0904 components

CONNECTORS C O NECTORS CO N N E C T O RS ONNEC TOR EC TORSFOR

AUTOMOBILES ES ES

WARNINGWhich may result in overheating or fire. Do not exceed prescribed current to the connectors. Do not use a broken or cracked housing. Do not use a deformed or rusty terminal.

CAUTIONPrecautions for Selection and Use of Connectors To select a suitable connector, please consult with our sales staff about operating environment, mounting conditions, and other information (e.g. unsealed type for indoor compartment use, sealed type for engine compartment use ). The current capacity, specifications, and performance of a connector may significantly vary depending on changes in variable elements in the operating environment, such as the number of ways, wire size, ambient temperature, etc. The current capacity (maximum) stated in this catalog applies to a single terminal under the conditions described below, and is not guaranteed when the terminal is inserted into a housing. (Conditions: Maximum wire size specifications, temperature at 40C, and single pole current flow) For detailed electrical characteristics of each product, see the Specifications of the relevant series. We have Specifications for connector performance and Instruction Manuals for connector usage, handling, and precautions, which are available for each connector series. Please be sure to read these in advance to select the appropriate connector and to use it correctly. Some connector series require special attention during circuit checks, etc. * For example, dedicated circuit check jigs must be used for SL series and SL sealed series. Please consult with our sales staff when requesting applicable tools and jigs (crimping machines, crimping dies, terminal removal jigs etc.). Although some connector specifications include drawings showing a securing bracket or mating support, these drawings are provided only for reference. The manufacture of mating parts is not possible without consideration to radius, burrs, warping, dimensional tolerances, etc. This catalogue include the parts that was designed and developed jointly with a customer and require prior approval before sales. Please contact our sales staff for details.

*Product specifications may be subject to change without notice. Before using the product, please obtain a customer drawing Specifications Instruction Manuals from our sales staff. Please contact our sales staff for details.

CONTENTSPrecautions concerning the selection ... 1 Connector Selection Table ......... 312 Introduction .................................................... 13 General Notes ....................................... 13 TS SERIES .............................................................. 01 025(0.64mm)STANDARD ................................. 0205 025,060(0.64mm,1.5mm)HYBRID ..................... 0607 025,090(0.64mm,2.3mm)HYBRID ..................... 08 025(0.64mm)PCB ............................................. 0910 040(1.0mm)STANDARD ................................... 1112 040,090(1.0mm,2.3mm)HYBRID ....................... 13 040,090(1.0mm,2.3mm)PCB ............................. 14 050(1.3mm)STANDARD ................................... 1517 050,090(1.3mm,2.3mm)HYBRID ....................... 1819 050,090,187(1.3mm,2.3mm,4.8mm)PCB ........... 2021 060(1.5mm)STANDARD ................................... 2223 090(2.3mm)STANDARD ................................... 2428 090,187(2.3mm,4.8mm)HYBRID ....................... 29 187(4.8mm)STANDARD ................................... 3032 312(8.0mm)STANDARD ................................... 3334 312(8.0mm)PCB ............................................... 35 BRACKET ............................................................ 36 TS SEALED SERIES .............................................. 01 025(0.64mm)STANDARD ................................. 0206 025,090,187(0.64mm,2.3mm,4.8mm)HYBRID ... 0708 040(1.0mm)STANDARD ................................... 09 040,187(1.0mm,4.8mm)HYBRID ....................... 10 090(2.3mm)STANDARD ................................... 1117 090,187(2.3mm,4.8mm)HYBRID ....................... 1819 187(4.8mm)STANDARD ................................... 2022 187,312(4.8mm,8.0mm)HYBRID ....................... 22 312(8.0mm)STANDARD ................................... 2325 BRACKET ............................................................ 26 MT SERIES.............................................................. 01 090(2.3mm)STANDARD ................................... 0207 090,250,305(2.3mm,6.6mm,7.7mm)HYBRID ..... 0809 MT SEALED SERIES .............................................. 01 090(2.3mm)STANDARD ................................... 0209 090(2.3mm)ATTACHING TYPE ....................... 1011 BRACKET ............................................................ 11 HE SERIES .............................................................. 01 025(0.64mm)STANDARD ................................. 0204 025,090(0.64mm,2.3mm)HYBRID ..................... 0506 040(1.0mm)STANDARD ................................... 0708 040,090,187(1.0mm,2.3mm,4.8mm)HYBRID ..... 0910 040,090,187(1.0mm,2.3mm,4.8mm)PCB ........... 11 050(1.3mm)STANDARD ................................... 1213 050,187(1.3mm,4.8mm)HYBRID ....................... 14 090(2.3mm)STANDARD ................................... 1517 090,187(2.3mm,4.8mm)HYBRID ....................... 18 090(2.3mm)PCB ............................................... 19 187(4.8mm)STANDARD ................................... 20 187,312(4.8mm,8.0mm)HYBRID ....................... 21 375(9.5mm)STANDARD ................................... 2223 COMMON USE PARTS ...................................... 2324 HX SEALED SERIES .............................................. 01 040(1.0mm)STANDARD ................................... 0204 090(2.3mm)STANDARD ................................... 0507 090,187(2.3mm,4.8mm)HYBRID ....................... 0811 BRACKET ............................................................ 11 HW SEALED SERIES ............................................. 01 090(2.3mm)STANDARD ................................... 0205 BRACKET ............................................................ 05 HD SERIES ............................................................. 01 090(2.3mm)STANDARD ................................... 0205 090,187(2.3mm,4.8mm)HYBRID ....................... 0607 250(6.6mm)STANDARD ................................... 0809 305(7.8mm)STANDARD ................................... 10 250,305(6.6mm,7.8mm)HYBRID ....................... 11 COMMON USE PARTS ...................................... 1112 HM SERIES ............................................................. 01 090(2.3mm)STANDARD ................................... 0205 090,250(2.3mm,6.6mm)HYBRID ....................... 0608 090(2.3mm)SPLICE .......................................... 0910 090(2.3mm)BLOCK........................................... 1112 COMMON USE PARTS ...................................... 13 HM SEALED SERIES ............................................. 01 090(2.3mm)STANDARD ................................... 0204 BRACKET ............................................................ 04 NH SERIES ............................................................. 01 025(0.64mm)STANDARD ................................. 0205 91 SERIES ............................................................... 01 030(0.8mm)STANDARD A ............................... 02 030(0.8mm)PCB ............................................... 03 090(2.3mm)STANDARD NS ............................. 04 090(2.3mm)PCB ............................................... 05 030,090,250(0.8mm,2.3mm,6.6mm)HYBRID ..... 0607 030,090,250(0.8mm,2.3mm,6.6mm)PCB ........... 08 91 SEALED SERIES ............................................... 01 090(2.3mm)STANDARD RS ............................. 0206 090(2.3mm)STANDARD RS,RS-BD ................. 0710 090(2.3mm)E-RS .............................................. 1114 090(2.3mm)E-BD .............................................. 1517 090(2.3mm)RS FOR DIRECT CONNECTION TO MATING DEVICES ............... 18 DL SERIES .............................................................. 01 025(0.64mm)STANDARD ................................. 0203 040(1.0mm)STANDARD ................................... 0405 040,090,187(1.0mm,2.3mm,4.8mm)HYBRID ..... 06 040,090(1.0mm,2.3mm)PCB ............................. 07 090(2.3mm)STANDARD ................................... 0810 090,187(2.3mm,4.8mm)HYBRID ....................... 11 COMMON USE PARTS ...................................... 12 DL SEALED SERIES .............................................. 01 040(1.0mm)STANDARD ................................... 0204 040,187(1.0mm,4.8mm)HYBRID ....................... 0506 090(2.3mm)STANDARD ................................... 0711 090(2.3mm)DIRECT CONNECTION TO MATING DEVICES ............... 1214 090(2.3mm)HEAT-RESISTANT ........................ 15 090,187(2.3mm,4.8mm)HYBRID ....................... 1617 305(7.8mm)STANDARD ................................... 1819 COMMON USE PARTS ...................................... 20 SL SERIES .............................................................. 01 060(1.5mm)STANDARD ................................... 0204 060,110(1.5mm,2.8mm)HYBRID ....................... 05 060(1.5mm)PCB ............................................... 05 090(2.3mm)STANDARD ................................... 0608 090(2.3mm)PCB ............................................... 08 110(2.8mm)STANDARD ................................... 0910 110,312(2.8mm,8.0mm)HYBRID ....................... 10 187,312(4.8mm,8.0mm)HYBRID ....................... 11 BRACKET ............................................................ 11 SL SEALED SERIES .............................................. 01 040(1.0mm)STANDARD ................................... 02 060(1.5mm)STANDARD ................................... 0305 090(2.3mm)STANDARD ................................... 0608 090(2.3mm)DIRECT CONNECTION TO MATING DEVICES ............... 0915 312(8.0mm)STANDARD ................................... 1617 COMMON USE PARTS ...................................... 18 HFC SERIES ........................................................... 01 STANDARD ......................................................... 0205 PCB ..................................................................... 0607 INDEX........................................................................ INDEX

SELECTION TABLE A B C D E F G H I J K L M N O P Q R

INDEX

2

CONNECTOR SELECTION TABLETERMINAL TAB SIZE [I max]02 5 03 [ 0 7 04 [ (A 0 3 )] 05 [ (A 0 8 )] 06 [ (A 0 9 )] 09 [ (A 0 [ 1 )] 11 1 2 ( 0 9 A 18 [ 22 )] 7 2 (A 25 [ 4 ( )] 0 2 A 30 [ 8 ( )] 5 3 A 31 [ 0 ( )] A 2 [ 5 37 4 0 ( )] 3 A ) 5 [ 5 ] 50 0 (A (A )] )]N o V .O A R F C IA W LU DIN TI AY G ON ( H

()SPECIFICATIONS initial P.B.T. : Poly Butylen Terephthalate N.B.R. : Nitril Butadiene RubberYB R ID PC PC B ) A B PP W L ) I I

SELECTION TABLE A B

after durability tests

C

R C E S AB IZ LE E C O R NT ES A IS CT TAN CE LE AK C UR R EN T IN R SU ES LA IST TIO A N NC E

CONNECTOR SERIES

MATERIAL

PAGESE A L

D E

TS SERIES (025)

Housing P.B.T. M Terminal Brass (Tin-plated or Gold-plated) F Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated)

P.B.T. (Sn Au ) (Sn Au )

5, 10, 14, 16, 17, 18, 20, 22, 24, 28, 32, 36, 40, 68

(IN

0.220.5mm2

8m max. (initial) 16m max. (after durability tests)

3mA max.

100M min.

A-02

F G

HE SERIES (025)

Housing P.B.T. M Terminal Brass (Tin-plated) F Terminal Heat-resistant copper alloy (Tin-plated)

P.B.T. (Sn ) (Sn )

2, 4, 6, 7, 10, 12, 13, 16, 18, 20, 23, 24, 28, 34,

0.220.75mm2


3mA max.

100M min.

H-02

H I

NH SERIES (025)


P.B.T. (Sn ) (Sn )

4, 8, 10, 12, 16, 24, 32, 40

0.220.75mm2


1mA max.

100M min.

K-02

J K

DL SERIES (025)


P.B.T. (Sn ) (Sn )

2

0.220.75mm2


3mA max.

100M min.

N-02

L M

91 SERIES (030)


P.B.T. (Sn ) (Sn )

4, 8

L-02

N TS SERIES (040)Housing P.B.T. M Terminal Brass (Tin-plated) F Terminal Heat-resistant copper alloy (Tin-plated) P.B.T. (Sn ) (Sn ) 2, 3, 4, 5, 6, 8, 10, 13, 14, 18, 20, 22, 25 0.220.5mm2 5m max. (initial) 10m max. (after durability tests) 3mA max. 100M min.

A-11

O P

HE SERIES (040)


P.B.T. (Sn ) (Sn )

5, 6, 8, 10, 12, 13, 14, 17, 21, 23

0.220.85mm2


1mA max.

100M min.

E-07

Q R

DL SERIES (040)

Housing P.B.T. M Terminal Brass (Tin-plated) F Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated)

P.B.T. (Sn ) (Sn Au )

4, 8, 12, 16, 17, 20, 28, 36

0.31.25mm2


3mA max.

100M min.

N-04

TS SERIES (050)

Housing P.B.T. M Terminal Brass (Tin-plated) F Terminal Copper alloy (Tin-plated)

P.B.T. (Sn ) (Sn )

3, 4, 6, 12, 14, 16, 17, 18, 20, 22, 24, 34, 40, 52, 60

0.30.5mm2


3mA max.

100M min.

A-15

HE SERIES (050)


P.B.T. (Sn ) (Sn )

16, 24

0.30.5mm2


1mA max.

100M min.

E-12

TS SERIES (060)

Housing P.B.T. M Terminal Brass (Tin-plated) Heat-resistant copper alloy (Tin-plated) F Terminal Heat-resistant copper alloy (Tin-plated)

P.B.T. (Sn ) (Sn ) (Sn )

4, 8, 12

0.352.0mm2


3mA max.

100M min.

A-22

SL SERIES (060)

Housing P.B.T. M Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated) F Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated)


4, 12, 14, 16, 34

0.32.0mm2


3mA max.

100M min.

P-02

I max (A) : The maximum current varies depending on the number of connector poles, the wire size, and the ambient temperature. For details of each product, please contact our sales agents.

A

INDEX

3

4



SELECTION TABLE A B


C


CONNECTOR SERIES

MATERIAL

PAGESE A L

D E

TS SERIES (090)

Housing P.B.T. M Terminal Brass (Tin-plated or Gold-plated) F Terminal Brass (Tin-plated or Gold-plated) Heat-resistant copper alloy (Tin-plated or Gold-plated)

P.B.T. (Sn Au ) (Sn Au ) (Sn Au )

1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 20

(IN

0.222.0mm2


3mA max.

100M min.

A-24

F G

MT SERIES (090)Outdated connector

Housing 66NYLON . P.B.T. M Terminal Brass (Tin-plated or Gold-plated) F Terminal Brass (Tin-plated or Gold-plated) Heat-resistant copper alloy (Tin-plated)

66 P.B.T. (Sn Au ) (Sn Au ) (Sn )

1, 2, 3, 4, 6, 8, 9, 10, 11, 12, 13, 14, 15, 16, 18, 20, 22

0.22.0mm2


3mA max.

100M min.

C-02

H I

HE SERIES (090)

Housing P.B.T. M Terminal Brass (Tin-plated) F Terminal Brass (Tin-plated) Heat-resistant copper alloy (Tin-plated)

P.B.T. (Sn ) (Sn ) (Sn )

2, 3, 4, 5, 6, 8, 10, 14, 16, 18, 20

0.32.0mm2


3mA max.

100M min.

E-15

J K

HD SERIES (090)Outdated connector

Housing P.B.T. M Terminal Brass (Tin-plated) F Terminal Brass (Tin-plated)

P.B.T. (Sn ) (Sn )

2, 3, 4, 5, 6, 8, 10, 12, 14, 16, 18, 20, 22

0.31.25mm2


3mA max.

100M min.

H-02

L M3mA max. 100M min.

HM SERIES (090)Outdated connector

Housing 66NYLON M Terminal Brass (Tin-plated) F Terminal Brass (Tin-plated)

66 (Sn ) (Sn )

2, 3, 4, 5, 6, 8, 10, 13, 14, 16, 18, 19, 20, 22, 23, 24

0.21.25mm2


I-02

N 91 SERIES (090)Housing P.B.T. M Terminal Heat-resistant copper alloy (Tin-plated) F Terminal Heat-resistant copper alloy (Tin-plated) P.B.T. (Sn ) (Sn ) 6, 10, 36, (40), 48 (40way is 030, 250) Housing Low water absorption NYLON M Terminal Brass (Tin-plated) F Terminal Brass (Tin-plated) Heat-resistant copper alloy (Tin-plated) (Sn ) (Sn ) (Sn )

L-04

O P

*

DL SERIES (090)

2, 4, 6, 10, 11, 13, 14, 16

0.32.0mm2


3mA max.

100M min.

N-08

Q R

SL SERIES (090)


P.B.T. (Sn ) (Sn ) (Sn )

2, 4, 6, 12, 14, 16, 18

0.32.0mm2


3mA max.

100M min.

P-06

SL SERIES (110)

Housing P.B.T. M Terminal Heat-resistant copper alloy (Tin-plated) F Terminal Heat-resistant copper alloy (Tin-plated)

P.B.T. (Sn ) (Sn )

4, 8

0.33.0mm2


3mA max.

100M min.

P-09

TS SERIES (187)


P.B.T. (Sn ) (Sn ) (Sn )

1, 2, 3, 4, 6, 8, 10

0.33.0mm2


3mA max.

100M min.

A-30

HE SERIES (187)


P.B.T. (Sn ) (Sn )

2, 4, 5, 6

0.33.0mm2


1mA max.

100M min.

E-20


Housing P.B.T. M Terminal Brass (Anti-Corrosion treatment) F Terminal Brass (Anti-Corrosion treatment)

P.B.T. () ()

1, 2, 3, 5, 7

0.33.0mm2


1mA max.

100M min.

H-08

The 91 and 91sealed series have different specication under the special instituted environment.


A

INDEX

5

6



SELECTION TABLE A B


C


CONNECTOR SERIES

MATERIAL

PAGESE A L

D E


Housing P.B.T. M Terminal Brass (Anti-Corrosion treatment) F Terminal Brass (Anti-Corrosion treatment)

P.B.T. () ()

(IN

3, 6, 7

0.55.0mm2


100A max.

100M min.

H-10

F G

TS SERIES (312)


P.B.T. (Sn ) (Sn ) (Sn )

1, 2, 3, 4

0.58.0mm2


100A max.

100M min.

A-33

H I

HE SERIES (375)

Housing P.B.T. F Terminal Copper alloy (Tin-plated) Heat-resistant copper alloy (Tin-plated)

P.B.T. (Sn ) (Sn )

1, 2

2.010.0mm2


1mA max.

100M min.

E-22

J K L M N O P Q R


A

INDEX

7

8


()SPECIFICATIONS initial P.B.T. : Poly Butylen Terephthalate N.B.R. : Nitril Butadiene RubberY BR ID P C PC B) A PP B W L ) I I

SELECTION TABLE A B


C


SEALED CONNECTOR SERIES

MATERIAL

PAGESE A L

D E

TS SEALED SERIES (025)

Housing P.B.T. M Terminal Brass (Tin-plated or Gold-plated) F Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated) Wire seal Silicone


2, 3, 4, 5, 6, 8, 10, 12, 13, 15, 30, 34, 40, 46

(IN

0.220.5mm2


50A max.

100M min.

50kPa min. (initial) 30kPa min. (after durability tests)

B-02

F G


Housing P.B.T. Wire seal Silicone (Direct connection type)

P.B.T. ()

3

B-09

H I

HX SEALED SERIES (040)

Housing P.B.T. M Terminal Brass (Tin-plated) Heat-resistant copper alloy (Tin-plated) F Terminal Heat-resistant copper alloy (Tin-plated) Silicone Wire seal Housing P.B.T. M Terminal Brass (Tin-plated or Gold-plated) F Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated) Wire seal Silicone Housing P.B.T. M Terminal Brass (Tin-plated or Gold-plated) F Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated) Wire seal Silicone Housing P.B.T. M Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated) F Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated) Wire seal N.B.R. . Silicone Housing P.B.T. M Terminal Brass (Tin-plated or Gold-plated) F Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated) Wire seal N.B.R. . Silicone

P.B.T. (Sn ) (Sn ) (Sn )

1, 2, 3, 5, 6, 7

0.31.25mm2


100A max.

100M min.

49.0kPa min. (initial) 29.4kPa min. (after durability tests)

F-02

J K

DL SEALED SERIES (040)


3, 4, 20, 28

0.31.25mm2


100A max.

100M min.


O-02

L MQ-02

SL SEALED SERIES (040)


8, 10

0.31.25mm2


100A max.

100M min.


N P.B.T. (Sn Au ) (Sn Au ) N.B.R. P.B.T. (Sn Au ) (Sn Au ) N.B.R. 2, 14 0.32.0mm2 3m max. (initial) 10m max. (after durability tests) 100A max. 100M min. 49.0kPa min. (initial) 29.4kPa min. (after durability tests)


Q-03

O P


2, 3, 4, 5, 6, 7, 11, 24

0.32.0mm2


50A max.

100M min.


B-11

Q R

MT SEALED SERIES (090)Outdated connector

Housing 66NYLON . P.B.T. M Terminal Brass (Tin-plated) F Terminal Heat-resistant copper alloy (Tin-plated) Wire seal N.B.R. Housing P.B.T. M Terminal Brass (Tin-plated) F Terminal Heat-resistant copper alloy (Tin-plated) Wire seal Silicone (Direct connection type or Hybrid type) N.B.R. (Hybrid type) Housing P.B.T. M Terminal Brass (Tin-plated or Gold-plated) F Terminal Heat-resistant copper alloy (Tin-plated) Brass (Tin-plated or Gold-plated) Wire seal N.B.R. . Silicone

66 P.B.T. (Sn ) (Sn ) N.B.R.

1, 2, 3, 4, 6

0.32.0mm2


100A max.

100M min.


D-02

HX SEALED SERIES (090)

P.B.T. (Sn ) (Sn ) ( ) N.B.R. () P.B.T. (Sn Au ) (Sn ) (Sn Au ) N.B.R. 66 (Sn ) (Sn ) N.B.R.

1, 2, 3, 4, 10

0.32.0mm2


100A max.

100M min.


F-05

HW SEALED SERIES (090)

1, 2, 3, 4, 6, 8, 10, 14

0.31.25mm2


100A max.

100M min.


G-02

HM SEALED SERIES (090)Outdated connector

Housing 66NYLON M Terminal Brass (Tin-plated) F Terminal Brass (Tin-plated) Wire seal N.B.R. Housing P.B.T. M Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated) F Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated) Wire seal Silicone

2, 3, 4, 6, 8, 14

0.31.25mm2


100A max.

100M min.


J-02

*

91 SEALED SERIES (090)


1, 2, 3, 4, 5, 6, 8, 12

0.32.0mm2


10A max.

100M min.


M-02

The 91 and 91sealed series have different specication under the special instituted environment.


A

INDEX

9

10


()SPECIFICATIONS initial P.B.T. : Poly Butylen Terephthalate N.B.R. : Nitril Butadiene RubberY BR ID P C PC B) A PP B W L ) I I

SELECTION TABLE A B


C


SEALED CONNECTOR SERIES

MATERIAL

PAGESE A L

D E


Housing Low water absorption NYLON or P.B.T. M Terminal Brass (Tin-plated or Gold-plated) F Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated) Wire seal N.B.R. . Silicone Housing P.B.T. M Terminal Brass (Tin-plated or Gold-plated) F Terminal Heat-resistant copper alloy (Tin-plated or Gold-plated) Wire seal N.B.R. . Silicone Housing P.B.T. M Terminal Brass (Tin-plated) F Terminal Brass (Tin-plated) Heat-resistant copper alloy (Tin-plated) Wire seal Silicone

P.B.T. (Sn Au ) (Sn Au ) N.B.R. P.B.T. (Sn Au ) (Sn Au ) N.B.R. P.B.T. (Sn ) (Sn ) (Sn )

(IN

1, 2, 3, 4, 6, 8, 9, 10, 12, 16

0.32.0mm2


100A max.

100M min.


O-07

F G


1, 2, 3, 4, 5, 6

0.32.0mm2


100A max.

100M min.


Q-06

H I


1, 2, 3

0.33.0mm2


50A max.

100M min.


B-20

J K


Housing P.B.T. M Terminal Brass (Tin-plated) F Terminal Heat-resistant copper alloy (Tin-plated) Wire seal N.B.R.

P.B.T. (Sn ) (Sn ) N.B.R

1, 2

2.08.0mm2


100A max.

100M min.


O-18

L MB-23


Housing P.B.T. M Terminal Brass (Tin-plated) F Terminal Brass (Tin-plated) Heat-resistant copper alloy (Tin-plated) Wire seal Silicone

P.B.T. (Sn ) (Sn ) (Sn )

1, 2

3.08.0mm2


50A max.

100M min.


N2 2.08.0mm2 3m max. (initial) 10m max. (after durability tests) 100A max. 100M min. 49.0kPa min. (initial) 29.4kPa min. (after durability tests)


Housing P.B.T. M Terminal Brass (Tin-plated) F Terminal Heat-resistant copper alloy (Tin-plated) Wire seal Silicone

P.B.T. (Sn ) (Sn )

Q-16

O P Q R


A

INDEX

11

12

IntroductionSafety, amenity, and functionality, measure the essential performance of an automobile and these predominately depend on in-vehicle electronic controls. A variety of car electronic devices are systematically connected with each other using automotive connectors (hereinafter referred to as the connectors), and the connectors for this purpose are required to be smaller, lighter, and provide direct connection and advanced performance. At Sumitomo Wiring Systems, we are actively researching and developing components, including terminals and housings, with respect to the total wiring system, using our experience as an all-round automotive wiring harness manufacturer. This is how we are able to achieve high reliability for our products. In addition, we are searching for the optimum wiring system and layout, using as little space for wiring as is effectively possible. These are part of our activities to provide services that will further satisfy our customers, and we sincerely ask to be favored with your request for connectors made by Sumitomo Wiring Systems.

General Notes

All length and area units in this catalog shall marked millimeter (mm) and square millimeter (mm2), respectively. This catalog focuses on series of terminals, housings, and accessories, and does not include terminals and housings not involved in these series. Similarly, some other series and custom-made parts are not included. Please contact our sales staff for details. We have also prepared a separate Automotive Wire, Convoluted Tube catalog, made by Sumitomo Wiring Systems, and suitable for the connectors. This catalog can be obtained from our sales staff.

2

Digital catalog A digital connector catalog is available on the Sumitomo Wiring Systems home page under Product information. Digital catalogue has connectors which are not on this catalogue.

URL: http://www.sws.co.jpProduct specications may be subject to change without notice. Before using the product, please obtain a customer drawing Specications Instruction Manuals from our sales staff.

13

A-01

TS SERIESFeaturesThe TS connector series has a mechanism of terminal position assurance. This series consists of 025, 040, 050, 060, 090, 187, and 312 types classied according to terminal size, covering an extensive array of applications from signal to power circuits. The connector mechanism only allows the retainer to be set when the terminal is completely inserted. Retainers are pre-mounted on connector housings, and are structured to enable setting by the same simple operation regardless of the number of ways, improving operability. These connectors can be directly secured to a support on the car body. A PCB model is also available for connection to printed circuit boards.

TS 025 040050060090 187 312 PCB

A-02

TS SERIES

025(0.64 mm)STANDARD

StructureConnector MHousing M Terminal M Terminal F

Connector F

Housing F

Retainer

Retainer

Retainer sliding direction

Terminal (mm)Cable size (mm2) Cable overall diameter (mm) Material Surface treatment Reel (piece) Thickness (mm)

0.220.35 0.951.2 Brass Tin-plated Sn 6000 0.25

Cable size (mm2) Cable overall diameter (mm) Material Surface treatment Reel (piece) Thickness (mm)

0.220.35 0.951.2 Heat-resistant copper alloy Tin-plated Sn 6000 0.25

0.64

22.3

1.5

15.5

025(M) Cable size (mm ) 2

M(8100-3622)0.220.35 0.951.2 Brass Gold-plated Au 6000 0.25Cable size (mm ) 2

F(8100-3624)0.220.35 0.951.2 Heat-resistant copper alloy Gold-plated Au 6000 0.25Cable overall diameter (mm) Material Surface treatment Reel (piece) Thickness (mm)

Cable overall diameter (mm) Material Surface treatment Reel (piece) Thickness (mm)

0.64

22.3

1.5

15.5

M(8100-3626)Cable size (mm ) 2

F(8100-3628)Cable size (mm ) 2



Cable overall diameter (mm)


025(L)

Material Surface treatment Reel (piece) Thickness (mm)

0.64

22.3

1.5

15.5

M(8100-3623)

F(8100-3625)Heat-resistant copper alloy=

TS SERIES


A-03

Cable size (mm2) Cable overall diameter (mm) Material

0.30.5 1.21.4 Brass Gold-plated Au 6000 0.25


0.30.5 1.21.4 Heat-resistant copper alloy Gold-plated Au 6000 0.25

025(L)

Surface treatment Reel (piece) Thickness (mm)

0.64

22.3

1.5

15.5

M(8100-3627)


Housing (mm)MaterialP.B.T. ColorNaturalRef: Terminal part No. Ref: Terminal part No.

A-02

A-02

12.8

12.8 33.9 16.4 13.2 21

5way

M(6098-3802)Ref: Terminal part No.

F(6098-3810)Ref: Terminal part No.

A-02

A-02

15.8 15.8

10way33.9 16.4 13.2 21



A-02

A-02

15.8

15.8 20.8 33.9 17.6 21

14way



A-02

A-02

15.8 15.8

22way29.6 33.9 26.4 21

M(6098-3885)

F(6098-3925)

A-04

TS SERIESHousing (mm)MaterialP.B.T. ColorNatural


Ref: Terminal part No.

A-02

12.8

16way26.4 21


A-02

12.8

24way35.2 21


A-02

28way39.6 21

12.8


A-02

32way44 21

12.8


A-02

12.8

36way48.4 21


A-02

40way52.8 21

12.8

F(6098-4015)

TS SERIES


A-05


A-02

40way52.8 21

12.8

F(6098-4831)

A-06

TS SERIESTerminalRef: 025 Terminal List (Page A-02), 060 Terminal List (Page A-22)

025, 060,(0.64 mm, 1.5 mm) HYBRID

025A-02060A-22

Housing (mm)MaterialP.B.T. ColorNatural No. of way( ) corresponds to 025, 060, in order from left to right.Ref: Terminal part No.

025060Ref: Terminal part No.

025A-02 060A-22

025A-02 060A-22

16.95

11.25 36.4 26.3 21 23.2

12way4+8



025A-02 060A-22

025A-02 060A-22

17.15

11.45 36.4 21 25.5 22.4

12way6+6



025A-02 060A-22

025A-02 060A-22

16.95

11.25 36.4 24.3 21.2 21

12way8+4



025A-02 060A-22

025A-02 060A-22

20.15

18.9 36.4 25.5 22.4

18way8+10

21



025A-02 060A-22

025A-02 060A-22

16.95

15.7 36.4 32.9 29.8

18way10+8

21

M(6098-5594)

F(6098-5604)

TS SERIES

025, 060,(0.64 mm, 1.5 mm) HYBRID

A-07


025A-02 060A-22


025A-02 060A-22

16.95

15.7 36.4 35.1 32

18way12+6

21



025A-02 060A-22

025A-02 060A-22

16.95

15.7 36.4 21 33.1 30

20way16+4

M(6098-5613)

F(6098-5622)

A-08


025, 090,(0.64 mm, 2.3 mm) HYBRID

025A-02090A-24



025A-02 090A-24

025A-02 090A-24

23.9

17way8+9

23.9 36 22.2 22

25.4



025A-02 090A-24

025A-02 090A-24

20.25

18way10+8

16.75 32.6 36

29.4

22



025A-02 090A-24

025A-02 090A-24

20.25

20way16+4

16.75 36

31.2

28

22

M(6098-3818)

F(6098-3826)

TS SERIES

025(0.64 mm)PCB

A-09

Housing (mm)Connector F part No. F Terminal type Material

(6098-4008)

Dimensional drawing

Mounting drawing

02538.3

P.B.T.

33.3 17.5 29.616 1

2.2 10

3.2

Natural

17.5 38.3 (15.5)

2

1.6

33.3

3 8.15

2.2 10 26.6

M(6098-4023)Connector F part No. F Terminal type Material

(6098-4008)

Dimensional drawing

Mounting drawing

02538.3

S.P.S.

33.3 17.5 29.616 1

2.2 10

3.2

Natural

17.5 38.3 (15.5)

2

1.6

33.3

3 8.15

2.2 10 26.6


(6098-4740)

Dimensional drawing

Mounting drawing

02560.3

P.B.T.

55.3 17.5 51.6

2.220

3.2

Natural

1.6

17.5 60.33 8.15 2.220 48.6

2

55.3


(6098-4740)

Dimensional drawing

Mounting drawing

02536

S.P.S.17.5

10

36wayNatural

17.5 60.3

55.3 3 8.15

M(6098-5592)Connector F part No. F Terminal type Material Color

(6098-4740) (6098-4010)

Dimensional drawing

36way24way 025 S.P.S.3.2 17.5 97.2

Natural

3

8.15

60way36+24

10 17.5

Mounting drawing

97.2

60- 1

43.5 27.65 64.55

M(6098-5798)

8.15

3

10

8.152-

Color

103.2

-

1

60.3

3

8.15

6.8

10

3

36way

Color

8.1523. 2

6.8

10

3

16way

Color

10

3

8.1523. 2

6.8

10

3

16way

Color

10

3

10

36

1 -

3

22 3.

3.2

23. 2

A-10

TS SERIES

025(0.64 mm)PCB

Connector F part No. F Terminal type Material Color

(6098-4831) (6098-4756)

Dimensional drawing

40way28way 025 106

P.B.T.3.2

29.85 17.5 97.3 47.9

71.15

Natural

3 8.15 2.222 53 2.216 39.8

68way

10

Mounting drawing

17.5 10668 1 -

2.222

2.218

47.9 29.85 71.15

M(6098-4827)Connector F part No. F Terminal type Material Color

(6098-4015) (6098-4756)

Dimensional drawing

40way28way 025 29.85

106 71.15 97.3 47.9 3.2 17.5

P.B.T. Blue

3

8.15

53

8.152-

3

3.2

39.8

68way

10

Mounting drawing

17.5 10668 - 18.15 47.9 29.85 71.1523. 2

M(6098-5314)

3

TS SERIES

040(1.0 mm)STANDARD

A-11

StructureConnector M Connector FTerminal F

Housing F PCB Connector (M)

Retainer


Terminal (mm)For terminal selection, please contact our sales staff.Cable size (mm2) Cable overall diameter (mm) Material




040


1 0.64

23.8


1.8 2.55

15.9





Cable overall diameter (mm) Material


040


1 0.64

23.8


1.8 2.55

15.9

M(8100-2729)


A-12

TS SERIESHousing (mm)MaterialP.B.T. ColorNatural

040(1.0 mm)STANDARD


A-11

3way

5.45 9.95 19


A-11


A-11

15.25

4way16.25

5.45 36.8 12.45 19


F(6098-2163)A-11

6way

5.45 17.45 19


A-11

5.45

8way22.45 19


A-11

14.65

13way14.95 19

F(6098-2161)


040, 090(1.0 mm, 2.3 mm)HYBRID

A-13

040A-11090A-24

Housing (mm)MaterialP.B.T. ColorNatural No. of way( ) corresponds to 040, 090, in order from left to right. 040090Ref: Terminal part No.

040A-11 090A-24

25way19+6

18.5

39.5

22

F(6098-1819)

A-14

TS SERIESHousing (mm)MaterialP.B.T. No. of way( ) corresponds to 040, 090, in order from left to right.Connector F part No. F Terminal type Color

040, 090(1.0 mm, 2.3 mm)PCB

040090Dimensional drawing Mounting drawing

(6098-2163)

040 Natural16.25 12.65 4 10.354.2

4wayVertical type

12.154.6

3.75 4 3 2 1 1.951

3

4.6 2.53

16.25

2.575 2.53

M(6098-2214)Connector F part No. F Terminal type Color

(6098-3015)

Dimensional drawing

1.8

27

Mounting drawing

04018.75

Natural

4

15.153.

10wayVertical type

2

5

3 8

1 6

15.15

16.95510

2.54

10 - 15

1.95

4.6

18.75

5 10


(6098-3015)

Dimensional drawing

1.8

30

4.6

Mounting drawing

040 Natural5 10

18.75 15.15 2.54103 8 1 6

-

1

10way

16.95

19.454

4 6

18.75

4

6 5 10

1.8 1.95 2.5 4.6

2-

29.92

3. 2

0.8 11.6


(6098-2161)

Dimensional drawing

Mounting drawing

040 Natural

18.05 15.15

13

-

1

2.54

17.95 21.25

9.2

13way

23.654

5 9 13

1 6 10

7.5

4 6

18.05

1.95 2.4 4.6

32.92

4 7.5

6 2.54

2-

3

.2

0.5 11

2.575


(6098-3019)

Dimensional drawing

Mounting drawing

040 Natural49 7 16

28.75 25.15

33 12 1

.2

Vertical type

16.955

5 14

15.15

18way

2.58

5 1.95 4.6 1.8 4.61

28.75

30

5 10 15 20

8-

1


(6098-1819)

Dimensional drawing

Mounting drawing

19way 040 6way 090 Natural32.07 42.7

25way23.5

19.5 42.7 22.6

13 26

1 14

19.5

19+6

25- 10

33.5 30 27.5 25 22.5 20 17.5 15 12.5 10 7.5 4 4

2.5

2-

3.235.9

1.2 5.65

M(6098-2810)

TS SERIES

050(1.3 mm)STANDARD

A-15

StructureConnector MTerminal M

Connector F

Terminal F

Housing M

Housing F

Retainer

PCB Connector M

Retainer


Terminal (mm)Cable size (mm2) Cable overall diameter (mm) Material



0.30.5 1.42.1 Copper alloy Tin-plated Sn 5000 0.2

1.8 2.4

050


1.3 0.64

21.8


15.5

M(1500-0181)

F(8100-0544)


A-15

A-15

13.1

6.5 11.9 19

3way15.1

33

M(6098-0911)

F(6098-0922)

A-16

TS SERIES

050(1.3 mm)STANDARD

Ref: Terminal part No. Note

A-15 With body fastening clamp.


A-15

15.6

3way

19 6.5 33.5 9.7Plate thickness range for clamp t0.72.214

19


F(6098-0964)A-15

7.4 19

13.1

4way


A-15

7.4 19

13.1

F(6098-0924)Ref: Terminal part No. Note

A-15 With body fastening clamp.


A-15

11.5

6way

17.8 11.914

19

15.8Plate thickness range for clamp t0.72.2Ref: Terminal part No.

33.5

M(6098-0907)A-15Ref: Terminal part No.

F(6098-0918)A-15

11.5 17.8

12way28.3 35

24.4

19



A-15

A-15

17.8

11.5

20way38.3 35

34.4

19

M(6098-1246)Plate thickness range for clamp=

F(6098-1065)

TS SERIES

050(1.3 mm)STANDARD

A-17


A-15


A-15

17.8

11.5

40.8

35

36.9

19

22way


F(6098-0916)A-15

11.5

36.9

19


A-15

11.5

40way59.4 19

F(6098-1235)

A-18


050, 090(1.3 mm, 2.3 mm)HYBRID

050A-15090A-24



050A-15 090A-24

050A-15 090A-24

18.25

11.95

14way8+6

36.1

39

32.2

22



050A-15 090A-24

050A-15 090A-24

18.25

11.95

16way6+10

41.6

39

37.7

22


F(6098-1063)050A-15 090A-24

11.95

16way10+6

34.7

22


050A-15 090A-24


050A-15 090A-24

23.25

16.95

33.6

39

29.7

22

17way8+9


F(6098-1045)050A-15 090A-24

11.95

33.7

22

F(6098-1389)

TS SERIES

050, 090(1.3 mm, 2.3 mm)HYBRID

A-19


050A-15 090A-24

13.95

33.9

22

18way10+8 Ref: Terminal part No.

F(6098-1164)050A-15 090A-24

13.95

33.7

22


050A-15 090A-24


050A-15 090A-24

18.25

11.95

20way16+4

42.1

39

38.2

22

M(6098-0909)

F(6098-0913)

A-20

TS SERIES

050, 090, 187(1.3 mm, 2.3 mm, 4.8 mm)PCB

The PCB type connectors are male connectors which are wired to printed circuit boards directly. These connectors mate wire leads to printed circuit boards. The 24 ways, and 34 ways, 52 ways and 60 ways connectors will be the split type which will have the plural female connectors. M F 24 60 F 34 52 2

Housing (mm)MaterialP.B.T.Connector F part No. F Terminal type Color

(6098-0914)

Dimensional drawing

Mounting drawing

050 Natural

28.3

4 3

2 1

4

28.3

20.4

12

5

13.5 2.25

4 5 6.5

2

3 -

.2

2.57 24.7

3.6

1.9 21.3


(6098-1139)

Dimensional drawing

Mounting drawing

8way 050 6way 090 Light Gray5 4 3 2 1

18.25

3.5

8+6

36.1 20.4

4.5 4 5

3.5 2.55 32.5

4 4.52-

3

.2

14- 1

4

22.3


(6098-0913)

Dimensional drawing

Mounting drawing

16way 050 4way 090 Natural8 7 5

42.1 5 16.25 6.5 2.2 5 4 59 6.5 5 4 0.6 30.7 2.5129 6 5 1

3.5

2.59

20way16+4

18.254

4

2

1

20 19

10

9

13.5 23. 2- 2

42.1

20.4

4 5 6.5

3.5

2.59 38.5

4.5 3.5


(6098-0916)

Dimensional drawing

Mounting drawing

050 Natural

40.8 6.53.2 2-

18.055 15.8

4

40.8

22

10

20.4

3.5 2.25

4 5 6.5

0.6 31.2

2.512 37.2

3.6


(6098-1063) (6520-1142)

Dimensional drawing

Mounting drawing

5way 050 9way 090 8way 090 2way 187 Natural20.8 18.45 55 6 7 8 9 10

76 0.9 4 5.47 8 9 11 13 14 15 16

5.4 4 9.8

4

3.5 2.54

3.5 42

24way

76

3.9

5.4 6.8

20.9

4 73.1

3.5

4.8

M(6098-1263)

2-

18.25

4 5 6.5

3.2

2

24- 1

8+2

5+9

20.84

1

2

3

4

1

2

3

4

5

6

3.6

5 4

22way

1

5 4 0.6 3.5

14way

18.2514 13 10 8 7 6

5

3.5

2.55 3.5

2

4 5 4

12way

5 15.8

6.5

18.05

2.57

TS SERIES

050, 090, 187(1.3 mm, 2.3 mm, 4.8 mm)PCB

A-21

Connector F part No. F Terminal type Color

(6098-0913) (6520-1235)

Dimensional drawing

Mounting drawing

16way 050 4way 090 14way 050 Orange5 4 3 1

71.1 6.5 0.6 60.6 0.6 5 4 6.5 0.6 101.7 50.85 5 4 6.5 5 4 2.588 7 5 4 2 1

9.9 3.5

2.59

3.5

34way

4

16+4 14

18.2514 6 20 19 10 9

5 16.25

13. 2- 2

71.1 20.4

4 5 6.5

2.58 3.6 27.2

3.5 2.59 38.5

4.5 3.5


(6098-0916) (1300-4814) (6098-0914)

Dimensional drawing

3.5 2

Mounting drawing

050101.3

Natural

18.054 45 6.5

7

5

4

1

4

3

2

1

9

6

5

1

3.5 2.25

22 18 12

101.3

5 15.8

52way

2.510

9

2.57 9

2.512

18

8

12

5

22

10

13- 3.291.7 45.85

3.6 2.510 32.2

3.6 2.57 24.7

3.6 2.512 37.2


20.4Dimensional drawing Mounting drawing

(6098-1065) (1300-4814) (6098-0916)

050111.3

Natural4

3.5 2.25

20 18 22

18.05

8

5

4

1

7

5

4

1

9

6

5

1

5 15.8

60way

2.511

9

2.510

9

2.512

111.3

20

9

18

8

22

10

13- 3.2

45 6.5 3.6 2.511 34.7 3.6 2.510 32.2 3.6 2.512 37.2

M(6098-1025)

20.4

A-22

TS SERIES

060(1.5mm)STANDARD

Terminal (mm)Cable size (mm2) Cable overall diameter (mm) Material




060S


2.4

24


2.4

18

M(8230-4925)Cable size (mm2) Cable overall diameter (mm) Material

F(8240-0215)Cable size (mm2) Cable overall diameter (mm) Material Surface treatment Reel (piece) Thickness (mm)



060M


2.4

24

2.4

18



2.0 2.55 Heat-resistant copper alloy Tin-plated Sn 3500 0.32

2.0 2.55 Heat-resistant copper alloy Tin-plated Sn 4000 0.25

060L


2.4

24

2.4

18

M(8230-4923)



A-22

A-22

13.05

2way14.1

36.4

7.35 11.7 21



A-22

A-22

13.05

12 36.4 20.6 17.4 21

4way

M(6098-5668)

F(6098-5677)

TS SERIES

060(1.5mm)STANDARD

A-23


A-22


A-22

16.25

15.2 36.4 19.1 16 21

8way



A-22

A-22

16.25

15.2 36.4 25.5 22.4 21

12way

M(6098-5704)

F(6098-5713)

A-24

TS SERIES

090(2.3 mm)STANDARD

StructureConnector MHousing M Terminal M

Connector FTerminal F

Housing F Retainer

Retainer






2.3 0.64

26.7

3 2.8


18







090


2.3 0.64

26.7

3 2.8


18







2.3 0.64

26.7

3 2.8


18

M(8100-1341)

F(8100-1346)

TS SERIES

090(2.3 mm)STANDARD

A-25





2.3 0.64

26.7

3 2.8


18


F(8240-4892)Cable size (mm2) Cable overall diameter (mm) Material



090


2.3 0.64

26.7

3 2.8


18

M(8100-1342)Cable size (mm2) Cable overall diameter (mm) Material Surface treatment Reel (piece) Thickness (mm)

F(8100-1347)Cable size (mm2) Cable overall diameter (mm) Material

2.0 2.62.7 Brass Tin-plated Sn 4000 0.3

2.0 2.62.7 Heat-resistant copper alloy Tin-plated Sn 4000 0.25

2.3 0.64

26.7

3 2.8


18

M(8230-4512)



A-24

A-24

11.6

9 22

1way9.7 35.5 6.8



A-24

A-24

14.6 6.7

2way15.2 37.5 12.2

22

M(6520-0549)

F(6520-0550)

A-26

TS SERIES

090(2.3 mm)STANDARD


A-24


A-24

15.1

11.2

3way17.7 37.5 14.8 22



A-24

A-24

20.6

16.5

4way14.7 38 10.7 22



A-24

A-24

14.9

6.4

5way26.7 39.5

22.8 22

M(1300-3783)Ref: Terminal part No. Note


A-24 With clamp for 7mm dia. 7

A-24

24.1

42.5 14.7Plate thickness range for clamp t0.72.2Ref: Terminal part No. Note

M(6240-1107)A-24 With body fastening clamp.

17

10.8

22

6way

24.114

42.5 14.7Plate thickness range for clamp t0.72.2Ref: Terminal part No.

M(6249-1243)A-24Ref: Terminal part No.

F(6240-5118)A-24

16.4

12

21.1

38

17.1

22

M(6240-1120)Plate thickness range for clamp=

F(6240-5160)

TS SERIES

090(2.3 mm)STANDARD

A-27


A-24


A-24

19.3

13.3

7way29 39.5

25.8 22



A-24

A-24

16.4

12 21.1

8way25.1 38

22



A-24

A-24

19.4

13.3

9way31.1 39.5 26.8 22



A-24

A-24

22

18.4

10way27.1 41 22.8 22



A-24

A-24

19.4

13.3

11way35.1 39.5 30.8 22



A-24

A-24

22.4

18.3

12way27.1 22.8 40 22

M(6520-1009)

F(6520-1004)

A-28

TS SERIES

090(2.3 mm)STANDARD


A-24


A-24

19.4

13.3

13way39.1 39.5 34.8 22



A-24

A-24

16.4

12

16way46.7 38 42.7 22



A-24

A-24

16.4

12

20way54.7 38 51.7 22

M(6240-1033)

F(6240-5035)


090, 187(2.3 mm, 4.8 mm)HYBRID

A-29

090A-24187A-30



090A-24 187A-30

090A-24 187A-30

19.7

13.3

10way8+2

36.3

32.4 39.5 22



090A-24 187A-30

090A-24 187A-30

23.9

20.1

14way12+2

34.8

40

30.9 22



090A-24 187A-30

090A-24 187A-30

30.2

26.4

15way12+3

29.5

40

25.6

22



090A-24 187A-30

090A-24 187A-30

23.9

20.1

20way18+2

42.8

40

38.9 22

M(6241-0281)

F(6245-0301)

A-30

TS SERIES

187(4.8 mm)STANDARD

StructureConnector MTerminal M Terminal F Housing M

Connector F

Housing F

Retainer Retainer

Retainer sliding direction n





4.8 0.8

26.7

6 3.8


18

187







4.8 0.8

26.7

6 3.8


18

M(8230-4532)

F(8240-4922)

TS SERIES

187(4.8 mm)STANDARD

A-31





4.8 0.8

26.7

6 3.8


18

M(8230-4542)187Cable size (mm ) 2

F(8240-4932)2.03.0 2.64.1 Heat-resistant copper alloy Tin-plated Sn 2000 0.4Cable overall diameter (mm) Material Surface treatment Reel (piece) Thickness (mm)

6 3.8

18



A-30

A-30

16.25

12.439

1way16.3

12.4

22



A-30

A-30

17.4

13.2539 20.4

2way

16.5

22



A-30

A-30

18.4

14.1

3way23.3 39

19.4

22

M(6098-0149)

F(6098-0151)

A-32

TS SERIES

187(4.8 mm)STANDARD


A-30


A-30

25.2

20.8

4way22.8 39.5 20.1 22



A-30

A-30

25.2

20.8

6way42.5 29.6 26.9 22


F(6098-1716)A-30

20.1

8way30.1 22


A-30


A-30

18.4

14.1

10way47.6 39 43.7 22

M(6098-0154)

F(6098-0156)

TS SERIES

312(8.0 mm)STANDARD

A-33

StructureConnector MHousing M Terminal M Terminal F

Connector F

Housing F

Retainer

Retainer






8 0.8

32.3


9.2 5

23.4







312


8 0.8

32.3


9.2 5

23.4







8 0.8

32.3


9.2 5

23.4

M(8100-0522)


A-34

TS SERIESHousing (mm)MaterialP.B.T. ColorNaturalRef: Terminal part No.

312(8.0 mm)STANDARD

A-33


A-33

20.5 20.5 16.2

16.6

1way44.8 27.8



A-33

A-33

19.85

15.55

2way28.3 47.8 24 27.8


F(6098-1104)A-33

19.25

3way28.1 27.8


A-33

4way44.2

18.5

F(6098-2137)

TS SERIESHousing (mm)MaterialP.B.T.Connector F part No. F Terminal type Color

312(8.0 mm)PCB

A-35

(6098-1104)

Dimensional drawing

Mounting drawing

312 Natural30.8 25.9 28.3 10.4 4.4 3.5 22.35 1.0 7.8

2way28.3 25.9

22.352 1

25.55 21.5 4

3.2


(6098-2137)

Dimensional drawing

Mounting drawing

31248.5

Natural4 3 2 120.15 6.5

4.4 3.5

10.23

4way48.5

23.654 3.5 2 9

1

9 3.45 18.752

23.35

10.23 44.5

4.4 6.95

3-

3.

2

M(6098-2155)

A-36

TS SERIES

BRACKETS

Bracket for attaching (mm)025STANDARD 025HYBRID 050STANDARD 050HYBRID 060STANDARD 090STANDARD 090HYBRID 187STANDARD 312STANDARD

For 5 10 14 way For 3 12 way For 2 4 8 way For 2 4 way For 2 3 4 way For 1 way

025STANDARD 025HYBRID

For 22 way For 12 4812 66 12 8418 810 18 10818 126 20 164 way: [025,060] For 17 8918 108 20 164 way: [025,090]

025STANDARD 025HYBRID 050STANDARD 050HYBRID 060STANDARD 090STANDARD 090HYBRID 187STANDARD 312STANDARD

For 16 610 way For 16 18 20 22 way For 10 way

050STANDARD 050HYBRID 060STANDARD 090STANDARD 090HYBRID 187STANDARD 312STANDARD

For 20 22 way For 14 8617 89 20 164 way For 12 way For 6 7 8 9 10 11 12 13 14 16 20 way For 10 8214 122 15 12320 182 way For 1 6 8 way For 2 way

9 3 12.1 8.9 8.9

17 3.5 12.1 8.9

23 3.5

12.1

A

t=1.4mm

B

t=1.4mm

C

t=1.4mm

Note) The dimensions as shown here are reference dimensions and detail dimensions for mounting portion of the bracket are specied in the ofcial drawing. Please contact our sales staff.

B-01

TS SEALED SERIESFeaturesThe TS sealed connector series has a mechanism of terminal position assurance. This series consists of 025, 040, 090, 187, and 312 types classied according to terminal size, covering an extensive array of applications from signal to power circuits. Retainers are pre-mounted on the connector housing, and are structured to enable setting by the same simple operation regardless of the number of ways, improving operability. These connectors can be directly secured to a bracket on the car body.

TS 025 040 090 187 312

TS SEALED SERIESB-02


StructureConnector MWire seal

Connector F

Housing F Wire seal Terminal F

Terminal M

Retainer Front holder Housing M Connector seal Housing M Wire seal Front holder Housing F Connector seal Retainer

Terminal M

Retainer Retainer

Wire seal Terminal F

Terminal (mm)Cable size (mm2) Material Surface treatment Reel (piece) Thickness (mm)

0.220.5 Brass Tin-plated Sn 7000 0.25

Cable size (mm2) Material Surface treatment

0.220.5 Heat-resistant copper alloy Tin-plated Sn 7000 0.25

23.5 0.64

Reel (piece) Thickness (mm)

15.8 2

025



0.220.5 Brass Gold-plated Au 7000 0.25

0.220.5 Heat-resistant copper alloy Gold-plated Au 7000 0.25

Material Surface treatment Reel (piece) Thickness (mm)

Material Surface treatment

23.5 0.64

Reel (piece) Thickness (mm)

15.8 2

M(8100-3708)


TS SEALED SERIESWire seals (mm)The wire seals are common to M and F. A wireseal depends on a chosen cable.Cable size (mm2) Cable overall diameter (mm) Material Color Pack (piece)

025(0.64 mm)STANDARDB-03MF Cable size (mm2) Cable overall diameter (mm) Material Color

CHFUS0.22 0.951.05 Silicon Green 5000

CHFUS0.350.5 1.11.4 Silicon Dark Green 5000

2.75

2.75

7.4

Pack (piece)

7.4

SS Type Cable size (mm2) Cable overall diameter (mm) Material Color Pack (piece)

(7165-1043) 2.75Cable size (mm2)

S Type

(7165-0851) 2.75

AVSS0.3 AVSSH0.3 1.41.5 Silicon Reddish Brown 5000

AESSX0.3 1.41.5 Silicon Dark Brown 5000

Cable overall diameter (mm) Material Color

7.4

Pack (piece)

7.4

M Type (For AV)

025

(7165-0796) 2.75

M Type (For AE) Cable size (mm2) Cable overall diameter (mm) Material Color

(7165-0891) 2.9

Cable size (mm2) Cable overall diameter (mm) Material Color Pack (piece)

AVSS0.5 AVSSH0.5 AVSSX0.5 1.61.7 Silicon Dark Gray 5000

CHFUS0.350.5 1.11.4 Silicon Violet 5000

7.4

Pack (piece)

7.4

L Type Cable size (mm ) 2

(7165-0815) 2.9

United Wire Seal Size S. S Cable size (mm ) 2

(7165-1312) 2.9

AVSS0.3 AVSSH0.3 AESSX0.3 1.41.5 Silicon Dark Yellow 5000

AVSS0.5 AVSSH0.5 AVSSX0.5 AESSX0.5 1.61.7 Silicon Red Violet 5000

Cable overall diameter (mm) Material Color Pack (piece)

Cable overall diameter (mm) Material Color

7.4

Pack (piece)

7.4

United Wire Seal Size M. M

(7165-1198)

United Wire Seal Size L. L

(7165-1199)

Dummy plugs (mm)Dummy plugs are common to M and F. Dummy plugs are used to blind unused terminal holes.Material Color Pack (piece)

MF

N.B.R. Light Gray 2000

025

2.8

6.4

(7165-0797)



Housing (mm)MaterialP.B.T.Ref: Terminal part No. Ref: Wire seal No. Ref: Dummy plug No. Color

B-02 B-03 B-03 Black



39.2

Ref: Wire seal No. Ref: Dummy plug No.

16.8

24.5 18

Color

17.4

21.9

M(6188-4797)Ref: Terminal part No. Ref: Wire seal No. Ref: Dummy plug No.

F(6189-1161)B-02 B-03 B-03 Black

16.8

2way

Color

17.4

21.9

F(6189-7020)Ref: Terminal part No. Ref: Wire seal No. Ref: Dummy plug No. Color

B-02 B-03 B-03 Gray

16.8

17.4

21.9



Ref: Terminal part No. Ref: Wire seal No.

B-02 B-03 B-03 Gray

18.3 39.2 18.2

Ref: Dummy plug No. Color

16.8

20.4

21.9

3way

M(6188-4920)Ref: Terminal part No. Ref: Wire seal No. Ref: Dummy plug No. Color

F(6189-1130)B-02 B-03 B-03 Gray

16.8

20.4

21.9

F(6189-1132)Ref: Terminal part No. Ref: Wire seal No. Ref: Dummy plug No.

B-02 B-03 B-03 Gray

19.8

4way

Color

17.4

21.9

F(6189-1231)

TS SEALED SERIES

025(0.64 mm)STANDARDB-05

Ref: Terminal part No. Ref: Wire seal No. Ref: Dummy plug No.


16.8

5way

Color

26.4

21.9


B-02 B-03 B-03 Natural

Ref: Terminal part No. Ref: Wire seal No.

B-02 B-03 B-03 Natural

18.6

Ref: Dummy plug No. Color

24.8

39.2 11.4 15.2 21.9


F(6189-1142)B-02 B-03

16.8B-03 Black

6way

Color

29.4

21.9



16.8

29.4

21.9


B-02 B-03

Ref: Terminal part No. Ref: Wire seal No. Ref: Dummy plug No. Color

B-02 B-03 B-03 Gray

21.6B-03 Gray

19.8

8way

Color

20.8

39.223.4 21.9



B-02 B-03

B-02 B-03

18.6B-03 Black

19.8B-03 Black

10way

Color

23.8

39.2

26.4

21.9

M(6188-0696)

F(6189-1134)




B-02 B-03

19.8B-03 Black

29.4

21.9

12way


B-02 B-03 B-03 Gray

19.8

29.4

21.9


B-02 B-03 B-03 Gray


B-02 B-03

21.7

Ref: Wire seal No. Ref: Dummy plug No. Color

19.8B-03 Gray

13way

Color

39.2 29.8

32.4

21.9


F(6189-1092)B-02 B-03

30.8B-03

15way

Color

32.3Gray

48.2


B-02 B-03 B-03 Gray

33.5 34.55 63

30way

Color

F(6189-6987)

TS SEALED SERIESTerminalRef: 025 Terminal List (Page B-02), 090 Terminal List (Page B-11), 187 Terminal List (Page B-20)

025, 090, 187(0.64 mm, 2.3 mm, 4.8 mm) HYBRIDB-07025B-02090B-11 187B-20

Wire sealsRef: 025 Wire seal List (Page B-03), 090 Wire seal List (Page B-12), 187 Wire seal List (Page B-21) 025B-03090B-12 187B-21

Dummy plugsRef: 025 Dummy plug List (Page B-03), 090 Dummy plug List (Page B-13), 187 Dummy plug List (Page B-21) 025B-03090B-13 187B-21

Housing (mm)MaterialP.B.T. No. of way( ) corresponds to 025, 090, 187, in order from left to right. 025090187Ref: Terminal part No. Ref: Wire seal No. Ref: Dummy plug No.

025B-02 187B-20 025B-03 187B-21 025B-03 187B-21 Black

31.3 28.9 25.6

4way2+2

Color


025B-02 090B-11 025B-03 090B-13 For P6 025B-03 090B-13 For P6 Black

10way6+4

Color

26.8 24

35.5


025B-02 090B-11 025B-03 090B-13 For P5 025B-03 090B-13 For P5 Light Gray

13way10+3

Color

33.5 34.55 63


025B-02 090B-11 025B-03 090B-12 For P5 025B-03 090B-13 For P5 Black

26way23+3

Color

33.5 34.55 63

F(6189-6934)


025, 090, 187(0.64 mm, 2.3 mm, 4.8 mm) HYBRID


025B-02 187B-20 025B-03 187B-21 025B-03 187B-21 Black

42

28.9 68.7

34way30+4 Ref: Terminal part No. Ref: Wire seal No. Ref: Dummy plug No. Color

F(6189-6978)025B-02 187B-20 025B-03 187B-21 025B-03 187B-21 Light Gray

42

28.9 68.7


025B-02 187B-20 025B-03 187B-21 025B-03 187B-21 Gray

28.9

40way36+4

Color

42 80.2


025B-02 187B-20 025B-03 187B-21 025B-03 187B-21 Black

28.9 42

46way42+4

Color

80.2


025B-02 187B-20 025B-03 187B-21 025B-03 187B-21 Black

28.9

46way42+4

Color

42 80.2

F(6189-6894)

TS SEALED SERIESTerminalFor terminal selection, please contact our sales staff.


Wire seals (mm)The wire seals are common to M and F.Cable size (mm2) Cable overall diameter (mm) Material

MF

AVSS0.30.5 AVSSX0.30.5 AESSX0.30.5 CAVUS0.30.5 1.11.7 Silicone Dark Brown 2000

3.9

040

Color Pack (piece)

8.1

S Type

(7165-0728)

Dummy plugsFor dummy plugs selection, please contact our sales staff.

Housing (mm)MaterialP.B.T. ColorNaturalRef: Terminal part No. Ref: Wire seal No. Ref: Dummy plug No.

B-07

24.2

3way14.8 23.95

F(6189-0892)


040, 187(1.0 mm, 4.8 mm)HYBRID

TerminalFor terminal selection, please contact our sales staff.

Wire sealsRef: 040 Wire seal List (Page B-09), 187 Wire seal List (Page B-21) 040B-09187B-21

Dummy plugsFor dummy plugs selection, please contact our sales staff.

Housing (mm)MaterialP.B.T. ColorBlack No. of way( ) corresponds to 040, 187, in order from left to right. 040187Ref: Terminal part No. Ref: Wire seal No. Ref: Dummy plug No.

040 187B-21 040B-09 187B-21 040 187B-21

41 42.08

24way20+4

67.6


040 187B-21 040B-09 187B-21 040 187B-21

42.3 41.14 82.4

34way30+4

F(6189-0804)

TS SEALED SERIES

090(2.3mm)STANDARDB-11

StructureConnector MWire seal

Connector FWire seal Terminal F Retainer Housing F Housing M Connector seal

Terminal M Retainer

Wire seal

Housing M

Housing F

Connector seal Wire seal

Terminal M

Retainer

Retainer

Terminal F





2.3 0.64

25.9

3

17 2.8







090


2.3 0.64

25.9

3

17 2.8






2.3 0.64

25.9


3

17 2.8

M(8100-0458)



090(2.3 mm)STANDARD





2.3 0.64

25.9

3

17 2.8



2.0 2.62.9 Brass Tin-plated Sn 3000 0.3

2.0 2.62.9 Heat-resistant copper alloy Tin-plated Sn 3000 0.25

090


2.3 0.64

25.9

3

17 2.8



2.0 2.62.9 Brass Gold-plated Au 4000 0.3

2.0 2.62.9 Heat-resistant copper alloy Gold-plated Au 3000 0.25

2.3 0.64

25.9

3

17 2.8

M(8100-1008)


Wire seals (mm)The wire seals are common to M and F. P5 : For 5mm pitch housing/Please inquire us for the details. P6 : For 6mm pitch housingCable size (mm2) Cable overall diameter (mm) Material Color Pack (piece)

MF P55 P66Cable size (mm2) Cable overall diameter (mm) Material Color

AVX AEX0.3 AVS0.3 AVSS0.30.85 AVSSX AESSX0.30.75 CAVUS0.851.25 1.42.0 Silicone Brown 1000

AV0.50.85 AVX AEX0.50.75 AVS0.50.85 AVSS1.25 AVSSX AESSX1.25 2.02.5 Silicone Black 2000

4.9

4.9

8.5S Type Cable size (mm ) 2

Pack (piece)

8.5

090For P5

(7165-0342)

M Type

(7165-0343)

AV1.25 AVX AEX1.25 AVS1.25 AVSS2.0 AVSSX AESSX2.0 2.52.9 Silicone Dark Blue 1000


4.9

8.5L Type

(7165-0344)

TS SEALED SERIES


Cable size (mm2) Cable overall diameter (mm) Material Color Pack (piece)

CHFUS0.350.5 1.11.4 Silicone Blue 2000

Cable size (mm2)

AVX AEX0.3 AVS0.3 AVSS0.30.85 AVSSX AESSX0.30.75 CAVUS0.851.25 1.42.0 Silicone Dark Brown 2000

5.7


5.7

8.5SS Type

8.5S Type Cable size (mm2) Cable overall diameter (mm) Material Color Pack (piece)

090For P6 Cable size (mm2) Cable overall diameter (mm) Material Color Pack (piece)

(7165-0842)

(7165-0349)

AV0.50.85 AVX AEX0.50.75 AVS0.50.85 AVSS1.25 AVSSX AESSX1.25 2.02.5 Silicone Dark Green 2000

AV1.25 AVX AEX1.25 AVS1.25 AVSS2.0 AVSSX AESSX2.0 2.52.9 Silicone Dark Gray 2000

5.7

5.7

8.5L Type Cable size (mm2) Cable overall diameter (mm) Material Color

8.5

M Type Cable size (mm2) Cable overall diameter (mm) Material

(7165-0395)

(7165-0351)

AVX AEX0.3 AVS0.3 AVSS0.30.5 AVSSX AESSX0.30.75 CAVUS0.851.25 1.31.7 N.B.R. Green 2000

AV0.50.85 AVX AEX0.50.75 AVS0.51.25 AVSS1.252.0 AVSSX AESSX1.252.0 1.72.7 N.B.R. Black 2000

5.7

5.7

090For P6

Color Pack (piece)

5.8

Pack (piece)

5.8

S Type

(7165-0076)

M Type

(7160-8234)

Dummy plugs (mm)Dummy plugs are common to M and F. Dummy plugs are used to blind unused terminal holes. P5 : For 5mm pitch housing/Please inquire us for the details. P6 : For 6mm pitch housingMaterial Color Pack (piece)

MF P55 P66

N.B.R. Brown 1000

090

4.76.4

For P5 Material Color Pack (piece)

(7161-9787)

N.B.R. Black 1000

090

5.66.4

For P6

(7160-9465)


090(2.3 mm)STANDARD

Housing (mm)MaterialP.B.T.Ref: Terminal part No. Ref: Wire seal No. Ref: Dummy plug No. Color

B-11 B-13 For P6

Ref: Terminal part No. Ref: Wire seal No. Ref: Dummy plug No.

B-11 B-13 For P6

15.3B-13 For P

0904 components

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