快速 welcome to tqm天汽模 location map stats tqm subsidiary plant size: 18,000 m² employees:...
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天汽模
Welcome to TQM学习 诚信 精益 快速 www.tqm.cn
天汽模
• HISTORY-----------------------who we are?• FOOTPRINT-------------------where we are?• FINANCIAL-------------------- how strong we are?• CAPACITY----------------------how big we are?• CUSTOMERS------------------how good we are?• PRODUCTION SAMPLE----what we can do?
Timing-Plan Quality-control Money-Cost
内容CONTENT
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History
Products (1995) – Underbody stamping & assemblies
Stamping tools
Capabilities– Small to medium size underbody stamping and assemblies
– Spot, Projection & MIG welding
– Design and manufacture of underbody stamping tools
Technology– Two manual transfer tandem press lines
– Projection press welders
– CNC machines
– Hydraulic tryout presses
1965~2003 (State owned)
1965 Tooling shop of TianjinAutomobile Works
1995 Tianjin Motor Dies Plant established
2003 Converted into privatelimited company
P.R. ChinaTianjin1 plant200 employees
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2013 TQM Europe established (former Läpple tooling shop in Heilbronn, Germany, was taken over)2014 Tianjin TQM ZhiTong Automobile Technology Co., Ltd. was established
History & Footprint2004~2010 Private 2010- Public, Invest..
2004 First new tooling shop was built in airport industrial park
2005 TQM stamping Co., Ltd was established
2006 TQM Auto Body Equipment Technology Co., Ltd was established
2007 TQM Shareholding system reform completed2008 Second new tooling shop was built in airport industrial park
2009 Aerospace department was established
2010 Public listed in Shenzhen Stock Market IPO
Dongfeng TQM（Wuhan）metal material forming Co., Ltd;Zhuzhou Huilong Industrial Development Co., Ltd;TQM（Hu nan）Motor Dies Tech Co., Ltd;Xiangtan TQM Precision transmission components Co., Ltd;and Huanghua TQM Motor Dies Co., Ltd established
2012 Xiangtan TQM Hot Forming Technology Co., Ltd established
TQM EU
2011
2015 Large progressive die shop at Tianjin
2016 New hotforming line invest at Tianjin
2017 Planning to Invest in USA MI for Tooling Shop.
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TQM-GROUP BUSINESSSales 2 Billion RMB
• DIES-BL.TANDEM,TSF,PRG
（Steel, HHS till DP1200, AL）
• Checking fixtures& Jig• Production Stamping• Hot forming (Tooling shop and Production Line)
• Aerospace and others
Business Scope
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TQM Tooling SALES (2010—2016)
F
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Total CNC Machines: 156 CNC机械：156 Machinery size >3m: 88; Machinery size <3m: 58; CNC machines for casting pattern: 10;
3600 Standard C (Toyota Std Die Number)or3.3 million hours:工时33000000小时 Engineering: 0.7million hours Tool shops: 2.6 million hours1.7 million hours( -CNC & Presses) + 0.9 million hours- (Engineers & Toolmakers)
Human Resource(人力资源) Capacity in standard C number and in working hours （C标准及工时）
CNC Machining（数控机床)
TQM TOOLING BUSINESS MAIN POINTSTQM TOOLING BUSINESS MAIN POINTS
Total Presses: 57 调试压机：57No. 4 2400T presses;No. 3 2000T presses;No. 6 1600T presses;No. 4 1200T press;No. 12 1000T presses;No. 20 ≤ 800T presses;No. 8 Spotting presses
Tryout Presses(调试压机)
Employees: 2325 (Dies only) 2325名员工Simulation, process & design: 420CAM & Quality:215 Shop workers for CNC & Tool makers:1627 Program manager & Sales: 63
Main Japanese-OKUMA CNC
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TQM HeadOffice @TAEA TIANJIN
Technical CenterPattern shop
Die shop #1 Body sides
Die shop #5 – HSS parts& Aluminum structural parts
Die shop #3
Int’l OEMsDie shop #4
Domestic OEMsCh-Fixture & Jigs plant
Die shop #2 Skin parts
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Location MAP
Stats TQM SubsidiaryPlant Size: 18,000 m² (No. 3 Floors open space offices)Employees: 412
Location No. 77 Hangtian RoadAirport Economic AreaTianjinP.R. China
ExpertiseSimultaneous Engineering for Stamping parts
Feasibility analysis for stamping parts
Stamping parts process definition
Full cycle stamping parts simulation
3D die design
Main customers
Services–Project management
–Die design to support the die shops #1 to #5
–IT support to all TQM plants
–Purchase, Administration, HR, Logistic
SOFTWARE–CAE stations (Autoform R7, Lyna, Pam Stamp)
–CAD stations (UG, CATIA V5 R23-27)
–CAM stations (Tebis, UG)
Capacity–Engineering 0,7 Million hours/year
Technical centerTechnical centerAbout
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Location MAP
Stats TQM SubsidiaryPlant Size: 18,000 m²Employees: 330
Location No. 77 Hangtian RoadAirport Economic AreaTianjinP.R. China
Expertise– Manufacturing and Tryout of large stamping tools for Class A
parts (mainly Body side)
Main customers
Services–Tool manufacture and tryout
–Home line tryout support
Equipment–CAD/CAM stations
–Various large CNC milling machines
–800 to 2400 Tons Presses
–CMM
Capacity–Manufacturing of 150 large stamping tools per year
Die Shop #1 Die Shop #1 About
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Location MAP
Stats TQM SubsidiaryPlant Size: 15,000 m²Employees: 225
Location No. 77 Hangtian RoadAirport Economic AreaTianjinP.R. China
Die Shop #2 Die Shop #2 About
Expertise– Manufacturing and Tryout of Class A parts stamping tools.
Main customers
Services–Tool manufacture and tryout
–Home line tryout support
Equipment–CAD/CAM stations for production
–Various large CNC milling machines
–800 to 2400 Tons Presses
–CMM
Capacity–Manufacturing of 425 medium to large stamping tools per year
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Location MAP
Stats TQM SubsidiaryPlant Size: 18,000 m²Employees: 231
Location No. 77 Hangtian RoadAirport Economic AreaTianjinP.R. China
Expertise– Experience in cold forming of all materials
– International tool management standard
– Tryout of tools for class A parts
Main customers
Services–Project management (international standard)
–Tool manufacture and tryout (all size tooling for Class A and structural parts)
–Home line tryout support
Equipment–CAD/CAM stations (UG, Tebis)
–Various large CNC milling machines
–8x Presses from 1000 to 2400 Tons
–Laser hardening machine
–CMM
Capacity–Manufacturing of 375 medium to large size stamping tools per year.
Die Shop #3Die Shop #3About
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Location MAP
Stats TQM SubsidiaryPlant Size: 15,000 m²Employees: 190
Location No. 10 Hangtian RoadAirport Economic AreaTianjinP.R. China
Expertise– Experience in cold forming of all materials
– Tryout of tools for class A parts
Main customers
Services–Project management
–Tool manufacture and tryout (all size tooling for Class A and structural parts)
–Home line tryout support
Equipment–CAD/CAM stations (UG, Tebis)
–Various large CNC milling machines
–Presses from 1000 to 2400 Tons
–CMM
Capacity–Manufacturing of 300 medium to large size stamping tools per year.
Die Shop #4Die Shop #4About
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Location MAP
Stats TQM SubsidiaryPlant Size: 15,000 m²Employees: 300
Location No. 10 Hangtian RoadAirport Economic AreaTianjinP.R. China
Expertise– Experience in cold forming of high strength steel, aluminum &
big thickness parts
– Tandem & Transfer dies
– Engineering
Main customers
Services–Project management
–Stamping part feasibility analysis
–Process, Simulation, tool design
–Tool manufacture and tryout (all size tooling for structural parts)
–Home line tryout support
Equipment–CAD/CAE stations (UG)
–14 CNC Machines
–100 to 1600 Tons Presses
–CMM
Capacity–Manufacturing of 600 small to medium size stamping tools per year.
Die Shop #5 Die Shop #5 About
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CNCsCNCs Machining Center for Patterns Machining Center for Patterns （（日本菊川加工日本菊川加工--泡沫型）泡沫型） PATTERN SHOP
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Location MAP
Stats TQM SubsidiaryPlant Size: 15,000 m²Employees: 320
Location Henan ProvinceP.R. China
Expertise– Class A Tools
– Experience in cold forming of all materials (normal / high strength steel and aluminum)
– Large and small tools
– Engineering
Main customers
Services–Project management
–Stamping part feasibility analysis
–Process, Simulation, tool design
–Tool manufacture and tryout (medium / large tooling for Class A and structural parts)
–Home line tryout support
Equipment–CAD/CAE stations (UG)
–14x big sizeCNC Milling Machines
–800 to 1600 Tons Presses
–CMM
Capacity–Manufacturing of ca. 500 set of stamping tools per year
Die shop #6 Die shop #6 @ Hebi City@ Hebi CityAbout
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Expertise– Progressive stamping tools
– Small to medium size transfer & tandem tools
– Experience in cold forming of all materials (normal / high strength steel and aluminum)
– Engineering
Main customers OEM
Services–Project management
–Stamping part feasibility analysis
–Process, Simulation, tool design
–Tool manufacture and tryout (small / medium / large size progressive tools)
–Home line tryout support
Tier 1
Equipment–CAD/CAE stations (UG, CATIA, Autoform)
–Various CNC Milling (3x big size) & EDM Machines
–400 to 1200 Tons Presses
–CMM
Capacity–Manufacturing of ca. 300 set of stamping tools per year
Location MAP
Stats TQM SubsidiaryPlant Size: 10,600 m²; Covered area 31,000 m2
Employees: 150
Location Huanghua Economic-Technological Development Area,Hebei Province.061100 P.R. China
Die Shop #7Die Shop #7 @ HuangHua @ HuangHuaAbout
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ExpertiseSmall to medium size stamping tools manufacturing
Main customers
ServicesTooling Manufacturing
Equipment
5 CNC machining
300 Ton and 800 Ton Press
CMM
Capacity–Manufacturing of ca. 150 set of stamping tools per year
Location MAP
Stats TQM Shareholding CompanyPlant Size: 6500 m2 ; Covered area 8,600 m2
Employees: 72
Location WuhanHubei ProvinceP.R. China
Die Shop #8Die Shop #8 @ WUHAN @ WUHANAbout
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Expertise– Class A Tools
– Experience in cold forming of all materials (normal / high strength steel and aluminum)
– Large and small tools
– Engineering
Main customers
Services–Project management
–Stamping part feasibility analysis
–Process, Simulation, tool design
–Tool manufacture and tryout (medium / large tooling for Class A and structural parts)
–Home line tryout support
Equipment–Several CAD/CAE stations (24x Catia)
–Various Drill & CNC Milling Machines
–600 to 2500 Tons Presses
–CMM
Capacity–Engineering = 33,000 h/Y
–Machines = 69,000 h/Y
–Assembly = 50,000 h/Y
–Tryout = 80,000 h/Y
Die Shop #9 Die Shop #9 –– Tianjin Motor Dies Europe GmbH Tianjin Motor Dies Europe GmbH –– About
Location MAPStats TQM Subsidiary
Plant Size: 10,000 m²Employees: 185
Location August Läpple Str. 1D-74076 HeilbronnGermany
Tel. +49-7131-6495 0Fax. +49-7131-6495 1855
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Expertise– Checking fixtures
– Assembly fixtures
– Welding lines
Main customers
Services–Project management
–Assembly Simulation & design
–Manufacture of all type checking fixtures and assemblyequipments
–Start up activities @ customer site
Equipment–CAD/CAE stations
–CNC Milling (1x big size) & deep drilling Machines
–CMM
Capacity–Manufacturing of ca. 900 checking fixtures and up to 700 jigs per year
Location MAP
Stats TQM SubsidiaryPlant Size: 15,000 m²Employees: 128
Location No. 77 Hangtian RoadAirport Economic AreaTianjinP.R. China
Checking Fixture and Jigs @ TAEAChecking Fixture and Jigs @ TAEAAbout
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TQM totally have 6 gantry CMMs + 2 portable CMMs.
MAIN CMM@ TAEA
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Light Room for checking the skin panel’s surface
There are 2 light rooms available.
Quality Insurance
Precision thickness gageFLD
White & Blue light scanning(ATOSII & III ）白光&蓝光扫描系统
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Overseas Customers Domestic CustomersCustomerCustomerss
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Expertise– Hot forming tools
Main customers
Services–Project management
–Hot forming part feasibility analysis
–Process, Simulation, tool design
–Tool manufacture and tryout (small to medium size hot forming tools)
–Home line tryout support
Equipment–CAD/CAE stations (Autoform, LS Dyna, Pam Stamp)
–CNC Milling (1x big size) & deep drilling Machines
–1000 Tons Press
–CMM
Capacity–Manufacturing of ca. 200 hot forming tools per year (from 2016)
Location MAP
Stats TQM SubsidiaryPlant Size: 6,200 m²Employees: 75
Location Biaozhixi Road , Jiuhua industrial XiangtanHunan P.R. China
Hot Forming Die shop@ Hot Forming Die shop@ XiangTanXiangTanAbout
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Expertise– Grey iron casting (HT300、GM241、QT550、QT600和
GGG70L ,etc.)
Main customers
Services–Casting & Pattern
Equipment– Sand mixer
–7Ton Intermediate Frequency Furnace
–Germany direct reading spectrometer
–Hydraulic universal testing machine
–Vibration aging instrument
–Measuring the strength of casting’s
–casting cleaning equipment
Capacity–20 k Tons of casting per year
–400 Large tools of pattern per year
Location MAP
Stats TQM Shareholding CompanyPlant Size: 50,000 m²Employees: 55
Location Henan ProvinceP.R. China
TQMTQM Casting Foundry @ Casting Foundry @ HebiHebiAbout
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Certification
CertificateDIN EN ISO 9001
CertificateISO 14001:2004
CertificateISO 18001:2007
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Advantages
Technical.Important support coming from the TQM subsidiary in Germany especially for the
development of overseas project and complex part (i.e. Large Class A and major inner aluminum parts, as well as the major stamping parts for the European market).
CapacityAvailability of huge “state of the art” CNC machine park. More than 100 large CNC
machines are supporting the tool manufacturing in the 5x Tianjin plants only
ExperienceOver the last 10 years TQM gained important experiences manufacturing tools for skin
panels for all OEMs operating in China, like Shanghai GM, Mercedes, BMW, Shanghai VW & WuHan PSA.
Manufacturing of tools for large aluminum skin parts for overseas & domestic customer
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Project Management（TQM standard process)
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PEUGEOT E3
SVW POLO
QOROS CF16V408 UA215&1L215
SGM 308
CHRYSLER WK74
QOROS CF14
Experience-----BSO
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B515 DOORS FORD T6
B562 BODYSIDE
U375 LiftgateU375 HOODC346 Thailand ROOF
Experience-----------G1G2/ MAIN INHOUSE PARTS
B515 DOORS
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FAASA 326
SGM DM618
QOROS CF16
SGM 308
CN100
SGM G60
Experience---FENDERS
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VOLVO L421
SGM E10
PEUGEOT 206
VOLVO Y413K
SGM 308
SGM E11
Experience----SUN ROOFS
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SGM D2UB SGM D2UB
FIAT 521
PEUGEOT X73PEUGEOT X73
GAC FIAT K4FIAT 521
Experience------DOORS
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SGM SIIIRV SGM E2SC
CMA 2013
SVW vw411Faw VW Model 1322
GAC FIAT K4GAC FIAT K4
一汽大众 上海大众
Experience----LIFT GATES&TUNKLID
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• TESLA MODEL X PROJECT 3 LOTs • 25 INNER PARTS with 51 Dies. • From Simu to HLTO
Experience—AL INNER PARTS
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• M-X Parts
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Ext-Body L/Plr Otr L & R Flr Pnl Tunnel Pnl Side L & R
Experence ------AL INNER PARTS
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X152 Parts Quantity: 26
Die Quantity:76
Experence ------AL INNER PARTS
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26 parts
Experence ------AL INNER PARTS
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Project JAGUAR
Mbr Rr Flr S/M
Pnl Package Tray
Reinf Lwr Bk Ctr Pnl
Pnl Bdy LK PLR I/S Fin Lwr Reinf RR Flr Sl Rr
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X260 Parts Quantity: 54
Die Quantity:160
Experence ------AL INNER PARTS
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Project JAGUAR
Parts Quantity: 55
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X760 Parts Quantity: 29
Die Quantity:64
Experence ------AL INNER PARTS
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Project JAGUAR
Parts Quantity: 29Jaguar-XE
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Chongqing Chang An Project Hood rapid die and sample(National lightly Automotive project)
前罩外板 Hood outer panel 前罩内板 Hood inner panel
前罩加强件 Hood reinforce panel 前罩总成(供200台份) Hood assembly (200 parts delivery)
Experence ------AL SKIN PARTS
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Chongqing Chang An Project Hood rapid die and sample(National lightly Automotive project)
前罩合边机 Hood roller machine
前罩合边件Hood roller part
Products （产品）Experence ------AL SKIN PARTS
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• AL HOOD OUTER&INNER
Experence ------AL SKIN PARTS
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ES08&ES06
• FRONT DOOR OUTER R/L• FRONT DOOR INNER R/L• REAR DOOR OUTER R/L• REAR DOOR INNER R/L
Experence ------AL SKIN PARTS
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Progressive & Transfer Dies
Experience
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3 Hotforming lines of JV DF-TQM 2@Wuhan 1@Chengdu
1 Hot forming line @ Tianjin TAEA
1 Hotforming line @ Guangzhou JV with UNIPRES
该线预计年产能为 189万件 STAMPING EQUIPMENT CAPACITY(estimate): 1.89 Million/year
5 Hotforming lines
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热成型的零件 The hot forming parts
Hot Forming
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TQM Hot Forming
左/右前立柱上角撑 Gousset Sup Pied AV D/G
湘潭天汽模—热成型模具的经验 Experiences with Hot Forming Dies
天汽模参与技术评审和后期调试 TQM participated in technical review and HLTO
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TQM Hot Forming
右中支柱加强筋板
Raidisseur Pied Central D/G
天汽模独自设计制作并调试
TQM Development alone
湘潭天汽模—热成型模具的经验 Experiences with Hot Forming Dies
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TQM Hot Forming
天汽模热成型快速原型研发试制 TQM Hot Forming Prototype
⑥
① ② ③
④ ⑤
湘潭天汽模能够为客户提供快速原型零件，能够将零件供应周期缩短一半，为客户前期零件和整车验证提供有力的支持
XTTQM can provide prototypes , with half timing save
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Hot Forming
激光切割 Laser Cutting
试制零件 Prototype Parts
强度检测 Tensile Strength Test
拉伸试样准备Specimen for Mechanical Test
天汽模热成型快速原型研发试制
TQM Hot Forming Prototype
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•• TQM TQM groupgroup -Stamping Business -Stamping Business -7 Stamping shop-7 Stamping shop including Hot forming Line including Hot forming Line
TS16949 TS16949
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Location MAP
Stats TQM SubsidiaryPlant Size: 12,000 m² / Covered Area 30,000 m2
Employees: 141
Location HanJiaShu Beichen District Tianjin China
Expertise– Stamping of small to medium size underbody parts
– Spot & projection welding
Main customers
Services–Stamping parts production
–Welding parts
Equipment–1x Manual transfer Tandem Line with 5x presses
Bolster size 3700 x 2200 mm
1x D.A. Press 1300 T & 4x S.A. Presses 600 Tons
–8x small size presses from 80 to 315 Ton
Capacity–1.92 million parts per year
57
TQM TQM groupgroup-Stamping Business-Stamping Business –– Production Plant #1 Production Plant #1@TIANJIN @TIANJIN BeichenBeichen
About
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Location MAP
Stats TQM SubsidiaryPlant Size: 13,000 m² / Covered Area 30,000 m2
Employees: 163
Location HanJiaShu Beichen District Tianjin China
Expertise– Stamping of medium to large underbody parts
– Assembly of stamping parts
Main customers
Services–Stamping parts production
–Manual & robot spot welding
–Projection welding
Equipment–1x Manual transfer Tandem Line with 5x presses
–Bolster size up to 4000 x 2200 mm
–5x S.A. Presses from 600 Tons up to 1300 Tons
–Projection press welders
Capacity–1.92 million parts per year
58
TQM TQM group group –– Stamping BusinessStamping Business –– Production Plant #2 Production Plant #2@TIANJIN TQM @TIANJIN TQM old plant Beichenold plant Beichen
About
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Location MAP
Stats TQM SubsidiaryPlant Size: 7,500 m² / Covered Area 10,000 m2
Employees: 76
Location XiQing District Tianjin China
Expertise– Stamping to large underbody parts & class A parts
Main customers
Services–Stamping parts production
Equipment–1x fully automated Tandem Line with 5x presses
–Bolster size 4600 x 2500 mm
–5x S.A. Presses from 800 Tons up to 2400 Tons
Capacity–1.92 million parts per year
59
TQM TQM group group –– Stamping BusinessStamping Business –– Production Plant #3 Production Plant #3@TIANJIN XiQing@TIANJIN XiQingAbout
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Location MAPStats TQM Subsidiary
Plant Size: 35,000 m² (additional 10,000 m2 are under construction) / Covered Area 45,000 m2
Employees: 110
Location Beichen District Tianjin China
Expertise– Stamping to small to medium underbody parts
– Big size progressive tools
– Small to medium size tranfer tools
– Hot forming tools
Main customers
Services–Stamping parts production
–Manufacturing of large progressive tools (in progress)
–Manufacturing of hot forming tools (in progress)
Equipment–800 Ton progressive press with coil feeder
–1600 Ton transfer press with coil feeder & blank feeder
Capacity–19.65 million parts per year
60
TQM TQM group group –– Stamping BusinessStamping Business –– Production Plant #4 Production Plant #4@TIANJIN Beichen@TIANJIN BeichenAbout
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Location MAPStats TQM Shareholding company
Plant Size: 68,000 m²Employees: 424
Location Liyu Industrial ParkTianyuan DistrictZhuzhouHunan ProvinceChina
Expertise– Stamping of medium size Class A parts (closures)
– Assembly and Hemming of skin parts
Main customers
Services–Stamping parts production
Equipment–3x press lines with 5x presses each
Bolster size 3700 x 2200 mm - 630 up to 1200 Tons
–Blanking line
–Various small size presses from 80 to 250 Tons
–Several welding equipments
Capacity–30 million parts per year
61
TQM TQM group group ––Stamping Business-Stamping Business-Production plant #5Production plant #5@ HUNAN ZHUZHOU@ HUNAN ZHUZHOUAbout
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Location MAPStats TQM Shareholding Company
Plant Size: 2,000 m²Employees: 30
Location XiangTanHunan ProvinceP.R. China
Expertise– Automatic transmission development & production
Main customers
Services–Automatic transmission components production
Equipment– Automatic Welding Machine *1
– FTC-450 CNC Machine *6
– CNC Grinding Machine *1
– Six-station *1
– Jetting Machine *1
– Clean Machine *3
– X-ray *1
– MAPPOSS *4
Capacity–300k transmission components
62
TQM TQM group group –– Stamping BusinessStamping Business –– Production plant #6 Production plant #6@HUNAN XIANGTAN@HUNAN XIANGTANAbout
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Location MAPStats TQM Shareholding Company
Plant Size: 15,000 m²Employees: 60
Location WuhanChina
Expertise– Production of all size hot forming parts
– Assembly of undergroup
Main customers
Services
–Hot forming production
Equipment–1x Hot Forming line
–Several welding equipment
–Laser cutting machine
Capacity–Up to 1,7 Million parts per year
63
TQM TQM group group –– Stamping BusinessStamping Business –– Production plant #7 Production plant #7@Hubei WUHAN@Hubei WUHANAbout
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