101 pr 2000 pl 90 0001_b_plano construcao e montagem english)

8/3/2019 101 PR 2000 PL 90 0001_B_Plano Construcao e Montagem English)

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PIPE-SHOP

JET

PINTURA

Manufacturing process of pipes

The crane moves materials the courtyardfrom back room to easels in the entrance of

the Jet, transports the materials of saida Jetcabin for entry of the pipe shop (easels andtrolley on Rails) and carries the pipe shopspool s to the storage yard.


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Entry and exit

pipe Shop


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Project Pipe-Shop/Jet and painting

Is a unit of manufacture of piping where the final product isspooling, that is the Union of tubes and connections performed on amanufacturing workshop (Pipe-Shop), with an innovative layoutdesign, focused on the concept of production line.

Pipe-Shop


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O Jet system is intended for Painting and surface treatment ofpipes in continuous process, without aggressions to the healthof members and the environment.

Project Pipe-Shop/Jet and painting


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Assumptions Adopted

Fabrication of the largest possible quantities of piping in workshop (Pipe-

Shop) minimizing the fieldwork. Computerization of the process through the use of specific software,

integrating engineering, procurement, planning and quality assurance(SPOOLGEN/SISEPC).

Manufacturing planning, matching the needs of the field using the materialsalready available.

Enabling increased productivity and reduced costs for the customer, takinginto account the schedules with quality and safety.


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Implantao

Incorporation of the Painting to the area of Jet-Pipe Shop.

Deploy the following sequence of manufacture: Jet, painting, cutting,Beveling, pre-assembling, Welding, inspection and storage.

Physical Division of the Pipe-Shop, according to the diameters of

pipes and their materials (stainless steel). Functionality due to proximity of facilities.


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Layout of Jet cabins and painting

Jet cabin shot

shot through a Gathering of the endless screw.

Machine supply Jet with bucket elevator cabin of exhaustsystem with Jet spray tank water supply mobile system ofmaterial


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Layout of Jet cabins and painting

Painting cabin Painting booth with fume control system

Mobile system of material supply


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Layout do PIPE-SHOP

Cut and Bevel Area

Is the area corresponds to 30% of the area of Pipe-Shop andhas the following equipment:

Sierra tape Easels with tires for handling tubes

Biseladeiras pneumatic and electrical Cutting machines and bevel cutting torches

CORTE COM SERRA FITA CORTE SEMI-AUTOMTICO COM OXI-ACETILENICO


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Layout do PIPE-SHOP

Area of Pre-Assembly

Corresponds to 30% of the total area of the Pipe-Shop andis equipped as follows:

Electric welding machines 250amp. Benches for pre-Assembly of SPOOL S Auxiliary equipment manufacturing

DET. ACOPLAMENTO FLANGE COM CURVADISPOSITIVO AUXILIAR


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Layout of PIPE-SHOP

The welding area

Corresponds to 40% of the total area of the Pipe-Shop and is

equipped with the following form:

Welding machine for coated electrode and TIG processes

Welding machine for MIG-MAG

welding Machine for the process of milling arco-submerso

tube type "Pandis Girus" auxiliaries.

DETALHE DE SOLDA PROCESSO MAGPROCESSO DE SOLDA ARCO-SUBMERSO

PANDIS GIRUS (EQUIP. PARAGIRAR SPOOL)

PROCESSO DE SOLDA MAG.COM MESA GIRATRIA


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Comparison of Processes

ACTIVITIES CONVENTIONAL INNOVATION

1 Cut With blowtorch With Sierra tape

2 Bevel With esmerilhadeira With electric andpneumatic biseladeiras

3 Pr-assembly ofspool.

Without auxiliary devicesof pre-Assembly

With auxiliaries of pre-Assembly

4 Welding Weld in TIGprocess/coated Electrode

system manual (welder invarious positions)

MIG-MAG weldingprocesses in

Arc/Submerged spoolwith rotating with theGirus Pandis


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Advantages

Benefits to members and to the environment

Ergonomia

Observation of aspect of comfort in the workplace, the design of the project of theinstallation;

Height varied bench avoiding incorrect postures and facilitating the movement andtransport of materials;

Project recovery lighting adapting the acceptable requirements iluminamento;

All safety signs-Pipe Shop, warning about the risks;

Installation of dressing with curtains transparent to non-ionizing radiation protection,solder, allowing you to view the service.

Hearing health

Reduction of noise levels as a function of automatic cutting and biselamento tubes,replacing the use of esmerilhadeiras.

Emission of Particulates

Deployment of blast cleaning and painting system within the patterns specified in theresolution CONAMA No. 013, which favours the use of steel shot;

Closed system with reduced fugitive emissions of particulates.


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Advantages

Benefits of the process

Reduction of time between processes, depending on the logistics of theintegrated system;

Elimination of the need to issue Invoices for the transport of materials;

Optimization of controls and personnel involved in transport of materials;

Use cycle shot up 100 times;

Reduction of losses of pipes according to their best advantage by optimizingplans for cuts;

Total control and traceability of materials applied;Quality assurance of final product, dimensional aspects of applying materials,welding and surface treatment.


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Resultados do Pipe-Shop

Segurana

QualidadeAutomatizao

Reduo de custos

PRODUTIVIDADE

101 pr 2000 pl 90 0001_b_plano construcao e montagem english)

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