1 picosat tt&c hardware design 2005.04.21 ee/ 劉錦文 [email protected]

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1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉劉劉 [email protected]

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Page 1: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

1

PicoSat TT&C Hardware design

2005.04.21EE/劉錦文[email protected]

Page 2: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

2

Electrical

Engineering

DivisionTT&C 架構圖

Transponder

CW circuit

UHF/VHF Antenna

CW 29MHz AntennaMorse Code I/P

Modem

Page 3: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

3

Electrical

Engineering

DivisionBlock diagram-ModemBlock diagram-Modem

FSK Modulator

FSKDeModulator

OSC.

Contr

ol

OB

MU

control

Mod/DeMod

Matching circuit

RF

module

Page 4: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

4

Electrical

Engineering

DivisionBlock diagram-TransponderBlock diagram-Transponder

Matching circuit

PTT

MODEM

RF moduleVX-1R

DividerCombiner

Reset

control

Rreq. contr

ol Band

select

DC

monitor

Antenna

Antenna

Page 5: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

5

Electrical

Engineering

DivisionBlock diagram-CWBlock diagram-CW

DC

Switch

Osc.

Driver

OB

MU

C

ontrol

MatchingCircuit

Amplifier Amplifier

Antenna

Page 6: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

6

Electrical

Engineering

DivisionInterfaceInterface

TT&C Transponder

Data in

Data out

GND

Reset

control

Rreq. contr

ol Band

select

DC

monitor

CW control

DC

+

5V

DC

+

3.6V

GN

D

VHF Antenna

CWAntenna

Page 7: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

7

Electrical

Engineering

DivisionTT&C schematic-allTT&C schematic-all

T5a

5V

15pF

RF_RST

X2 3.579M

RF_PWR

C220.1uF

R11

100k

0.068uH

TRU8

THRU

1T

R410k

RF_PWR

C38open

C418pF

T2

R32470

BB_CMD

JP1

OBMU_RFM

12345

C23 10u/10V

C518pF

5V

TRU6

THRU

1T

J2

SMA1

2

C24330p

TRU5

THRU

1T

C29330p

RF_ACK

R1 10k

R24open

C3333p

RF_RST

5V

L1CHOCK

R30

270

0.00

5V

T4

C170.1uF

C12 100pF

D1 IN4148

RF_ACK

C340.01uF

C16 0.1uF

TRU2

THRU

1T

R9

10k

R23open

R31

1k

RF_FUNC

(RX_5V)

Shieling

3.6V

C218pF

D2 IN4148

C90.1uF

R7 6.8k

J1

SMA1

2

3.6V

C37

0.01uF

5V C39

0.1uF

R181K

BB_CW

RF_PTT

(GND_PWR)

CW BOARD

C19

0.1uF

C2010u/10V

C80.1uF

R26a 1

5V

U3

MX614

1

2

3

4

5

6

7

8 9

10

11

12

13

14

15

16/XTAL

XTAL

M0

M1

RXIN

RXAMPOUT

TXOUT

Vss Vbias

RXEQ

TXD

CLK

RXD

DET

/RDY

Vdd

L4

short

R27a470

C39b0.1uF

TRU1THRU

1T

15pF

(TX_5V)

To CW antenna

C36270p

C118pF

C30open

R10

10k

X1

3.579M

TRU3

THRU

1T

VX-1R

RA1

VX-1Rd

123

11

109

456

78

PWRCHPTT/MIC

RF

VCCGND

SPKRMODPWR_S

RF_RSTRF_ACK

C31open

BB_CW

5V

L2

short

5V

ToAntenna1port

U1

MX614

1

2

3

4

5

6

7

8 9

10

11

12

13

14

15

16/XTAL

XTAL

M0

M1

RXIN

RXAMPOUT

TXOUT

Vss Vbias

RXEQ

TXD

CLK

RXD

DET

/RDY

Vdd

R28

10

C2647p

R12100

L3

short

33pF

5V

TX_5V

R22a200

0.068uH

BB_CMD_TX

R6

10k

R21

short

R3 100k

BB_CMD

Q42N2222A

C350.01uF

5V

JP3

DRU

12345

J3SMA

1

2

R1710

U2

MAX414

1234567

98

1011121314

OUT1IN1-IN1+V+IN2+IN2-OUT2

IN3-OUT3

IN3+V-

IN4+IN4-

OUT4

C60.1uF

0.1uFC39a

C2547pF

C280.1u

R20

2k

YamSat TT&C schematic drawing

YAMSAT-DRAW-0040

1 1

A3 2.00

1:1

NAME

ORIG

CHECK

PM

QA

CADM

DATE

/ /

/ /

/ /

/ /

/ /

NSPO°ê®a¤ÓªÅ p¹º«Ç

TITLE

SIZE DRAWING NO. ISS.

SCALE WEIGHT SHEET OF

REV.

T3

C14

0.1uF

BB_TLM

R8 10k

C210.1uF

RF_S

C30.1uF

R29

22k

100k

BB_CMD

RF_PTT

5V

C10 1nF

BB_TLM

Q1C1973

5V

R25

47k

ToAntenna2port

R2100k

C270.1uF

5V

C11 100pF

Q31906

R5 100

R19100

NC

5V

C180.1uF

C7 0.1uF

X3

29.355MHz

R26

1

R16

6.8k

RF_S

RF_UPTUNE

TRU7

THRU

1T

JP2

OBMU_TT&C

12345

5V

Q2C1384

BB_CMD_TX

TRU4

THRU

1T

+

C3210u

C130.1uF C15

4.7uF

RF_UPTUNE已有修正

Page 8: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

8

Electrical

Engineering

DivisionTT&C schematic-Pin assignmentTT&C schematic-Pin assignment

RF_PWR

JP1

OBMU_RFM

12345

C23 10u/10V

TRU5

THRU

1T

RF_ACKRF_RST

L1CHOCK

(RX_5V)

3.6V

BB_CW

(GND_PWR)C2010u/10V

TRU1THRU

1T

(TX_5V)

TRU3

THRU

1T

5V

TX_5VBB_CMD_TX

BB_CMD

JP3

DRU

12345

BB_CMD

RF_PTTBB_TLM

C270.1uF

RF_S

JP2

OBMU_TT&C

12345

BB_CMD_TX

TRU4

THRU

1T

RF_UPTUNE

Page 9: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

9

Electrical

Engineering

DivisionTT&C schematic-FSK modulatorTT&C schematic-FSK modulator

X2 3.579M

C418pF

C518pF

5VC16 0.1uF

R9

10k

C90.1uF

R7 6.8k

C19

0.1uF

U3

MX614

1

2

3

4

5

6

7

8 9

10

11

12

13

14

15

16/XTAL

XTAL

M0

M1

RXIN

RXAMPOUT

TXOUT

Vss Vbias

RXEQ

TXD

CLK

RXD

DET

/RDY

Vdd

R10

10k

R6

10k

C60.1uF

BB_TLM

R8 10k

5V

5V

C180.1uF

5V

C15

4.7uF

Page 10: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

10

Electrical

Engineering

Division

TT&C schematic-FSK TT&C schematic-FSK demodulatordemodulator

R11

100k

R410k

BB_CMD

R1 10k5V

C170.1uF

C12 100pF

D1 IN4148

C218pF

D2 IN4148

5V C39

0.1uF

C80.1uF

C118pF

X1

3.579M

5V

U1

MX614

1

2

3

4

5

6

7

8 9

10

11

12

13

14

15

16/XTAL

XTAL

M0

M1

RXIN

RXAMPOUT

TXOUT

Vss Vbias

RXEQ

TXD

CLK

RXD

DET

/RDY

Vdd

R12100

R3 100k

U2

MAX414

1234567

98

1011121314

OUT1IN1-IN1+V+IN2+IN2-OUT2

IN3-OUT3

IN3+V-

IN4+IN4-

OUT4

C14

0.1uF

C30.1uF

C10 1nF

5V

R2100k

C11 100pF

R5 100

C7 0.1uF

C130.1uF

Page 11: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

11

Electrical

Engineering

DivisionTT&C schematic-FM radioTT&C schematic-FM radio

RF_RST

RF_PWR

RF_ACK

RF_FUNC

3.6V

RF_PTT

VX-1R

RA1

VX-1Rd

123

11

109

456

78

PWRCHPTT/MIC

RF

VCCGND

SPKRMODPWR_S

RF_RSTRF_ACK

R12100

RF_S

NC

R16

6.8k

RF_UPTUNE

Page 12: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

12

Electrical

Engineering

Division

TT&C schematic-Divider/ TT&C schematic-Divider/ CombinerCombiner

15pF

J2

SMA1

2

J1

SMA1

2

15pF ToAntenna1port

33pF

0.068uH

100k

0.068uH

ToAntenna2port

Page 13: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

13

Electrical

Engineering

DivisionDivider/Combiner simulation(1)Divider/Combiner simulation(1)

• SimulatorMicrowave office 4.

0• Theoretical

Wilkson power divider, ref.Microwave engineering/Pozar

IND

L=ID=

0.068 uHL1

IND

L=ID=

0.068 uHL2

CAP

C=ID=

33 pFC1

CAP

C=ID=

15 pFC2

CAP

C=ID=

15 pFC3

RES

R=ID=

100 OhmR1

PORT

Z=P=50 Ohm1

PORT

Z=P=50 Ohm2

PORT

Z=P=50 Ohm3

Page 14: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

14

Electrical

Engineering

DivisionDivider/Combiner simulation(2)Divider/Combiner simulation(2)

0.05 0.15 0.25 0.35 0.45 0.5Frequency (GHz)

VHF Splitter

-30

-20

-10

0

0.439 GHz -24

0.145 GHz -3.08

DB(|S[2,1]|) *Splitter

DB(|S[3,1]|) *Splitter

DB(|S[3,2]|) *Splitter

DB(|S[1,1]|) *Splitter

DB(|S[2,2]|) *Splitter

Page 15: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

15

Electrical

Engineering

DivisionRF module for transponderRF module for transponder

Page 16: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

16

Electrical

Engineering

DivisionStructure by Photo-PCBStructure by Photo-PCB

Page 17: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

17

Electrical

Engineering

Division

RF module&Modem RF module&Modem mounting mounting

Page 18: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

18

Electrical

Engineering

Division

RF module control signal wiring

Page 19: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

19

Electrical

Engineering

DivisionComponent modify

Page 20: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

20

Electrical

Engineering

DivisionVHF antenna test setVHF antenna test set

Page 21: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

21

Electrical

Engineering

DivisionCW antenna test setCW antenna test set

Page 22: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

22

Electrical

Engineering

DivisionStructure by Photo-YamSatStructure by Photo-YamSat

Page 23: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

23

Electrical

Engineering

DivisionTest-Test recordTest-Test record

S/N : 1K01 Rev: 0.02 , 10/26/2001

Freq. Test Data

Item Spec. MHz 25℃ 45℃ -5℃1 Psat >= 27 dBm(3.6V) 145.85 26.95 27.48 27.2

2 Tx Noise Density @10MHz <= -110 dBc/Hz @Psat O/P 145.85 -128 -123 -132

25~50MHz <= -50 dBc -70 -73.63 -89

50~130 MHz <= -50dBc -72 -50 -80.17

3 Spurious 130~140 MHz <= -50 dBc -73 -70.33 -70

@Psat O/P 140~150 MHz <= -50dBc - - -

150~300 MHz <= -50dBc -61 -68 -82

300~1000 MHz <= -50dBc -52 -20 -40.33

100Hz < 60dBc/Hz

1kHz < 70dBc/Hz

10kHz < 80dBc/Hz

100kHz < 90dBc/Hz

5 Freq. Stability +/- 20ppm 145.85

6 Threshold <=-155dB 145.85 NA -200 -200

7 Psat >= 23 dBm(5V) 29.355 22 22 228 Tx Noise Density @10MHz <= -110 dBc/Hz @Psat O/P 29.355 -45 -115 -114

2.5~25MHz <= -50 dBc -76 -81 -91

9 Spurious 25~50 MHz <= -50dBc 9 -45 -44.83

@Psat O/P 50~140 MHz <= -50 dBc 3 1 2.1140~1000 MHz <= -50dBc -35 -22.83 -26

100Hz < 60dBc/Hz

1kHz < 70dBc/Hz

10kHz < 80dBc/Hz

100kHz < 90dBc/Hz

11 Freq. Stability +/- 20ppm 29.355 29.3583 29.356283 29.35707

90 105 -107

29.355

65 86 -80.82

82 106 -103

85 104 -109

Phase Noise4

10 Phase noise

YamSat TT&C test datasheetDate: 11/6'2001 By: Cliff Liu Appr:

145.85

fail fail fail

fail fail fail

failfailfail

105 116 110

145.85015 145.84975 145.85088

Page 24: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

24

Electrical

Engineering

DivisionTest-Spurious fail recordTest-Spurious fail record

Page 25: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

25

Electrical

Engineering

DivisionTest-VHF modulation recordTest-VHF modulation record

Page 26: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

26

Electrical

Engineering

DivisionEnd to end test (1)

• Frequency : 145.85MHz• Bit rate : 1.2kHz• Test Item : Free space 145.85MHz interferen

ce at HsinChu.• Location : 南寮• Distance : 1km• Date : 10/4’2001

Page 27: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

27

Electrical

Engineering

Division

End to end test (1)-Test End to end test (1)-Test resultresult

• VHF Command BER > 10-6

Telemetry BER >10-6

• CWMorse code decode during test period: 95%

• ConclusionVery good a test result.

Page 28: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

28

Electrical

Engineering

DivisionEnd to end test(2)End to end test(2)

• Location Ground Station at NSPO’10F

Latitude: 24o47’02.4” Longitude: 121o00’07.04” The height above mean sea level : 150m

Beacon site at NSPO’10F Distant of ground station 25m.

湖口休息站 Latitude: 24o51’35.8” Longitude: 121o00’43.0” The height above mean sea level : 195m Distant to Ground Station 8.68km

Page 29: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

29

Electrical

Engineering

DivisionTest result summaryTest result summary

• VHFFrequency 145.85MHzReal test path loss: 133~142dB

The 600km orbital height max. space loss = 145dB

The theoretical value of path loss: 99dB Performance of data package

50% successfully received Amateur radio to estimate are “Acceptable”.

Page 30: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

國家太空計劃室

Section : TT&CBy :Yuga_HsuDate : 2005/04/21

CW Hardware Design

Continue Wave (CW) Transmitter

Design & Measurement

Page 31: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

Overall 國家太空計劃室

What's Continue Wave

CW Specifications

Transmitter Configuration

Oscillator Circuit

Amplifier Circuit

Low Pass Filter Design

Power Splitter Design

Output power Measurement

Page 32: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

What's Continue Wave

國家太空計劃室

波的頻率和振幅是固定不變的特殊的節奏斷續發射電波 也是屬於一種調制的方式電路相當簡單,容易製作干擾很多的狀況下比語音容易分辨有較長通訊的距離

Page 33: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

CW Telemetry Data

國家太空計劃室

Page 34: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

國家太空計劃室

Specifications

Frequency 29.49MHz

Output power 200mW/each port

Filter loss < 2dB

Splitter loss < 3.5dB

Max. Spurious output < -50dBc

Frequency stability ±25Hz/day

Page 35: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

Transmitter Configuration

國家太空計劃室

Ant2

Splitter Filter

Ant1

Crystal Oscillator

2thAmplifier

1th Amplifier

Page 36: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

Oscillator Circuit國家太空計劃室

Page 37: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

Amplifier Circuit國家太空計劃室

Page 38: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

The Amplifier Output Voltage 國家太空計劃室

4.96V

F=29.48MHz

Page 39: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

The Amplifier Circuit國家太空計劃室

2S1971/0

Page 40: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

Low Pass Filter Design國家太空計劃室

Microwave Office Simulation

Page 41: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

Low Pass Filter Simulation國家太空計劃室

Simulation Result

Page 42: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

The Filter Circuit國家太空計劃室

Page 43: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

Amplifier Output Without Filter國家太空計劃室

29.49MHz24.06dBm

Page 44: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

國家太空計劃室Amplifier Output With Filter

29.49MHz22.06dBm

Page 45: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

Power Splitter Design國家太空計劃室

Microwave Office Simulation

Page 46: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

Power Splitter Simulation國家太空計劃室

Simulation Result

Page 47: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

The Splitter Circuit國家太空計劃室

RF in

Ant 2

Ant 1

Page 48: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

CW Transmitter Schematic國家太空計劃室

Page 49: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

國家太空計劃室

The Circuit Outline

Page 50: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

The CW Layout Design國家太空計劃室

Protel_PCB Layout

Page 51: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

CW Layout Circuit國家太空計劃室

Enable GND

+5V GND

Ant1

Ant2

Splitter

Filter

OSC

Page 52: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

CW Output Power國家太空計劃室

29.49MHz24.06dBm

Page 53: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

CW Low-Pass Filter國家太空計劃室

Without Filter

with Filter

Page 54: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

CW Spurious Measurement國家太空計劃室

52dBc58.9MHz

63dBc88.4MHz

Max. Spurious

29.4MHz

Page 55: 1 PicoSat TT&C Hardware design 2005.04.21 EE/ 劉錦文 liu_cliff@nspo.org.tw

The Transmitter Noise Per Hz國家太空計劃室

Noise