01_mig-tig-stick_machines

New Zealand Limited

DC MIG/TIG/STICKDC MIG/TIG/STICK INVERTER WELDERS INVERTER WELDERS

●● MIG175MTS - MIG/TIG/STICKMIG175MTS - MIG/TIG/STICK●● MIG200C MTS - MIG/TIG/STICKMIG200C MTS - MIG/TIG/STICK●● MIG200MTS - MIG/TIG/STICKMIG200MTS - MIG/TIG/STICK●● MIG250MTS - MIG/TIG/STICKMIG250MTS - MIG/TIG/STICK●● MIG250C - MIG/TIG/STICKMIG250C - MIG/TIG/STICK●● MIG250SWF - MIG/TIG/STICKMIG250SWF - MIG/TIG/STICK●● MIG350MTS - MIG/TIG/STICKMIG350MTS - MIG/TIG/STICK●● MIG350SWF - MIG/TIG/STICKMIG350SWF - MIG/TIG/STICK●● MIG500SWF - MIG/TIG/STICKMIG500SWF - MIG/TIG/STICK

●● MULTI 250K PULSE MIG MULTI FUNCTION WELDERMULTI 250K PULSE MIG MULTI FUNCTION WELDER●● MULTI 400KW PULSE MIG MULTI FUNCTION WELDERMULTI 400KW PULSE MIG MULTI FUNCTION WELDER

2

DC Stick

MMA

Standard Mig

MIG

DC Tig

TIG

Product Code: XA-MIG175MTS-KStandard Package includes: XA-MIG175MTS Welding Machine, Mig Torch x 3m, Earth Lead & Arc Lead 25mm x 4m, Regulator

Technical DataPower Supply / Phases (V-Ph) 240v - 1 +/- 15%Duty Cycle @ 40°c as per AS/NZ60974 35% @ 175 Amps MIG 35% @ 140 Amps MMA Duty Cycle @ 25°c (approximate) 60% @ 175 Amps MIG 60% @ 140 Amps MMANo Load Voltage (V) 53.0Output Current Range MIG 30A/15.5V - 175/22.0VOutput Current Range MMA 10A/20.4V - 140A/25.6VRated Power MIG 4.9 KVARated Power MMA 5.0 KVAI Max MIG 20.3 Amps MMA 20.7 AmpsI ieff MIG 12.0 Amps MMA 12.2 AmpsPower factor 0.72Protection Class P 21SInsulation Class FWire Diameter Range (mm) 0.6, 0.8, 0.9Dimensions Power Source (LxWxH) 480x230x360mmWeight Power Source 17 KgWarranty 2 years on machine

DC INVERTER WELDER DC INVERTER WELDER MIG/TIG/STICK 175 AmpMIG/TIG/STICK 175 Amp

MIG/TIG/STICK - 175 Amp DC Welding MachineLightweight & PortableWelds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

X A-MIG175MTSX A-MIG175MTS

XA17VTig Torch Option

XA-TR175-190Mig Trolley Option

WARRANTY

Features• Latest IGBT inverter technology• Mig/Mag with Gas and Gasless wire function• Stick Electrode (MMA) function• DC Tig Welding with Lift Arc Function• Semi industrial application • Digital Amp - Volt Meters• Internal wire feeder for up to 200mm Ø spool• VRD (Voltage Reduction Device) greatly reduces the risk of electric shock to the welding operator from potentially hazardous secondary welding circuit voltage.• IP21S rating for environmental/safety protection • Tolerant to variable power supply• Seamless voltage and wire feed control• Excellent mig welding with CO2 gas• Excellent arc stability with all electrodes• Spool Gun Connection

The XA-Mig175 is an inverter-based portable Mig welding machine with added Stick and Tig function. The Mig function allows you to weld with both Gas Shielded and Gasless wire. Easy step-less adjustment of voltage and wire feed make for easy setting of welding parameters giving excellent, professional welding results. Wire inch gives easy feeding of the wire during set up without gas wastage. Added MMA welding capability delivers easy electrode welding with high quality results, including cast Iron, stainless and low hydrogen. Connection of the XA17V tig torch provides quality Lift Arc DC TIG welding of steel, stainless steel and copper. An additional feature is the Spoolgun ready function that allows the simple connection of the SPG200 Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through standard mig torches, such as aluminium wire. A semi-industrial machine, it is lightweight and portable, an optional trolley provides off the fl oor operation and better manoeuvrability around the workshop. Being 240v single phase gives great portability, it can be run from any 15 Amp power socket providing more fl exible use for site and home workshop locations. Ideal for general engineers, maintenance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specifi cation. Certifi ed to - AS/NZ60974.1 2006

Overview

Certified - AS/NZ60974.1

SPG200II200A SpoolGun Option

SPG135130A SpoolGun Option

3

DC Stick

MMA

Standard Mig

MIG

DC Tig

TIG

3

WARRANTY

Features• Latest IGBT inverter technology• Mig/Mag with Gas and Gasless wire function• Stick Electrode (MMA) function• DC Tig Welding with Lift Arc Function• Semi industrial application • Digital Amp - Volt Meters• Internal wire feeder for up to 200mm Ø spool• VRD (Voltage Reduction Device) greatly reduces the risk of electric shock to the welding operator from potentially hazardous secondary welding circuit voltage.• IP21S rating for environmental/safety protection • Tolerant to variable power supply• Seamless voltage and wire feed control• Excellent mig welding with CO2 gas• Excellent arc stability with all electrodes• Spool Gun Connection


Welds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper


Overview

XA-TR175-190Mig Trolley Option


SPG200II200A SpoolGun Option

SPG135130A SpoolGun Option

Technical DataPower Supply / Phases (V-Ph) 240v - 1 +/- 15%Duty Cycle @ 40°c as per AS/NZ60974 20% @ 200 Amps MIG 20% @ 200 Amps MMA/TIGDuty Cycle @ 25°c (approximate) 50% @ 200 Amps MIG 50% @ 200 Amps MMA/TIGOutput Current Range MIG 30A/15.5V - 200A/24.0VOutput Current Range MMA/TIG 10A/20.4V - 160A/28.0VRated Power MIG 7.8 KVARated Power MMA/TIG 9.2 KVAI Max MIG 32.0 Amps MMA/TIG 38 0 AmpsI ieff MIG 14.6 Amps MMA/TIG 17.0 AmpsPower factor 0.72Protection Class IP 21SEnclosure Class FWire Diameter Range (mm) 0.6, 0.8, 0.9Dimensions Power Source (LxWxH) 528x250x425mmWeight Power Source 19 KgWarranty 2 years on machine

The XA-Mig200C is an inverter-based portable Mig welding machine with added Stick and Tig function. The Mig function allows you to weld with both Gas Shielded and Gasless wire. Easy step-less adjustment of voltage and wire feed make for easy setting of welding parameters giving excellent, professional welding results. Wire inch gives easy feeding of the wire during set up without gas wastage. Added MMA welding capability delivers easy electrode welding with high quality results, including cast Iron, stainless and low hydrogen. Connection of the XA17V tig torch provides quality Lift Arc DC TIG welding of steel, stainless steel and copper. An additional feature is the Spoolgun ready function that allows the simple connection of the SPG135 Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through standard mig torches, such as aluminium wire. A semi-industrial machine, it is lightweight and portable, an optional trolley provides off the fl oor operation and better manoeuvrability around the workshop. Being 240v single phase gives great portability, it can be run from any 15 Amp power socket providing more fl exible use for site and home workshop locations. Ideal for general engineers, maintenance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specifi cation. Certifi ed to - AS/NZ60974.1 2006

Product Code: XA-MIG200CMTS-KStandard Package includes: XA-MIG200C MTS Welding Machine, Mig Torch x 3m, Earth Lead & Arc Lead 25mm x 4m, Regulator

MIG/TIG/STICK - 200Amp DC Welding MachineLightweight & Portable

X A-MIG200C MTSX A-MIG200C MTS

4

DC Stick

MMA

Standard Mig

MIG

DC Tig

TIGDC INVERTER WELDER DC INVERTER WELDER MIG/TIG/STICK 200 AmpMIG/TIG/STICK 200 Amp

MIG/TIG/STICK - 200 Amp DC Welding MachineSpoolGun Ready

Product Code: XA-MIG200MTS-KStandard Package includes: XA-MIG200MTS Machine, Mig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Regulator


Features• Latest IGBT inverter technology• Mig/Mag with Gas and Gasless wire function• Spool Gun connection• Stick electrode (MMA) function• DC Tig welding with Lift Arc start• VRD safety for Stick welding• Wire inch & burn back control• Semi industrial application • Internal 2 roll geared wire feeder• Euro style mig torch connection • IP21S rating for environmental/safety protection • Stepless voltage and wire feed control• Excellent mig welding with CO2 gas• Excellent arc stability for Mig/Tig/Stick welding

Technical DataPower Supply / Phases (V-Ph) 240v - 1 +/- 15%Duty Cycle @ 40°c as per AS/NZ60974 35% @ 200 Amps MIG 35% @ 200 Amps MMA Duty Cycle @ 25°c (approximate) 60% @ 200 Amps MIG 60% @ 200Amps MMAOutput Current Range MIG 30A/15.5V - 200A/24.0VOutput Current Range MMA 10A/20.4V - 200A/28.0VRated Power MIG 7.5 KVARated Power MMA 8.8 KVAI Max MIG 31.4 Amps MMA 36.6 AmpsI ieff MIG 18.6 Amps MMA 31.4 AmpsPower factor 0.75Protection Class IP 21SInsulation Class FWire Feeder Gear Driven 2 RollWire Diameter Range (mm) 0.6, 0.8, 0.9, 1.0, 1.2Dimensions Power Source (LxWxH) 900x400x670mmWeight Power Source 57KgWarranty 2 years on machine


The XA-Mig200MTS is an inverter-based multi-function Mig welding machine with added Stick and Tig function. The Mig function allows you to weld with both Gas Shielded and Gasless wire applications. Easy step less adjustment of voltage and wire feed make for easy setting of welding parameters giving excellent, professional welding results. Wire inch allows easy feeding of the wire during set up without gas wastage and the Burn Back adjustment leaves the wire stick out ready for the next weld. An additional feature is the Spoolgun ready function that allows the simple connection of the SPG200 Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through standard mig torches, such as aluminium wire. Added Stick welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of the XA17V tig torch provides quality DC Tig with Lift Arc start for welding of steel, stainless steel and copper. The machine is industrial rated and of solid construc-tion, large industrial wheels allows easy and smooth manoeuvrability. Being 240v single phase gives great portability, it can be run from any 15 Amp power socket providing more fl exible use for site and home workshop locations. Ideal for general engineers, mainte-nance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specifi cation. Certifi ed to - AS/NZ60974.1

Overview


SPG200IISpoolGun Option

WARRANTY


5

DC Stick

MMA

Standard Mig

MIG

DC Tig

TIG

5


MIG/TIG/STICK - 250 Amp DC Welding MachineSpoolGun Ready

Product Code: XA-MIG250MTS-KStandard Package includes: XA-MIG250MTS Machine, Mig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Regulator


Features• Latest IGBT inverter technology• Mig/Mag with Gas and Gasless wire function• Spool Gun connection• Stick electrode (MMA) function• DC Tig welding with Lift Arc start• VRD safety for Stick welding• Wire inch & burn back control• Semi industrial application • Internal 2 roll geared wire feeder• Euro style mig torch connection • IP21S rating for environmental/safety protection • Stepless voltage and wire feed control• Excellent mig welding with CO2 gas• Excellent arc stability for Mig/Tig/Stick welding

Technical DataPower Supply / Phases (V-Ph) 240v - 1 +/- 15%Duty Cycle @ 40°c as per AS/NZ60974 35% @ 250 Amps MIG 35% @ 250 Amps MMA Duty Cycle @ 25°c (estimated) 60% @ 250 Amps MIG 60% @ 250 Amps MMAOutput Current Range MIG 30A/15.5V - 250A/26.5VOutput Current Range MMA 10A/20.4V - 250A/30.0VRated Power MIG 10.4 KVARated Power MMA 11.8 KVAI Max MIG 43 Amps MMA 49 AmpsI ieff MIG 25.4 Amps MMA 29.0 AmpsPower factor 0.75Protection Class IP 21SInsulation Class FWire Feeder Gear Driven 2 RollWire Diameter Range (mm) 0.6, 0.8, 0.9, 1.0, 1.2Dimensions Power Source (LxWxH) 900x400x670mmWeight Power Source 58KgWarranty 2 years on machine


The XA-Mig250MTS is an inverter-based multi-function Mig welding machine with added Stick and Tig function. The Mig function allows you to weld with both Gas Shielded and Gasless wire applications. Easy step less adjustment of voltage and wire feed make for easy setting of welding parameters giving excellent, professional welding results. Wire inch gives easy feeding of the wire during set up without gas wastage and the Burn Back adjustment leaves the wire stick out ready for the next weld. An additional feature is the Spoolgun ready function that allows the simple connection of the SPG200 Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through standard mig torches, such as aluminium wire. Added Stick welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of the XA17V tig torch provides quality DC Tig with Lift Arc start for welding of steel, stainless steel and copper. The machine is industrial rated and of solid construc-tion, large industrial wheels allows easy and smooth manoeuvrability. Being 240v single phase gives great portability, it can be run from any 15 Amp power socket providing more fl exible use for site and home workshop locations. Ideal for general engineers, mainte-nance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specifi cation. Certifi ed to - AS/NZ60974.1



Overview

WARRANTY


6

DC Stick

MMA

Standard Mig

MIG

DC Tig

TIG

Features• Latest IGBT inverter technology• Mig/Mag with Gas and Gasless wire function• Stick electrode (MMA) function• DC Tig welding with Lift Arc Start• Industrial application • Solid metal case construction• Internal wire feeder, gear driven for up to 300mm Ø spool• Euro mig torch connection • IP21S rating for environmental/safety protection • Tolerant to variable power supplys• Seamless voltage and wire feed control• Excellent mig welding with CO2 gas• Excellent arc stability with all electrodes• Light weight and portable

Product Code: XA-MIG250C-KStandard Package includes: XA-MIG250C Welding Machine, Mig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Regulator


MIG/TIG/STICK 250 Amp DC Welding Machine Lightweight & PortableWelds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

X A-MIG250CX A-MIG250C

The XA-MIG250C is a new inverter-based portable Mig welding machine with added Stick and Tig function. The Mig function allows you to weld with both Gas Shielded and Gas-less wire applications. Easy step less adjustment of voltage and wire feed make for easy setting of welding parameters giving excellent, professional welding results. Wire inch gives easy feeding of the wire during set up without gas wastage and the Burn Back adjustment leaves the wire stick out ready for the next weld. Stick welding capability delivers easy electrode welding with high quality results, including cast Iron, stainless and low hydrogen. Connection of the XA17V tig torch provides quality DC Tig (Lift Arc Start) welding of steel, stainless steel and copper. An additional feature is the Spoolgun ready func-tion that allows the simple connection of the SPG200 Spoolgun for the use of thin or softer wires that don’t have the column strength to feed through standard mig torches, such as aluminium wire. This an industrial machine that is lightweight and portable, an optional trolley with drawer and cylinder rack provides off the fl oor operation and better manoeuvrability around the workshop. Being 240v sin-gle phase gives great portability. Ideal for general engineers, maintenance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specifi cation. Certifi ed to - AS/NZ60974.1


Overview

XA-TR250Mig Trolley Option

Technical DataPower Supply / Phases (V-Ph) 240v - 1 +/- 15%Duty Cycle @ 40°c as per AS/NZ60974 40% @ 250 Amps MIG 40% @ 224 Amps MMA Duty Cycle @ 25°c (approximate) 70% @ 250 Amps MIG 70% @ 224Amps MMAOutput Current Range MIG 30A/15.5V - 250A/26.5VOutput Current Range MMA 10A/20.4V - 200A/33.0VRated Power MIG 10.8 KVAI Max MIG 45 Amps MMA 51 AmpsI ieff MIG 26.6 Amps MMA 28 0 AmpsPower factor 0.72Protection Class P 21SInsulation Class FWire Feeder Type Gear Driven 2 RollWire Diameter Range (mm) 0.6, 0.8, 0.9, 1.0, 1.2Dimensions Power Source (LxWxH) 585x280x440mmWeight Power Source 35 KgDimensions Trolley (LxWxH) 880x430x410mmWarranty 2 years on machine

WARRANTY



7

DC Stick

MMA

Standard Mig

MIG

DC Tig

TIG

7


MIG/TIG/STICK 250 Amp DC Welding MachineSeparate Wire FeederWelds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper

X A-MIG250SWFX A-MIG250SWF

The XA-Mig250SWF is an inverter-based Mig welding machine with added Stick and Tig function. The machine is equipped with a sepa-rate 4 roll gear driven wire feeder and 10m interconnecting cables. The Mig function allows you to weld with both Gas and Gasless wire applications. Adjustment of Voltage & Wire Feed at the wire feeder make for easy setting of welding parameters and give the convenience of remote adjustment from the power source. Crater Current setting delivers perfect fi nishing of the weld, the electronic inductance offers fi ne adjustment of the arc characteristic and burn back adjustment leaves the wire stick out ready for the next weld. Wire inch and Gas Check provides set up of wire feed and gas setting with wastage of wire or gas. Added Stick welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of the XA17V tig torch provides quality DC Tig (scratch start) welding of steel, stainless steel and copper. 240v single phase gives great portability, it can be run from any 15 Amp power socket providing more fl exible use for site and home workshop locations. Ideal for general engineers, maintenance workshop, rural workshop, panel beaters, home workshop. Designed and built to our specifi cation. Certifi ed to - AS/NZ60974.1


Overview

Features• Latest IGBT Inverter Technology• Mig/Mag with Gas and Gasless wire function• Stick Electrode (MMA) Function• DC Tig welding with scratch start• Voltage & Wire Feed Controls at Wire Feeder • Variable Inductance & Burn Back Controls• Adjustable Crater Current Control• Gas Check / Inch Wire• 2T/4T Trigger Function• Separate 4 Roll Geared Wire Feeder• LED Digital Display• Euro mig torch connection• 10m Interconnecting Cables• Excellent arc stability for Mig/Tig/Stick welding

Technical DataPower Supply / Phases (V-Ph) 240 - 1 +/- 15%Duty Cycle @ 40°c as per AS/NZ60974 35% @ 250 Amps MIG 35% @ 225 Amps MMA Duty Cycle @ 25°c (approximate) 60% @ 250 Amps MIG 60% @ 225 Amps MMAOutput Current Range MIG 30A/15.5V - 250A/26.5VOutput Current Range MMA 10A/20.4V - 250A/30.0VRated Power MIG 10.8 KVAI Max MIG 45.0 Amps MMA 51.0 AmpsI ieff MIG 26.6 Amps MMA 28.0 AmpsWire Feeder Type Separate Gear Driven 4 RollProtection Class IP 21SInsulation Class FDimensions Power Source (LxWxH) 595x280x440mmWeight Power Source 41 KgDimensions Wire Feeder (LxWxH) 630x235x420mmWeight Wire Feeder 14KgLength of Interconnecting Cable 10 mWarranty 2 years on machine

Product Code: XA-MIG250SWF-KStandard Package includes: XA-MIG250 Welding Machine, 4 Roll Separate Wire Feeder, Trolley with Draw, 10m Interconnecting Cables, Mig Torch x 4m, Earth Lead & Arc Lead x 5m, Regulator

WARRANTY


8

DC Stick

MMA

Standard Mig

MIG

DC Tig

TIGDC INVERTER WELDER DC INVERTER WELDER MIG/TIG/STICK 350 AmpMIG/TIG/STICK 350 Amp

Product Code: XA-MIG350MTS-KStandard Package includes: XA-MIG350MTS, Mig Torch x 4m, Earth Lead & Arc Lead x 5m, Regulator

MIG/TIG/STICK 350 Amp DC Welding MachineLift Arc Tig, Spoolgun ReadyWelds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper


The XA-Mig350MTS is an inverter-based multifunction Mig welding machine with added Stick and Tig function. The Mig function al-lows you to weld with both Gas Shielded and Gasless wire applications. Easy step less adjustment of voltage and wire feed makes for easy setting of welding parameters giving excellent, professional welding results. Wire inch gives easy feeding of the wire during set up without gas wastage and the Burn Back adjustment leaves the wire stick out ready for the next weld. Electronic inductance control allows the fi ne tuning of the arc condition from hard to soft. The internal wire feed unit is heavy duty and 4 roll gear driven, guaranteeing smooth consistent wire feed. An additional feature is the Spoolgun ready function that allows the simple connection of the SPG20011 Spoolgun for the use of thin or softer wires. Added Stick welding capability delivers easy and high quality weldingusing electrodes, including cast Iron, stainless and low hydrogen. Connection of the XA17V tig torch provides quality DC Tig (Lift Arc)welding of steel, stainless steel and copper. The machine is industrial rated and of solid construction, large industrial wheels allows easy and smooth manoeuvrability. Ideal for structural steel fabrication, general fabrication, maintenance workshops, rural workshops .Designed and built to our specifi cation. Certifi ed to - AS/NZ60974.1

Overview

Features• Latest IGBT Inverter Technology• Mig/Mag with Gas and Gasless wire function• Spool Gun connection• Stick Electrode (MMA) Function• DC Tig with Lift Arc• Step less voltage and wire feed control• Wire inch & burn back control • Variable Inductance & Burn Back Controls• Gas Check / Inch Wire• 2T/4T Trigger Function• Internal 4 Roll Geared Wire Feeder• LED Digital Display• Euro mig torch connection• Excellent arc stability for Mig/Tig/Stick welding

Technical DataPower Supply / Phases (V-Ph) 415 -3 +/- 15%Duty Cycle @ 40°c as per AS/NZ60974 40% @ 350 Amps MIG 40% @ 350 Amps MMA Duty Cycle @ 25°c (approximate) 70% @ 350 Amps MIG 70% @ 350 Amps MMAOutput Current Range MIG 40A - 350AOutput Current Range MMA 20A - 350AOutput Voltage Range 15-38VRated Power MIG 13.9 KVARated Power MMA 15.0 KVAI Max MIG 19.4 Amps MMA 20.9 AmpsI ieff MIG 12.3 Amps MMA 13.2 AmpsWire Feeder Type Gear Driven 4 RollWire Speed Range 1.5 - 15m/minEffi ciency 85%Protection Class IP 21SDimensions (LxWxH) 900x400x670mmWeight 60 KgWarranty 2 years on machine

WARRANTY




9

DC Stick

MMA

Standard Mig

MIG

DC Tig

TIG

9



MIG/Tig/Stick 350 Amp DC Welding MachineSeparate Wire FeederWelds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper


The XA-Mig350SWF is an inverter-based Mig welding machine with added Stick and Tig function. This is an industrial machine equipped with a separate 4 roll gear driven wire feeder and 10m interconnecting cables. The Mig function allows you to weld with Solid wires, Fluxcored Gas and Gasless wires. Adjustment of Voltage & Wire Feed at the wire feeder make for easy setting of welding parameters and give the convenience of remote adjustment from the power source. Crater Current setting delivers perfect fi nishing of the weld, the electronic inductance offers fi ne adjustment of the arc characteristic and burn back adjustment leaves the wire stick out ready for the next weld. Wire inch and Gas Check provides set up of wire feed and gas setting with wastage of wire or gas. Added Stick welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of the XA17V tig torch provides quality DC Tig (scratch start) welding of steel, stainless steel and copper. Ideal for heavy and structural welding applica-tions, general engineers, maintenance workshop, rural workshops. Designed and built to our specifi cation. Certifi ed to - AS/NZ60974.1


Overview


Technical DataPower Supply / Phases (V-Ph) 415 -3 +/- 15%Duty Cycle @ 40°c as per AS/NZ60974 40% @ 350 Amps MIG 40% @ 350 Amps MMA Duty Cycle @ 25°c (approximate) 70% @ 350 Amps MIG 70% @ 350 Amps MMAOutput Current Range MIG 50A/16.5V - 350A/31.5VOutput Current Range MMA 20A/20.8V - 350A/34.0VRated Power MIG 11.9 KVAI Max MIG 31.0 Amps MMA 34.0 AmpsI ieff MIG 24.0 Amps MMA 26.0AmpsWire Feeder Type Separate Gear Driven 4 RollProtection Class IP 21SInsulation Class FDimensions Power Source (LxWxH) 595x280x440mmWeight Power Source 41 KgDimensions Wire Feeder (LxWxH) 630x235x420mmWeight Wire Feeder 14Length of Interconnecting Cable 10 mWarranty 2 years on machine

WARRANTY


10

DC Stick

MMA

Standard Mig

MIG

DC Tig

TIG



MIG/TIG/STICK 500 Amp DC Welding MachineSeparate Wire FeederWelds: Steels, Stainless, Cast Iron, Bronze, Aluminium, Copper


The XA-Mig500SWF is an inverter-based Mig welding machine with added Stick and Tig function. This is an industrial machine equiped with a separate 4 roll gear driven wire feeder and 10m interconnecting cables. The Mig function allows you to weld with Solid wires, Fluxcored Gas and Gasless wires. Adjustment of Voltage & Wire Feed at the wire feeder make for easy setting of welding parameters and give the convenience of remote adjustment from the power source. Crater Current setting delivers perfect fi nishing of the weld, the electronic inductance offers fi ne adjustment of the arc characteristic and burn back adjustment leaves the wire stick out ready for the next weld. Wire inch and Gas Check provides set up of wire feed and gas setting with wastage of wire or gas. Added Stick welding capability delivers easy and high quality welding using electrodes, including cast Iron, stainless and low hydrogen. Connection of the XA17V tig torch provides quality DC Tig (scratch start) welding of steel, stainless steel and copper. Ideal for heavy and structual welding applica-tions, general engineers, maintainance workshop, rural workshops. Designed and built to our specifi cation. Certifi ed to - AS/NZ60974.1


Overview


Technical DataPower Supply / Phases (V-Ph) 415 -3 +/- 15%Duty Cycle @ 40°c as per AS/NZ60974 40% @ 500 Amps MIG 40% @ 500 Amps MMA Duty Cycle @ 25°c (approximate) 70% @ 500 Amps MIG 70% @ 500 Amps MMAOutput Current Range MIG 50A/16.5V - 500A/31.5VOutput Current Range MMA 20A/20.8V - 500A/34.0VRated Power MIG 11.9 KVAI Max MIG 31.0 Amps MMA 34.0 AmpsI ieff MIG 24.0 Amps MMA 26.0AmpsWire Feeder Type Separate Gear Driven 4 RollProtection Class IP 21SInsulation Class FDimensions Power Source (LxWxH) 595x280x440mmWeight Power Source 40.6 KgDimensions Wire Feeder (LxWxH) 630x235x420mmWeight Wire Feeder 14Length of Interconnecting Cable 10 mWarranty 2 years on machine

WARRANTY


11

DC Stick

MMA

Standard Mig

MIG

DC Tig

TIG

11

V Groove Drive Roller - Steel Wire Part Number Description XA-DRV20608 XA Drive Roll V Groove 0.6-0.8mm Mig200/250SGR XA-DRV20809 XA Drive Roll V Groove 0.8-0.9mm Mig200/250SGR XA-DRV20910 XA Drive Roll V Groove 0.9-1.0mm Mig200/250SGR XA-DRV21012 XA Drive Roll V Groove 1.0-1.2mm Mig200/250SGR XA-DRV21216 XA Drive Roll V Groove 1.2-1.6mm Mig200/250SGR

WIRE FEEDER WIRE FEEDER DRIVE ROLLERS DRIVE ROLLERS

25mm

35m

m

8mm

Drive Rollers

MACHINE TYPE: MIG200SGR - MIG250SGR

MACHINE TYPE: MIG175 - MIG190 - MIG250C - MIG250SWF - MIG350SGR- MIG350SWF- MIG500SWF

V Groove Drive Roller - Steel Wire Part Number Description XA-DRV0608 XA Drive Roll V Groove 0.6-0.8mm Mig165/190/250/350/500 XA-DRV0810 XA Drive Roll V Groove 0.8-1.0mm Mig165/190/250/350/500 XA-DRV1012 XA Drive Roll V Groove 1.0-1.2mm Mig165/190/250/350/500 XA-DRV1216 XA Drive Roll V Groove 1.2-1.6mm Mig165/190/250/350/500

Knurled Drive Roller - Flux Core Wire Part Number Description XA-DRK0810 XA Drive Roll Knurled 0.8-1.0mm Mig165/190/250/350/500 XA-DRK1012 XA Drive Roll Knurled 1.0-1.2mm Mig165/190/250/350/500 XA-DRK1216 XA Drive Roll Knurled 1.2-1.6mm Mig165/190/250/350/500

U Groove Roller - Soft Wire Part Number Description XA-DRU1012 XA Drive Roll Knurled 1.0-1.2mm Mig165/190/250/350/500 XA-DRU1216 XA Drive Roll Knurled 1.2-1.6mm Mig165/190/250/350/500

22mm

30m

m

10m

m

Knurled Drive Roller - Flux Core Wire Part Number Description XA-DRK20809 XA Drive Roll Knurled 0.8-0.9mm Mig200/250SGR XA-DRK20910 XA Drive Roll Knurled 0.9-1.0mm Mig200/250SGR XA-DRK21012 XA Drive Roll Knurled 1.0-1.2mm Mig200/250SGR XA-DRK21216 XA Drive Roll Knurled 1.2-1.6mm Mig200/250SGR

U Groove Drive Roller - Soft Wire Part Number Description XA-DRU21012 XA Drive Roll U Groove 1.0-1.2mm Mig200/250SGR XA-DRU21216 XA Drive Roll U Groove 1.2-1.6mm Mig200/250SGR

WIRE FEEDER DRIVE ROLLERSWIRE FEEDER DRIVE ROLLERS

12

DC Stick

MMA

DC Tig

TIG

Pulse Mig

MIGPLUS CONCEPTPLUS CONCEPT

DIGITAL MULTIFUNCTIONDIGITAL MULTIFUNCTION

The forced dynamism of the PLUS CONCEPT achieves an ultra fast transfer droplet rate into the weld pool giving surprising results: it increase signifi cantly the welding speed (up to 45%) and, at the same time, it increases the penetration of the weld. Higher speed, better penetration and less spatter means less energy used during the deposit and reduced deformation during the welding.

Plus Concept Benefits

Plus Concept is: Increased Welding Speed + Excellent Deposit Control + Greater Arc Stability + Deeper Penetration + Superior Weld Deposit Quality

Full Deeper PenetrationFull penetration and greater depth of penetration in thicker materials can be obtained with the new PLUS CONCEPT programs. The increase in the arc transfer speed allows the welding of materials up to 15mm in one pass, with only a narrow gap, eliminating costly weld preps. This new process maintains the arc stability and allows long stick-out to enable the welding to be completed in a single pass. With this solution, due to the increased weld-ing speed, a lot of time is saved and the energy required for the same weld is much less. Faster welding and energy reductions mean greater reduction of the distortion of the work-piece. Using PLUS CONCEPT in the application of heavy industry greatly improves the quality and notably reduces production costs.

Double Pulse ProgramThe DOUBLE PULSE program can be easily selected. A simple click in the front panel will switch from a standard pulse application to the advanced and fast double pulse without any other settings required from the operator. The frequency of the DOUBLE PULSE is easily adjusted from 0.5 to 4.0 pulses per second. DOUBLE PULSE offers more control over the weld pool improving out of position welding, better controls distortion and gives excel-lent wash and even leg length on fi llet welds, an added bonus is the improved cosmetic appearance of the weld likened to a TIG fi nished weld.

High Speed Pulse Mig ApplicationPLUS CONCEPT has available Pulse programs for most materials with better weld control and a smoother arc. Special waveforms and very fast dynamics increase the weld ability of all materials. A precision arc, smoother waveform and high frequency transfer allow a precise arc with lower pressure in the welding pool. As a result, the welding speed is increased up to 45% with the same arc energy as found in standard machines. The simplicity of the pulse control setting allows a fast approach to any welding, irrespective of the thickness and this results in a colder weld with exceptional appearance. Up to now, in certain applications where the pulse mig process would not be recommended, because of the higher heat in the join (compared to conventional welding), but now it is possible to improve quality and effi ciency with the use of the new PLUS CONCEPT. Arc noise emissions are reduced with the smooth waveform in Pulse Mig too . It allows higher current applications without the typical loud noise of the arc.

Traditional Pulse Plus Concept

Plus ConceptTraditional Pulse

Mig BrazingPrograms for brazing are easy to use and covers special applications for the car industry and any welding with zinc steel.

Multi FunctionPLUS CONCEPT is not only an Innovative fast Pulse and fast MIG-MAG machine but MMA and TIG mode are also available.The MMA and TIG function are top level technology and offer professional results for expert users. MMA and TIG mode has both manual and synergic adjustment, when the Synergic mode is selected, the user selects the welding process, which enables self regu-lation of the welding parameters by simply selecting the work-piece thickness. Special Lift arc start is used for tig arc ignition which makes the use of high frequency negligible. Remote control receptacle is available for connection of remote amperage controls.

13

DC Stick

MMA

DC Tig

TIG

Pulse Mig

MIG

Technical DataPower Supply / Phases 230v 1 PhaseRated Power 9.1KVAWelding Current - Mig 20A /14V - 250A /27.5VWelding Current - MMA (A) 20A /21V - 220A /28.8VWelding Current - Tig (A) 10A /10V - 250A /20.0VDuty Cycle @ 40ºC 40% @ 250 Amps 100% @ 160 AmpsNo Load Voltage (V) 90VOpen Circuit Voltage (V) VRD On - 15V, VRD Off - 65VI Max 37.5 AI ieff 24.0 AmpsTig Arc Ignition Lift ArcWater Cooling OptionalProtection Class IP21SInsulation Class HStandards ISO/IEC 60974-1Size (mm) 340 x 400 x 620Weight (kg) 24

PULSE MIG WELDERPULSE MIG WELDERMULTI 250K MULTI 250K

The MULTI-250K is the most powerful multifunction Single Phase System that state of the art technology can offer. An industrial machine with multiple welding functions including Pulse Mig, Double Pulse Mig, High Speed Mig, DC Tig, and DC MMA (Stick). User friendly programs with synergic function are provided for all the welding processes making it suitable for even the inex-perienced user. The Multi-250K encompasses all facets of the new PLUS CONCEPT technological development. PLUS CONCEPT is an innovative solution that is revolutionising the welding industry. Now, high effi ciency welding is possible with Gas Metal Arc Welding, Pulse Arc and standard applications. The forced dynamism of the PLUS CONCEPT achieves an ultra fast transfer droplet rate into the weld pool giving surprising results: it increase signifi cantly the welding speed (up to 45%) and, at the same time, it increases the penetration of the weld. Higher speed, better penetration and less spatter means less energy used during the deposit and reduced de-formation during the welding. Using the Double Pulse function provides the ability to produce welds with TIG like fi nish with excellent control over the weld pool. The Multi-250K is a professional industrial machine that is lightweight and has available an optional trolley with gas bottle support, being 230v single phase gives great portability, it can be run from any 15 Amp power socket providing more fl exible use for site and home workshop locations. Ideal for general engineers, boat building, sheet metal workshops, stainless steel fabricators, panel beaters, transport engineering and home workshops, Designed and built to meet with European norms conformity.

High Productivity Welding SolutionMIG -TIG - MMA - 250 Amp DC WelderSynergic / Pulse / Double Pulse

MULTI 250K MULTI 250K - Plus Concept- Plus Concept

Features• New “Plus Concept” Technology • Latest European IGBT Inverter Technology• High Speed Synergic Pulse Mig• Synergic Mig Double Pulse• High Speed Mig/Mag• DC Tig with Manual and Synergic Programs• MMA with Manual and Synergic Programs• VRD Safety (Voltage Reduction Device)• 2/4T Trigger Functions • Up Slope - Down Slope• Variable Start Current and Crater Current • Simple selection of welding programs• Simple interface for easy operation• Accepts wide voltage supply variations (170-270V)

Overview

Product Code: V0066AAStandard option includes: Multi250K, XA26 x 3m Air Cooled Mig Torch, Earth Lead 35mm x 4m, Argon Regulator

PulsedMIG

SynergicMIG

PULSE MIGPULSE MIG

SynergicMMA

VRD

MMAMACELLULOSIC

SynergicTIG

TITIG G LIFLIFTDC

SynergicMIG

MIGMIG

Manual

Manual

Double Pulsed

MIG

PulsedTIG

Manual

Interactive Front Panel

The Ergonomic and Auto Learning System is used in the powerful front panel interface where welding mode selection, program selection, adjustments and special settings coexist in a rugged panel, whereby a simple touch the user can instantly see the results they have selected.

14

DC Stick

MMA

DC Tig

TIG

Pulse Mig

MIG

Technical DataPower Supply / Phases 400v 3 PhaseRated Power 18KVAWelding Current - Mig 20A /14V - 400A /27.5VWelding Current - MMA (A) 20A /21V - 400A /28.8VWelding Current - Tig (A) 10A /10V - 400A /20.0VDuty Cycle @ 40ºC 60% @ 400 Amps 100% @ 310 AmpsNo Load Voltage (V) 90VOpen Circuit Voltage (V) VRD On - 15V, VRD Off - 65VI Max 26.0 AmpsI ieff 18.0 AmpsTig Arc Ignition Lift ArcWater Cooling OptionalProtection Class IP21SInsulation Class HStandards ISO/IEC 60974-1Size (mm) 340 x 400 x 620Weight (kg) 30

PULSE MIG WELDERPULSE MIG WELDERMULTI 400KW MULTI 400KW

The MULTI-400KW is a complete and powerful multifunction DC inverter welding machine - 3 phase 400V.The MULTI-400KW is a complete and powerful multifunction DC inverter welding machine - 3 phase 400V. An industrial machine with multiple welding functions including Pulse Mig, Double Pulse Mig, High Speed Mig, DC Tig, and DC MMA An industrial machine with multiple welding functions including Pulse Mig, Double Pulse Mig, High Speed Mig, DC Tig, and DC MMA (Stick). User friendly programs with synergic function are provided for all the welding processes making it suitable for even the inexpe-(Stick). User friendly programs with synergic function are provided for all the welding processes making it suitable for even the inexpe-rienced user. The Multi-400KW encompasses all facets of the new PLUS CONCEPT technological development. PLUS CONCEPT is rienced user. The Multi-400KW encompasses all facets of the new PLUS CONCEPT technological development. PLUS CONCEPT is an innovative solution that is revolutionising the welding industry. Now, high effi ciency welding is possible with Gas Metal Arc Welding, an innovative solution that is revolutionising the welding industry. Now, high effi ciency welding is possible with Gas Metal Arc Welding, Pulse Arc and standard applications. The forced dynamism of the PLUS CONCEPT achieves an ultra fast transfer droplet rate into Pulse Arc and standard applications. The forced dynamism of the PLUS CONCEPT achieves an ultra fast transfer droplet rate into the weld pool giving surprising results, it increases signifi cantly the welding speed (up to 45%) and, at the same time, it increases the the weld pool giving surprising results, it increases signifi cantly the welding speed (up to 45%) and, at the same time, it increases the penetration of the weld. Higher speed, better penetration and less spatter means less energy used during the deposit and reduced de-penetration of the weld. Higher speed, better penetration and less spatter means less energy used during the deposit and reduced de-formation during the welding. Using theformation during the welding. Using the Double Pulse Double Pulse function provides the ability to produce welds with TIG like fi nish with excellent function provides the ability to produce welds with TIG like fi nish with excellent control over the weld pool. The Multi-400KW is a professional industrial machine that is supplied complete with water cooler for water control over the weld pool. The Multi-400KW is a professional industrial machine that is supplied complete with water cooler for water cooled torch connection, trolley with gas bottle support, also with Push Pull Torch interface connection. Ideal for boat building, heavy cooled torch connection, trolley with gas bottle support, also with Push Pull Torch interface connection. Ideal for boat building, heavy fabrication and general engineering, sheet metal workshops, stainless steel fabricators, transport engineering, panel beaters, repair fabrication and general engineering, sheet metal workshops, stainless steel fabricators, transport engineering, panel beaters, repair and maintenance workshops, Designed and built to meet with European norms conformity.and maintenance workshops, Designed and built to meet with European norms conformity.

High Productivity Welding SolutionMIG -TIG - MMA - 400 Amp DC WelderSynergic / Pulse / Double Pulse

MULTI 400KWMULTI 400KW - Plus Concept- Plus Concept

Features• New “Plus Concept” Technology • Latest European IGBT Inverter Technology• High Speed Synergic Pulse Mig• Synergic Mig Double Pulse• High Speed Mig/Mag• DC Tig with Manual and Synergic Programs• MMA with Manual and Synergic Programs• VRD Safety (Voltage Reduction Device)• 2/4T Trigger Functions • Up Slope - Down Slope• Variable Start Current and Crater Current • Simple selection of welding programs• Simple interface for easy operation• Accepts wide voltage supply variations (170-270V)

Overview

Product Code: MULTI400KW-KStandard option includes: Multi400KW, XA401W Water Cooled Mig Torch, Earth Lead 35mm x 4m, Argon Regulator

PulsedMIG

SynergicMIG

PULSE MIGPULSE MIG

SynergicMMA

VRD

MMAMACELLULOSIC

SynergicTIG

TITIG G LIFLIFTDC

SynergicMIG

MIGMIG

Manual

Manual

Double Pulsed

MIG

PulsedTIG

Manual

Interactive Front Panel

The Ergonomic and Auto Learning System is used in the powerful front panel interface where welding mode selection, program selection, adjustments and special settings coexist in a rugged panel, whereby a simple touch the user can instantly see the results they have selected.

15

DC Stick

MMA

DC Tig

TIG

Pulse Mig

MIG

Design and StyleA robust and industrial concept has been developed for outside use whilst maintaining complete fl exibility and full operation. The machines can be developed according to the needs of the user. From a simple compact air cooled torch solution, to a machine complete with cooler unit, an external wire feeder can be connected for dual applications, the addition of a Push Pull Gun is simply done via our plug and play connection. Any extra accessory is auto recognised and then auto installed by the central process control and works in the correct mode without the input or knowledge of the operator. E.g. Water cooling unit starts and stops alone only when it is necessary. The central controls monitor any function of the equipment and accessories and alert the user, on the front panel, every time something needs checking.

Connection of the optional separate wire feeder, provides dual independent wire feed operation from the machine. The digitally controlled wire feeder can feed any kind of wire with high effi ciency. It is completely independent from the power source, a digital communication connects the wire feeder control to the power source and compensates the resistance of the interconnecting cable. An innovative communication system allows the use of interconnecting cables up to 50 meters without affecting the arc. All the welding parameters are easy to set via the front panel of the wire feeder eliminating the need to go to the power source.

The wire feeder is robust and developed also for on site welding and is constructed to be lightweight and portable. It can be used with undercarriage wheels for easy movement in the welding area or it can be located on a turning support fi xed to the top of the machine. The dimensions are as small as possible, but for a special use where weight must be reduced an adapter to accept smaller spools of wire is available. With this adapter and a 5kg spool of wire installed the maximum weight is 13 kg and this solution is the lightest for off shore, on site transportable requirement. The wire feeder is also ideal for stationary applications where the compact dimensions are important.

Separate Wire Feeder

Interconnecting Interface Cable

EnclosedWater Cooler

Optional Separate Wire Feeder

Euro Mig TorchConnection

Water Cooled TorchHose Connectors

Tig Torch Trigger Remote Plugs

Push Pull TorchMotor Connector

Tig Torch Gas Connector

Output Terminals

Control Panel

On/Off Switch

Industrial Trolley Gas Bottle Rack

Industrial Caster Wheels

4 Roll - Geared Drive

Digital Wire Drive

MULTI 400KW MULTI 400KW-SWF

Digital Torch Control

PULSE MIG WELDERPULSE MIG WELDERMULTI 400KMULTI 400K

01_mig-tig-stick_machines

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