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2 x 120hp HPU

OPERATIONS ANDMAINTENANCE MANUAL

Jason O s ore EquipmentJob No. 11-1480, Date : Feb 2012

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PH HYDRAULICS & ENGINEERING PTE LTD26, Gul Way, Jurong, Singapore 629199 Tel: (65)6861 2000 Fax: (65) 6861 5000 email: [email protected] / [email protected] www.phe.com.sg

1. General Information and Operation .................................................5

1.1 Introduction ................................................................................. 5

1.2 Technical Feature ........................................................................ 6

1.3 Sub Assemblies ............................................................................ 7

1.4 Hydraulics .................................................................................... 8

1.4.1 Skidding Cylinder Pumps .......................................................... 8

1.4.2 Jacking Cylinder Pumps............................................................ 9

1.4.3 Hydraulic Ports Interface and System Pressure Gauges ........ 10

1.4.4 Heat Exchanger ....................................................................... 11

1.4.5 Storage Tank ........................................................................... 12

1.5 Electrical Control System ........................................................... 13

2. Safety and Accident Prevention ....................................................... 14

2.1 Operators Requirement............................................................ 14

2.2 General Requirement ................................................................. 14

2.3 Personal protection ................................................................... 15

3. Operations - Commands Description ................................................ 16

3.1 Introduction ................................................................................ 16

3.2 Local Control Panel Command Description ............................... 16

3.3 Remote Control Panel Command Description .......................... 18

4. Operations - Procedures ................................................................... 19

4.1 Local and Remote Controller ..................................................... 19

4.2 Cold Start ................................................................................... 19

4.2.1 Starting the HPU at the Local Control Panel .......................... 19

4.2.2 Starting the HPU from the Remote Panel .............................. 22

4.3 Operating Pressures .................................................................. 23

4.4 Selecting Local / Remote Control ............................................. 24

4.5 Oil Heater .................................................................................. 24

4.6 Shut Down ................................................................................. 25

5. Maintenance..................................................................................... 26

5.1 Safety requirements .................................................................. 26

5.2 Periodic Maintenance ................................................................ 27

Contents

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5.2.1 Inspections ............................................................................... 27

5.3 Vendors Maintenance Regime................................................. 29

5.4 Hydraulic Oil .............................................................................. 30

5.5 Temperature Limits .................................................................. 30

6. Handling and Installation ................................................................. 31

6.1 Introduction ............................................................................... 31

6.2 Lifting Requirements ................................................................. 32

6.3 Transport ................................................................................... 32

6.3.1 Preparations ........................................................................... 33

6.3.2 Unpacking .............................................................................. 33

6.4 Installation Requirements ........................................................ 34

6.4.1 Pre-Installation ....................................................................... 34

6.4.2 Installation Necessities .......................................................... 35

6.4.3 Initial Equipment Status ........................................................ 35

6.4.4 Temporary Equipment Protection ........................................ 35

6.5 Procedure .................................................................................. 36

6.5.1 Hydraulic Interconnects ......................................................... 36

6.5.2 Electrical Interconnects ......................................................... 37

6.5.3 HPU Local Panel and Remote Control Panel ......................... 37

6.6 Recommended Fasteners ......................................................... 38

6.7 Tightening torques ................................................................... 39

6.8 Bolt Fastening ........................................................................... 40

7. Storage .............................................................................................. 41

7.1 Preparation ................................................................................. 41

7.2 Storage ....................................................................................... 41

7.3 Inspection of Equipment on Receipt ......................................... 41

7.4 Preservation of Equipment ...................................................... 42

7.4.1 Hydraulics ............................................................................... 42

7.4.2 Others ..................................................................................... 42

7.5 De-preservation ......................................................................... 42

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8. Part List ............................................................................................ 43

9. Appendix .......................................................................................... 43

Technical Drawings

Lubricant Equivalent Chart

Catalogs

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THIS PAGE IS INTENTIONALLY LEFT BLANK.

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1.1 Introduction

The primary function of the 2 x 120hp HPU is to power the hydraulic

cylinders at the cantilever skidding system. The HPU is a standalone

unit consisting of 4 pumping subsystem. The pumps are driven by

electric motors and can be commanded either through the local or

remote control panel.

The HPU pumping subsystem consists of the following:

i. 2 sets of double pumps, each set powered by a 120hp electric

motor to actuate the skidding cylinders

ii. 2 hi-pressure pumps, each powered by a 10hp electric motor to

actuate the jacking cylinders

1. GeneralInformation

and

Operation

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1.2 Technical Feature

2 x120hp HPU

Dimensions Length:

Width:Height:

3500mm

1980mm2080mm

Performance Pumping Sub System for Cantilever Skidding Assembly:

Main Motor:

Max. pressure:

System Flow Rate:

2 x 120hp/4 pole/480V/3PH/

60Hz/IP56

5000psi (345bar)

2 set x 36 GPM (136LPM)

Pumping Sub System for Hydraulic Jacks:

Main Motor:

Max. pressure:

System Flow Rate:

2 x 10hp/4 pole/480V/3PH/

60Hz/IP56

10000psi (690bar)

3 GPM (12LPM)

Oil tank capacity: 1200litres

Control system Operating Voltage: 24V dc

Operating Environmental

Conditions

Operating temperature range:

Maximum Relative Humidity:

Storage temperature range:

Transport temperature range:

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1.3 Sub Assemblies

1.3.1 Supporting Structure

The supporting structure is a boxed framework of metal girders

which are connected together by welding. The structure supports allthe components of the hydraulic system and the electrical sub-

system.

I Beam Base

Oil tank

Hydraulic Ports

Interface

Electrical

Control Panel

HollowSquare

Beams

Heat Exchanger

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1.4 Hydraulics

The hydraulic system operates on an open loop configuration. A

central tank supplies all pumping subsystem with oil and stores

returning oil.

1.4.1 Skidding Cylinder Pumps

The skidding cylinder pumps (A) supplies hydraulic fluid to enable

the skidding cylinders (B) to move. A double shaft motor is used to

drive the pumps. A single pump is mounted at both ends of the

motor.

AA

B

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1.4.2 Jacking Cylinder Pumps

2 hi-pressure pumps (D) powers the jack (E). The pumps are driven

independently by its electric motor.

D

E

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1.4.3 Hydraulic Ports Interface and System Pressure Gauges

The ports interface is the main connection point for the hydraulic

inter-connects.

PORT NAME DESCRIPTION OPERATING PRESSURE

P1Pressure line to cantilever skidding cylinders at the

PORT side.

5000psiP2

Pressure line to cantilever skidding cylinders at the

STARBOARD side.

T1 Return line from cantilever skidding cylinders.

P3 Pressure line to Hydraulic Lifting Jacks.10 000psi

T2 Return line from Hydraulic Lifting Jacks.

D Internal system bleed line. n.a.

The pressure gauges display the current operating pressure of the

pumping subsystem.

Line P2 pressure gauge



P1 P2 T2 D P3 T1

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1.4.4 Heat Exchanger

The oil passes through an air cooled heat exchanger (F). The primary

function of the heat exchanger is to reduce the temperature of the

hydraulic oil.

F

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1.4.5 Storage Tank

The storage tank is where the hydraulic oil is kept when the system

is not running. It is fitted with a Oil Heater which will be turned on

when the oil temperature drops to 10C. The Heater can be turned

off manually using a over ride switch.

Refilling CapOil Level

Gauge/Indicator

Oil Tank

Thermometer

Hi and Low

Temperature sensor

Level Sensor

Oil Heater

Refilling Cap

Breather Cap

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1.5 Electrical Control System

The main functions of the electrical control system are to switch on

the motors and to monitor the operating condition of the hydraulic

system.

HPU Local Control Panel

Remote Control Panel

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The machines have been designed for safe operations and handling.

It complies with the required safety standards and regulations.

2.1 Operators RequirementAny personnel who do not qualify under the following criteria must

not operate the equipments:

Only personnel who are responsible and authorised for the

equipment operation shall operate the machine.

The operator must read and fully understand the operations

and maintenance manuals.

Must not be under the influence of drugs, (whether prescribed

or not) and consume intoxicating food or beverage that mayimpede the operators response and judgement.

2.2 General RequirementPersonnel working within the vicinity of the machines shall be made

fully aware of the following:

the location of EMERGENCY STOP button on all control panels

and console and establish a emergency shutdown procedure

damaged pressurised hoses can emit high pressure jets and

cause injury, such as the flailing end of a fractured hose

to keep away from high pressure hose terminations when the

machines are running

inculcate good housekeeping practices

never exceed the design capacity of the machine and never

operate it under any conditions or in any manner other than

specified in this manual

2. Safety andAccident

Prevention

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maintain visible signals between machine operator and key

personnel issuing instructions to move the machine

never operate the machine with protective covers or guards

removed and exposed or moving gears and parts

follow the maintenance and inspection procedures before

operating the machine and not to operate it if any parts are

damaged

2.3 Personal protectionCrew should always wear the following protective gear/clothing to

avoid serious injuries:

Safety shoes from falling objects and walking onto hard

objects, falling over due to slippery floor

Goggles or face mask when handling with fluid related work

and flying debris

Gloves when handling hot or sharp edged objects

Ear plugs from extreme loud noise

Safety Helmet from falling objects and head contact

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3.1 Introduction

This section provides detail description of the specific functions of

the analogue actuators. It is imperative that the operator fully

understand the function and location of the actuators.

WARNING!!

Improper use of the machine can cause death, personal injury

and damage to properties and machines. This document

provides information only as a reference to the general

operation of the machine. Owners are ultimately responsible

for the safe running of the machines.

3.2 Local Control Panel Command Description

REF DESCRIPTION TYPE COLOUR FUNCTION

1 Power On Status Light White Control panel is receiving power.

3.Operations-CommandsDescription

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2 Oil High Temp Status Light Yellow Oil temperature has reached 80C. System

shutdown has been initiated.

3 Oil Low Low

Level

Status Light Yellow Oil level in tank is at 2ndminimum set point. System

shutdown has been initiated.4 Fan Motor Trip Status Light Yellow Heat exchanger fan motor is not functioning.

5 Motor 1 Start Illuminated

Pushbutton

Green Power up Motor 1.

6 Motor 1 Trip Status Light Yellow Motor 1 is not functioning.

7 Motor 1 Stop Pushbutton Red Power down Pump Motor 1.


Pushbutton





Pushbutton




14 Motor 4 Start IlluminatedPushbutton




17 Local On Status Light Green System is under Local Control.

18 Cooling Pump

On

Status Light Green Cooling fan at heat exchanger is powered up.

19 Heater On Status Light Red Heater at storage tank has been switched on.20 HPU Selection

Local / Remote

2 Way Switch Black Selects the Local Controller or Remote Controller

for operation.

21 Emergency Stop Pushbutton

with turn

release

Red Disables the HPU.

22 Oil Heater

OFF / ON

2 Way Switch Black Switches the Oil Heater On or OFF.

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3.3 Remote Control Panel Command Description

REF DESCRIPTION TYPE COLOUR FUNCTION

1

Motor 1

Illuminated

Pushbutton


2 Pushbutton Red Power down Motor 1.

3Motor 2

Illuminated

Pushbutton



5Motor 3

Illuminated

Pushbutton



7Motor 4

Illuminated

Pushbutton



9Cooling Pump

On

Status Light Green Cooling fan at heat exchanger is powered up.

10 Emergency Stop Pushbutton

with turn

release

Red Disables the HPU.

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4.1 Local and Remote Controller

The system can be started at the Local Panel or Remote Control

Panel. Please refer to the table below for the various functions

available on the controller.

FUNCTIONREMOTE CONTROL

PANEL

LOCAL CONTROL

PANEL

System Start/Stop

Remote / Local

Selector Switch

Emergency Stop

4.2 Cold Start

PLEASE PERFORM ALL PRE-START SAFETY

CHECKS AND PROCEDURES AS STATED ON THE

OWNERS OPERATING HANDBOOK PRIOR TO

COLD START.

DO NOT OPERATE THE HPU IF THE OIL

TEMPERATURE IS BELOW 10C. SWITCH ON THE

HEATER AND ALLOW THE OIL TO WARM UP

SUFFICIENTLY BEFORE POWERING THE

MOTORS.

CHECK AND ENSURE ALL EQUIPMENTSPOWERED BY THE HPU ARE PROPERLY PRE-SET

TO THE REQUIRED START UP CONFIGURATION.

4.2.1 Starting the HPU at the Local Control Panel

1. Check that there are no leaks at the fittings and pipe works.

4. Operations-Procedures

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2. Ensure that the oil level is at or more than full.

3. Check and ensure all suction line shut off valves are opened.

SUCTION LINE VALVE MUST BE FULLY OPENED

BEFORE STARTING OR THE PUMP WILL BE

INSTANTANEOUSLY DAMAGED!!

Line P1 and P3 pump inlet valves in

open position

Oil Level

Line P3 pump inlet valves in closed

position. Turn handles to open valves.

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4. Turn on the main power to the system.

5. Turn the HPU selection switch to Local and ensure the Local On

light is illuminated.

6. Release the Emergency Buttons at the HPU Local Panel and

Remote Panel.

7. Start the pump motors one at a time. Wait for 2 seconds before

starting the next motor to prevent overload.

Local Panel Remote panel

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8. Ensure that the Oil Low Low Level Indicator is not lighted.

9. Wait for 5-10 minutes for the system to warm up. Check and

ensure that no warning lights are illuminated.

10. Listen for any squealing, grinding or rattling noise which may be

symptoms of component failure. Consult with engineer to diagnoseproblem and ensure problem is fixed before proceeding with full

operation.

4.2.2 Starting the HPU from the Remote Panel

1. Performed step 1-4 of section 4.2.1.

2. Turn the HPU selection switch to Remote and ensure the Local On

light is not illuminated.

3. Release the Emergency Buttons at the HPU Local Panel and

Remote Panel.

Local Panel Remote panel

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4. Proceed to Remote Panel and start the pump motors one at a

time. Wait for 2 seconds before starting the next motor to prevent

overload.

4.3 Operating Pressures

PRESSURE READING AT SYSTEM IDLE:

HYDRAULIC LINE PRESSURE

P1 5000psi

P2 5000psi

P3 10000psi

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4.4 Selecting Local / Remote Control

1. Select the required controller for operation.

4.5 Oil Heater

Switch on the Oil Heater if the system is exposed to cold ambient

temperature while it is not in operation.

Remote Panel SelectedLocal Panel Selected

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4.6 Shut Down

PLEASE PERFORM ALL PRE-START SAFETY

CHECKS AND PROCEDURES AS STATED ON THE

OWNERS OPERATING HANDBOOK PRIOR TOSHUT DOWN.

CHECK AND ENSURE ALL EQUIPMENTS

POWERED BY THE HPU ARE PROPERLY PRE-SET

TO THE REQUIRED SHUT DOWN

CONFIGURATION.

1. Press all motor stop buttons.

2. Depress the Emergency Button on the Local Panel and Remote

Panel.

Local Panel

Remote panel

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5.1 Safety requirements

1. Before starting any maintenance, cleaning, repairing or

lubricating operation always check that the electric power has

been switched OFF according to the following procedure:

Set the circuit breaker to OFF.

. Depress the emergency button on the local control panel

Position a warning sign on the circuit breaker panel switch with a

SERVICING alert message.

2. Be aware of what fellow workers are doing should the

equipment needs to be moved in order to access other parts of a

component.

3. Always use manufacturer supplied spare parts. The use of non

original spare parts could cause abnormal operating of the

machine or could cause damage to the machine itself or to the

operators. Please contact PH personnel for spare part details.

4. During the system servicing always remember to discharge

possible line accumulators by their manual relief valves and to

check for the zero bar indication on all pressure gauges.

5. Always check for required greasing of bearings and moving

parts.

6. Please use the recommended lubricants and never mix different

types of oils, greases or lubricating fluids if they are not specified

in the components maintenance manual.

5. Maintenance

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5.2 Periodic Maintenance

It is recommended to perform the following check list and actions to

ensure optimal performance and efficiency of the machines

5.2.1 Inspections

FREQUENCY ACTIONS

START UP & SHUT

DOWN

1. Visually examine/check for deformed cracked or corroded members of

basic load carrying structures.

2. Check for loose or missing bolts, pins, keepers or cotter pins.

3. Welds and mechanical attachments on structural steel members to be

visually examined for fracture, deformation and corrosion.

4. Listen for any abnormal sounds (grinding, knocking, scraping or squealing )

while electric motor is running.

5. Burnt rubber odour/scent is usually a sign of overheating and can be easily

traced to the source by smell.

6. Check hydraulic pipes, hoses and fitting for leaks.

7. Check the oil level in storage tank.

8. Check the functionality of the Emergency Stop.

FREQUENCY ACTIONS

MONTHLY /

EVERY 300

HOURS

1. Perform basic checks as described in the Start Up table.

2. Check the condition of the fan blades.

3. Check the oil filter indicators. Change the filter element if indicator points

to the Red zone or change sector. Change non-indicator filters as stated

on the canisters.

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FREQUENCY ACTIONS

ANNUAL / EVERY

3600 HOURS

1. Perform Start Up and Monthly Checks as described in its respective tables.

2. Check the condition of the hydraulic oil. Oil should be analysed for

contaminants and water content. Change the oil if it fails to meet theminimum requirements as stated in section 5.5

3. Check the condition of the thermometer. Instrument should be re-

calibrated in a certified lab.

4. Check the condition of the temperature and level sensor. Instruments

should be re-calibrated in a certified lab.

5. Check the condition of the pressure gauges. Instruments should be re-

calibrated in a certified lab.

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5.3 Vendors Maintenance Regime

Please refer to the following vendors documentationincluded in

the catalogs for the required checks on the major commercial

components during the operational life of the machine:

Description Check

Electric Motors

Invertek IMPA & IM/P

Mounting & Maintenance

Instructions.

CAUTION: DO NOT OVERGREASE!

Hydraulic Filters

1. Pressure Filter (x2)

Change filter when clogindicator pointer is at the RED

or Change position.

2. Return Line Filter (x1)

Change filter when clog

indicator pointer is at the RED

or Change position.

3. Return Line Filter (x1)

Change filter when clog

indicator pointer is at the RED

or Change position.

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5.4 Hydraulic Oil

The hydraulic system is mainly designed to operate on conventional

petroleum based hydraulic oils. The hydraulic oil can be chosen in

consultation with the oil supplier at your local sales office, with the

following requirements:

The oil shall fulfil ISO 46 standard. The oil must also contain inhibitors

to prevent oxidation, corrosion and foaming.

The viscosity of mineral oil is highly dependent on the temperature.

The final choice of oil must depend on the operating temperature that

can be expected or that has been established in the system and not in

the hydraulic tank.

High temperatures in the system greatly reduce the service life of oil

and rubber seals, as well as resulting in low viscosity, which in turn

provides poor lubrication.

Content of water shall be less than 0.1%.

Please refer to the oil equivalent charts at the appendix for a complete

list of compatible oil for the machine.

Viscosity Limits:

Viscosity index: 100

Min. permitted for continuous duty: 40 cSt / 187 SSU

Recommended operating range: 40 - 50 cSt

187 - 720 SSU

** Many hydraulic fluids with VI-improvers are subjected to

temporary and permanent reductions of viscosity.

5.5 Temperature LimitsNormal operating temperature should be less than 50 degree Celsius

(122 degree Fahrenheit).

The system uses normal nitrile seals which can withstand a

temperature range of -35 degree Celsius to +70 degree Celsius.

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6.1 Introduction

The machine must be properly fasten/secured to a suitable

foundation. The selection of the location, preparation for

installation and foundation is to the charge of the customer.

This section will describe the various procedures involved in the

proper safe lifting and transportation of the equipment. It is aimed

at staff and key stakeholders who are involved in:

1. Loading the machine on and off the transport vehicle

2. Installation works

All personnel involved should exercise diligence and adhere to the

basic safety principles of heavy equipment loading.

All descriptions will be made in reference to drawings, illustrations

and photos. As the lift will usually precede the installation itself, the

sequence of operation will be as listed below:

1. Lifting Requirements

2. Transport

3. Installation Requirements

6. Handlingand

Installation

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6.2 Lifting Requirements

Lifting rules and regulations varies in different countries. Owners are

required to observe and comply with the existing laws of the

country where the lift will take place. Please note the following

guidelines:

1. Transportation, lifting and safety procedure should be

established with yard operator, installers and owners. Weather

conditions should be a prime consideration in this operation

and all relevant parties should establish and agree on the

threshold of working in adverse weather conditions.

2. All lifting devices and cranes must meet or exceed the total

weight of equipment being lifted.

3. All movement operations must be executed in accordance to

the applicable national safety standards and rules on lifting

devices.

4. Please do not lift the machine in any other method other

than described in this manual.

5. The machine/equipment must be properly rigged by

qualified personnel or checked by qualified riggers.6. Contingency action plans in an event of an accident.

6.3 Transport

The HPU is classified as a Oversized/Heavy Load and will require a

low open bed trailer for transportation. Please follow the rules and

regulations of the respective countries to where the HPU will be

shipped to with regards to transporting Oversized/Heavy Load over

land.

The transportation and shipping logistic is to the charge of the

transportation contractor engaged to execute the operation.

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For more detailed information about the overall dimensions, and

weight, please refer to corresponding GA drawing.

GENERAL ARRANGEMENTS

EQUIPMENT Drawing Number

2 x 120hp HPU PH10-0049-81000-MNU

6.3.1 Preparations

The HPU will need to be prepped for the journey. This is to ensure

that the equipment is properly protected and that it doesnt violate

the required safety regulations while being transported on public

roads.

1. Do not overfill storage tank with oil.

2. Transport frame/wooden pads to be fitted underneath the

foundation pads of the equipment.

3. Ensure that all moveable parts are properly lashed to a fixed

structure. All uncontrolled motions and movement shall be

minimised or constrained.

4. Ensure that all external electrical and hydraulic inter-connects

are disconnected. All exposed ports are to be sealed with metal

plugs.

5. Carbon steel surfaces which are not painted are be covered

with grease or tectyl of proper grade.

6.3.2 Unpacking

The equipment should be unpacked and fully prepped prior to

installation. If unpacking is done earlier, follow instruction for

storing as described in Chapter 7.

Check that there are no damages or elements missing before

unloading. If any damages are found take photos of the equipment

while it is still on the transport vehicle. Loosen the fasteners of each

element.

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6.4 Installation Requirements

The structure/machine/equipment must be welded or fasten with

the right bolts to the foundation. If the structure is to be welded to

the foundation, the weld seam should not be less than specified in

the drawings. Bolts will be tightened with the correct force using a

calibrated torque spanner/wrench.

All electrical, hydraulic and pneumatic ports should remain plugged

until it is ready to be connected. When the structure and sub

systems has been fully installed, please re-tighten all fasteners after

every 50 hours of use for first 200 hours life usage of the equipment.

All installation will be supervised and verified by authorised

engineers.

6.4.1 Pre-Installation

1. ALL FOUNDATIONS SHALL BE CLEANED AND FREE OF ANY

DEBRIS.

2. ALL MOUNTING HOLES ON FOUNDATION HAVE ALREADY BEEN

PRE-DRILLED AND THREADED TO THE CORRECT SIZE FOR

BOLTING/FASTENING.

3. THE MATING SURFACE OF THE EQUIPMENT/MACHINERIES TO

BE INSTALLED MUST BE CLEANED AND FREE OF ANY DEBRIS.

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6.4.2 Installation Necessities

The following list of items and personnel must be available for

installation.

1. Calibrated torque wrench for bolting

2. Technically skilled installers and supervisor

6.4.3 Initial Equipment Status

The HPU is ready for installation once it is delivered on site. No

special preparation is required unless it has been in storage. Please

execute de-preservation procedures prior to installation if the

equipment has been processed for storage.

The HPU condition as it left the factory:

1. Completely assembled.

2. Oil storage tank has been filled with the appropriate level of

oil.

3. All hydraulic hoses and electrical inter-connects has been

disconnected.

4. All hydraulic and electrical ports/interface have been plugged

or sealed.

6.4.4 Temporary Equipment Protection

1. Make sure that any remaining transport protections are

removed.

2. Check that necessary protection during shipyard building

period is removed.

Performed by: Approved by:

Remarks: Remarks:

Date: Date:

Signature: Signature:

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6.5 Procedure

1. Clean the deck floor and the bottom of the HPU base.

2. Please refer to drawing PH10-0049-81000-MNUfor bolting holes

position.

3. Apply anti seize paste onto the threads of 14 pieces of M20 bolts

and fasten the structure uniformly to ensure a homogenous

clamping force.

6.5.1 Hydraulic Interconnects

Please refer to the following drawing below for detailed hydraulic

schematic diagram and port sizes:

DESCRIPTION Drawing Number

Hydraulic Schematic PH11-0041-H10-ASB

Match and attach the hoses according to its respective ports

which are clearly marked at the interface plate.

P1 P2 T2 D P3 T1

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6.5.2 Electrical Interconnects

Please refer to the following drawing below for detailed electrical

schematic diagram:

General Line Diagram PH11-0049-90001-MNU/ASB

Remote Console JB Terminal

Layout

PH11-0049-93002-MNU/ASB

HPU Control Panel Terminal

Layout

PH11-0049-93001-MNU/ASB

Remote Control Panel Layout PH11-0049-91002-MNU/ASB

HPU Control Panel Layout PH11-0049-91001-MNU/ASB

6.5.3 HPU Local Panel and Remote Control Panel

Match and connect the cables according to its respective

terminals which are clearly marked at the junction box.

Local Panel to

remote terminal

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6.6 Recommended Fasteners

The screws must be manufactured with the following minimum

requirements:

Property Class 8.8

Diameter M16

Unit N/mm2 Kgf/mm2 N/mm2 Kgf/mm2

Tensile Strength, Min 800 81.5 830 84.6

Yield Strength, 0.2% offset Min 640 65.2 660 67.3

Proof Load Stress 580 59.1 600 61.2

Shear Strength, Min 480 20-30 498 50.8

Hardness

Brinell HB 219-285 242-319

Rockwell HRC 20-30 23-24

Elongation % on GL =5.65A

A = Cross Sectional Area12% min

Property Class 10.9

Diameter All diameters

Unit N/mm2 Kgf/mm2

Tensile Strength, Min 1040 106.0

Yield Strength, 0.2% offset Min 940 95.8

Proof Load Stress 830 84.6

Shear Strength, Min 624 63.6

HardnessBrinell HB 295 - 362

Rockwell HRC 31 - 39

Elongation % on GL =5.65A

A = Cross Sectional Area9% min

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6.7 Tightening torques

Please refer to the following table for the tightening torque of the

screws and bolts that are used in the machines, both for installation

reference and to periodically check the torque of the coupling item

during the operational life of the line.

Thread

Size

Stress

Area

Property Class 8.8 Property Class 10.9

mm2Torque Induced Load Torque Induced Load

Nm Kgm. N Kgs. Nm Kgm. N Kgs.

M4 8.78 3.0 0.30 3877 395 4.3 0.44 5695 580

M5 14.2 6.0 0.62 6361 648 8.9 0.91 9344 952

M6 20.1 10.3 1.05 9005 918 15.1 1.54 13230 1348

M8 36.6 25.0 2.54 16400 1671 37.0 3.73 24080 2455

M10 58.0 50.0 5.11 26360 2686 74.0 7.50 38700 3946

M12 84.3 87.0 8.90 38300 3905 128.0 13.08 56300 5735

(M14) 115.0 139.0 14.17 52300 5327 205.0 20.82 76800 7824

M16 157.0 214.0 21.82 72300 7375 315.0 32.06 106300 10832

(M18) 192.0 304.0 30.97 91200 9300 435.0 44.10 129900 13246

M20 245.0 431.0 43.91 116400 11868 615.0 62.54 165800 16903

(M22) 303.0 586.0 59.74 144000 14677 835.0 85.08 205100 20904

M24 353.0 745.0 75.94 167700 17100 1060.0 108.00 238700 24333

(M27) 459.0 1090.0 111.00 218100 22234 1550.0 158.00 310400 31640

M30 561.0 1480.0 150.00 266600 27175 2105.0 214.60 379400 38671

(M33) 694.0 2013.0 205.20 329800 33618 2865.0 292.00 469300 47839

M36 817.0 2586.0 263.60 388200 39576 3680.0 375.00 552500 56318

(M39) 976.0 3346.0 341.10 463800 47278 4760.0 485.40 660000 67278

M42 1120.0 4135.0 421.50 532200 54253 5880.0 599.80 757400 77205

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Thread

Size

Stress

Area

Property Class 12.9

mm2Torque Induced Load

Nm Kgm. N Kgs.

M5 14.2 10.4 1.06 10900 1111

M6 20.1 18.0 1.73 15400 1570

M8 36.6 43.0 4.38 28500 2905

M10 58.0 87.0 8.86 45000 4587

M12 84.3 150.0 15.3 66000 6727

(M14) 115.0 240.0 24.5 90000 9174

M16 157.0 370.0 37.7 124000 12640

(M18) 192.0 510.0 52.0 151000 15392

M20 245.0 720.0 73.4 194000 19775

(M22) 303.0 970.0 98.9 243000 24770

M24 353.0 1240.0 126.4 280000 28542

(M27) 459.0 1850.0 188.5 370000 37716

M30 561.0 2500.0 254.8 450000 45871

6.8 Bolt Fastening

Bolts should be gradually tighten so that the structure is levelled and

uniformly clamped. Bolts must be fasten in a opposite order and

around the structure in a 90 direction.

Please tighten bolts in the following order:

i) Hand tighten all bolts/nuts.

ii) Tighten firmly with a spanner.

iii) Tighten with 25% of recommended torque.

iv) Tighten with 75% of recommended torque.

v) Tighten with 100% recommended torque.

vi) Continue to tighten until bolts/nuts do not move under

recommended torque.

vii) Re-tighten the bolts again after every 50 hours of use for first 200hours life usage of the equipment.

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7.1 Preparation

If the machine is to be kept unused for a long time, components

that are vulnerable to environmental decay must be treated with

chemical protectants. Please see section 7.4 for a list of action thats

needed to be performed to fully protect the machine.

It is recommended to store the equipment indoors. If the equipment

needs to be stored outside, ensure the machine is resting on a raised

wooden platform/crate. Avoid region/area where it is prone to

water ponding. Cover the entire machine with a tarpaulin so as to

protect it from the elements and vermins/insects which may make

their homes inside.

Prepare sufficient area for storing; the equipment shall be stored in

areas free of contamination from welding, grinding or other

activities containing hot metal particles (Flying rust).

If the equipment is contaminated by salt, dirt or particles which may

damage the equipment the equipment shall be washed with fresh

water prior to storage

7.2 Storage

The equipment and components should be stored in their designedposition. They should rest on wooden pads to separate the

equipment from the ground.

Unpainted/exposed steel should be laid on a layer of rubber

sheet/mat with wooden pads. The equipment cannot be stacked up

on top of each other.

Note:

If the equipment is stored for more than 3 months, the standard

periodic maintenance activities (Lubrication) are to be done to the

equipment according to the maintenance schedule. Re-preservation

is solely the responsibility of the buyer as described in the Project

cycle of preservation. Please refer to the checklist at the end of

chapter for details.

7.3 Inspection of Equipment on ReceiptAll equipment is initially preserved. Upon receipt and prior to

storage the equipment shall be inspected. Areas where preservation

has been damaged, torn or fretted shall be repaired. Use the check

7. Storage

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list as a guide. The correct preserving agent is also found on the

check list.

7.4 Preservation of Equipment

Preservation status shall be checked periodically. The frequency isstated in the check list. Any abnormality will need to be rectified.

Please adhere to the schedule to minimise risk of machine damage.

7.4.1 Hydraulics

The hydraulic piping system on the equipment is flushed and sealed

off by PH. All open end nozzles have been plugged or capped to

avoid ingress of material that can contaminate the piping and the

fluid inside. All hydraulic components are filled with proper hydraulic

oil during storage and transport

7.4.2 Others

1. All chromate materials, as well as valve spindles, are to be

wrapped with Denso tape to avoid corrosion. Check that the

tape is not damaged/torn after the wrapping process.

2. All electrical and electronic boxes or cabinets exposed to

humidity shall be protected with VCI emitters inside.

3. All non-terminated cable ends shall be fitted with shrinking

shroud.

4. Use only metal made plugs to cap exposed hydraulic/electrical

ports.

5. If the storage area location results in salt spray, the

equipment should be washed down with freshwater periodically

to reduce the corrosion risk.

7.5 De-preservation

Effort has been made to minimise the need of de-preservation.

Preservatives may be left on the products when going in to

operation provided that these will contribute to extended life of the

product and not be harmful to the product in any way

A certain extent of de-preservation is required. Technical data

sheets for each preservative provides information regarding which

type of solvent, de-greaser or washing agent needed for removal of

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preservatives. Toxicological data sheets for degreaser and

preservative should be reviewed prior to removal off preservatives.

De-preservation must be done prior to commissioning start-up. The

commissioning activities comprise pre-operational checking,

functional activities and operational activities.

The pre-operational checking and functional activities must be

performed in the same phase, but the operational activities may be

performed in a later phase than the functional activities depending

on installation completion. If commissioning is performed during

multiple phases, the equipment shall be preserved when functional

activities are completed. Subsequently, the de-preservation must be

performed prior to commissioning operational activities.

Normally, handover to operation or client is accomplished shortly

after commissioning is completed. Preservation is normally not

repeated in this phase. Following activities shall be performed to

achieve de-preservation.

1. Remove all protective structures/fixtures and protective

fabrics.

2 . Remove preservatives from all unpainted steel surfaces andflanges if necessary.

3. Remove Denso tape on all valve spindles and all electrical

motor shafts.

4. If re-preservation is not required after functional activities,

remove all desiccants inside cabinets, panels and boxes.

5. Remove plugs or caps for all open-end nozzles which shall be

available during operations.

6. Sealed drain plugs in panels or boxes are to be removed.

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PH Hydraulics & Engineering Pte Ltd26, Gul Way, Jurong, Singapore 629199

Tel: (65)686 12000 Fax: (65) 68615000 www.phe.com.sg

PRESERVATION SPECIFICATION & RECORD-MECHANICAL/HYDRAULIC

Record No.: Tag No.: n.a. Description:Record page 1 of 4

ActivityNo:

Intervals(Months)

Description of Preservation Activity PreservativeInitial

Preservation

Date/SignPreserved

(2)

Date/SignPreserved

(3)

Date/SignPreserved

(4)

Date/SignPreserved

(5)

1 3All unpainted carbon steel surface and flanges coated

with preservatives

Tectyl 122A

2 3Extended cylinder rods coated with preservatives andprotected with wood

Densotape/wood

3 3Open-end nozzles plugged or capped properly. Nozzleface coated with preservative. Flanges protected withflange protectors

Tectyl 506Plywood plates

4 3 All loose items/removed parts preserved, stored and marked

5 1 Check that protection structure is undamaged

6 3 All painting undamaged.Paint repairprocedure

7 3 Hydraulic system initially filled up with specified oilCASTROL

HYSPIN AW 46

8 3 Gear box topped up to the right level with specified gear oilaccording to List of Preservatives

Cortec VpCI 329 n.a. n.a. n.a. n.a. n.a.

Comments:

Performed by:

Date/Sign:

Accepted by:

Date/Sign:

Specified requirements

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ActivityNo:

Intervals(Months)


Preservation

Date/SignPreserved

(2)

Date/SignPreserved

(3)

Date/SignPreserved

(4)

Date/SignPreserved

(5)

93 Valve spindles densotaped. Densotaping undamaged Densotape

10 3 Chains linkages which can be exposed to rustTectyl 506/Cortec

VpCI-369n.a. n.a. n.a. n.a. n.a.

11 3 Stainless steel signs Tectyl 506

12 3 Open holes/unused treaded openings in carbon steelBolt or plastic

plug

13 3Treaded holes for pipe supports and other stainless steelscrews/bolts to be greased during assembly in order to preventgalvanic and gap corrosion

KluberKluberpaste 46

MR 401

14 3Black chromed, carbon steel and chromium plated screws andbolts shall be preserved

Tectyl 506 ordensotape

15 4 Preservation of wires

1. Tectyl 506 ondry wire

2. Bridon Brilube70

n.a. n.a. n.a. n.a. n.a.

Comments:

Performed by:

Date/Sign:

Accepted by:

Date/Sign:


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ActivityNo:

Intervals(Months)


Preservation

Date/SignPreserved

(2)

Date/SignPreserved

(3)

Date/SignPreserved

(4)

Date/SignPreserved

(5)

16 3 Yellow chromated steel densotaped. Densotaping undamaged Densotape

17 3

Shafts on rotating equipment, which are not locked,shall berotated 1 turn in the rotating direction. New shaft pos. fromone turn to the other. Bearings w/lube oil, check oil levelbefore turning

18 3 Greased bearings contain adequate greaseTexaco Multifak

EP2

19 3 All hatch bolts greasedTexaco Multifak

EP2

20 3 Carbon steel pipe internally preserved

21 3 Gaskets in doors and hatchesVaseline/Rubber

Grease

Comments:

Performed by:

Date/Sign:

Accepted by:

Date/Sign:


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PRESERVATION SPECIFICATION & RECORD-ELETRICAL/INSTRUMENT

Record No.: Tag No.: n.a Description:Record page 4 of 4

ActivityNo:

Intervals(Months)


Preservation

Date/SignPreserved

(2)

Date/SignPreserved

(3)

Date/SignPreserved

(4)

Date/SignPreserved

(5)

1 2 Check that protection structure is undamaged

2 2All sensitive instrumentation exposed to damage areprotected

3 2All cabinets, panels and boxes exposed to humidityprotected with desiccant. Replace desiccant if necessary

4 2Inspect internals for corrosion and moisture-if so, dry up andrepair, add desiccant and ensure tight sealings

5 3All spare cable entrances in panels and boxes plugged. If notvertical installed with drainplug down-seal drainplug

6 3Open nipples and glands in panels and junction boxes to besealed off

7 3 All non-teminated cable ends fitted with shrinking shroud

8 3 Check for physical damages to cable trays etc.

9 5Gasket in panels or junction box doors to be protected with

preservatives, if stored outdoors

10 3 Stainless steel-remove black steel welding/grinding spatter

Comments:

Performed by:

Date/Sign:

Accepted by:

Date/Sign:


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S/N PART RECOMMENDED PRESERVATIVES

1. Exposed/Machined carbon steel1. Tectyl 122A with overlap towards painted surfaces.

Other accepted products: Cortec VpCI 368HB

2 Wire

1. Bridon Brilube 70or1. Cortec VpCI-368 on "dry" wire

2. And wire grease outside

Wires are pre-greased

3 Pinion drive

1. Kluber Grafslocon Ca 901 (1st layer)2. Kluber Grafslocon A G1 (2nd layer)

Dry and clean pinion can be preserved by means of:Tectyl 122A or 121BCortec VpCI-368HB

4 Chromed fittings 1. Densotape

5 Chains1. CRC SP-400

Better preservative for chains are: Cortec VpCI-368 or Cortec VpCI-368HB

6 Stainless steel signs1. Cortec VpCI-369 with overlap towards painted surfaces

It is not a part of the standard to preserve signs but recommended for long time storage

7 Open holes 1. To be plugged with plastic or metallic plug

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S/N PART RECOMMENDED PRESERVATIVES

8 Preservation of JB and cabinets

1. Insert Cortec VpCI emitter dimensioned for cabinet size (lifetime 2 years)2. Spray cabinet with Cortec VpCI- 238, when performing inspection and close.

If there is open cable glands in the cabinet: Plug with plastic plugs and change emitter incabinet

9 Preservation of electrical interface contacts 1. Spray with Cortec VpCI-238

10 Threads on: Pipe and hose fittingsParker HanifinNiromont-Flussig

11Lubrication for assembly and corrosion protectionof pins and bearing surface, sph. Bearings

Kluber Kluberpaste 46 MR 401

12 Valve lever housing, Spring housing, internally Kluber Kluberpaste 46 MR 401

13 Pins/bolts in shackles Kluber Kluberpaste 46 MR 401

14 Threads on: Bolts, studs Kluber Kluberpaste 46 MR 401

15 Dead-weight on wire ropeIncluding close spelter socket

Kluber Kluberpaste 46 MR 401

16 Gearboxes

Cortec VpCI 329. 10% to 20% by v/v depending on length of protection.

Gear oil should meet the minimum specification as stated in the Manufacturers Maintenance

Manual.

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PRESERVATION LOG

PH PROJECT NO.: SERIAL NO.:

DATE OF PRESERVATION: INTERVAL:

MAINTENANCE

DATE SIGN COMMENTS

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8. Part List

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1. Technical Drawings

2. Lubricant Equivalent Chart

3. Catalogs

. A endix

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Technical Drawings

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Lubricant Equivalent Chart

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1

Hydraulic Oils

Castrol BP Caltex Esso Mobil Shell Idemitsu Fuchs

Hyspin AWH-M 15Energol SHF 15

Bartan HV 15Rando HDZ 15 Univis N 15 DTE 11M Tellus T15 Daphne Super Hydro 15 WR ---


Bartan HV 32Rando HDZ 32 Univis N 32 DTE 13M Tellus T32 Daphne Super Hydro 32 WR Renolin MR 520




Bartan HV 68Rando HDZ 68 Univis N 68 DTE 16M Tellus T68 Daphne Super Hydro 68 WR Renolin MR 1030



Hyspin AWH-M 150 Bartan HV 150 --- --- DTE 19M --- --- ---

Hyspin AWS 10 Energol HLP 10Spintex 10Spindura Oil 10

Nuto H 10DTE 21Mobil Fluid 62

Tellus 10 Daphne Super Multi Oil 10Renolin B3Renolin MR 3

Hyspin AWS 15 Energol HLP 15 Spintex 15 Nuto H 15 --- --- --- ---

Hyspin AWS 22 Energol HLP 22Spintex 22Spindura Oil 22

Nuto H 22 DTE 22 Tellus 22 Daphne Super Multi Oil 22Renolin B5Renolin MR 5

Hyspin AWS 32 Energol HLP 32 Rando HD 32 Nuto H 32DTE 24Vactra Light

Tellus 32Daphne Super Multi Oil 32Daphne Hydraulic Fluid 32

Renolin B10Renolin MR 10

Hyspin AWS 46 Energol HLP 46 Rando HD 46 Nuto H 46 DTE 25 Tellus 46Daphne Super Multi Oil 46

Daphne Hydraulic Fluid 46

Renolin B15

Renolin MR 15

Hyspin AWS 68 Energol HLP 68 Rando HD 68 Nuto H 68DTE 26

Vactra Heavy MediumTellus 68

Daphne Super Multi Oil 68


Renolin B20

Renolin MR 20

Hyspin AWS 100 Energol HLP 100 Rando HD 100 Nuto H 100 DTE 18 Tellus 100Daphne Super Multi Oil 100Daphne Hydraulic Fluid 100

Daphne Super Mechanic Oil 100

Renolin B30

Renolin MR 30

Hyspin AWS 150 Energol HLP 150Rando HD 150Regal R&O 150

Nuto H 150DTE 19Vactra Extra Heavy

Tellus 150

Daphne Super Multi Oil 150



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2

Industrial Gear Oils


Alpha ZN 220 Energol HLP 220Rando HD 220

Regal Oil R&O Teresso 220 DTE BB ---Daphne Super Multi Oil 220


Alpha ZN 320 Energol HLP 320 Regal Oil R&O320 --- DTE AA --- Daphne Super Mechanic Oil 320

Alpha SP 68 Energol GR-XP 68 Meropa 68 Spartan EP 68 Mobilgear 626 Omala 68 Daphne Super Gear Oil 68 Renep Compound 102







Alpha SP 1000 Energol GR-XP 1000 Meropa 1000 --- --- Omala 1000 --- ---

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3

Synthetic Gear Oils


Alphasyn T150 Energol HTX 150 --- Spartan Synthetic EP 150 Mobilgear SHC 150 --- Daphne Alpha gear 150 ---

Alphasyn T220 Energol HTX 220 --- Spartan Synthetic EP 220 Mobilgear SHC 220 Delima HT 220 Daphne Alpha Gear 220 ---

Alphasyn T320 Energol HTX 320 --- Spartan Synthetic EP 320 Mobilgear SHC 320 --- Daphne Alpha Gear 320 ---

Alphasyn T460 Energol HTX 460 --- Spartan Synthetic EP 460 Mobilgear SHC 460 --- --- ---

Alphasyn T680 Energol HTX 680 --- Spartan Synthetic EP 680 Mobilgear SHC 680 --- --- ---

Alpha SN 150 Energol SG 150 --- --- Gargoyle 22 Tivela WA --- Renodiol PGP 150

Alpha SN 220

Alpha PG 220 Energol SG-XP 220 --- --- Gargoyle 30 Tivela WB --- Renodiol PGP 220

Alpha PG 460 Energol SG-XP 460 --- --- Gargoyle 80 --- --- Renodiol PGP 460

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4

Air Compressor Oils


Aircol PD 32 Energol RC 32Energol RC-R32

Compressor Oil VD-L 32 Compressor Oil 32 Rarus 424 Corena Oil R32Corena Oil S32

--- Renoline SC 32

Aircol PD 46 Energol RC-R46 Compressor Oil VD-L 46 Nurex DF 46 Rarus 425 --- Daphne Super Cs 46 ---

Aircol PD 68 Energol RC 68 Compressor Oil VD-L 68 Nurex DF 68Compressor Oil 68

--- Corena Oil R68Corena Oil S68

Corena Oil P68

Daphne Super CS 68 Renolin SC 68Renolin 120L

Aircol PD 100 Energol RC 100 Compressor Oil VD-L 100 Nurex DF 100

Compressor Oil 100Rarus 427 Corena Oil R100

Corena Oil P100Daphne Super CS 100Daphne Oil CS 100

Renolin SC 104LRenolin 504

Aircol PD 150 Energol RC 150 Compressor Oil VD-L 150 Compressor Oil 150 Rarus 429 Corena H 150 Renolin 505

Aircol SN 32 Energol RC-S32 --- Synesstic 32 Rarus 824 Madrella A32 --- ---

Aircol SN 68 Energol RC-S68 Syn-star DE 68 Synesstic 68 Rarus 826 Madrella AS 68Madrella AP 68

--- ---

Aircol SN 100 Energol RX 100 Syn-star DE 100 Synesstic 100 Rarus 827 Madrella AP 100 --- ---

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5

Refrigerator Compressor Oils


Icematic 66 Energol LPT 32 --- Zerice 46 --- Clavus 32 Daphne Super CR 32ADaphne CR 32P Renolin KM 32

Icematic 99 Energol LPT 68 --- Zeruce 68 --- Clavus 68 Daphne CR 68P Renolin KC 68

Icematic 266 Energol LPT F-32 Capella WF 32 Zerice R 32 Gargoyle Arctic 155Gargoyle Arctic C Clavus G32 Daphne Hermetic Oil GD 32 ---

Icematic 299 Energol LPT F-68 Capella WF 68 Zerice R 68 Gargoyle Arctic 300Gargoyle Arctic Heavy Clavus G68 --- ---

Icematic 2284 Energol LPS 68 Capella MS 68 Zerice S 68 Gargoyle Arctic SHC 326 --- --- Reniso SP 68

Icematic 2285 Energol LPS 100 Capella MS100 Zerice S 100 --- --- --- Reniso SP 100

Fire Resistant Hydraulic Oils


Anvol WO 100 Energol SF-B13 Fire-Resist HydraFluid 82 --- Pyrogard D Irus Fluid BLT 100 --- ---

Anvol WG 46 Energol SF-C15 Hydraulic SafetyFluid UK 4 IL 1959

Nyvac 20

Nyvac FR 200 Fluid Irus Fluid C Daphne Firgist G Renosafe C46

Anvol PE 46HR Energol SF-D46 Safetytex UK 46 Imol S46 Pyrogard 53 SFR Hydraulic FluidD46 --- Renosafe DR

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6

Spindle Oils


Magna 2 --- --- --- Velocite 3 --- --- ---

Hyspin VG 10 Engerol CS 10Energol EM 10 Spindura 10 Spinesso 10 Velocite 6 Tellus C10 Daphne Mechanic Oil 10 ---

Hyspin VG 22 Energol CS 22 Spindura 22 Spinesso 22 Velocite 10 Tellus C22 Daphne Mechanic Oil 22 Renolin P 25

Bearing & Circulating Oils


Magna 22 Engerol CS 22Energol EM 22

Hydra 19

Spindle Oil 19 Nurray 22 Rubrex 100 Vitra 22 Daphne Mechanic Oil 22 ---


Capella 32Ursa Oil P32 Nurray 32 ---

Vitra 32

Carnea 32

Talpa 10WDaphne Mechanic Oil 32 ---


Capella 46

Cetus 46 Nurray 46 Rubrex 200Vitra 46

Carnea 46 Daphne Mechanic Oil 46 Renolin AR 13


Capella 68

Ursa Oil P68 Nurray 68 ---Vitra 68

Carnea 68

Talpa 20Daphne Mechanic Oil 68

Renolin AR 14

Renolin 103

Renolin 207

Magna 100 Engerol CS 100Energol EM 100 Ursa P100 Nurray 100 ---

Vitra 100

Carnea 100Tai l a 0

Daphne Mechanic Oil 100Renolin AR 16

Renolin AR 19Renolin 208

Magna 150 Engerol CS 150Energol EM 150 Ursa P150 Nurray 150 ---

Vitra 150

Carnea 150

Tal a 40

Daphne Mechanic Oil 150Renolin AR 22

Renolin 104

Renolin 210Magna 220 Engerol CS 220

Energol EM 220Ursa 220

Ursa P220 Nurray 220 Rubrex 900Vitra 220Carnea 220

Tailpa 50Daphne Mechanic Oil 220

Renolin AR 25Renolin 106

Renolin 212


Ursa HeavyRegal 320 Nurray 320 ---

Vitra 320Carnea 320 Daphne Mechanic Oil 320 Renolin 213

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7

Slideway Oils


Magna GC 32 Energol GHL 32Maccurat 32 Compound Spindle Oil 32 Febris K32

Vactra No. 1

Vacuoline 1405 Tonna T32 Daphne Multiway 32C ---

Magna BD 68 Energol GHL 68Maccurat 68 Way Lubricant 68 Febris K68

Vactra No. 2

Vacuoline 1409 Tonna T68 Daphne Multiway 68C Renep 2

Magna CF 220Energol GHL 220

Maccurat 220 Way Lubricant 220 Febris K220 Vactra No. 4 Tonna T220 Daphne Multiway 220C Renep 5

Turbine Oils


Perfecto T32 Energol THB 32 Regal Oil R&O 32 Tromar T32Teresso 32 DTE Light Turbo T32

Daphne Turbine Oil 32

Dapha Super Turbine Oil 32 Renolin DTA 10

Perfecto T46 Energol THB 46 Regal Oil R&O 46 Tromar T46Teresso 46 DTE Medium Turbo T46


Dapha Super Turbine Oil 46Renolin DTA 15

Renolin DT 2

Perfecto T68 Energol THB 68 Regal Oil R&O 68 Tromar T68Teresso 68 DTE Heavy Medium Turbo T68


Dapha Super Turbine Oil 68 Renolin DTA 20

Perfecto T100 Energol THB 100 Regal Oil R&O 100 Tromar T100Teresso 100 DTE Heavy Turbo T100 Daphne Turbine Oil 100 Renolin DTA 30

Heat Transfer Oils


Perfecto HT 5 Transcal N Texatherm 46 Essotherm500 Mobiltherm 603 Thermia B Daphe Thermis Oil 32 Renotherm 320

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Steam Cylinder Oils


Cresta V

Energol AC 460

Energol DC 460

Energol CS 460

Energol EM 460

Ursa Extra Heavy Mineral

Cylinder Oil 550 Mineral

Cylinder Oil 460

Regal Oil 460

Cylesso 680

Tresso 460

Cylesso 680

Cylrex FM

Cylrex 150MValvata 460

Vitrea 460 --- Renolin CN 8

Cresta VA Energol AC-C 460Energol DC-C 460

Pinnacle Cylinder Oil 550Vanguard Cylinder Oil 460 Cylesso LK 680

Cylrex 150600W Super Cylinder Oil Valvata J460 --- ---

Cresta SHS Energol DC 1000 650T Mineral Cylinder Oil 1000Canthus 1000Cylesstic 1000 Super Cylinder Oil Mineral Valvata 1000 --- Renolin CH 500

Transformer Oils


Insulating Oils Energol JS Transformer Oil Univolt 62Univolt 80 Mobilect 24 Diala Oil B Transformer Oil B Renolin E7

Open Gear & Wire Rope Lubricants


Grippa 33S Energol GR 3000-2 --- --- Mobitac AMobitac D

Cadium Fluid D

Malleus Fluid D --- Ceplattyn

Rustilo 553 Energol WRP Crater IX Surett 4K Mobilarma 798 Cardium CompoundD --- ---

Open Gear Grease


--- ENERGREASE OG --- --- MOBILTAC 375NC Malleus Gl205 --- ---

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Industrial Greases


Spheerol AP2 Energrease LS2 Multifak 2Regal Stakfak Premium 2

Beacon 2

Beacon 325Mboilux 2

Mobilgrease SuperAlvania R2

LGP Grease 2 Dalphe Super Coronex 2 ---

Spheerol AP3 Energrease L3 Regal Stakfak Premium 3 Beacon 3 Mobilux 3 Alvania R3 Dalphe Super Coronex 3 ---

Moly Grease Energrease L21M Molytex Grease Beacon Q2 Mobilgrease SpecialMboilgrease Super Retinax AM Dalphe Molybdenum Grease

LMX Grease Energrease LC2 Hytex EP2 Firmax P2 Mobilgrease HP Retinax LXLiplex EP2 ---

Spheerol EPL0 Energrease MM-EP0Energrease LS-EP0 Multifak EP0 Beacon EP0 Mobilux EP0 Alvania EP0 Dalphe Coronex Grease EP0 ---

Spheerol EPL1 Energrease MM-EP1Energrease LS-EPO1 Multifak EP1 Beacon EP1 Mobilux EP1 Alvania EP1 Dalphe Coronex Grease EP1 ---

Spheerol EPL2 Energrease MM-EP2Energrease LS-EPO2 Multifak EP2 Beacon EP2 Mobilux EP2 Alvania EP2 Dalphe Coronex Grease EP2 Renolit FEP2

Spheerol BNS Energrease HTG2 --- Norva 275 Mobiltemp No.1 Darina R2 --- Renolit FHT2

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11-1480 2x120hp hpu omm

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