010 subsea hose.pdf

8/18/2019 010 Subsea Hose.pdf

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Eaton ® Synex ® Subsea Product Line

Hose andControl BundleCapabilities


2/16EATON Synf lex Hose Capabilities E-HOTH-MS004-E February 20102

Hose DesignEaton, through the Synflex brand, has been designing•high pressure subsea hoses for over 25 years

In early years, Synflex was the first to invent thermo-•plastic hose and have been producing them for over40 years

Full range of hose pressures and sizes and materials•

Hoses up to 15,000 psi, ID to 2", continuous lengths-over 13,000 ft long

Leading edge materials and design•

Materials DesignEaton is constantly researching new materials and•developing new hose and tubing with cutting edgecapabilities such as:

uoropolymer lined core tube-re resistant extruded jacket-15,000 psi working pressures-

Multi-layer extrusion can solve many of the application•

problems, such as chemical permeation, that areencountered today

ManufacturingExtensive extrusion and reinforcement processes•

These processes are mature with substantial expertise•embedded in the plant

Large cabling equipment for the production of control•hose bundles

Bundling equipment is capable of 6" OD bundles•

and lengths over 10,000 ft

Synflex Subsea Hose from Eaton

HCR Collapse-Proof Hose High Pressure Hose

For more than 40 years, Synflex has provided innova-tive products for subsea applications. Our engineers areexperts in understanding material properties and solvingtechnical problems. Synflex bundles are built to meet andexceed the most demanding requirements, including API17E. We specialize in producing long continuous lengthsof subsea hose.


3/16EATON Synf lex Hose Capabilities E-HOTH-MS004-E February 2010

Fitting DesignEaton is world class in the design and production of•hose fittings and couplings

A wide array of designs are available along with the•tooling needed to apply them

Custom design capabilities are also available along•with a wide choice of materials, from stainless steelto duplex, and titanium

Bundling of Hose and WireLow tension planetary cabling equipment can produce•10,000 ft bundles, eliminating internal torque

Low torque results in stable, less “jumpy” bundles•

Bundles are produced with hose, wire, optic fiber, and•strength member combinations

Capable of bundles up to 6" OD and over 10,000 ft•

Hose bundles can be delivered on spools or•deployment reels and as complete turnkey systems

Testing Testing equipment available for standard quality•checks as well as API 17E qualification

Pressure tests, cleanliness certification, cold temp,•bend radius tests are among a few critical tests thatare performed in the plant (pressure capability to40k lbs)

Other testing requirements are available through•the wide Eaton network of service providers

Turnkey SystemsControl bundle turnkey systems are available•

Hydraulic flying lead turnkey systems are available•

Global availability of turnkey system•

Blow-Out Prevention Bundles (BOP) Workover Bundles

Over the years, our world-class operations have createdtens of millions of feet of high-quality subsea hose andcountless miles of subsea control bundles.

We have the right hoses and bundles for yoursubsea needs.

For more information on SynexProducts, please refer to our websiteat: www.eaton.com/hydraulics


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EatonHydraulics Business USA14615 Lone Oak RoadEden Prairie, MN 55344USATel: 952-937-9800Fax: 952-294-7722www.eaton.com/hydraulics

EatonHydraulics Business EuropeRoute de la Longeraie 71110 MorgesSwitzerlandTel: +41 (0) 21 811 4600Fax: +41 (0) 21 811 4601

EatonHydraulics Group Asia PacicEaton Building4 th Floor, No. 3 Lane 280 Linhong Rd.Changning DistrictShanghai 200335ChinaTel: (+86 21) 5200 0099Fax: (+86 21) 5200 0400

© 2010 Eaton CorporationAll Rights ReservedPrinted in USADocument No. E-HOTH-MS004-EFebruary 2010


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Construction

• Cover. Bundles aretypically jacketed inabrasion resistant urethane.Other materials are alsoused and include; PVC,Polyethylene, Nylon.

• Reinforcement. Eaton’sSynex Subsea hosesuse aramid ber. Weexclusively use the DuPontKevlar ® brand.

• Core. Seamlessextrusion of Nylon 11.

Specications

• Working Pressure. BOP Phoses are available in 3,000psi and 5,000 psi ratings.Other control bundles areavailable in pressures up to15,000 psi. There is a widerange of pressures available.

(Contact Eaton for the additiopressure ranges that are offer

• API 17E. Most of thehoses produced by Eatonfor subsea productionapplications are fully API17E tested and compliant.

Fastest and Safest Pilot Line Available. The new 3ULV-03 (ultra low volumetric) pilot line is now available andgreatly increases the speed of hydraulic signals to theBOP pod. A faster signal is a safer signal and enables theoperator to quickly communicate to the BOP stack. Thehose is over 40% faster than our previous “fastest” hose.

Long Life and Easy to Use. The new pilot line can bringlonger life to control bundles and enables hydrauliccontrol systems to reach extended depths well withinsignal time guidelines. The new hose is easy to transitionto as it uses the same fittings and tooling as the popular37LV-03 product. Drillers can upgrade and not change thebundle configuration, clamps, or tooling.

Long Continuous Lengths. Eaton ® makes Synflex bundlesand hot lines over 10,000 feet long. Our reinforcingprocesses enable long lengths and reduced splicing.The Eaton cabling equipment is a unique piece that isdesigned to create low-torque planetary cabled bundles.This means they do not jerk or twist when pressurized.With little or no internal tension, they remain in place andlast longer in service. Call Eaton Corp. for the best qualityhoses in the best quality bundle.

Synex ® Subsea Blow-Out Prevention (BOP)Pod Hose Bundles and Hot Lines

Leading the Industry in Deepwater Drilling

Applications

• BOP Pod Hose Bundlefor subsea drilling

• Intervention ControlBundles

• Methanol Injection

• Other Injection andControls


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EATON Synflex Subsea Blow-Out Prevention (BOP) Pod Hose Bundles and Hot Lines E-HYGN-MS004-E1 April 20102

Deeper Water?

Fastest Response Time–Hydraulic Hoses

With the well known Synexname, Eaton has once againraised the bar in subseaperformance. The new3ULV-03 hose is a dramaticimprovement in design for

the fastest response timepossible. This ultra-fast hosewill enable hydraulic systemsto perform in ever deeperwaters and increases thesafety factor.

Longer Life andLonger Lengths

• With average bursts over25,000 psi, this new3ULV-03 pilot line has moreKevlar than other hoses.

• Designed to extend the life

of BOP control bundles.

Other advantages include:

• 40% faster response timethan the already fast 38LV.Faster and safer. See chartand data.

• Same ttings and toolingas the popular 37LV-03.A drop-in replacement.

• When used in 3000 psisystems, greatly extendsthe life of the bundlewithout increasing thebundle OD or reducingthe hose count.

• Rated to 5000 psi withan average burst over25,000 psi!

BOP Pod Hose Control Bundles

80

70

60

50

40

30

20

10

0

Line Pressure (psi)

T i m e

( S e c o n

d s ) 38LV

3ULV

50 100 500 1000 1500 2000 2500

7.5 9 17.7 27 37.5 51.6 72.6

4.6 5.4 10.8 16.8 23.4 33 47.4

38LV

3ULV

Product Specications – BOP Control Bundle Hoses

Part Number

Nominal I.D.

Max. WorkingPressure atAmbient Temp.

MinimumBurst Pressure

WeightKg Lb

Fitting

mm in bar psi bar psi 100 m 100 ft Part Number37LV-03 4.8 3/16 207 3,000 827 12,000 4.44 3.0 390E-03544-C05

3ULV-03 4.8 3/16 345 5,000 1,379 20,000 4.45 3.0 390E-03544-C05

37LV-16 25.4 1 207 3,000 827 12,000 58.16 39.3 390E-16556-C05

38LV-16 25.4 1 345 5,000 1,379 20,000 58.76 39.7 390E-16556-C05

Pressure vs. Response Time (10,500 foot hose length)

From the beginning, Synflex has beensynonymous with quality and innovation. Particularlywhen it comes to solving the problems that faceindustry leaders, Eaton’s engineering and manufacturingexpertise are well known to be dependable.


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EATON Synflex Subsea Blow-Out Prevention (BOP) Pod Hose Bundles and Hot Lines E-HYGN-MS004-E1 April 2010

BOP Hot Line Hoses with OverlayHot Lines Challenge

Hot lines can see anincredible amount oflongitudinal force exertedon them, especially in roughwater and strong currents.

It is not uncommon for thesehoses to be under so muchstrain that they “sing” with

vibrations.The stress translates intostrain as the hose isstretched and may atten outon the reel.

An Eaton Solution

The new 38LV-16PLS and3395-08PLS Overlay HotLines incorporate twochanges to combat hosedamage and lengthen the lifeof the hose in application.

First, the overlay materialhas been hardened to betterresist attening. Acting asan external skeleton whilemaintaining overall hoseexibility, the harder materialwill better support the hose asit is stretched across the reel.

Second, an embedded Kevlar

strength member is addedto the overlay. The Kevlarpackage has break strengthof 4000 lbs.

This added strength memberis 100% dedicated tolongitudinally supporting thehose. This leaves the Kevlarin the pressure hose freeto do its job, hold pressure.This dramatically increasesthe rated tensile load of thenew Synex Hot Line Hose.

Part Number

Nominal I.D.

Maximum O.D.



WeightKg Lb

FittingRatedTensile Load

mm in mm in bar psi bar psi 100 m 100 ft Part Number Kg Lb38LV-16OVL 25.4 1 44.2 1.74 345 5,000 1,379 20,000 105.82 71.50 390E-16556-C05 295 6

38LV-16PLS 25.4 1 45.2 1.78 345 5,000 1,379 20,000 107.74 72.80 390E-16556-C05 1134 2

3395-08OVL

12.70

1/2

29.2

1.15

345

5,000

1,379

20,000

19.68

13.30

90A08-085400

295

650

3395-08PLS 12.70 1/2 29.7 1.17 345 5,000 1,379 20,000 19.98 13.50 90A08-085400 1134 25

Product Specications – Hot Line Hose with Overlay

In keeping with our innovative approach to problemsolving, Eaton now offers Synex hot line hoses withseveral changes designed to extend hose life andincrease up-time for your rig.


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© 2010 Eaton CorporationAll Rights ReservedPrinted in USADocument No. E-HYGN-MS004-E1Supersedes E-HYGN-MS004-EApril 2010

EatonHydraulics Group USA14615 Lone Oak RoadEden Prairie, MN 55344USAwww.eaton.com/hydraulics

Eaton115 Lena Dr.Aurora, OH 44202USATel: 330 562-9111Toll Free: 800 837-1467Fax: 330 274-0473

EatonGembloux S.A./N.V.Chaussee de Tirlemont, 100B-5030 GemblouxBelgiumTel: (32) 81 626 211Fax: (32) 81 615 789

Caution:

BOP Hose Bundles may beseriously damaged byintroducing hose ovality(attening) of the initial wrapsonto the BOP Hose reel.Ovality or crushing damage iscaused by excessive tensionon hose bundles with no uidor internal pressure duringthe installation of the bundleon the BOP hose reel.

Spooling Recommendations for Eaton’s Synflex BOP BundlesInitial Installation:To eliminate ovality of the Hose during installation it is recommended to rst ll the pilot andcenter conductor hoses with BOP Control uid and pressurize each hose to 500-1000 psi.After pressurizing, begin the installation of the bundle onto the BOP Hose reel. It is alsorecommended to monitor the installation by using the following steps:

• Uniformly traverse the hose bundle across the inner drum of the Bop Hose reel.

• Maintain a level wind to prevent hose “crossovers” during the spooling process.

If the hose or bundle is not lled with uid, the winding tension MUST be minimized to avoidattening of the inner wraps and potential subsequent damage to the hose or reel when thehose/bundle is pressurized on the reel.

• For unlled bundles, using the deployment reel to pull the bundle off the delivery spool isHIGHLY discouraged and is known to cause ovality and contribute to premature failures.

• Tension in the bundle needs to be reduced and controlled by using either catenary pullersor a means of driving the delivery spool separate from the deployment reel.

BOP Hose Reel Design Recommendations .• Minimize the number of hose layers on the reel to ten (10) or less.

• Use largest inner drum diameter possible, and always above the stated Bundle MinimumBend Radius (MBR) – indicated on marking text of bundle.

Instructions for Use.In addition to the installation recommendations above:

• Crushing of the inner wraps may be caused by excessive reel tension when reeling upsubsequent layers of the Hose wraps when pulling the BOP. The reel tension should beregulated to the minimum tension required to reel up the Hose.


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Features

• Available in 5,000 and7,500 psi working pressurewith 4:1 safety factor

• API 17E ExxonMobileGP 65-05-06, GP65-05-03 compliant

Reinforced with aramid•(Kevlar ) fiber Seamless core tube•extruded from BesnoNylon 11 P40 TLO

Flexible 316 stainless•steel innerlocking carcass

withstands over 5,000 psidifferential pressure

Chemical, abrasion, and UV•resistant nylon outer cover

Benets

The ultimate problem-•solving hose for deepsea applications

Superior life expectancy•in the most demandingapplications

Multiple sizes to•meet many needs

Rugged and dependable,•designed to withstand themost demanding applica-tions and environments

Available in very long•

continuous lengths forsubsea applications

Capable of working in•10,000 ft of water

Applications

Hydraulic Flying Leads•

Workover Umbilical•Component

Hot Lines•

Chemical and Water Injection•

Nitrogen Injection•

Synflex ® Subsea HCR CollapseProof Hoses are reinforced witharamid (Kevlar ®) fiber bondedto the core tube and cover. Thetube is a smooth, seamless,continuous extrusion of BesnoNylon 11 P40 TLO, and theflexible 316 stainless steelinterlocking metal carcass iscapable of withstanding over5,000 psi differential pressure.

Synex ® HCR Collapse Proof Hose

Engineered for High Pressure and Rugged Environments


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Part Number

Nominal I.D.

Maximum O.D.



MinimumBend Radius

WeightKg Lb

Fitting

mm in mm in bar psi bar psi mm in 100 m 100 ft Series33CP-08 12.7 1/2 27.6 1.085 345 5,000 1,379 20,000 457 18.0 64.10 43.30 9C408

33CP-12 19.1 3/4 36.9 1.455 345 5,000 1,379 20,000 482 19.0 94.20 63.70 9C412

33CP-16 25.4 1 44.2 1.740 345 5,000 1,379 20,000 508 20.0 165.80 112.00 9C416

35CP-08 12.7 1/2 30.1 1.185 517 7,500 2,068 30,000 457 18.0 74.10 50.10 9CP08

r

© 2010 Eaton CorporationAll Rights ReservedPrinted in USADocument No. E-HOOV-MS005-E1Supersedes E-HOOV-MS005-EApril 2010


Eaton115 Lena Dr.Aurora, OH 44202USATel: (330) 562 9111Toll Free: (800) 837 1467Fax: (330) 274 0473

EatonGembloux S.A./N.V.Chaussee de Tirl emont, 100B-5030 GemblouxBelgiumTel: (32) 81 626 211Fax: (32) 81 615 789

Synflex Subsea HCRCollapse Proof Hose

Standard ComplianceAPI 17E•

GP 65-06-03•

GP 65-05-06•

Available in long•continuous lengthsover 10,000' long

Available in single length•or as bundle component

316 stainless steel•fittings with a widearray of hose ends.


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Features

• Available in 3,000, 5,000,10,000, and 15,000 psiworking pressures

• API 17E compliant formost sizes

Highly UV resistant nylon•and urethane constructionreinforced with aramid(Kevlar) fiber

Seamless core tube•extruded from Besno

Nylon 11 P40 TLO

Benets

The ultimate problem-•solving hose for highpressure applications

Easy to install•

Easy to assemble•

Multiple sizes to meet•many needs

Long continuous lengths•

Lightweight•

Capable of working in•10,000 ft of water

Applications

Hydraulic Flying Leads•

Workover Umbilical•Component

Hot Lines•

Chemical Injection•

Water Injection•

Nitrogen Injection•

At its core, Synflex ® High Pressure Hose isa smooth, seamless,continuous extrusion ofNylon 11 Besno P40 TLO.The hose is reinforcedwith aramid (Kevlar ®)fiber and jacketed with ahighly UV resistant ther-moplastic for long termaging and resistance to

hydrolysis. Long continuous lengths are available forsubsea bundles and single line applications.

Synex ® High Pressure Hose

Delivering High Performance Under High Pressure


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© 2010 Eaton CorporationAll Rights ReservedPrinted in USADocument No. E-HOTH-MS001-E1Supersedes E-HOTH-MS001-EApril 2010


Eaton115 Lena Dr.Aurora, OH 44202USATel: (330) 562 9111Toll Free: (800) 837 1467Fax: (330) 274 0473

EatonGembloux S.A./N.V.Chaussee de Tirl emont, 100B-5030 GemblouxBelgiumTel: (32) 81 626 211Fax: (32) 81 615 789

Synflex Subsea HighPressure Hose

Standard ComplianceAPI 17E•

GP 65-06-03•

GP 65-05-06•

Available in long•continuous lengthsover 10,000' long

Available in single length•or bundle component

316 stainless steel•fittings with a widearray of hose ends.

Part Number

Nominal I.D.

Maximum O.D.



MinimumBend Radius

WeightKg Lb

Fitting

mm in mm in bar psi bar psi mm in 100 m 100 ft Series33GL-20 31.70 1 1/4 46.2 1.820 207 3,000 827 12,000 559 22.0 89.00 59.7 9CE

3395-04 6.40 1/4 12.3 .485 345 5,000 1,379 20,000 102 4.0 11.69 7.9 90A

3395-06 9.50 3/8 16.8 .662 345 5,000 1,379 20,000 127 5.0 15.54 10.5 90A

3395-08 12.70 1/2 20.6 .812 345 5,000 1,379 20,000 178 7.0 19.54 13.2 90A

3395-10 15.90 5/8 25.5 1.002 345 5,000 1,379 20,000 229 9.0 33.00 22.3 9CE

3395-12 19.10 3/4 29.3 1.155 345 5,000 1,379 20,000 254 10.0 40.60 27.3 9CE

3395-16 25.40 1 37.8 1.490 345 5,000 1,379 20,000 356 14.0 58.76 39.7 390E-16

3390-04 6.35 1/4 14.9 .585 689 10,000 2,758 40,000 203 8.0 14.95 10.1 92V

3390-06 9.50 3/8 19.4 .765 689 10,000 2,758 40,000 254 10.0 22.79 15.4 92V

3V50-04 6.35 1/4 14.9 .585 1,034 15,000 3,103 45,000 203 8.0 14.95 10.1 92V

r


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Synflex ® Subsea Hose Solutions


14/16EATON Synf lex Subsea Hose E-HOOV-MR005-E February 20072

HCR Collapse-Proof Hose Applications

• Hydraulic Flying Leads

• Workover Umbilical Component

• Hot Lines

• Chemical and Water Injection

Specifications

• Working Pressure: Available in 5,000 psi and 7,500 psiworking pressure. Contact us for additional ratings.

• Differential Pressure: All sizes have a minimum of 5,000 psi dif-ferential pressure and up to 9,000 psi. Capable of service at morethan 10,000 feet below sea level.

• Compliance and Testing: API 17E, ExxonMobile GP 65-05-06,GP 65-05-03

Construction

• Cover – Nylon. Standard cover is chemical resistantand UV resistant.

• Reinforcement – Aramid (Kevlar ®) ber bonded to the core tube.Engineered to provide high pressure and lower volumetric expansion.

• Core – The tube is a smooth, seamless, continuous extrusionof Nylon 11 Besno P40 TLO for compatibility with methanoland other commonly used well chemicals.

• Carcass – A exible 316 stainless steel interlocking metal carcasscapable of withstanding over 5,000 psi differential pressure.

316 stainless steel provides excellent corrosion resistance.

High Pressure Hose Applications

• Hy draulic Flying Leads

• Workover Umbilical Component

• BOP Bundle Component

• Hot Lines

• Chemical Injection

• Water Injection

Specifications

• Working Pressure: Available in 5,000, 10,000 and 15,000 psiworking pressure. Most sizes with a 4:1 safety factor.

• Compliance and Testing: API 17E for most sizes

• SAE J343 test procedures

Construction

• Cover – Nylon and urethane. Standard cover is highly UVresistant formulated for long term aging and resistanceto hydrolysis.

• Reinforcement – Aramid (Kevlar) ber. Engineered to providehigh pressure and lower volumetric expansion.

• Core – The tube is a smooth, seamless, continuous extrusionof Besno Nylon 11 P40 TLO.

Synflex ® Subsea Hose from Eaton™

HCR Collapse-Proof Hose High Pressure Hose

For more than 40 years, Synflex has provided innova-tive products for subsea applications. Our engineers areexperts in understanding material properties and solvingtechnical problems. Synflex bundles are built to meet andexceed the most demanding requirements, including API17E. We specialize in producing long continuous lengthsof subsea hose.


15/16EATON Synf lex Subsea Hose E-HOOV-MR005-E February 2007

Blow-Out Prevention (BOP) BundlesApplications

• Pod Hose Bundles

• Hydraulic Control Bundles

• Electro-Hydraulic Bundles

• Optic-Hydraulic Bundles

Specifications

• Working Pressure: Available in 3,000 psi and 5,000 psi congu-rations. Other pressures can be used up to 10,000 psi workingpressure. Most sizes with a 4:1 safety factor.

• All qualication data, cleanliness data and FAT testing available.

Construction

• Cover – Selection of durable extruded materials includingurethane, polyethylene and nylon. Black, yellow or other colorsavailable. Jacket labeling in footage increments.

• Reinforcement – Aramid (Kevlar) ber in most pilot lines forimmediate signaling. Polyester reinforcement available forhydraulic supply lines.

• Core – The tube is typically a smooth, seamless and continuousextrusion of Nylon 11.

Workover BundlesApplications

• IWOC• Congured for Multiple Tasks

• Hydraulic Control, Chemical Injection, Signaling

• Optic Fiber, Electric, Hydraulic

Specifications

• Working Pressure: Hose components up to 15,000 psiworking pressure. Most sizes with a 4:1 safety factor.

• Most hoses and bundle congurations fully tested to API 17E.

Construction

• Cover – Selection of durable extruded materials includingurethane, polyethylene and nylon. Black, yellow or othercolors available. Jacket labeling in footage increments.

• Reinforcement – Jacket can be constructed with embeddedAramid (Kevlar) ber for additional strength.

• Bundle Components – Can be comprised of high pressure hose,electrical cables and ber optics.

For more information on Synex Products,please refer to our website at: www.synexhose.com

Blow-Out Prevention Bundles (BOP) Workover Bundles

Over the years, our world-class operations have createdtens of millions of feet of high-quality subsea hose.

We have the right hoses and bundles for yoursubsea needs.


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Eaton

14615 Lone Oak RoadEden Prairie, MN 55344USATel: 952 937-9800Fax: 952 974-7722www.hydraulics.eaton.com

Eaton

115 Lena Dr.Aurora, OH 44202USATel: 330 274-3171Toll Free: 800 837-1467Fax: 330 274-0473

Eaton

Gembloux S.A./N.V.Chaussee de Tirlemont, 100B-5030 GemblouxBelgiumTel: (32) 81-626-211Fax: (32) 81-615-789

© 2007 Eaton CorporationAll Rights ReservedPrinted USADocument No. E-HOOV-MR005-EFebruary 2007

010 subsea hose.pdf

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