000000002944021-00006-20081223
TRANSCRIPT
-
7/30/2019 000000002944021-00006-20081223
1/20
Toast Qwik
Electric Conveyor Toasters
TQ-10, TQ-15, TQ-400, TQ-800,TQ-1200, TQ-1800 Series
Installation &
Operating ManualI&W #07.05.124.00
This manual contains important safety informationconcerning the maintenance, use and operation of thisproduct. Failure to follow the instructions contained in thismanual may result in serious injury. If youre unable tounderstand the contents of this manual, please bring it tothe attention of your supervisor. Do not operate thisequipment unless you have read and understood thecontents of this manual.
Este manual contiene importante informacin sobreseguridad concerniente al mantenimiento, uso yoperacin de este producto. Cualquier falla en elseguimiento de las instrucciones contenidas en estemanual puede resultar en un serio dao. Si usted nopuede entender el contenido de este manual porfavor pregunte a su supervisor. No opere esteequipo al menos que haya ledo y comprendido elcontenido de este manual.
-
7/30/2019 000000002944021-00006-20081223
2/20
Form No. TQ2M-1005 i
CONTENTS
INTRODUCTION
The Hatco Toast-Qwik Electric Conveyor Toaster isspecially designed to accelerate the toastingoperation. Products for toasting pass through aheating chamber for rapid and thorough toasting.Moisture and sugar content, and thickness of breadproduct effect the ability to achieve the perfecttoasted product. Conveyor speed and temperaturedetermines the toasting color.
Hatco toasters are built with quality to meet thedemands of foodservice operations and provideyears of trouble-free performance. The metal-sheathed tubular heating elements are guaranteedagainst breakage and burnout for two years.
This manual provides the installation, safety andoperating instructions for the Toast-Qwik ElectricConveyor Toasters. We recommend all installation,operating and safety instructions appearing in this
manual be read prior to installation or operation ofyour Hatco Electric Conveyor Toaster. Safetyinstructions that appear in this manual after awarning symbol and the words WARNING orCAUTION printed in bold face are very important.
WARNING means there is the possibility ofserious injury or death to yourself or others.
CAUTION means there is the possibility of minor
or moderate injury. CAUTION without the symbolsignifies the possibility of equipment or propertydamage only.
Hatco Toast-Qwik Electric Conveyor Toaster is aproduct of extensive research and field testing. Thematerials used were selected for maximumdurability, attractive appearance and optimumperformance. Every unit is thoroughly inspected andtested prior to shipment.
Important Owner Information ........................................iIntroduction ....................................................................iImportant Safety Information .......................................1Model Descriptions .......................................................2
All Models................................................................2Power Save Mode With Indicator Light...................2
ColorGuard System.................................................3Specifications................................................................4
Electrical Rating Charts...........................................4Plug Configurations.................................................6Dimensions..............................................................6
Installation .....................................................................8Assembly.................................................................8Location...................................................................8
Set-Up .....................................................................9Operation......................................................................11
TQ-10 & TQ-15 Models .........................................11TQ-400, -405, -400H, -800, -805, -800H, -1200,-1800 & -1800H ....................................................12TQ-400BA, -800BA, -800HBA, -1800BA
& -1800HBA...........................................................12Maintenance ................................................................14
General..................................................................14Cleaning................................................................14Lubrication.............................................................14
Accessories .................................................................15Hatco Limited Warranty ..............................................16
Author ized Parts Distr ibutors .....................Back Cover
IMPORTANT OWNER INFORMATION
Record the model number, serial number(identification decal located on the lower right hand
side, front corner of the unit), voltage and purchasedate of your Toast-Qwik in the spaces below.Please have this information available whencontacting Hatco for service assistance.
Model No. ________________________________
Serial No. ________________________________
Voltage __________________________________
Date of Purchase __________________________
Business 8:00 a.m. to 5:00 p.m.Hours: Central Standard Time
(Summer Hours: J une to September 8:00 a.m. to 5:00 p.m. C.D.T.Monday through Thursday8:00 a.m. to 2:30 p.m. C.D.T. Friday)
Telephone: (800) 558-0607; (414) 671-6350
Fax: (800) 690-2966 (Parts & Service)(414) 671-3976 (International)
Additional information can be found by visiting ourweb site at www.hatcocorp.com
24-Hour 7-Day Parts & ServiceAssistance available in the UnitedStates and Canada by calling(800) 558-0607.
-
7/30/2019 000000002944021-00006-20081223
3/20
Form No. TQ2M-10051
IMPORTANT SAFETY INFORMATION
WARNINGSPlug toaster into a properly grounded
electrical outlet of the correct voltage, size,and plug configuration. If the plug andreceptacle do not match, contact a qualifiedelectrician to determine the proper voltageand size, and install the proper electricaloutlet.
To avoid any injury, turn the power switchOFF, unplug the unit from the power sourceand allow to cool before performing anymaintenance.
For safe and proper operation, the unit mustbe located at a reasonable distance fromcombustible walls and materials. If safedistances are not maintained, discolorationor combustion could occur. Do not locatetoaster under shelving or closer than 12"(305 mm) from the ceiling.
To assure safe and proper operation whileoperating in the Front Discharge mode, allowa minimum clearance of 1" (25 mm) along thesides and rear. Allow a minimum clearance of12" (305 mm) along the front.
To assure safe and proper operation while
operating in the Rear Discharge mode, allowa minimum clearance of 1" (25 mm) along thesides. Allow a minimum clearance of12" (305 mm) along the front and rear.
To prevent any injury or damage do not pullunit by power cord.
To prevent any injury, discontinue use ifpower cord is frayed or worn.
If the Warning light on the cont rol panel is lit,appliance is malfunctioning. Turn OFF the
power to the unit and allow to cool. Oncecool, disconnect appliance from powersupply and have unit serviced by a qualifiedtechnician.
If service is required on this unit, contactyour Authorized Hatco Service Agent, orcontact the Hatco Service Department at800-558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976.
This product has no user serviceable parts.
To avoid damage to the unit or injury topersonnel, use only Authorized Hatco ServiceAgents and Genuine Hatco Par ts whenservice is required.
Genuine Hatco Replacement Parts arespecified to operate safely in theenvironments in which they are used. Someaftermarket or generic replacement parts donot have the characteristics that will allowthem to operate safely in Hatco equipment. Itis essential to use Hatco Replacement Partswhen repairing Hatco equipment. Failure to
use Hatco Replacement Parts may subjectoperators of the equipment to hazardouselectrical voltage, resulting in electricalshock or burn.
CAUTIONSTo avoid any in jury o r damage locate the unitat the proper counter height, in an area that isconvenient for use. The location should belevel to prevent the unit or its contents fromaccidentally falling, and strong enough tosupport the weight of the unit and food.
Do not place anything on top of the toaster;doing so could damage toaster or subjectpersonnel to possible injury.
The toasting of coated or buttered productssuch as garlic bread, cheese sandwiches andsweet rolls is NOT recommended. Residuewill reduce toaster performance and couldpossibly ignite inside the toaster.
When setting up the unit for operation, makesure power to the unit is off and the toaster isat room temperature. Failure to do so couldresult in personal injury.
Some exterior surfaces on the unit will gethot. Use caution when touching these areasto avoid injury.
To avoid damage to the unit or injury topersonnel always operate toaster with crumbtray installed.
To avoid any injury, do not remove the crumbtray for cleaning until toaster is cool.
IMPORTANT! Read the following important safety instructions to avoid personal injury ordeath, and to avoid damage to the equipment or property.
-
7/30/2019 000000002944021-00006-20081223
4/20
Form No. TQ2M-1005 2
IMPORTANT SAFETY INFORMATION
MODEL DESCRIPTIONS
CAUTIONS (CONTINUED)Unit is not weatherproof. For safe and properoperation the unit must be located indoorswhere the ambient air temperature is aminimum of 70F (21C) and a maximum of85F (29C).
CAUTIONSDo not locate the toaster in an area subject toexcessive temperatures or g rease from gr ills,fryers, etc. Excessive temperatures couldcause damage to the unit. Do not placetoaster in an area that restricts air flowaround the front or rear of the unit. Do notplace toaster in direct discharge path of airconditioning vent or makeup air vent.
Use only non-abrasive cleaners. Abrasivecleaners could scratch the finish of yourToast-Qwik toaster marring its appearanceand making it susceptible to soilaccumulation.
ALL MODELSAll Toast-Qwik Electric Conveyor Toasters are fast,reliable and versatile, toasting 300 to 1800 slices ofbread product per hour depending on the specificmodel. The front or rear discharge lets the operatorplace Toast-Qwik toaster where it is mostconvenient. Every Toast-Qwik toaster includes atoast collector pan, toast feed ramp, removablecrumb tray and factory attached 6' (1829 mm) cordand plug.
TQ-10 MODELThe TQ-10 model allows for toasting of breadproducts up to 1-1/2" (38 mm) thick and 9-5/8"(244 mm) wide. Capacity is up to 300 slices per hourfor bread or bun products. The TQ-10 comesequipped with 4" (102 mm) adjustable legs.
TQ-15 MODELThe TQ-15 model allows for toasting of moist ordense bread products up to 1-1/2" (38 mm) thickand 9-5/8" (244 mm) wide. Capacity is up to 240slices per hour for bread or bun products. The
TQ-15 comes equipped with 4" (102 mm) adjustablelegs.
POWER SAVE MODE WITH INDICATORLIGHTAll TQ-400, TQ-800, TQ-1200 and TQ-1800 seriestoasters have a Power Save mode. During thePower Save mode the indicator light on the controlpanel will flash. While the light is flashing the toasteris operating at 50% power. Full power can berestored within 5 minutes by pushing any button oradjusting any control knob.
Figure 1. TQ-10 Model Shown
Figure 2. TQ-800 Model Shown
-
7/30/2019 000000002944021-00006-20081223
5/20
Form No. TQ2M-10053
MODEL DESCRIPTIONS
COLORGUARD SYSTEMAll TQ-400, TQ-800, TQ-1200 and TQ-1800 seriestoasters use a patented ColorGuard SensingSystem that monitors and automatically adjustsconveyor speed during high usage periods toassure toast color uniformity.
TQ-400 MODELThe TQ-400 model allows for toasting of breadproducts up to 1-3/4" (44 mm) thick and 9-5/8"(244 mm) wide. Capacity is up to 360 slices per hourfor bread or bun products.
TQ-405 MODELThe TQ-405 model allows for toasting of moist ordense bread products up to 1-3/4" (44 mm) thickand 9-5/8" (244 mm) wide. Capacity is up to 240slices per hour for bread or bun products.
TQ-400H MODELThe TQ-400H model has a 3" (76 mm) wide openingallowing for toasting of bread products up to 2-3/4"(70 mm) thick and 9-5/8" (244 mm) wide. Capacityis up to 360 slices per hour for bread or bunproducts.
TQ-400BA MODELThe TQ-400BA model allows for quick single-sidedtoasting of sliced bagels or bun products up to 1-3/4"(44 mm) thick and 9-5/8" (244 mm) wide. Mostproducts can be toasted in as little as 45 seconds.Capacity is up to 360 bagel halves per hour. Toastscut side facing up.
TQ-800 MODELThe TQ-800 model allows for toasting of breadproducts up to 1-3/4" (44 mm) thick and 9-5/8"(244 mm) wide. Capacity is up to 800 slices per hourfor bread or bun products.
TQ-805 MODELThe TQ-805 model allows for toasting of moist ordense bread products up to 1-3/4" (44 mm) thickand 9-5/8" (244 mm) wide. Capacity is up to 550slices per hour for bread or bun products.
TQ-800H MODEL
The TQ-800H model has a 3" (76 mm) wide openingallowing for toasting of bread products up to 2-3/4"(70 mm) thick and 9-5/8" (244 mm) wide. Capacityis up to 800 slices per hour for bread or bunproducts.
TQ-800BA MODELThe TQ-800BA model allows for quick single-sidedtoasting of sliced bagels or bun products up to 1-3/4"(44 mm) thick and 9-5/8" (244 mm) wide. Most
products can be toasted in as little as 30 seconds.Capacity is up to 800 bagel or bun halves per hour.
Toasts cut side facing up.
TQ-800HBA MODELThe TQ-800HBA model is designed to provide the
flexibility and performance to toast one side of slicedbagels or bun products in as little as 30 seconds.Capacity is more than 800 bagel or bun halves perhour. Toasts cut side facing up. Maximum productsize allowed is 2-3/4" (70 mm) thick and 9-5/8"(244 mm) wide.
TQ-1200 MODELThe TQ-1200 is a high speed toaster which has anaccelerated conveyor system allowing fastertoasting during periods of high demand. Two slicesof bread products can be toasted in as little as15 seconds. This model is capable of toasting breadproducts up to 1-3/4" (44 mm) thick and 9-5/8"(244 mm) wide.
TQ-1800 MODELThe TQ-1800 model allows for toasting of breadproducts up to 1-3/4" (44 mm) thick and 13-5/8"(346 mm) wide. Capacity is up to 1800 slices perhour for bread or bun products when 3 products areplaced side by side.
TQ-1800H MODELThe TQ-1800H model has a 3" (76 mm) wideopening allowing for toasting of bread products up to2-3/4" (70 mm) thick and 13-5/8" (346 mm) wide.
Capacity is up to 1800 slices per hour for bread orbun products when 3 products are placed side byside to be toasted.
TQ-1800BA MODELThe TQ-1800BA model allows for quick single-sidedtoasting of sliced bagels or bun products up to 1-3/4"(44 mm) thick and 13-5/8" (346 mm) wide. Mostproducts can be toasted in as little as 15 seconds.Capacity is up to 1800 bagel or bun halves per hour.
Toasts cut side facing up.
TQ-1800HBA MODELThe TQ-1800HBA model is designed to provide the
flexibility and performance to toast one side of slicedbagels or bun products in as little as 15 seconds.Capacity is more than 1800 bagel or bun halves perhour. Toasts cut side facing up. Maximum productsize allowed is 2-3/4" (70 mm) thick and 13-5/8"(346 mm) wide when 3 products are placed side byside.
-
7/30/2019 000000002944021-00006-20081223
6/20
Form No. TQ2M-1005 4
SPECIFICATIONS
ELECTRICAL RATING CHART TQ-10 MODELS
ELECTRICAL RATING CHART TQ-400 SERIES
* NEMA 5-20P for Canada
NOTE: TQ-10 220-230 Volt (CE) and 230-240 Volt (CE) available with either CEE 7/7 Schuko, BS 1363 or AS 3112 plug.
See Plug Configurations for details.
NOTE: TQ-15 220-230 Volt (CE) and 230-240 Volt (CE) available with either CEE 7/7 Schuko, BS 1363 or AS 3112 plug.
See Plug Configurations for details.
Shaded area reflects export models only.
Shaded area reflects export models only.
NOTE: TQ-400, TQ-405, TQ-400H, and TQ-400BA 220-230 Volt (CE) and 230-240 Volt (CE) available with either CEE 7/7 Schuko,
BS 1363 or AS 3112 plug.
See Plug Configurations for details.
Shaded area reflects export models only.
ELECTRICAL RATING CHART TQ-15 MODELS
* NEMA 5-20P for Canada
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-10 120 60 1800 15.0 NEMA 5-15P* 34 lbs. (15 kg)208 60 1830 8.8 NEMA 6-15P 34 lbs. (15 kg)
240 60 1830 7.6 NEMA 6-15P 34 lbs. (15 kg)200 50/60 2070 10.4 AS 3112 34 lbs. (15 kg)220-230 (CE) 50/60 1866-2048 8.5-8.9 See Note 34 lbs. (15 kg)230-240 (CE) 50/60 2048-2221 8.9-9.3 See Note 34 lbs. (15 kg)
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-400 120 60 1800 15.0 NEMA 5-15P* 46 lbs. (21 kg)208 60 2230 10.7 NEMA 6-15P 46 lbs. (21 kg)240 60 2230 9.3 NEMA 6-15P 46 lbs. (21 kg)200 50/60 2064 10.3 AS 3112 46 lbs. (21 kg)
220-230 (CE) 50/60 1860-2030 8.5-8.8 See Note 46 lbs. (21 kg)230-240 (CE) 50/60 2030-2210 8.8-9.2 See Note 46 lbs. (21 kg)
TQ-405 220-230 (CE) 50/60 2131-2330 9.7-10.1 See Note 46 lbs. (21 kg)230-240 (CE) 50/60 2030-2210 8.8-9.2 See Note 46 lbs. (21 kg)
TQ-400H 208 60 2230 10.7 NEMA 6-15P 46 lbs. (21 kg)240 60 2230 9.3 NEMA 6-15P 46 lbs. (21 kg)200 50/60 2064 10.3 AS 3112 46 lbs. (21 kg)
220-230 (CE) 50/60 2131-2330 9.7-10.1 See Note 46 lbs. (21 kg)230-240 (CE) 50/60 2030-2210 8.8-9.2 See Note 46 lbs. (21 kg)
TQ-400BA 120 60 1780 14.8 NEMA 5-15P* 46 lbs. (21 kg)208 60 1880 9.0 NEMA 6-15P 46 lbs. (21 kg)240 60 1880 7.8 NEMA 6-15P 46 lbs. (21 kg)
200 50/60 1848 9.2 AS 3112 46 lbs. (21 kg)220-230 (CE) 50/60 1765-1930 8.0-8.4 See Note 46 lbs. (21 kg)230-240 (CE) 50/60 1930-2100 8.4-8.8 See Note 46 lbs. (21 kg)
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-15 220-230 (CE) 50/60 2131-2330 9.7-10.1 See Note 34 lbs. (15 kg)230-240 (CE) 50/60 2048-2221 8.9-9.3 See Note 34 lbs. (15 kg)
-
7/30/2019 000000002944021-00006-20081223
7/20
Form No. TQ2M-10055
SPECIFICATIONS
ELECTRICAL RATING CHART TQ-800 SERIES
ELECTRICAL RATING CHART TQ-1200 MODELS
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-1200 208 60 4030 19.4 NEMA 6-30P 52 lbs. (24 kg)240 60 4030 16.8 NEMA 6-30P 52 lbs. (24 kg)
ELECTRICAL RATING CHART TQ-1800 MODELS
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-1800 208 60 4440 21.4 NEMA 6-30P 75 lbs. (34 kg)240 60 4440 18.5 NEMA 6-30P 75 lbs. (34 kg)
TQ-1800H 208 60 4650 22.4 NEMA 6-30P 75 lbs. (34 kg)240 60 4650 19.4 NEMA 6-30P 75 lbs. (34 kg)
TQ-1800BA 208 60 4580 22.0 NEMA 6-30P 75 lbs. (34 kg)240 60 4580 19.1 NEMA 6-30P 75 lbs. (34 kg)
TQ-1800HBA 208 60 4580 22.0 NEMA 6-30P 75 lbs. (34 kg)240 60 4580 19.1 NEMA 6-30P 75 lbs. (34 kg)
NOTE: TQ-800, TQ-805, TQ-800H, TQ-800BA and TQ-800HBA 200 Volt (no CE), 220-230 Volt (CE) and 230-240 Volt (CE) equipped
with 6' (1829 mm) cord attached, no plug.
Shaded area reflects export models only.
* NEMA 6-20P for Canada
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-800 208 60 3330 16.0 NEMA 6-20P 52 lbs. (24 kg)240 60 3330 13.9 NEMA 6-15P* 52 lbs. (24 kg)
200 50/60 3080 15.4 See Note 52 lbs. (24 kg)220-230 (CE) 50/60 3046-3330 13.8-14.5 See Note 52 lbs. (24 kg)230-240 (CE) 50/60 3330-3625 14.5-15.1 See Note 52 lbs. (24 kg)
TQ-805 230-240 (CE) 50/60 3330-3625 14.5-15.1 See Note 52 lbs. (24 kg)
TQ-800H 208 60 3330 16.0 NEMA 6-20P 52 lbs. (24 kg)240 60 3330 13.9 NEMA 6-15P* 52 lbs. (24 kg)200 50/60 3080 15.4 See Note 52 lbs. (24 kg)
220-230 (CE) 50/60 3046-3330 13.8-14.5 See Note 52 lbs. (24 kg)230-240 (CE) 50/60 3330-3625 14.5-15.1 See Note 52 lbs. (24 kg)
TQ-800BA 208 60 3280 15.8 NEMA 6-20P 52 lbs. (24 kg)240 60 3280 13.7 NEMA 6-15P* 52 lbs. (24 kg)200 50/60 3033 15.1 See Note 52 lbs. (24 kg)
220-230 (CE) 50/60 2817-3080 12.8-13.4 See Note 52 lbs. (24 kg)230-240 (CE) 50/60 3080-3354 13.4-14.0 See Note 52 lbs. (24 kg)
TQ-800HBA 208 60 3280 15.8 NEMA 6-20P 52 lbs. (24 kg)240 60 3280 13.7 NEMA 6-15P* 52 lbs. (24 kg)200 50/60 3033 15.1 See Note 52 lbs. (24 kg)
220-230 (CE) 50/60 2817-3080 12.8-13.4 See Note 52 lbs. (24 kg)230-240 (CE) 50/60 3080-3354 13.4-14.0 See Note 52 lbs. (24 kg)
-
7/30/2019 000000002944021-00006-20081223
8/20
Form No. TQ2M-1005 6
SPECIFICATIONS
Leg
Width Depth Height HeightModel (A) (B) (C) (D)
TQ-10 14-1/2" 17-3/4" 4" 13-3/4"(368 mm) (451 mm) (102 mm) (349 mm)
TQ-15 14-1/2" 17-3/4" 4" 13-3/4"(368 mm) (451 mm) (102 mm) (349 mm)
DIMENSIONS TQ-10 & TQ-15 MODELS
A
C
B
D
PLUG CONFIGURATIONSUnits are supplied from the factory with an electricalcord and plug installed. Plugs are suppliedaccording to the applications as shown in Figure 3.
WARNINGPlug unit into a properly grounded electricaloutlet of the correct voltage, size and plugconfiguration. If the plug and receptacle do notmatch, contact a qualified electrician todetermine the proper voltage and size and installthe proper electrical outlet.
WARNINGTo prevent any injury or damage do not pull un itby power cord.
WARNINGTo prevent any injury, discontinue use if power
cord is frayed or worn.
NEMA 5-15P
NEMA 6-20P NEMA 6-30P
NEMA 6-15P
Figure 3. Plug Configurations
AS 3112 CEE 7/7 Schuko
BS 1363
-
7/30/2019 000000002944021-00006-20081223
9/20
Form No. TQ2M-10057
SPECIFICATIONS
LegWidth Depth Height Height
Model (A) (B) (C) (D)
TQ-400 14-1/2" 17-3/4" 1" 14-7/8"(368 mm) (451 mm) (25 mm) (378 mm)
TQ-405 14-1/2" 17-3/4" 1" 14-7/8"(368 mm) (451 mm) (25 mm) (378 mm)
TQ-400H 14-1/2" 17-3/4" 1" 15-7/8"(368 mm) (451 mm) (25 mm) (403 mm)
TQ-400BA 14-1/2" 17-3/4" 1" 14-7/8"(368 mm) (451 mm) (25 mm) (378 mm)
TQ-800 14-1/2" 22-3/4" 1" 16-5/8"(368 mm) (578 mm) (25 mm) (422 mm)
TQ-805 14-1/2" 22-3/4" 1" 16-5/8"(368 mm) (578 mm) (25 mm) (422 mm)
TQ-800H 14-1/2" 22-3/4" 1" 16-5/8"(368 mm) (578 mm) (25 mm) (422 mm)
TQ-800BA 14-1/2" 22-3/4" 1" 16-5/8"(368 mm) (578 mm) (25 mm) (422 mm)
TQ-800HBA 14-1/2" 22-3/4" 1" 16-5/8"(368 mm) (578 mm) (25 mm) (422 mm)
TQ-1200 14-1/2" 22-3/4" 1" 16-5/8"
(368 mm) (578 mm) (25 mm) (422 mm)
TQ-1800 18-1/2" 22-3/4" 1" 16-5/8"(470 mm) (578 mm) (25 mm) (422 mm)
TQ-1800H 18-1/2" 22-3/4" 1" 16-5/8"(470 mm) (578 mm) (25 mm) (422 mm)
TQ-1800BA 18-1/2" 22-3/4" 1" 16-5/8"(470 mm) (578 mm) (25 mm) (422 mm)
TQ-1800HBA 18-1/2" 22-3/4" 1" 16-5/8"(470 mm) (578 mm) (25 mm) (422 mm)
DIMENSIONS TQ 400, -405, -400H, -800, -805, -1200 & -1800 SERIES
AC
B
D
-
7/30/2019 000000002944021-00006-20081223
10/20
Form No. TQ2M-1005 8
INSTALLATION
ASSEMBLY1. Remove unit from box.
2. Remove information packet. To prevent delayin obtaining warranty coverage, fill out andmail in warranty card to Hatco.
3. Remove tape from Discharge Chute, Crumb Trayand Toast Collector Pan. See Figure 4.
4. If toaster is not level adjust the foot of each leguntil level. (TQ-10 & TQ-15 models use 9/16"(14 mm) open-end wrench to adjust leg height.)
LOCATIONCAUTION
Do not locate the toaster in an area subject toexcessive temperatures or grease from grills,fryers, etc. Excessive temperatures could cause
damage to the unit. Do not place toaster in anarea that restricts air flow around the front orrear of the unit. Do not place toaster in directdischarge path of air conditioning vent ormakeup air vent.
WARNINGFor safe and proper operation, the unit must belocated a reasonable distance from combustib lewalls and materials. If safe distances are notmaintained, discoloration or combustion couldoccur. Do not locate toaster under shelving orcloser than 12" (305 mm) from the ceiling.
WARNINGTo assure safe and proper operation whileoperating in the Front Discharge mode, allow aminimum clearance of 1" (25 mm) along thesides and rear. Allow a minimum clearance of12" (305 mm) along the front.
WARNINGTo assure safe and proper operation whileoperating in the Rear Discharge mode, allow aminimum clearance of 1" (25 mm) along thesides. Allow a minimum clearance of 12"
(305 mm) along the front and rear.
Figure 5. Adjustable Legs (TQ-10 & TQ-15 Models Only)
Figure 4. Front View TQ-400 Model Shown
LENGTHEN
SHORTEN
Leg Adjustment
Adjust leg usinga 9/16" (14 mm)open-end wrenchand turning bottomof leg accordingly.
CAUTIONTo avoid any i njury or damage locate the unit atthe proper counter height, in an area that isconvenient for use. The location should be levelto prevent the unit or its contents fromaccidentally falling, and strong enough tosupport the weight of the unit and food.
CAUTIONDo not place anything on top of the toaster;doing so could damage toaster or subjectpersonnel to possible injury.
Crumb Tray
Discharge Chute
Toast Collector Pan
-
7/30/2019 000000002944021-00006-20081223
11/20
Form No. TQ2M-10059
INSTALLATION
SET-UPCAUTION
Unit is not weatherproof. For safe and properoperation the unit must be located indoorswhere the ambient air temperature is a minimum
of 70F (21C) and a maximum of 85F (29C).CAUTION
The toasting of coated or buttered productssuch as garlic bread, cheese sandwiches andsweet rolls is NOT recommended. Residue willreduce toaster performance and could possiblyignite inside the toaster.
CAUTIONWhen setting up the unit for operation, makesure power to the unit i s off and the toaster is atroom temperature. Failure to do so could resultin personal injury.
TOAST FEED RAMPThe toast feed ramp is installed at the factory andcan be used in two positions. See Figure 6.
1. When in the upright position, the toaster is set forautomatic feed. Bread products enter the toasterby placing them on the feed ramp and releasing.
2. For manual feeding of product, tip the feed rampuntil it rests on top of the unit. In this positionbread products can be manually loaded byplacing directly on the conveyor belt.
CAUTIONSome exterior surfaces on the unit will get hot.Use caution when touch ing these areas to avoidinjury.
TOAST CRUMB TRAYInstall toast crumb tray directly below the conveyorbelt and below the stop pins. Insert until the front ofthe crumb tray meets the stop pins. See Figure 7.
CAUTIONTo avoid damage to the unit or injury to
personnel always operate toaster with crumbtray installed.
CAUTIONTo avoid any injury, do not remove the crumbtray for cleaning until toaster is cool.
Figure 7. Toast Crumb Tray
Figure 6. Toast Feed Ramp
Toast CrumbTray
Stop Pins
-
7/30/2019 000000002944021-00006-20081223
12/20
Form No. TQ2M-1005 10
INSTALLATION
Figure 10. TQ-400, -800, -1200 & -1800 SeriesFront Discharge
Figure 11. TQ-400, -800, -1200 & -1800 SeriesRear Discharge
DischargeChuteCollector Pan
Figure 8. TQ-10 & TQ-15 Front Discharge
Figure 9. TQ-10 & TQ-15 Rear Discharge
FRONT OR REAR DISCHARGEToast-Qwik units can be set up so toasted productdischarges at either the front or the rear of the unit.
WARNINGTo assure safe and proper operation whileoperating in the Front Discharge mode, allow aminimum clearance of 1" (25 mm) along thesides and rear. Allow a minimum clearance of12" (305 mm) along the front.
WARNINGTo assure safe and proper operation whileoperating in the Rear Discharge mode, allow aminimum clearance of 1" (25 mm) along thesides. Allow a minimum clearance of 12"(305 mm) along the front and rear.
TQ-10 & TQ-15 MODELS ONLY
The TQ-10 & TQ-15 models use a one piecedischarge chute/collector pan. The installationlocation determines discharge area.
For front discharge install toaster chute from thefront of the toaster with the curved end inward andthe rear lip of the chute on the rear most pins. SeeFigure 8.
For rear discharge install toaster chute from therear of the toaster with the curved end in, and the lipof the chute over the inside set of pins. SeeFigure 9.
TQ-400, -800, -1200 & -1800 SERIESTQ-400, -800, -1200 and -1800 series toasters usea separate discharge chute and collector pan.
For front discharge install the chute first by placingthe curved end inward until the rear lip of the chuteis on the upper most set of pins and the front slotson the chute are on the inside set of pins. Positionthe collector pan, with the open end in first, over theremaining sets of pins. Align slanted notches overthe pins and lower into place. See Figure 10.
For rear discharge the TQ-400, -800, -1200 and-1800 series toasters do not use the dischargechute. If the chute is installed remove it. To set-uptoaster for rear discharge position, install thecollector pan, with the open end first, over the set ofpins at the rear of the unit. Align the straight notchesover the pins and lower into place. See Figure 11.
-
7/30/2019 000000002944021-00006-20081223
13/20
Form No. TQ2M-100511
OPERATION
Figure 12. Control Panel TQ-10 & TQ-15 Models
Color Control
Top HeatOn/Off Switch
Bottom HeatOn/Off Switch
TQ-10 & TQ-15 MODELS1. Plug toaster into a properly grounded electrical
outlet of the correct voltage, size and plugconfiguration. See SPECIFICATIONS for details.
2. To toast the top and bottom sides of the bread,place the TOP HEAT and BOTTOM HEATswitches in the ON position.
To toast on the top side only, place the TOPHEAT switch in the ON position and theBOTTOM HEAT switch in the OFF position.
To toast on the bottom side only, place theTOP HEAT switch in the OFF position and theBOTTOM HEAT switch in the ON position.See Figure 12.
3. Turn the COLOR CONTROL to the lightest
position while the unit heats up.
NOTE: Allow approximately 15 to 20 minutes for a
warm-up period.
4. After warm-up period, set the COLORCONTROL to the medium position and toast twoslices of bread product then re-adjust the
COLOR CONTROL to the desired setting.
NOTE: To toast moist products such as English
Muffins, rye bread or whole wheat, slow the
conveyor by turning the Color Control knob to a
darker setting (clockwise).
-
7/30/2019 000000002944021-00006-20081223
14/20
Form No. TQ2M-1005 12
OPERATION
Figure 13. Control Panel TQ-400, -800, and -1200 Series
TQ-400, -405, -400H, -800, -805, -800H,-1200 & -1800 MODELS1. Plug toaster into a properly grounded electrical
outlet of the correct voltage, size and plugconfiguration. See SPECIFICATIONS for details.
2. Place the On/Off switch in the ON position. SeeFigure 13 for TQ-400, -800, and -1200 Series.See Figure 14 for TQ-1800 Series.
3. Turn the TOP HEAT Control and BOTTOM HEATControl clockwise to the highest setting.
4. Turn the COLOR CONTROL to the lightestposition while the toaster heats up.
NOTE: Allow approximately 15 to 20 minutes for a
warm-up period.
5. After warm-up period, toast two slices of breadproduct. Adjust the COLOR CONTROL ifneeded.
NOTE: If toasted bread is too dark with the Color
Control set on the lightest setting, adjust the bottom
and top heat controls as needed. (Allow 15 to 20
minutes for toaster to re-adjust to new setting before
resuming operation.)
NOTE: To toast moist products such as English
Muffins, rye bread or whole wheat, slow the
conveyor by turning the Color Control knob to a
darker setting (clockwise).
NOTE: When toasting on a single-sided product
such as a bun or bagel place the product with the
cut side facing up. Adjust the bottom heat control to
a light setting, toast two slices of bread product and
adjust the Top and Bottom Heat Control as needed.
TQ-400BA, -800BA, -800HBA, -1800BA& -1800HBA MODELSNOTE: TQ-400BA, -800BA, -800HBA, -1800BA
and -1800HBA toasters are designed specifically
for toasting one side of a bread product, such as
a bun or bagel. These models toast with the cutside facing up.
1. Plug toaster into a properly grounded electricaloutlet of the correct voltage, size and plugconfiguration. See SPECIFICATIONS for details.
2. Place the On/Off switch in the ON position. SeeFigure 13 for TQ-400, -800, and -1200 Series.See Figure 14 for TQ-1800 Series.
3. Turn the TOP HEAT Control clockwise to thehighest setting. Turn the BOTTOM HEAT Controlcounter-clockwise to the lowest setting.
4. Turn the COLOR CONTROL to the lightestposition while the toaster heats up.
NOTE: Allow approximately 15 to 20 minutes for a
warm-up period.
5. After warm up period, toast two slices of breadproduct. Adjust the COLOR CONTROL ifneeded.
NOTE: If cut-side of bread product is too dark with
the Color Control set on the lightest setting, adjust
the Top Heat Control as needed. (Allow 15-20minutes for toaster to re-adjust to new setting before
resuming operation.)
Appliance is malfunctioningwhen lit. Turn off powerand allow unit to cool.See instruction manualbefore operating.
Toaster is in Power Savemode when flashing.Push button and allowtoaster to heat upbefore toasting.
Top Heat Control Color Control Warning Light
Bottom HeatControl
Power Save Mode
On/Off Switch
-
7/30/2019 000000002944021-00006-20081223
15/20
COLORGUARD SYSTEMAll TQ-400, -800, -1200 and -1800 series toastersuse a patented ColorGuard Sensing System thatmonitors and automatically adjust conveyor speedduring high usage periods to assure toast color
uniformity.NOTE: The ColorGuard Sensing System is
inoperable for approximately ten minutes after any
heat adjustments are made.
WARNINGIf the Warning light on the control panel is lit,appliance is malfunctioning. Turn OFF the powerto the unit and allow to cool. Once cool,disconnect appliance from power supply andhave unit serviced by a qualified technician.
Form No. TQ2M-100513
OPERATION
Figure 14. Control Panel TQ-1800 Models
Appliance is malfunctioningwhen lit. Turn off powerand allow unit to cool.See instruction manualbefore operating.
Toaster is in Power Save modewhen flashing.Push button and allow toasterto heat up before toasting.
Top Heat ControlWarningLight
Color Control
Bottom Heat ControlPower Save Mode On/Off Switch
POWER SAVE MODE WITH INDICATORLIGHTAll TQ-400, -800, -1200 and -1800 series toastershave a built-in Power Save Mode with Indicator lightfeature. This feature allows the toaster to go into
stand-by and reduces power to the heatingelements by 50%. During the Power Save Mode theindicator light on the control panel will flash.
To activate press the POWER SAVE Mode buttonuntil the indicator light flashes. See Figure 13.
NOTE: To place toaster back into full operation push
the Power Save button or turn any knob until the
indicator light stops flashing and stays on. Allow a
minimum of 2-3 minutes before toasting. Unit is
back up to full power within 10 minutes.
-
7/30/2019 000000002944021-00006-20081223
16/20
Form No. TQ2M-1005 14
MAINTENANCE
GENERALThe Hatco Toast-Qwik Electric Conveyor Toastersare designed for maximum durability andperformance, with minimum maintenance.
WARNINGTo avoid any inju ry, turn the power switch OFF,unplug the unit from the power source and allowto cool before performing any maintenance.
WARNINGIf the Warning light on the control panel is lit,appliance is malfunctioning. Turn OFF the powerto the unit and allow to cool. Once cool,disconnect appliance from power supply andhave unit serviced by a qualified technician.
CLEANING
ExteriorTo preserve the bright finish of the unit, it isrecommended that the exterior surfaces be wipeddaily with a damp cloth. Stubborn stains may beremoved with a good stainless steel cleaner or anon-abrasive cleaner. Hard to reach areas shouldbe cleaned with a small brush and mild soap.
CAUTIONUse only non-abrasive cleaners. Abrasivecleaners could scratch the finish of your Toast-Qwik toaster marring i ts appearance and makingit susceptible to soil accumulation.
Toast Crumb Tray & Toast Collector PanRemove from unit and wash with soap and water,then rinse.
Toast Feed RampPress in the two wire spokes and remove ramp fromunit. Wipe clean with a soft, damp cloth or soak theramp in a mild solution of 1 cup ammonia and1 gallon of water (227 milliliters and 3.785 liters).Re-install ramp by aligning wire spokes with holes intoaster.
Bottom Heating ReflectorThe bottom heating element reflector has slotswhich allow bread crumbs to drop through to thecrumb tray. Over an extended period of use breadcrumbs may buildup on the reflector and not dropthrough onto the tray. To remove buildup, allow thetoaster to cool and wipe the crumbs onto the crumbtray using a bristle brush.
LUBRICATIONThe conveyor gear motor and conveyor system arepermanently lubricated and require no lubrication.
WARNING
If service is required on this unit, contact yourAuthor ized Hatco Service Agent, or contac t theHatco Service Department at 800-558-0607 or414-671-6350; fax 800-690-2966 or Internationalfax 414-671-3976.
WARNINGThis produc t has no user serviceable parts. Toavoid damage to the unit or injury to personnel,use only Authorized Hatco Service Agents andGenuine Hatco Parts when service is required.
WARNINGGenuine Hatco Replacement Parts are specifiedto operate safely in the environments in whichthey are used. Some aftermarket or genericreplacement parts do not have thecharacteristics that will allow them to operatesafely in Hatco equipment. It is essential to useHatco Replacement Parts when repairing Hatcoequipment. Failure to use Hatco ReplacementParts may subject operators of the equipment tohazardous electrical voltage, resulting inelectrical shock or burn.
-
7/30/2019 000000002944021-00006-20081223
17/20
Form No. TQ2M-100515
ACCESSORIES
Figure 15. Security Cover
Screws
Security Cover (Flip Down)
SECURITY COVERThe security cover flips up to limit access to thecontrol panel and flips down for access to the controlpanel.
1. Remove the toast crumb tray.
2. Remove screws. See Figure 15.
3. Position security cover over control panel.
4. Attach security cover using screws removed instep 2.
5. Install the toast crumb tray.
-
7/30/2019 000000002944021-00006-20081223
18/20
Form No. TQ2M-1005 16
HATCO LIMITED WARRANTY
1. PRODUCT WARRANTYHatco warrants the products that it manufactures(the Products) to be free from defects inmaterials and workmanship, under normaluse and service, for a period of one (1) year from
the date of purchase when installed andmaintained in accordance with Hatcos writteninstructions or 18 months from the date ofshipment from Hatco. Buyer must establish theproducts purchase date by returning HatcosWarranty Registration Card or by other meanssatisfactory to Hatco in its sole discretion.
Hatco warrants the following Product componentsto be free from defects in materials andworkmanship from the date of purchase (subjectto the foregoing conditions) for the period(s) oftime and on the conditions listed below:
a) One (1) Year Parts and Labor PLUS One(1) Additional Year Parts-Only Warranty:
Toaster Elements (metal sheathed)Drawer Warmer Elements (metal sheathed)Drawer Warmer Drawer Rollers and SlidesFood Warmer Elements (metal sheathed)Display Warmer Elements (metal sheathedair heating)Holding Cabinet Elements (metal sheathedair heating)
b) One (1) Year Parts and Labor PLUS Four(4) Years Parts-Only Warranty onpro-rated terms that Hatco wi ll explainat Buyers request:3CS and FR Tanks
c) One (1) Year Parts and Labor PLUS Nine(9) Years Parts-Only Warranty on:Electric Booster Heater TanksGas Booster Heater Tanks
THE FOREGOING WARRANTIES AREEXCLUSIVE AND IN LIEU OF ANY OTHERWARRANTY, EXPRESSED OR IMPLIED,INCLUDING BUT NOT LIMITED TO ANYIMPLIED WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSEOR PATENT OR OTHER INTELLECTUALPROPERTY RIGHT INFRINGEMENT. Withoutlimiting the generality of the foregoing, SUCHWARRANTIES DO NOT COVER: Coatedincandescent light bulbs, fluorescent lights, lampwarmer heat bulbs, glass components, Productfailure in booster tank, fin tube heat exchanger, orother water heating equipment, causedby liming, sediment buildup, chemical attack orfreezing, Product misuse, tampering ormisapplication, improper installation or application of
improper voltage.
2. LIMITATION OF REMEDIES ANDDAMAGES
Hatcos liability and Buyers exclusive remedyhereunder will be limited solely, at Hatcos option,to repair or replacement by a Hatco-authorizedservice agency (other than where Buyer islocated outside of the United States, Canada,United Kingdom or Australia in which caseHatcos liability and Buyers exclusive remedyhereunder will be limited solely to replacement of
part under warranty) with respect to any claimmade within the applicable warranty periodreferred to above. Hatco reserves the right toaccept or reject any such claim in whole or in part.Hatco will not accept the return of any Productwithout prior written approval from Hatco, and allsuch approved returns shall be made at Buyerssole expense. HATCO WILL NOT BE LIABLE,UNDER ANY CIRCUMSTANCES, FORCONSEQUENTIAL OR INCIDENTALDAMAGES, INCLUDING BUT NOT LIMITED TOLABOR COSTS OR LOST PROFITS
RESULTING FROM THE USE OF OR INABILITYTO USE THE PRODUCTS OR FROM THEPRODUCTS BEING INCORPORATED IN ORBECOMING A COMPONENT OF ANY OTHERPRODUCT OR GOODS.
-
7/30/2019 000000002944021-00006-20081223
19/20
Form No. TQ2M-100517
NOTES
-
7/30/2019 000000002944021-00006-20081223
20/20
HATCO CORPORATIONP.O. Box 340500, Milwaukee, WI 53234-0500 U.S.A.
(800) 558-0607 (414) 671-6350Parts &Service Fax (800) 690-2966 Intl. Fax (414) 671-3976
www.hatcocorp.com
HATCO AUTHORIZED PARTS DISTRIBUTORS
Printed in U S A October 2005
ALABAMA
J ones McLeod Appl. Svc.Birmingham 205-251-0159
ARIZONA
Auth. Comm. Food Equip.Phoenix 602-234-2443
Byassee Equipment Co.Phoenix 602-252-0402
CALIFORNIA
Industrial ElectricHuntington Beach 714-379-7100
Chapman Appl. ServiceSan Diego 619-298-7106
P & D ApplianceS. San Francisco 650-635-1900
COLORADO
Hawkins Commercial ApplianceEnglewood 303-781-5548
DELAWARE
Food Equipment ServiceWilmington 302-996-9363
FLORIDA
Whaley Foodservice RepairJ acksonville 904-725-7800
Universal Restaurant ServicesMiami 305-593-5488
Nass Service Co., Inc.Orlando 407-425-2681
B.G.S.I.Pompano Beach 954-971-0456
Comm. Appliance ServiceTampa 813-663-0313
GEORGIA
TWC ServicesSmyrna 770-438-9797
Heritage Service GroupNorcross 866-388-9837
Southeastern Rest. Svc.Norcross 770-446-6177
HAWAII
Burneys Comm. Service, Inc.Honolulu 808-848-1466
Food Equip Parts & ServiceHonolulu 808-847-4871
ILLINOIS
Parts TownLombard 708-865-7278
Eichenauer Elec. ServiceDecatur 217-429-4229
Midwest Elec. Appl. Service
Elmhurst 630-279-8000Cones Repair ServiceMoline 309-797-5323
INDIANA
GCS ServiceIndianapolis 317-545-9655
IOWA
Electric Motor Service Co.Davenport 319-323-1823
Goodwin Tucker GroupDes Moines 515-262-9308
KENTUCKY
GCS ServiceLouisville 502-367-1788
LOUISIANA
Chandlers Parts & ServiceBaton Rouge 225-272-6620
MARYLAND
Electric Motor ServiceBaltimore 410-467-8080
GCS ServiceS ilver Spring 301-585-7550
MASSACHUSETTS
Ace Service Co., Inc.Needham 781-449-4220
MICHIGAN
Commercial Kitchen ServiceBay City 517-893-4561
Bildons Appliance ServiceDetroit 248-478-3320
Midwest Food Equip. ServiceGrandville 616-261-2000
MINNESOTA
GCS ServiceMinneapolis 612-546-4221
MISSOURI
General PartsKansas City 816-421-5400
Commercial Kitchen ServicesSt. Louis 314-890-0700
Kaemmerlen Parts & ServiceSt. Louis 314-535-2222
NEBRASKA
Anderson ElectricOmaha 402-341-1414
NEVADA
Burneys CommercialLas Vegas 702-736-0006
Hi. Tech Commercial ServiceN. Las Vegas 702-649-4616
NEW JERSEY
J ay Hill RepairFairfield 973-575-9145
Service PlusFlanders 973-691-6300
NEW YORK
Acme American Repairs, Inc.Brooklyn 718-456-6544
Alpro Service Co.Brooklyn 718-386-2515
Appliance Installation
Buffalo 716-884-7425Northern Parts Dist.Plattsburgh 518-563-3200
J .B. Brady, Inc.Syracuse 315-422-9271
NORTH CAROLINA
Authorized ApplianceCharlotte 704-377-4501
OHIO
Akron/Canton Comm. Svc. Inc.Akron 330-753-6635
Certified Service CenterCincinnati 513-772-6600
Commercial Parts and ServiceColumbus 614-221-0057
Electrical Appl. Repair ServiceIndependence 216-459-8700
E. A. Wichman Co.Toledo 419-385-9121
OKLAHOMA
Hagar Rest. Service, Inc.Oklahoma City 405-235-2184
Krueger, Inc.Oklahoma City 405-528-8883
OREGON
Rons Service, Inc.Portland 503-624-0890
PENNSYLVANIA
Elmer Schultz ServicesPhiladelphia 215-627-5401
FAST Comm. Appl. ServicePhiladelphia 215-288-4800
GCS ServicePittsburgh 412-787-1970
K & D Service Co.Harrisburg 717-236-9039
Electric Repair Co.Reading 610-376-5444
RHODE ISLAND
Marshall Electric Co.Providence 401-331-1163
SOUTH CAROLINA
Whaley Foodservice RepairW. Columbia 803-791-4420
TENNESSEE
Camp ElectricMemphis 901-527-7543
TEXAS
Stove Parts SupplyFort Worth 817-831-0381
Armstrong Repair ServiceHouston 713-666-7100
Commercial Kitchen Repair Co.
San Antonio 210-735-2811UTAH
La Monicas Rest. Equip. ServiceMurray 801-263-3221
VIRGINIA
DaubersNorfolk 757-855-4097
DaubersSpringfield 703-866-3600
WASHINGTON
Restaurant Appl. ServiceSeattle 206-524-8200
WISCONSIN
A.S.C., Inc.Madison 608-246-3160
A.S.C., Inc.Milwaukee 414-543-6460
CANADA
BRITISH COLUMBIA
Key Food Equipment ServiceVancouver 604-433-4484
MANITOBA
Denko Mechanical Ltd.Winnipeg 204-233-8003
ONTARIO
R.G. Henderson Ltd.
Toronto 416-422-5580Choquette CKSOttawa 613-739-8458
QUBEC
Choquette CKSMontreal 514-722-2000
Choquette CKSQubec City 418-681-3944
Part No 07 04 354 00 FormNo TQ2M 1005