB M16.PB M32.PB +24V

TL.SW COL.PB M16.PB M32.PB +24V

C2-A20EXT24V

MI-A8

C2-A7 C2-B7 C2-A8 C2-B8

EXT24V

TB6-334

C2-B4 C2-A5 C2-B5

1DATEMODEL TITLE


D5 connection

CHECK BY


REVISION NO

V2.2 122011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

DRUM( )

HYD( )

CAM( )

HYD( )

DRUM( )

CAM( )

DOCOM

DOCOM

HYD( )

DRUM( )

CAM( )

D601

33

TB9-411

MIST.R

02

34

0V

19

TB9-412

03

35

20

0V

TB9-413

04

36

21

0V

TB9-414

05

37

22

0V

TB11-423

TB10-415

38

06

23

0V

TB11-424

TB10-416

07

39

DICOM0

24

0V

TB11-425

TB10-417

08

40

C3A-A5

25

TB11-426

TB10-418

09

41

C3A-B5

26

C3A-A9

C3A-A1

PA.S

B.S

10

42

MG.PB

27

C3A-B9

C3A-B1

PB.S

11

43

B+.PB

28

C3A-A10

C3A-A2 C3A-B3

KEY.M

12

44

B-.PB

29

C3A-B10

C3A-B2 C3A-A4

X.S

13

45

MIST.PB

30

C3A-A3

Y.S

14

46

C3A-A8

APC.M

31

Z.S

15

47

C3A-B8

RT.PB

32

A.S

16

48

SHOW.M

17

49

+24V

+24V

18

50

DOCOM

DOCOM

B.S

B.S


0V 0V 0V 0V 0V DICOM0 ARMC.M ARMCC.M

MG.PB B+.PB B-.PB APC.M RT.PBMIST.PB

MG.PB B+.PB B-.PB MIST.PB APC.M RT.PB

+24V

+24V

DOCOM

DOCOM

MIST.R

MIST.R

PA.S PB.S KEY.M X.S Y.S Z.S A.S SHOW.M +24V

PA.S PB.S KEY.M X.S Y.S Z.S A.S SHOW.M +24V

EXT24V

EXT24V

TB10-419 TB10-420 TB10-422TB10-421

TB14-459 TB14-460 TB14-461 TB14-462 TB14-463 TB14-464 TB14-465 TB7-466

C3A-A6 C3A-B6 C3A-A7 C3A-B7

C3A-B4

5CL.M 5UCL.M

5CL.M

5CL.M

5UCL.M

5UCL.M

M14.R

M14.R

M14.R

1DATEMODEL TITLE


D6 connection

CHECK BY


REVISION NO

V2.2 132011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

CD

TB12-428

OILC.B

OILC.B

OILC.B

14

01

HEAT.B

HEAT.B

HEAT.B

08

TB9-483

AIRD.B

AIRD.B

AIRD.B

15

02

CHIC.B

CHIC.B

CHIC.B

09

OILP.B

OILP.B

OILP.B

16

03

SHOW.B

SHOW.B

SHOW.B

10

SCOL.B

SCOL.B

SCOL.B

17

04

MG.B

MG.B

MG.B

11

COL.B

COL.B

COL.B

18

05

ATC.B

ATC.B

ATC.B

12

CHIP.B

CHIP.B

CHIP.B

19

06

PUMP.B

PUMP.B

PUMP.B

13

TB7-502

LUB.B

LUB.B

LUB.B

20

07

TB12-501

D2-17D2-16D2-15D2-14D2-13

(496) (497) (498) (499) (500)

D3-17D3-16

(495)(494)(493)(492)(491)(490)

(489)(488)(487)(486)(485)

D2-12D2-11D2-10D1-49D1-48D1-47

D1-46D1-45D1-44D1-43D1-42D2-31D2-9

1DATEMODEL TITLE


CD connection

CHECK BY


REVISION NO

V2.2 142011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

+0V

+0V

+0V

SCCW.L

SCCW.L

SCCW.L

C1A1

A17

INT24V

INT24V

INT24V

MGC.L

B1

B17

MD1.S

MD1.S

MD1.S

A10

X-.M

X-.M

X-.M

HAN.L

HAN.L

HAN.L

A2

A18

MD2.S

MD2.S

MD2.S

B10

X+.M

X+.M

X+.M

C.CCWL

C.CCWL

C.CCWL

B2

B18

MD4.S

MD4.S

MD4.S

A11

Y-.M

Y-.M

Y-.M

TUC.L

A3

A19

ROV1.S

ROV1.S

ROV1.S

B11

Y+.M

Y+.M

Y+.M

TC.L

B19

B3

ROV2.S

ROV2.S

ROV2.S

A12

Z-.M

Z-.M

Z-.M

ZPX.L

ZPX.L

ZPX.L

A4

A20

SCW.M

SCW.M

SCW.M

B12

Z+.M

Z+.M

Z+.M

ZPY.L

ZPY.L

ZPY.L

B4

B20

SCCW.M

SCCW.M

SCCW.M

A13

A+.M

A+.M

A+.M

ZPZ.L

ZPZ.L

ZPZ.L

A5

A21

*SSTP.M

*SSTP.M

*SSTP.M

B13

A-.M

A-.M

A-.M

ZPA.L

ZPA.L

ZPA.L

B5

B21

A14

*FV1.S/*JV1.S*FV1.S/*JV1.S*FV1.S/*JV1.S

ST.L

ST.L

ST.L

A6

A22

B14


SP.L

SP.L

SP.L

B6

B22

A15


TNAL.L

TNAL.L

TNAL.L

A7

A23

B15


LUB.L

LUB.L

LUB.L

B7

B23

SCW.L

SCW.L

SCW.L

A16

*FV16.S/*JV16.S

*FV16.S/*JV16.S

*FV16.S/*JV16.S

EXT24V

EXT24V

EXT24V

A8

A24

SSTP.L

SSTP.L

SSTP.L

B16

EXT24V

EXT24V

EXT24V

SPA.S

SPA.S

SPA.S

B8

B24

EXT24V

EXT24V

EXT24V

SPB.S

SPB.S

SPB.S

A9

A25

EXT24V

EXT24V

EXT24V

SPC.S

SPC.S

SPC.S

B9

B25

D4-09D4-08D4-07D4-06D4-05D4-04D4-03D4-02D4-41D4-40D4-39D4-37D4-36 D4-38

D4-35D4-34D4-17D4-16D4-15D4-14D4-13D4-12D4-11D4-10

D4-32D4-31D4-30D4-29D4-28D4-27D4-26D4-25D3-32D3-31D3-30D3-29D3-28D3-27D3-26D3-25

MGC.L

MGC.L

1DATEMODEL TITLE


C1 connection

CHECK BY


REVISION NO

V2.2 152011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

ARMC.L

HYD( )

DRUM( )

CAM( )

+0V

+0V

+0V

C2A1

A17

INT24V

INT24V

INT24V

B1

B17

MI-A8

ST.PB

A10

OPT.M

OPT.M

OPT.M

A2

A18

*SP.PB

B10

CAL.M

CAL.M

CAL.M

B2

B18

CPCL.PB

A11

MGCW.M

MGCW.M

MGCW.M

MI-A9

A3

A19

DIT.PB

B11

MGCCW.M

MGCCW.M

MI-B9

B19

B3

AUTOD.M

A12

M19.M

TN11

TN11

TN11

A4

A20

TUL.PB

MI-B3

B12

COL.PB

TN12

TN12

TN12

B4

B20

AFL.PB

A13

TN14

TN14

TN14

M16.PB

A5

A21

C.CCWM

C.CCWM

C.CCWM

B13

M32.PB

TN18

TN18

TN18

B5

B21

0V

0V

0V

A14

SPACE

A6

A22

B14

CHIP.PB

B6

B22

A15

ZLK.PB

A7

A23

B15

CPCL.L

CPCL.L

CPCL.L

MLK.PB

B7

B23

ZOK.L

A16

EXT24V

EXT24V

EXT24V

SRN.PB

A8

A24

ARMZ.L

B16

EXT24V

EXT24V

EXT24V

DRN.M

DRN.M

DRN.M

B8

B24

EXT24V

EXT24V

EXT24V

SBK.M

SBK.M

SBK.M

A9

A25

EXT24V

EXT24V

EXT24V

BDT.M

BDT.M

BDT.M

B9

B25

D5-45D5-44

(TB6-333) (TB6-334)

M16.PB ZLK.PBCOL.PB M32.PB CHIP.PB MLK.PB SRN.PB

COL.PB M16.PB M32.PB CHIP.PB ZLK.PB MLK.PB SRN.PB

ST.PB *SP.PB

ST.PB *SP.PB

CPCL.PB DIT.PB

CPCL.PB DIT.PB

TUL.PB

TUL.PB

AFL.PB

AFL.PB

APC.L

APC.L

APC.L

MIST.L M19.L ZPB.L

MIST.L M19.L ZPB.L

MIST.L M19.L ZPB.L

D5-09D5-08D5-07D5-06D5-05D5-04D5-03D5-02D5-36 D5-41D5-40D5-39D5-38D5-37

D5-14D5-13D5-12D5-11

D5-10

D5-17D5-16

D5-15

D5-35D5-34

D5-32D5-31D5-30D5-29D5-28D5-27D5-26D5-25D5-49D5-48D5-47D5-46D5-43D5-42

M19.M

M19.M

AUTOD.M

AUTOD.M

TB-410

MGCC.L

TB-429 TB-430

SBK.L

SBK.L

SBK.L

BDT.L DRN.L

MGCC.L BDT.L DRN.L

MGCC.L BDT.L DRN.L

SPACE

SPACE

1DATEMODEL TITLE


C2 connection

CHECK BY


REVISION NO

V2.2 162011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

C3A

PA.SPA.S

PA.SPA.S

PA.SPA.S

B7

A1

B4

A8

PB.SPB.S

PB.SPB.S

PB.SPB.S

B1

ARMC.M

A5

KEY.M

KEY.M

KEY.M

B8

A2

ARMCC.M

B5

A9

X.S

X.S

X.S

B2

A6

B9

Y.S

Y.S

Y.S

A3

B6

Z.S

Z.S

Z.S

A10

B3

A7

B10

A.S

A.S

A.S

A4

MG.PB

MG.PB

MG.PB

B+.PB B-.PB

B+.PB

B+.PB

B-.PB

B-.PB

MIST.PB

MIST.PB

MIST.PB

APC.PB

APC.PB

APC.PB

RT.PB

RT.PB

RT.PB

B.S

B.S

B.S

D6-42 D6-43 D6-44 D6-45 D6-46 D6-47 D6-48

D6-49 D6-25 D6-26 D6-27 D6-28 D6-29

D6-30 D6-31 D6-32 D6-10 D6-11 D6-12 D6-13

SHOW.PB

SHOW.PB

SHOW.PB

MPG

1

0V

2 3 4 5 6

INT 24V X.S Y.S Z.S A.S

B.S

7

MPA

8

MPB

9

MPG.L

10

GND

11 12

TB-460 TB-461 TB-462

1DATEMODEL TITLE


C3A & MPG connection

CHECK BY


REVISION NO

V2.2 172011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

MI

CAL.R

CAL.R

CAL.R

GUN.R

GUN.R

GUN.R

B7

A1

M16.R

M16.R

M16.R

B4

ST.PB

ST.PB

ST.PB

MP-25

APO.R

APO.R

APO.R

A8

B1

M32.R

M32.R

M32.R

A5

*SP.PB

WORK.R

WORK.R

WORK.R

*SP.PB

*SP.PB

MP-26

B8

A2

M20.R

M20.R

M20.R

B5

MGCW.M

C2-5

PWR

TB12-126

PWR

PWR

A9

B2

NC.L

NC.L

NC.L

A6

MGCCW.M

DOOR.L

DOOR.L

DOOR.L

C2-6

B9

A3

CHIP.R

CHIP.R

CHIP.R

B6

EMG.R+

EMG.R+

EMG.R+

TUC.PB

TUC.PB

TUC.PB

TB4-317

A10

B3

DINT.R

DINT.R

DINT.R

A7

COL.R

COL.R

COL.R

EMG.R

EMG.R

EMG.R

B10

A4

MS-35 MS-29 MS-30 MS-17TB12-127

MS-20 MS-22 MS-36 MS-41 MS-24 MS-19

MS-23 TB1-104 TB1-101

D3-35 D5-10

D3-36 D1-07D3-39D3-34D1-8

D1-4

1DATEMODEL TITLE


MI connection

CHECK BY


REVISION NO

V2.2 182011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

0V

0V

0V

MP

APC.L

APC.L

APC.L

TB-0V

01

33

HYD( )

DRUM( )

CAM( )

0V

0V

0V

TB-0V

BLOW

BLOW

BLOW

02

34

P.LEFT

A.TB.L

A.TB.L

19

24V

24V

24V

D.UP

D.UP

D.UP

TB-24V

03

35

P.RIGHT

A.TB.R

A.TB.R

20

24V

24V

24V

D.DN

D.DN

D.DN

TB-24V

04

36

B.TB.L

B.TB.L

APININ

21

SPY1

SPY1

SPY1

TB.UP

TB.UP

TB.UP

05

37

BPININ

B.TB.R

B.TB.R

22

SPY2

SPY2

SPY2

TB.DN

TB.DN

TB.DN

38

06

P.DEC

23

SPY3

SPY3

SPY3

07

39

SPY5

SPY5

SPY5

24

SPY4

SPY4

SPY4

08

40

ST.PB

ST.PB

ST.PB

MI-A8

25

APC.IT

APC.IT

APC.IT

09

41

*SP.PB

*SP.PB

*SP.PB

MI-B8

JP3-2

26

APC.RD

APC.RD

APC.RD

10

42

27

DUP.LS

DUP.LS

DUP.LS

P.AIR

P.AIR

P.AIR

11

43

28

APC.SR

APC.SR

APC.SR

12

44

29

TUD.LS

TUD.LS

TUD.LS

13

45

30

TA.LS

TA.LS

TA.LS

14

46

EXT24V

EXT24V

EXT24V

TB-100

31

TB.LS

TB.LS

TB.LS

15

47

EXT24V

EXT24V

EXT24V

TB-100

32

*EDY+

*EDY+

*EDY+

16

48

*EDY-

*EDY-

*EDY-

17

49

MC.Q

18

50

D1-25 D1-26 D1-27 D1-28 D1-29 D1-30 D1-31 D1-15 D1-16

(TB-377)(TB-376)(TB-375)(TB-374)(TB-373)(TB-372)(TB-371)(TB-370)(TB-380)(TB-140)

D1-34 D1-35 D1-36 D1-37 D1-38 D1-39

(TB-332)(TB-330)

D3-4D3-3D3-2D1-41D1-40

(TB-124)

(TB-378)

D1-17D1-32

(TB-379)(TB-123)(TB-122)(TB-121)(TB-120)

1DATEMODEL TITLE


MP connection

CHECK BY


REVISION NO

V2.2 192011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

MP1

APC.L

APC.L

APC.L

TB-140

TB-0V

HYD( )

DRUM( )

CAM( )

0V

0V

0V

01

33

BLOW

BLOW

BLOW

TB-0V

K44-8

0V

0V

0V

02

34

P.LEFT

K45-8

A.TB.L

A.TB.L

19

TB-24V

K40-8

D.UP

D.UP

D.UP

24V

24V

24V

03

35

P.RIGHT

K46-8

A.TB.R

A.TB.R

20

TB-24V

K41-8

D.DN

D.DN

D.DN

24V

24V

24V

04

36

K47-8

APININ

B.TB.L

B.TB.L

21

TB-120

TB.UP

TB.UP

TB.UP

K42-8

SPY1

SPY1

SPY1

05

37

BPININ

B.TB.R

B.TB.R

K48-8

22

TB-121

K43-8

SPY2

SPY2

SPY2

TB.DN

TB.DN

TB.DN

38

06

P.DEC

K49-8

23

TB-122

SPY3

SPY3

SPY3

07

39

TB-124

SPY5

SPY5

SPY5

24

TB-123

SPY4

SPY4

SPY4

08

40

ST.PB

ST.PB

ST.PB

TB-330

25

TB-380

APC.IT

APC.IT

APC.IT

09

41

SP.APC

SP.APC

SP.APC

TB-332

26

APC.RD

APC.RD

APC.RD

TB-370

10

42

27

DUP.LS

DUP.LS

DUP.LS

TB-379

TB-371

P.AIR

P.AIR

P.AIR

11

43

28

APC.SR

APC.SR

APC.SR

TB-372

12

44

29

TUD.LS

TUD.LS

TUD.LS

TB-373

13

45

30

TB-374

TA.LS

TA.LS

TA.LS

14

46

EXT24V

EXT24V

EXT24V

TB-100

31

TB-375

TB.LS

TB.LS

TB.LS

15

47

EXT24V

EXT24V

EXT24V

TB-100

32

TB-376

*EDY+

*EDY+

*EDY+

16

48

TB-377

*EDY-

*EDY-

*EDY-

17

49

TB-378

MC.Q

18

50

1DATEMODEL TITLE


MP1 connection

CHECK BY


REVISION NO

V2.2 202011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

DOOR.O

DOOR.O

DOOR.O

MS

0V

0V

0V

TB-0V

01

33

HYD( )

DRUM( )

CAM( )

DOOR.C

DOOR.C

DOOR.C

0V

0V

0V

TB-0V

02

34

DINT.R

DINT.R

DINT.R

MI-A7

19

MI-A1

GUN.R

GUN.R

GUN.R

24V

24V

24V

TB-24V

03

35

MI-B4

M16.R

M16.R

M16.R

20

M20.R

M20.R

M20.R

MI-B5

24V

24V

24V

TB-24V

04

36

M12.R

M12.R

M12.R

21

*EMG.M

*EMG.M

*EMG.M

TB2-106

05

37

MI-A5

M32.R

M32.R

M32.R

22

RDY/ZB

RDY/ZB

RDY/ZB

38

06

MI-B7

CAL.R

CAL.R

CAL.R

23

MG.CW

MG.CW

MG.CW

07

39

MI-B6

CHIP.R

CHIP.R

CHIP.R

24

*ESP.M

*ESP.M

*ESP.M

MG.CCW

MG.CCW

08

40

CP1.R

CP1.R

CP1.R

25

MI-A6

NC.L

NC.L

NC.L

T+70

MG.FW

AM.CW

09

41

CP2.R

CP2.R

CP2.R

26

AM.CCW

T-70

MG.BK

10

42

HG.R

27

TDN.R

MG.DN

POT.V

11

43

LG.R

28

TUP.R

MG.UP

POT.H

12

44

MI-B1

APO.R

APO.R

APO.R

29

T+180

13

45

WORK.R

WORK.R

WORK.R

MI-A2

30

T-180

14

46

AL.CAL

AL.CAL

AL.CAL

31

TUC.R

TUC.R

TUC.R

15

47

ST.CAL

ST.CAL

ST.CAL

32

SAIR.R

SAIR.R

SAIR.R

16

48

TB-100

EXT24V

EXT24V

EXT24V

MI-A4

COL.R

COL.R

COL.R

17

49

EXT24V

EXT24V

EXT24V

TB-100

LUB.R

LUB.R

LUB.R

18

50

D6-41D6-40D6-39D6-38D3-14D2-6 D2-7 D3-39

(TB-117)(TB-119)(TB-131)(TB-130)

(TB-133)(TB-132)

D3-41D3-40D2-3D2-2D3-38D3-37D3-36D3-35D3-34D1-9D1-8D1-7

D1-06D1-04D1-03D1-02D2-41D2-40D2-39D2-38D2-37D2-36D2-35D2-34D1-05

1DATEMODEL TITLE


MS connection

CHECK BY


REVISION NO

V2.2 212011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

HYD( )

DRUM( )

CAM( )

HYD( )

DRUM( )

CAM( )

DOOR.O

DOOR.O

DOOR.O

0V

0V

0V

TB-0V

K29-1

MS1

TB-130

01

33

HYD( )

DRUM( )

CAM( )

0V

0V

0V

TB-0V

DOOR.C

DOOR.C

DOOR.C

K30-1

TB-131

02

34

DIT.R

DIT.R

DIT.R

K19-1

19

24V

24V

24V

GUN.R

GUN.R

GUN.R

TB-24V

TB-119

03

35

M16.R

M16.R

M16.R

K21-1

20

24V

24V

24V

TB-24V

M20.R

M20.R

M20.R

TB-117

04

36

M12.R

M12.R

M12.R

K17-1

21

K01-14

*EMG.M

*EMG.M

*EMG.M

05

37

M32.R

M32.R

M32.R

K18-1

22

RDY/ZB

RDY/ZB

RDY/ZB

KO2-13

38

06

CAL.R

CAL.R

CAL.R

K5-13

23

MG.CW

MG.CW

MG.CW

K04-9

07

39

CHIP.R

CHIP.R

CHIP.R

K22-1

24

K01-11

*ESP.M

*ESP.M

*ESP.M

MG.CCW

MG.CCW

k03-9

08

40

CP1.R

CP1.R

CP1.R

K23-1

25

K02-12

NC.L

NC.L

NC.L

T+70

MG.FW

AM.CW

K7-3

09

41

CP2.R

CP2.R

CP2.R

K24-1

26

AM.CCW

T-70

MG.BK

K6-3

10

42

HG.R

K16-3

27

TDN.R

MG.DN

POT.V

K9-3

11

43

LG.R

K15-3

28

TUP.R

MG.UP

POT.H

K8-3

12

44

APO.R

APO.R

APO.R

K26-1

29

T+180

K11-3

13

45

WORK.R

WORK.R

WORK.R

K25-1

30

T-180

K10-3

14

46

AL.CAL

AL.CAL

AL.CAL

K27-1

31

TB-132

TUC.R

TUC.R

TUC.R

K12-1

15

47

ST.CAL

ST.CAL

ST.CAL

TB-133

K28-1

32

SAIR.R

SAIR.R

SAIR.R

K13-1

16

48

TB-100

EXT24V

EXT24V

EXT24V

COL.R

COL.R

COL.R

K20-1

17

49

TB-100

EXT24V

EXT24V

EXT24V

LUB.R

TB-118

LUB.R

LUB.R

K14-1

18

50

1DATEMODEL TITLE


MS1 connection

CHECK BY


REVISION NO

V2.2 222011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

JA3

HA1

01

14

08

02

15

09

03

16

10

04

17

11

05

18

12

06

19

13

07

20

MPG1-3

HB1

+5V

HA2 HB2 HA3 HB3

+5V +5V

0V

0V 0V

HA1

0V

HB1

+5V

HA2

0V

HB2 HA3

+5V

0V

HB3

+5V

HA1

0V

HB1

+5V

HA2

0V

HB2 HA3

+5V

0V

HB3

+5V

MPG1-4 MPG2-3 MPG2-4 MPG3-3 MPG3-4

MPG1-1 MPG1-2

MPG2-2 MPG3-2 MPG2-1 MPG3-1

1DATEMODEL TITLE


JA3 connection

CHECK BY


REVISION NO

V2.2 232011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

Hydraulic Motor

Coolant Motor

Chip Conveyor

Spindle Cooling

Heat Exchanger

Motor

Motor

Motor

G

G

G

G

G

2.0mm

16mm (1250~2600)

14mm (510~1020)

L1

2

Transformer

2

2

1.25mm

L2

3.5mm (510~1020)

2

14mm (1250~2600)

L3

2

2

PE

0.2mm

2.0mm

Reactor

2

2

CXIA

PSM

JY3

RIGHT SIDE CABINET

JY4

16mm (1250~2600) 8mm (510~1020)

SPM

JA7B

2

2

SVM

0.2mm 2

SVM

NC POWERFAN MOTOR

SVM

3.5mm2

2.0mm 2

2.0mm 2

/1-27.8

5.5mm

5.5mm

2

2

2.0mm (510~720)

3.5mm (1020B~2600)2

2

14mm (1250~2600)3.5mm (510~1020)

2

2

G

G

G

X SERVO

Z SERVO

Y SERVO

MOTOR

MOTOR

MOTOR

SPINDLEMOTOR

1DATEMODEL TITLE


Safety ground

CHECK BY


REVISION NO

V2.2 242011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

SV-CH

K(C

A69)SER

VO C

HEC

K BOAR

D

UP TO

6 OR

8 AXIS, DEPEN

DIN

G O

N TH

E MO

DEL

CO

P10ASVM

CO

P10B

Subaxis 4servo m

otor

CO

P10ASVM

CO

P10B

Subaxis 3servo m

otor

CO

P10ASVM

FSSB(C

OP10A-2)

CO

P10B

Subaxis 2servo m

otor

CO

P10ASVM

FSSB(C

OP10A-1)

CO

P10B

Subaxis 1servo m

otorServo card

To 2nd spindle

SPMSPIN

DLE M

OTO

R

POSITIO

N C

OD

ER

PSM

SPDL&PO

S(JA41)

POSITIO

N C

OD

ERA-O

UT(JA40)

ANALO

G O

UTPU

T FOR

TOO

L DR

IVE

Sub-CPU

board(cannot be usedin 21i/210i)

RS422-1(JD

6A)R

S-422 I/O U

NIT

RS232-3(JD

28A)R

S-232 I/O U

NIT

Serialcom

munication

boardR

emote buffer

boardD

NC

1 boardD

NC

2 board

OPTION SLOT WHEN

OPTIO

N BO

ARD

S ARE PR

OVID

ED

1DATEMODEL TITLE


Connection diagram

CHECK BY


REVISION NO

V2.2 252011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

50+24V

+24V+24V

+24V25

X1.0APC

.ITD

1-25D

1-50

49X0.7

240V

0V0V

DIC

OM

0D

1-49D

1-24

4823

X0.60V

0V0V

0VD

1-23D

1-48

4722

X0.50V

0V0V

0VD

1-47D

1-22

4621

X0.40V

0V0V

0VD

1-21D

1-46

4520

0V0V

0V0V

X0.3D

1-45D

1-20

44X0.2

190V

0V0V

0VD

1-44D

1-19

4318

X0.1+24V

+24V+24V

+24VD

1-43D

1-18

4217

X2.7M

C.Q

X0.0D

1-42D

1-17

4116

X2.6Y0.7

*EDY-

D1-41

D1-16

X2.540

15Y0.6

*EDY+

D1-40

D1-15

3914

X2.4Y0.5

DIT.LS

D1-39

D1-14

3813

Y0.4X2.3

ATC.C

LD

1-38D

1-13

3712

X2.2Y0.3

ATC.ZR

D1-12

D1-37

3611

Y0.2X2.1

ATC.BK

D1-11

D1-36

3510

X2.0Y0.1

DB.C

KD

1-10D

1-35

3409

Y1.7Y0.0

D1-34

D1-9

3308

Y1.6D

OC

OM

+24V+24V

+24VD

1-33D

1-8

Y1.532

07X1.7

P.AIRD

1-32D

1-7

31Y1.4

06X1.6

TB.LSD

1-6D

1-31

3005

Y1.3X1.5

TA.LSD

1-30D

1-5

29Y1.2

04PU

D.LS

X1.4D

1-29D

1-4

Y1.128

03X1.3

APC.SR

D1-28

D1-3

2702

X1.2Y1.0

SAIR.R

CO

L.R

TUC

.RD

UP.LS

D1-27

D1-2

2601

X1.1D

OC

OM

EXT24VAPC

.RD

D1-26

D1-1

HYD

()

DR

UM

()

CAM

()

HYD

()

DR

UM

()

CAM

()

(A03B-0815-C001)

CB150

EXT24VEXT24V

P.AIRP.AIR

TB.LSTB.LS

TA.LSTA.LS

PUD

.LSPU

D.LS

APC.SR

APC.SR

DU

P.LSD

UP.LS

APC.R

DAPC

.RD

APC.L

BLOW

D.U

P

D.D

N

TB.UP

TB.DN

P.LEFT

P.RIG

HT

OILP.B

SCO

L.B

CO

L.B

A.TB.LA.TB.L

A.TB.RA.TB.R

CH

IP.B

LUB.B

HEAT.B

CH

IC.B

SHO

W.B

SHO

W.B

SHO

W.B

CH

IC.B

CH

IC.B

HEAT.B

HEAT.B

LUB.B

LUB.B

CH

IP.BC

HIP.B

CO

L.BC

OL.B

SCO

L.BSC

OL.B

OILP.B

OILP.B

TB.DN

TB.DN

TB.UP

TB.UP

D.D

ND

.DN

D.U

PD

.UP

BLOW

BLOW

APC.L

APC.L

APC.IT

APC.IT

MC

.QM

C.Q

*EDY-

*EDY-

*EDY+

*EDY+

DIT.LS

DIT.LS

DB.C

KD

B.CK

TUC

.RTU

C.R

SAIR.R

SAIR.R

CO

L.RC

OL.R

RD

Y/ZB

LUB.R

DIN

T.R

M12.R

M16.R

RD

Y/ZBR

DY/ZB

LUB.R

LUB.R

DIN

T.RD

INT.R

M16.R

M16.R

M12.R

M12.R

1DATEMODEL TITLE


I/O CB150

CHECK BY


REVISION NO

V2.2 262011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

50+24V

+24V+24V

+24V25

D2-50

D2-25

X4.0

49X3.7

240V

0V0V

D2-24

D2-49

4UC

L.M/

IT2D

ICO

M0

4823

X3.60V

0V0V

0VD

2-23D

2-484C

L.M/

IT.1

4722

X3.50V

0V0V

0VD

2-47PO

T.HD

2-22M

G.U

PTU

P.M

4621

X3.4D

2-210V

0V0V

0VD

2-46M

G.D

NPO

T.VTD

N.M

4520

D2-20

MG

.BK0V

0V0V

0VX3.3

D2-45

HG

.LS

44X3.2

190V

0V0V

0VLG

.LSD

2-19M

G.FR

D2-44

4318

X3.1TC

L.M+24V

+24V+24V

+24VD

2-18D

2-43

4217

X5.7*TU

L.MX3.0

D2-42

D2-17

4116

X5.6Y2.7

D2-16

T-180D

2-41

X5.540

15Y2.6

D2-15

T+180D

2-40

3914

X5.4Y2.5

POT.H

MG

.UP

TUP.R

AIRD

.BD

2-14D

2-39

3813

Y2.4X5.3

MG

.DN

POT.V

D2-13

TDN

.RO

ILC.B

D2-38

3712

X5.2Y2.3

T-70M

G.BK

D2-37

AM.C

CW

PUM

P.BD

2-12

3611

AM.C

WM

G.FW

Y2.2X5.1

T+70D

2-11ATC

.BD

2-36

3510

MG

.BX5.0

Y2.1M

G.C

CW

D2-35

MG

.CC

WD

2-10

3409

Y3.7Y2.0

D2-34

D2-9

MG

.CW

3308

Y3.6D

OC

OM

EXT24VEXT24V

EXT24VD

2-8D

2-33C

H.C

CW

Y3.532

07X4.7

D2-7

DO

OR

.CSKIP.M

D2-32

31Y3.4

06X4.6

DO

OR

.OD

2-6D

2-31

3005

Y3.3D

2-5X4.5

IT2.RD

2-30

29Y3.2

04IT1.R

D2-29

D2-4

X4.4

Y3.128

03LG

.RX4.3

D2-28

D2-3

2702

X4.2H

G.R

Y3.0D

2-2D

2-27

2601

X4.1D

OC

OM

EXT24VEXT24V

EXT24VD

2-26D

2-1

HYD

()

DR

UM

()

CAM

()

HYD

()

DR

UM

()

CAM

()

(A03B-0815-C002)

CB150

IT1.RIT1.R

IT2.RIT2.R

DO

OR

.CD

OO

R.C

DO

OR

.OD

OO

R.O

CH

.CC

WC

H.C

CW

MG

.BM

G.B

ATC.B

ATC.B

SKIP.MSKIP.M

MG

.CW

MG

.CW

AIRD

.BAIR

D.B

PUM

P.BPU

MP.B

OILC

.BO

ILC.B

*TUL.M

*TUL.M

TCL.M

TCL.M

LG.LS

HG

.LS

4CL.M

/IT.1

4CL.M

/IT.1

4UC

L.M/

IT24U

CL.M

/IT2

M44.FIN

M44.FIN

M44.FIN

M46.FIN

M48.FIN

M46.FIN

M46.FIN

M48.FIN

M48.FIN

L.WIR

EL.W

IRE

H.W

IRE

H.W

IRE

H.W

IRE

H.W

IRE

L.WIR

EL.W

IRE

RO

D.A

RO

D.A

RO

D.B

RO

D.B

1DATEMODEL TITLE


I/O CB150

CHECK BY


REVISION NO

V2.2 272011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

50+24V

+24V+24V

+24V25

D3-50

D3-25

X7.0

49X6.7

240V

0V0V

D3-24

D3-49

DIC

OM

0

4823

X6.60V

0V0V

0VD

3-23D

3-48

4722

X6.50V

0V0V

0VD

3-47D

3-22

4621

X6.4D

3-210V

0V0V

0VD

3-46

4520

D3-20

0V0V

0V0V

X6.3D

3-45

4419

0V0V

0V0V

X6.2D

3-19D

3-44

4318

X6.1+24V

+24V+24V

+24VD

3-18D

3-43

4217

X8.7X6.0

D3-42

D3-17

4116

X8.6Y4.7

D3-16

ST.CAL

D3-41

4015

X8.5Y4.6

D3-15

AL.CAL

D3-40

3914

X8.4Y4.5

M20.R

*ESP.MD

3-14D

3-39

3813

Y4.4X8.3

D3-13

CP2.R

HYD

.ALD

3-38

3712

X8.2Y4.3

CP1.R

D3-37

SP.ALD

3-12

3611

Y4.2X8.1

CH

IP.RLU

B.PD

3-11D

3-36

3510

X8.0Y4.1

CTR

1.MD

3-35

LUB.AL

D3-10

3409

Y5.7Y4.0

D3-34

D3-9

M32.R

3308

Y5.6D

OC

OM

EXT24VEXT24V

EXT24VD

3-8D

3-33M

46.R

Y5.532

07X7.7

D3-7

M44.R

D3-32

31Y5.4

06X7.6

M42.R

D3-6

D3-31

3005

Y5.3D

3-5X7.5

M40.R

D3-30

29Y5.2

04P.D

ECD

3-29D

3-4X7.4

Y5.128

03BPIN

INX7.3

D3-28

D3-3

2702

X7.2APIN

INY5.0

D3-2

D3-27

2601

X7.1D

OC

OM

EXT24VEXT24V

EXT24VD

3-26D

3-1

HYD

()

DR

UM

()

CAM

()

HYD

()

DR

UM

()

CAM

()

(A03B-0815-C003)

CB150

B.TB.LB.TB.L

B.TB.RB.TB.R

P.DEC

P.DEC

M48.R

M40.R

M40.R

M42.R

M42.R

M44.R

M44.R

M46.R

M46.R

M48.R

M48.R

CTR

1.MC

TR1.M

LUB.P

LUB.P

SP.ALSP.AL

AIR.AL

AIR.AL

*ESP.M*ESP.M

LUB.AL

LUB.AL

X+.PB

X-.PBX-.PB

X-.PB

X+.PBX+.PB

Y-.PBY-.PB

Y-.PB

Y+.PBY+.PB

Y+.PB

Z-.PBZ-.PB

Z-.PB

Z+.PBZ+.PB

Z+.PB

A+.PBA+.PB

A+.PB

A-.PBA-.PB

A-.PB

M32.R

M32.R

CAL.R

CAL.R

CAL.R

CH

IP.RC

HIP.R

CP1.R

CP1.R

CP2.R

CP2.R

M20.R

M20.R

AL.CAL

AL.CAL

ST.CAL

ST.CAL

M40.FIN

M42.FIN

M40.FIN

M40.FIN

M42.FIN

M42.FIN

*NT.M

*NT.M

SK.OT

Ni.AL

Ni.AL

Ni.AL

SK.OT

SK.OT

ERR

.SSR

LOW

.BATLO

W.BAT

LOW

.BAT

ERR

.SSRER

R.SSR

1DATEMODEL TITLE


I/O CB150

CHECK BY


REVISION NO

V2.2 282011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

50+24V

+24V+24V

+24V25

D4-50

D4-25

X10.0

49X9.7

240V

0V0V

D4-24

D4-49

DIC

OM

0

4823

X9.60V

0V0V

0VD

4-23D

4-48

4722

X9.50V

0V0V

0VD

4-47D

4-22

4621

X9.4D

4-210V

0V0V

0VD

4-46

4520

D4-20

0V0V

0V0V

X9.3D

4-45

4419

0V0V

0V0V

X9.2D

4-19D

4-44

4318

X9.1+24V

+24V+24V

+24VD

4-18D

4-43

4217

X11.7*D

EC.1

X9.0D

4-42D

4-17

4116

X11.6Y6.7

D4-16

TC.L

D4-41

4015

X11.5Y6.6

D4-15

TUC

.LD

4-40

3914

X11.4Y6.5

C.C

CW

LR

OV2.S

D4-14

SCW

.M

D4-39

3813

Y6.4X11.3

D4-13

HAN

.LR

OV1.S

SCC

W.M

D4-38

3712

X11.2Y6.3

MG

.LD

4-37M

D4.S

*SSTP.M

D4-12

3611

Y6.2X11.1

SCC

W.L

MD

2.SD

4-11D

4-36

3510

X11.0Y6.1

MD

1.SD

4-35D

4-10

3409

Y7.7Y6.0

D4-34

D4-9

SCW

.L

3308

Y7.6D

OC

OM

EXT24VEXT24V

EXT24VD

4-8D

4-33TN

AL.L

LUB.L

Y7.532

07X10.7

D4-7

SP.LSPC

.SD

4-32

31Y7.4

06X10.6

ST.LD

4-6D

4-31

3005

Y7.3D

4-5X10.5

ZPA.LD

4-30

29Y7.2

04ZPZ.L

D4-29

D4-4

X10.4

Y7.128

03ZPY.L

X10.3D

4-28D

4-3

2702

X10.2ZPX.L

Y7.0D

4-2D

4-27

2601

X10.1D

OC

OM

EXT24VEXT24V

EXT24VD

4-26D

4-1

HYD

()

DR

UM

()

CAM

()

HYD

()

DR

UM

()

CAM

()

(A03B-0815-C003)

CB150

ZPX.LZPX.L

ZPY.LZPY.L

ZPZ.LZPZ.L

ZPA.LZPA.L

ST.LST.L

SP.LSP.L

TNAL.L

TNAL.L

LUB.L

LUB.L

MD

1.SM

D1.S

MD

2.SM

D2.S

MD

4.SM

D4.S

RO

V1.SR

OV1.S

RO

V2.SR

OV2.S

SCW

.MSC

W.M

SCC

W.M

SCC

W.M

*SSTP.M*SSTP.M

*FV1.S/*JV1.S

*FV1.S/*JV1.S

*FV1.S/*JV1.S

*FV2.S/*JV2.S

*FV4.S/*JV4.S

*FV8.S/*JV8.S

*FV16.S/*JV16.S

SPA.S

SPB.S

SPC.S

SPC.S

SPB.SSPB.S

SPA.SSPA.S

*FV16.S/*JV16.S

*FV16.S/*JV16.S

*FV8.S/*JV8.S

*FV8.S/*JV8.S

*FV4.S/*JV4.S

*FV4.S/*JV4.S

*FV2.S/*JV2.S

*FV2.S/*JV2.S

SCW

.LSC

W.L

SSTP.LSSTP.L

SSTP.L

SCC

W.L

SCC

W.L

MG

.LM

G.L

*DEC

.2

*DEC

.3

*DEC

.4

*DEC

.5

HAN

.LH

AN.L

C.C

CW

LC

.CC

WL

TUC

.LTU

C.L

TC.L

TC.L

*DEC

.1*D

EC.1

*DEC

.2*D

EC.2

*DEC

.3*D

EC.3

*DEC

.4*D

EC.4

*DEC

.5*D

EC.5

HYD

.AL

HSS.M

HSS.M

HSS.M

HYD

.AL

1DATEMODEL TITLE


I/O CB150

CHECK BY


REVISION NO

V2.2 292011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

50+24V

+24V+24V

+24V25

D5-50

D5-25

X17.0

M32.PB

49X16.7

240V

0V0V

D5-24

D5-49

DIC

OM

0

M16.PB

4823

X16.60V

0V0V

0VD

5-23D

5-48

4722

X16.50V

0V0V

0VD

5-47D

5-22C

OL.PB

4621

X16.4D

5-210V

0V0V

0VD

5-46TL.SW

4520

D5-20

0V0V

0V0V

X16.3D

5-45M

GC

CW

.M

4419

0V0V

0V0V

X16.2M

GC

W.M

D5-19

D5-44

4318

X16.1C

AL.M+24V

+24V+24V

+24VD

5-18D

5-43

4217

X18.7O

PT.PBX16.0

D5-42

D5-17

4116

X18.6Y8.7

D5-16

D5-41

4015

X18.5Y8.6

D5-15

ZPB.LD

5-40

3914

X18.4Y8.5

M19.L

ATC.PB

D5-14

TUL.PB

AFL.PB

D5-39

3813

Y8.4X18.3

D5-13

MIST.L

DIT.PB

CH

.CC

W

D5-38

3712

X18.2Y8.3

APC.L

D5-37

CPC

L.PBD

5-12

3611

ARM

Z.L

Y8.2X18.1

ARM

C.L

*SP.PBD

5-11D

5-36

3510

X18.0Y8.1

ST.PBD

5-35D

5-10

3409

Y9.7Y8.0

D5-34

D5-9

ZOK.L

3308

Y9.6D

OC

OM

EXT24VEXT24V

EXT24VD

5-8D

5-33TN

24

CPC

L.L

Y9.532

07X17.7

D5-7

TN22

BDT.PB

ZLK.PB

CH

IP.PB

D5-32

31Y9.4

06X17.6

TN21

D5-6

D5-31

3005

Y9.3D

5-5X17.5

TN18

D5-30

29Y9.2

04TN

14D

5-29D

5-4X17.4

Y9.128

03TN

12X17.3

D5-28

D5-3

2702

X17.2TN

11Y9.0

D5-2

D5-27

2601

X17.1D

OC

OM

EXT24VEXT24V

EXT24VD

5-26D

5-1

HYD

()

DR

UM

()

CAM

()

HYD

()

DR

UM

()

CAM

()

(A03B-0815-C001)

CB150

ABS.PBABS.PB

ABS.PB

CH

.CC

WC

H.C

CW

AFL.PBAFL.PB

TUL.PB

TUL.PB

ATC.PB

ATC.PB

DIT.PB

DIT.PB

CPC

L.PBC

PCL.PB

*SP.PB*SP.PB

ST.PBST.PB

CPC

L.LC

PCL.L

TN24

TN24

TN22

TN22

TN21

TN21

TN18

TN18

TN14

TN14

TN12

TN12

TN11

TN11

MLK.PB

SRN

.PB

DR

N.PB

SBK.PB

BDT.PB

BDT.PB

SBK.PBSBK.PB

DR

N.PB

DR

N.PB

SRN

.PBSR

N.PB

MLK.PB

MLK.PB

ZLK.PBZLK.PB

CH

IP.PBC

HIP.PB

M32.PB

M32.PB

M16.PB

M16.PB

CO

L.PBC

OL.PB

TL.SWTL.SW

MG

CC

W.M

MG

CC

W.M

MG

CW

.MM

GC

W.M

CAL.M

CAL.M

OPT.PB

OPT.PB

ZPB.LZPB.L

M19.L

M19.L

MIST.L

MIST.L

APC.L

APC.L

ARM

C.L

ARM

C.L

ARM

Z.LAR

MZ.L

ZOK.L

ZOK.L

1DATEMODEL TITLE


I/O CB150

CHECK BY


REVISION NO

V2.2 302011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

50+24V

+24V+24V

+24V25

D6-50

D6-25

X20.0

SHO

W.M

49X19.7

240V

0V0V

D6-24

D6-49

DIC

OM

0

A.S48

23X19.6

0V0V

0V0V

D6-23

D6-48

4722

X19.50V

0V0V

0VD

6-47D

6-22Z.S

4621

X19.4D

6-210V

0V0V

0VD

6-46Y.S

4520

D6-20

0V0V

0V0V

X19.3D

6-45X.S

4419

0V0V

0V0V

X19.2KEY.M

D6-19

D6-44

4318

X19.1PB.S

+24V+24V

+24V+24V

D6-18

D6-43

4217

X21.7PA.S

X19.0D

6-42D

6-17

4116

X21.6Y10.7

D6-16

D6-41

4015

X21.5Y10.6

D6-15

D6-40

3914

X21.4Y10.5

D6-14

D6-39

3813

Y10.4X21.3

D6-13

D6-38

3712

X21.2Y10.3

D6-37

D6-12

3611

Y10.2X21.1

D6-11

D6-36

3510

X21.0Y10.1

B.SD

6-35D

6-10

3409

Y11.7Y10.0

D6-34

D6-9

MIST.R

3308

Y11.6D

OC

OM

EXT24VEXT24V

EXT24VD

6-8D

6-33

Y11.532

07X20.7

D6-7

RT.PB

MG

.PB

ARM

CC

.M

D6-32

31Y11.4

06X20.6

D6-6

D6-31

3005

Y11.3D

6-5X20.5

D6-30

29Y11.2

04D

6-29D

6-4X20.4

Y11.128

03X20.3

D6-28

D6-3

2702

X20.2Y11.0

D6-2

D6-27

2601

X20.1D

OC

OM

EXT24VEXT24V

EXT24VD

6-26D

6-1

HYD

()

DR

UM

()

CAM

()

HYD

()

DR

UM

()

CAM

()

(A03B-0815-C003)

CB150

B.SB.S

ARM

C.M

ARM

C.M

ARM

C.M

B+.PB

B-.PB

MIST.PB

APC.M

PA.SPA.S

PB.SPB.S

KEY.MKEY.M

X.SX.S

Y.SY.S

Z.SZ.S

A.SA.S

SHO

W.M

SHO

W.M

MIST.R

MIST.R

RT.PB

RT.PB

APC.M

APC.M

MIST.PB

MIST.PB

B-.PBB-.PB

B+.PBB+.PB

MG

.PBM

G.PB

ARM

CC

.MAR

MC

C.M

5CL.M

5UC

L.M5U

CL.M

5UC

L.M

5CL.M

5CL.M

M14.R

M14.R

M14.R

1DATEMODEL TITLE


I/O CB150

CHECK BY


REVISION NO

V2.2 312011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

MI

DL-VM005MS1

MP1

MS

MP

MI

D1

D2

D5CD

A03B-0815-C001

TO MANUAL PULSEGENERATOR

DL-VS003E

DL-VP002E

POWER BREAKER CENSOR

OPERATOR PANELC1

C2

C3A C3A

C1

C2

D3

D4

D6

(BASIC MODULE)

A03B-0815-C002(EXPANSION MODULE A)

(EXPANSION MODULE B)A03B-0815-C003

A03B-0815-C003(EXPANSION MODULE B)

A03B-0815-C001(BASIC MODULE)

A03B-0815-C003(EXPANSION MODULE B)

1DATEMODEL TITLE


PCB over view

CHECK BY


REVISION NO

V2.2 322011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

POWER ON

COM *ON

POWER OFF

COM *OFF

CALLLIGTH

24V

C2-B2

SPINDLEORIENTATION

REFERNCE

C2-B18

C2-A16

0V

0V

TOOLNUMBERALARM

TOOLCATCH

C1-A23

C2-A17

0V

0V

LUBRICATIONALARM

ARMREFERENCE

C1-B23

C2-B16

0V

0V

TOOLUNCLAMP

READY

C1-A19

MI-A6

24V

0V

POWER

TOOLCLAMP

C1-B24

C1-B19

0V

0V

MEMORYUNLOCK

24V

C3A-A2

1DATEMODEL TITLE


Operation PANEL

CHECK BY


REVISION NO

V2.2 332011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

For FANUC-0iMC only

For FANUC-18i/21iMB only

TOOLMONITOR

24V

C2-A4

24V

MG.CW

(MI-A9)C2-A3

13:C2-B2214:C2-A23

13:C2-B22

3:C2-B20

14:C2-A23

2:C2-A21

6:C2-B217:C2-A20

9:C2-A22

1:24V(VDD)

8:0V

3:C2-B20

2:C2-A21

6:C2-B217:C2-A20

9:C2-A22

1:24V(VDD)

8:0V

TOOLNUMBER

TOOLNUMBER

TOOLMONITOR

C1-B17

0V

24V

C2-A4

24V

MG.CCW

(MI-B9)C2-B3

MG.CCW

(MI-A9)

(MI-B9)

C2-A3

C2-B3

MG.CW

24V

24V

C1-B17

0V

TOOL UNCLAMP

TOOL UNCLAMP

C2-B12(MI-B3)

C2-B12(MI-B3)

24V

24V

C1-A17

0V

CCW

LOAD

0M

LM

C1-A13

24V

C1-B16

0V

STOP

C1-A16

C1-B13

0V

24V

CW

C1-A16

C1-A17

0V

C1-B12

0V

24V

CCW

CW

C1-B12

C1-A13

24V

24V

0M

C1-B16

0V

LOAD

STOPC1-B13

24V

LM

1DATEMODEL TITLE


Operation PANEL

CHECK BY


REVISION NO

V2.2 342011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

TB3

TB-24V

JA3-1

C1-B1

HA1TB-0V

JA3-2

C1-A1

HB1

AIR BLOW

COOLANT

24V

MPG-3

C3A-B2

24V

24V

JA3-3

C2-A18OIL MIST

MI-A4

MI-A5

HA2

0V

0V

0VC3A-B7

C2-B4

C2-B5

MPG-4

C3A-A3

1.3

1.2

JA3-4

MODE SELECT

RAPID OVER

HB2

B:C1-A11

A:C1-A10F:C1-B10

D:24V

24V

OIL HOLE

24V

24V

24V

MPG-5

C3A-B3

SHOW

JA3-5

MI-B4

MI-B5

MI-A1GUN

HA3

C3A-B4

0V

0V

0V

C2-A5

MI-A1

C1-A12

C1-B11

MPG-6

C3A-A4

JA3-6

HB3

MPG-7

C3A-A1

JA3-9

+5V

JA3-12

CHIP CONVEYOR

MPG-8

C3A-B1

CHIP CONVEYOR CCW

CHIP CLEAN

24V

24V

24V

0V

C2-B23

C1-B18

MI-B6

JA3-14

0V

0V

0VC2-B13

MPG-9

C2-A11

C1-A18

C2-B6

0VTB-100

JA3-16

100

0V

TB-ON

JA3-18

ON

JOG/FEED

+5V

C:C1-A8E:C1-B7B:C1-A7

A:C1-A6F:C1-B6

D:24V

TB-OFF

DOOR INTERLOCK

WORK LIGHT

JA3-20

AUTO DOOR

24V

24V

0V

OFF

24V

24V

24V

+5V

MI-A2

MI-A7

C1-B21

C1-B20

C1-A20

0V

0VC2-B11

Y+

X+

A+

0V

0V

MI-A3

MI-A2

0V

C1-B3

C1-A5

C1-B2

C2-B17TB-COM

COM

406

EMG RELEASE

AUTO POWEROFF

24V

24V

MI-A10

C2-A18

C3A-B6

TB-G

24V

24V

MI-B1

24V

407

C2-A19

G

MI-B10

0V

B+

0V

C1-A21

MI-B1

Z+

C3A-B8

0V

Z-

C1-B4

C1-A4

C2-A19

409

24V

24V

ARM CCW

ARM CW

C2-B19

C3A-A7

24V

24V

24V

410

C3A-B5

C3A-A5

0V

B-

SPINDLE OVER

A-

X-

Y-

C1-B5

C1-A2

C1-A3

C3A-B6

454

5:C1-B84:C1-A93:C1-B9

24V

C3A-A7

455

C3A-B7

24V

24V

24V

456

C2-A9

C2-B8

C2-B9

DRN

SBK

BDT

0V

0V

0V

C3A-A8

C2-B9

C2-A9

C2-B8

457

MI-B8

0V

24V

24V

24V

C2-A13

C2-A2

C2-A8SRN

OPT

AFL

SP

0V

0V

0V

C2-A13

C2-A2

C2-A8

C1-B22

C2-B10

24V

24V

24V

APC.RD

C2-A7

C2-B7

C2-B17

MI-B10

MLK

C3A-A08

ZLK

0V

0V

0V

C2-A7

C2-B7

EMG

0V

24V

MANUAL GUIDE

24V

24V

24V

ADSL

C2-A6

C3A-A6

C1-A24

ABS

0V

C3A-A6

ST

411

0V

0VC2-A12

C2-A6

C1-A22

C2-A10(MI-A8)

1DATEMODEL TITLE


Operation PANEL

CHECK BY


REVISION NO

V2.2 352011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

A01B01

B02A02

B04A04B03A03

B06A06B05A05

B08A08B07A07

B10A10B09A09

B12A12B11A11

B14A14B13A13

B16A16B15A15

B18A18B17A17

B20A20B19A19

B22A22B21A21

B24A24B23A23

C1

C1

VM005

OP PAN

EL

X10.4X10.3X10.2X10.1X10.0X7.7X7.6X7.5X7.4X7.3X7.2X7.1X7.024V 0V

X11.7X11.6X11.5X11.4X11.3X11.2X11.1X11.0X10.7X10.6X10.5

Y7.6Y7.5Y7.4Y7.3Y7.2Y7.1Y7.0Y6.7Y6.6Y6.5Y6.4Y6.3Y6.2Y6.1Y6.0

DO

CO

MD

OC

OM

Y7.7

DO

CO

MB25

DO

CO

MA25

TO C

20V

SPIND

LE CW

SPIND

LE STOP

SPIND

LE CC

W

MG

CW

LAMP

HAN

DLE (M

PG)

CH

IP CO

NVEYO

R C

CW

TOO

L UN

CLAM

P

TOO

L CLAM

P

X AXIS HO

ME

CYC

LE START

FEED H

OLD

TOO

L NO

. AL

LUB. ALAR

M

Y AXIS HO

ME

Z AXIS HO

ME

A AXIS HO

ME

MPG

-10

TO C

2 &C

3A INT24V

SPIND

LE CW

SPIND

LE CC

W

SPIND

LE STOP

MPG

-1

MPG

-20V

INT24V

X-

X+Y-

Y+Z-

Z+A+A-

SPA

SPB

SPC

MD1

MD2

MD4

RO

V1

RO

V2

AFB

D

C E B F A

DDD

RAPIDOVERRIDE

%MODE SELECT FEEDRATE OVERRIDE%

JOG FEEDRATE%

SPINDLE SPEEDOVERRIDE%

TO C

2 EXT24V

1DATEMODEL TITLE


Operation PANEL

CHECK BY


REVISION NO

V2.2 362011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

0VTO

MI

0VD

OC

OM

B25D

OC

OM

A25D

OC

OM

B24D

OC

OM

A24B23

CH

IP CLEAN

Y9.6A23

Y9.5B22

Y9.4A22

Y9.3B21

Y9.2A21

Y9.1B20

Y9.0A20

Y8.7B19

SING

LE BLOC

KY8.6

A19B AXIS H

OM

EY8.5

B18M

19Y8.4

A18O

IL MIST

406Y8.3

B17APC

READ

YY8.2

A17AR

M C

ATCH

TOO

LY8.1

B16AR

M ZER

O PO

INT

Y8.0A16

Z AXIS OK

B15A15B14A14

X18.7B13

CH

IP CO

NVEYO

R C

CW

X18.6A13

AFLX18.5

B12TO

OL U

NC

LAMP

A12X18.4

B11X18.3

A11X18.2X18.1

B10X18.0

A10X17.7

B09X17.6

A09X17.5

B08X17.4

A08X17.3

B07X17.2

A07X17.1

B06X17.0

A06X16.7

B05X16.6

A05X16.5

B04X16.4

A04X16.3

B03X16.2

A03X16.1

B02X16.0

A0224V

B01FRO

M C1

INT24V

INT24V0V

A01FRO

M C1

0V

C2

C2

OP PAN

ELVM

005

DIC

OM

0

0V

AUTO

DO

OR

OPEN

DO

OR

INTER

LOC

K CAN

CEL

CH

IP CLEAN

FEED H

OLD

CYC

LE START

BLOC

K DELETE

SING

LE BLOC

K

DR

Y RU

N

PRO

GR

AM R

ESTART

MAC

HIN

E LOC

K

Z AXIS LOC

K

CH

IP CO

NVEYO

R C

W

SPACE

AIR BLO

W(M

32)

OO

IL HO

LE(M16)

CO

OLAN

T(M08)

SPIND

LE OR

I

MAG

AZINE C

CW

MAG

AZINE C

W

CALL LIG

HT R

ESET

OPTIO

NAL STO

P

MI-A8

MI-B8 M

I-A9

MI-B9

Y9.7

MI-B3

407

409

410

SPINDLE/PREPARETOOL NO. DISPLAY

7326

TO M

I EXT24V

MAG

AZINE C

CW

LAMP

BLOC

K DELETE

DR

Y RU

N

430

429

1DATEMODEL TITLE


Operation PANEL

CHECK BY


REVISION NO

V2.2 372011/04/08MCV-510~MCV-1250B

0 1 2 3 4 5 6 7 8 9

A10B09A09B08A08B07A07B06

B10

A06B05A05B04

OIL H

OLE

A04C

OO

LANT

B03A03

AUTO

DO

OR

OPEN

B02PO

WER

ON

A02W

OR

KING

LIGH

T

AUTO

POW

ER O

FFC

OO

LANT G

UN

X20.5

B08R

APID

X20.4

A08APC

READ

Y

X20.3

B07O

IL MIST

X20.2

A07B-

X20.1

B06B+

X20.0

A06M

ANU

AL GU

IDE

X19.7

B05AR

M C

CW

X19.6

A05AR

M C

W

X19.5

B04

SHO

WER

X19.4

A04

X19.3

B03

X19.2

A03

X19.1

B02

X19.0

A02PR

OG

RAM

PRO

TECT

FROM

C1INT24V

B01

0V

A01

FROM

C2

C3A

C3A

OP PAN

ELVM

005B01 A01

X20.6X20.7

MI

VM005

OP PAN

ELM

I *348*349*453*454*455*456*457

*MPG

-8

*MPG

-9

*MPG

-3

*MPG

-4

*MPG

-5

*MPG

-6

MPA

MPB

AXIS SELECT

XYZA

DC POWER SUPPLY

0V *100+24V

FRO

M C

2 B12

EXT24VFRO

M C2

EMG

RELEASE

CALL LIG

HT

DO

OR

INTER

LOC

K C

大立機器工業股份有限公司 - milco service/documentation dahlih/mcv 510... · fanuc...

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