11

Team 5th

　　　 g923825 　楊程皓　 (Kevin)

　　　 g923827 　羅心蓮　 (Lillian)

　　　 d927807 　陳唯晴　 (Sherry)

Case Study～ Supply Chain Management of T Company～

Enterprise Integration

2004/1/7

© EI Team 5th 200322

Agenda

Company Profile

Business Process Reengineering

Data Interchange

Key Performance

System Demo

© EI Team 5th 200333

Introduction

T company ,established in 1987, is a large-scale textile enterprise, a public listed company in Taiwan, covering fabric & apparel manufacturing, international trading and retailing.

Major Business —• Apparel

• Sweater

• Knitting/Woven Fabric

• Fancy Yarn

• Metal Fiber

• Dyeing

• Global Transaction

© EI Team 5th 200344

Company ProfileCompany Name Tex-Ray Industrial Co., Ltd.

www site www.texray.com

Major Export Sites

Asia 55.89 % Europe 0.29 % America 28.17 %Oceania 11.07 % Africa 4.58 %

Major Partners TRLA Group, Z/PLY（ NBC） , Young Stuff Apparel Group,China Irrigating Co., Ltd. ,Kat Ta Embroidery Factory

OverseasBranches

Mexico, America, Myanmar, China

Major Business Dyeing, Fancy Yarn, Knitting & Woven, Apparel, Global Transaction, Stepping on the Marketing

Major Customers J.C PENNEY, NIKE, DKNY, C.K., LEE, ALFRED DUNNER,MAY CO., MERVYN’S, K-MART, WAL-MART

Major Product/Service

Dyeing: Mercerized cotton yarn, cotton & model cotton yarn, T/C, CVC, A/C, A/N 　 Yarn

Fancy Yarn: Synthetic Yarn & Blend Yarn, Fancy Yarn, Chenille YarnWoven: Yarn-Dye Fabrics, Mixtured Filament & Spun, BobbyKnitting: Tencel, Lycra, TPU, Fancy Yarn Fabric, Functional FabricsApparel: T-shirt, Polo shirt, Pants, Dress, Sportswear & Casual wear

© EI Team 5th 200355

TaiwanTri Knitting/Woven Tri Fabric Fancy YarnTri ApparelSoftware Corp,

West- AmericaRITZ post corp.TRLA marketing corp.

South- AmericaTRUS corp.JUPITER marketing corp.

East- America

Z-PLY marketing corp.YOUNG STUFF wholesalerNBC marketing corp.

MexicoTRTEX Knitting/Woven TRM DyeingMAXRAY ApparelNRAY Apparel

Southeast Asia Global sourcing

MyanmarMTQM Apparel

ChinaBrand Corp.Knitting/Woven/dyeing mfg.

Worldwide Network

© EI Team 5th 200366

Challenge

Demand uncertainty -- Seasonal demand, emergent 　　　　　　　　　　 orders

Information sharing -- Lack for connection and data 　　　　　　　　　　　　 between departments On time fulfillment -- Shipping goods takes a lot of time Customization -- Customers ask more and more Missing link with customers -- Communication with

　　　　　　　　　　　　　　 customers Threats -- Outside competitors Global logistics management -- How to control

© EI Team 5th 200377

Solution－ SCM Model

Build a platform which can integrate miscellaneous process and provide a model for customers to raise the service level.

Help T company conduct the business and manage global logistics, moreover, create the new opportunity to get more customers and benefits.

Let T company connect itself to the global buyers, decrease the unnecessary works, and promote its all aspects to be a international company.

© EI Team 5th 200388

Organization Reengineering

General Manager

Administrato

r

Logistic Center

General Manager

Mexico Business Unit

North America Business Unit

Asia Pacific Business Unit

Dyeing Division

Yarn Division

Woven Division

Knitting Division

Apparel Division

Sales Business Group

Manufacturing Business Group

Sales & Production Business Group

As-Is To-Be

synchronize, simplify, integrate

© EI Team 5th 200399

Process Reengineering

Buyers

Buyers

Buyers

marketing & commerce

cop.

Converter

Suppliers

OEM

synchronize, simplify, integrate

As-Is

Sales Business Department

Manufacturing Business Department

Sales & Production Business Department

Global Global Management Management

CenterCenter

To-Be

© EI Team 5th 20031010

Data interchange is to synchronize data structure and integrate the inter-enterprise information process. Each enterprise in the supply chain has variety of ERP systems and databases. To afford this, a constrained data interchange is necessary.

The document is transferred through e-BizArch B2Bi integrated interface, which follows the PIPs (Partner Interface Process) established by Rosetta Net.

Data Interchange

© EI Team 5th 20031111

Data Interchange

Supply Chain

Consumer RetailerApparel

(finishedgoods)

BrandOwner

Dyeing

(semi-finished goods)

Yarning

(semi-finished goods)

Raw Yarn Supplier

Raw Cotton Supplier

Supply Data InterchangeSupply Data Interchange Supply Data InterchangeSupply Data InterchangeSupply Data InterchangeSupply Data Interchange

Demand Data InterchangeDemand Data Interchange Demand Data InterchangeDemand Data InterchangeDemand Data InterchangeDemand Data Interchange

Demand Chain

© EI Team 5th 20031212

Data Interchange－ Server to Server

Database

Database

Database

ERP

ERP

ERP

Database

Database

Database

ERP

ERP

ERP

DataInterchange

Platform

DataInterchange

Platform

Server Server

Platform Platform

Enterprise AEnterprise A Enterprise BEnterprise B

Internet

Request

Response

PIPs

adapter adapter

© EI Team 5th 20031313

Data Interchange－ Server to Browser

DataInterchange

PlatformDatabase

ERPServer

© EI Team 5th 20031414

Info. Requirement for Textile Industry

Order processing Sales processing Inventory control Product e-catalog Product database Quotation Quick response Production control

© EI Team 5th 20031515

Modules of T Company e-SCM

Internal－• Plan Management

• Production Management

External－• Order Management

• Purchase Management

• Logistic Management

© EI Team 5th 20031616

Modules of T Company e-SCM

Module Contents

Plan Management Production Planning & Scheduling

Production Management Production Status 、 BOM

Order ManagementOrder Processing

Order Management

Purchase ManagementMaterial Purchase

Garment Purchase

Logistic ManagementShipping Inspection 、 Packing 、 Distribution

© EI Team 5th 20031717

Key Performance－ Quantitative

Reduce Process Time by 35%

Reduce Order Fulfillment Cycle Time by 30%

Reduce Transportation Time by 15%

Increase Inventory Turnover Rate by 40%

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Key Performance－ Qualitative

Integrate Production and Sales

Collaborate with Other Companies

Increase Quick Response Ability

Create Marketing Niche

© EI Team 5th 20031919

Demo

© EI Team 5th 20032020

SCM Application on WebThe staff can access the application on web

Version selection

© EI Team 5th 20032121

Order Status Tracking

Shows the latest status of item on web

© EI Team 5th 20032222

Purchase Status Tracking

Trace the material status information which is key-in by vender

manufacturer

VMI icon

© EI Team 5th 20032323

Production PilotCheck the production status of

oversea factory

Red one means the schedule is delayed, the green one means

normal status

© EI Team 5th 20032424

Logistics Check the shipping info. By invoice no.

© EI Team 5th 20032525

Shipping Schedule Check the transaction dealing with final buyer.

© EI Team 5th 20032626

Thank you！