13878590 pf-5500-5510 eff 172698

PF-5500_5510_ Parts_Manual.bookLegal Statement This manual and its contents are produced and maintained by Volvo Construction Equipment in
accordance with an agreement with Ingersoll-Rand regarding the depiction and use of its exclusive trademarks in support of equipment originally
manufactured under the Ingersoll-Rand brand. Volvo Construction Equipment is fully responsible for
the maintenance and accuracy of the information contained in this manual as it relates to applications
for the referenced equipment manufactured exclusively under the Ingersoll-Rand brand.
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When the Comm. # is not Known - Use the Word Index:
• Ingersoll-Rand's Word Index will make this item easy to locate. The Word Index is found in the very back of the book. The items listed are in alphabetical order and may be repeated several times depending on their functional descriptions.
• Let's assume you need to replace the AIR CLEANER PRIMARY FILTER ELEMENT.
Use any of the functional words in the item description to locate the desired item. Example: The first listing for the Air Cleaner Primary Filter Element in the Word Index is: Air Cleaner Primary Filter Element. The index shows the component will be found on page A-11 that is the Parts List page number for the Air Cleaner Assembly.
A Adjustable Handle . . . .E-17, E-19, E-21, E-23, E-41 Adjusting Charge Relief Kit . . . . . . . . . . . . . . . . . D-39 Adjusting Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . A-13 Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . A-11, A-19 Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . A-5 Air Cleaner Bracket . . . . . . . . . . . . . . . . . A-11, A-19 Air Cleaner Hose . . . . . . . . . . . . . . . . . . . . . . . . A-11 Air Cleaner Indicator Kit . . . . . . . . . . . . . . . . . . . A-11 Air Cleaner Primary Filter Element . . . . . . A-11, A-19 Air Cleaner Safety Filter Element . . . . . . . A-11, A-19
• The item is also listed as:
Element, Air Cleaner Primary Filter Filter Element, Air Cleaner Primary Primary Filter Element, Air Cleaner
Using the Parts Identification Pages:
• The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered pages) and the PARTS LIST (odd numbered pages).
• The Parts Illustration shows the assembly with its component parts identified by Item Numbers.
• On the Parts List, the components are listed in Item Number order as found in the ITEM column. Other information provided by the Parts List is the Comm. Number which will be required to order Genuine Ingersoll-Rand Replacement Parts, a functional description, the quantity required to assemble one complete assembly, and any additional notes/ dimensions required to help place your parts order.
• For the example: The Air Cleaner Primary Filter Element is listed under the Air Cleaner (Item 1), Comm. Number 13421789, Quantity of 1.
When the Comm. # is not known - Use the Table of Contents:
• Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).
• Find the Functional Group that best describes the area of the machine you are interested in. For example: Air Cleaner Assembly
• See the sample Table of Contents shown below:
DRIVE SYSTEM AND COMPONENTS
Track Frame Assembly, LH...............................................................................................A-30
Listed under the Functional Group of Drive System and Components are SECTIONS (identified by numbers that describe major repairable components of that group. Find the listing that refers to the Air Cleaner Assembly.
• Since the Air Cleaner Primary Filter Element is what needs to be replaced, refer to the parts listing for the Air Cleaner Assembly. The Air Cleaner used on your machine is found in Functional Group A, this makes up the first part of the page number. Turn to that section of the parts manual and find the parts listing on page A-11 for the Air Cleaner (13421789).
When the Comm. # is Known - Use the Numerical Index:
• If you already know the Comm. Number (part number) for the item required, a NUMERICAL INDEX is provided in the back of the manual to assist you. Look up the Comm. Number desired and the Numerical Index will show the Functional Group, Section, and Page Number where the item can be found.
For our Air Cleaner Primary Filter Element Example: The Comm. Number 13525845 is found in the Numerical Index, it shows that component will be found on pages A-11 that is the Parts List page for the Air Cleaner Assembly.
TABLE OF CONTENTS PF-5500/5510
TITLE PAGE TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A ABBREVIATIONS USED IN THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E LUBRICANTS, FILTERS AND MANUALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F RECOMMENDED SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Section A - DRIVE SYSTEM AND COMPONENTS
ENGINE INSTALLATION - EFFECTIVE WITH S/N 192054 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 ENGINE ASSEMBLY - EFFECTIVE WITH S/N 192054. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
COOLING PACK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8 AIR CLEANER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10 P.T.O CLUTCH HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
ENGINE ELECTRICAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14 ENGINE INSTALLATION - PRIOR TO S/N 192054 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18 DRIVE TRAIN ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30
TRACK FRAME ASSEMBLY, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-34 PLANETARY/MOTOR ASSEMBLY, LH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-36
2-SPEED PLANETARY DRIVE MOTOR (19295971) - INTERNAL BREAKDOWN . . . . . . . . . . . . A-38 TRACTION MOTOR, LH (20319018) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . A-40
TAKE-UP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-42 BOGIE ASSEMBLY - SINGLE AND DUAL OSCILLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44 BOGIE ASSEMBLY - NO OSCILLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-46
TRACK FRAME ASSEMBLY, RH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-48 PLANETARY/MOTOR ASSEMBLY, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-50
TRACTION MOTOR, RH (20318960) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . A-52 DRIVE TRAIN STEEL TRACK CONVERSION KIT - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-54
TRACTION DRIVE MOTOR (20258307) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . A-58 TRACK FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-60
TRACK IDLER ASSEMBLY (21076328) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . A-62 TRACTION DRIVE PLANETARY ASSEMBLY (20257507) - INTERNAL BREAKDOWN . . . . . . . . . . A-64 STEEL TRACK (13592522) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-66
TRACTION DRIVE MOTOR (20177838) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . A-68 GRID HEATER KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-70 FUEL COOLER INSTALLATION - PRIOR TO S/N 192054. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-72
FUEL COOLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-74 AIRFLOW MANAGEMENT KIT - PRIOR TO S/N 192054. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-76 ENGINE SHUTDOWN KIT - PRIOR TO S/N 192054 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-78 NOISE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-80
A
DECK INSTALLATION - EFFECTIVE WTH 192054 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 SEAT MOUNTING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
DECK INSTALLATION - PRIOR TO 192054. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8 STRIPING, DECALS, AND INSTRUCTION PLATES - EFFECTIVE WITH 192054 . . . . . . . . . . . . . . . . . . . B-12
OPERATORS UMBRELLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18 SKID MAT ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20
STRIPING, DECALS, AND INSTRUCTION PLATES - PRIOR TO S/N 192054 . . . . . . . . . . . . . . . . . . . . . . B-22 SMOKEATER ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28
FAN HYDRAULIC VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-32 FAN ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-34
FAN HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-36 FUEL AND WASHDOWN ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-38
FUEL TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-40 HOSE AND REEL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42
REEL ASSEMBLY (20192555) - INTERNAL BREAKDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-44 SHUT-OFF ASSEMBLY (20942934) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46
AUXILIARY FUEL TANK INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48 CONTROL ARRANGEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-52
STAND ASSEMBLY, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-54 TRACTION CONTROL CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-56
ULTRASONIC 3S SENSOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-58 CONTAINMENT CHAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-60 NOSE PLATE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-62
Section C - MATERIAL HANDLING SYSTEM AND COMPONENTS
FLOWGATE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2 FLOWGATE CONTROL VALVE (20258240) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . C-6
OSCILLATING PUSH ROLLER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8 TRUCK HITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
TRUCK HITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12 WHEEL ROLLER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
MATERIAL MANAGEMENT KIT W/O CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20 AUGER/CONVEYOR ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
CONVEYOR ROLLER CHAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-26 AUGER BOX INSTALLATION - 10 FT. STANDARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-28
PLANETARY GEAR CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-32 PLANETARY GEAR (20924262) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-34
AUGER BOX - 10 FT. POWER TUNNEL A/C CHAIN CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-36 AUGER BOX - POWERFLIGHT AUGER - OMNI III CPES CONTROL ARRANGEMENT . . . . . . . . . . . . . C-42 AUGER BOX - POWERFLIGHT AUGER A/C CHAIN CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-44
TUNNEL ARRANGEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-48 TUNNEL ASSEMBLY, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-50 TUNNEL ASSEMBLY, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-52
BEARING/COLLAR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-54 AUGER BOX - POWERFLIGHT AUGER - ULTIMAT CPES CONTROL ARRANGEMENT . . . . . . . . . . . . C-56 AUGER BOX - POWERFLIGHT AUGER INSTALLATION - WEDGELOCK 3/6 CONTROL ARRANGEMENTC-58 AUGER AND TUNNEL/GUARD EXTENSION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-60
AUGER EXTENSION BRACE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-62 MATERIAL INDICATOR KIT - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-66
INDICATOR SWITCH ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-68
HYDRAULIC ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2 HYDRAULIC TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10 CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12
MAIN CONTROL VALVE (13456546) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . D-14 BLAW-KONTROL VALVE ASSEMBLY, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-16 BLAW-KONTROL VALVE ASSEMBLY, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-18 VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-20
BRAKE SHIFT VALVE (20319091) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-22 PUMP BOX INSTALLATION - STANDARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-24
PUMP BOX DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-32 AUGER/CONVEYOR PUMP (20292330) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . D-34 GENERAL PURPOSE PUMP (20928842) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . D-36 TRACTION DRIVE PUMP (13527205) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-38
PUMP BOX INSTALLATION - ELECTRIC SCREEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-40 PUMP BOX ASSEMBLY - ELECTRIC SCREEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-42
GENERATOR PUMP (20338331) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-50 TRACTOR MIXER INSTALLATION - INCLUDING PUMP BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-52
MIXER/AGITATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-54 MIXER/AGITATOR DRIVE MOTOR (20929071) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . D-56
PUMP BOX DRIVE ASSEMBLY - TRACTOR MIXER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-58 HOPPER - MIXER VALVE (20257986) - INTERNAL BREAKDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . D-66
TRACTOR MIXER INSTALLATION INCLUDING PUMP BOX FOR ELECTRIC SCREEDS . . . . . . . . . . . . D-68 PUMP BOX ASSEMBLY - TRACTOR MIXER - ELECTRIC SCREEDS . . . . . . . . . . . . . . . . . . . . . . . . . D-72
TRACTOR GENERATOR INSTALLATION INCLUDING PUMP BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-80 PUMP BOX DRIVE ASSEMBLY - TRACTOR GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-82
GENERATOR PUMP (20177739) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-90 TRACTOR GENERATOR MIXER INSTALLATION INCLUDING PUMP BOX . . . . . . . . . . . . . . . . . . . . . . . D-92
PUMP BOX DRIVE ASSEMBLY - TRACTOR GENERATOR MIXER . . . . . . . . . . . . . . . . . . . . . . . . . . . D-96 HOPPER AND SCREED LIFT ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-104 HYDRAULIC ARRANGEMENT FOR AUGER BOX - 10 FT. POWER TUNNEL. . . . . . . . . . . . . . . . . . . . . . D-108
CONTROL VALVE (20928263) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-110 HYDRAULIC ARRANGEMENT FOR AUGER BOX - POWERFLIGHT AUGER. . . . . . . . . . . . . . . . . . . . . . D-112 TOW KIT - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-114
C
TITLE PAGE Section E - ELECTRICAL
ELECTRICAL ARRANGEMENT - EFFECTIVE WITH S/N 192054. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2 JUNCTION BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
CIRCUIT BOARD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10 EXPANSION PLUG ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-12
CONTROL STATION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-14 CONTROL STATION ASSEMBLY, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-16 CONTROL STATION ASSEMBLY, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-20
CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-24 GAUGE PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-28
ELECTRICAL ARRANGEMENT - PRIOR TO S/N 192054 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-30 FLOOD LIGHTS INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-34 BEACON LIGHT INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-36
BEACON LIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-38 LIGHT TOWER KIT - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-40
LIGHT TOWER KIT BALLAST BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-44 LIGHT TOWER KIT CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-46
SWITCHBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-48 LIGHT TOWER KIT EXHAUST STACK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-50
BACKUP ALARM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-52 BACKUP ALARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-54
ELECTRICAL ARRANGEMENT FOR AUGER BOX - 10 FT. POWER TUNNEL . . . . . . . . . . . . . . . . . . . . . E-56 SCREED LOCK KIT - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-58
SCREED LOCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-60 AUXILARY CONNECTOR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-62
WORD INDEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-1 NUMERIC INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-1
D
E
AC Alternating Current A/R As Required ARC Authorized Rebuilt Component Assy Assembly BHCS Button Head Cap Screw Cu Yd Cubic Yard Cyl Cylinder DC Direct Current Dia Diameter Eff Effective FHCS Flat Head Cap Screw F-N-R Forward-Neutral-Reverse FOPS Falling Object Protection System F/P Fork Positioning Gr Grade HHCS Hex Head Cap Screw HHMS Hex Head Machine Screw HSBHCS Hex Socket Button Head Cap Screw ID Inside Diameter LH Left Hand M Metric MIK Maintenance Interval Kit mm Millimeter Nat Asp Naturally Aspirated Neg Negative NSS Not Sold Separately NSVA Non Serviceable Assembly OD Outside Diameter Pos Positive PSI Pounds per Square Inch Q/A Quick-Attach
Ref Reference RH Right Hand RHSS Round Head SelfTapping Screw ROPS Roll-Over Protection System RPM Revolutions Per Minute SAE Society of Automotive Engineers Sec Section SFH Slotted Fillister Head SHCS Socket Head Cap Screw SMV Slow Moving Vehicle S/N Serial Number SPST Single Pole/Single Throw S.T. Self-Tapping Std Standard Str Straight Sw S wivel Tach Tachometer Temp Temperature Thd Thread Thk Thick Typ Typical UNC Unified Coarse UNF Unified Fine Univ Universal Var Variable V Volt VPM Vibrations Per Minute Wgt Weight w/ With w/o Without Wp Weatherproof
Rev01/02/01
G
LUBRICANTS
1 Qt. 1 Gal. 5 Gal. 55 Gal. IR All-Season Premium Hydraulic Oil n/a n/a 59045179 59045187
IR Multi-Purpose Premium Engine Oil 59022343 59023507 57022327 59022335
IR Premium Limited-Slip Component Lubricant 13248455 13248463 59022418 59022426
IR Premium Multi-Purpose ATF 13248471 13248489 59023572 59023580
IR Synthetic Component Lubricant 13248430 13248448 59877597 59022459
IR Synthetic Plus Component Lubricant 13248414 13248422 59046177 59046165
FILTERS - Effective With S/N 192054 Quantity
Engine Oil Filter 13284617 1 Fuel Filter 19295872 1 Inline Fuel Filter 43802263 1 Hydraulic Filter Element 18002006 1 Charge Pressure Filter Element 20929527 1
FILTERS - Prior to S/N 192054 Quantity
Engine Oil Filter 20373437 1 Primary Fuel Filter 20373429 1 Hydraulic Filter Element 18002006 1 Charge Pressure Filter Element 20929527 1
MANUALS Parts Manual - PF-5500/5510 13878590 Operation/Maintenance Manual 13878749 Engine Operation Manual 13308853 Engine Parts Manual 13378492 CIMA Safety Manual 13363346
RECOMMENDED SERVICE PARTS
I
3000 Hrs CPN
Push Rollers Roller 2 21057864 Shaft 2 20962239 Bearing 4 20930848 Pivot Pin 1 20345666
Hopper LH & RH Hopper Apron Flap 2 15619455 Center Hopper Apron Flap 1 20342366 Hinge Tube 2 20309837 Hinge Tube 6 20309829 Hinge Tube 2 15617285 Hinge Rod 2 15617632 Hopper Cylinder 1 13401732 Hopper Lift Cylinder Pin 1 21061650
Flow Gates LH Flow Gate Plate 1 20242236 RH Flow Gate Plate 1 20325403 Flow Gate Cylinder 1 20258083 Flow Gate Control Valve 1 20258240
Conveyor Apron Plate 1 20267308 Front Chain Guard 1 20247847 Rear Chain Guard 1 20236840 Chain Guard, RH Rear 1 20161956 Chain Guard, LH Rear 1 20161949 Apron Hinge, RH 1 21014188 Apron Hinge, LH 1 21014204 Front Chain Guard, LH 1 20267316 Front Chain Guard, RH 1 20267324 Front Floor Plate, RH 1 20247839 Front Floor Plate, LH 1 20247821 Floor Plate Rear, LH 1 13479399 Floor Plate Rear, RH 1 13479407 Chain Repair Kit, 4-Pitch 1 20939187
RECOMMENDED SERVICE PARTS PF-5500/5510 - Effective With S/N 172698
Chain Repair Kit 1 20939252 Auger
Sprocket 2 21140975 Sprocket 2 21058888 Chain Assembly 2 15502842 Auger Section, LH 2 20206421 Auger Section, RH 2 20206439 Auger - Cast Section, LH 2 20954996 Auger - Cast Section, LH 2 20954988 Auger - Cast Section, LH 2 20955274 Auger - Cast Section, RH 2 20955282 Auger - Cast Section, RH 2 20955019 Auger - Cast Section, RH 2 20955001 Auger Planetary Gearbox 1 20924262 Auger Drive Motor 1 20929857
Feed Control Paddle 1 21079926 Wire 1 20308193 Plug 1 20933560 Insulated Terminal 1 20940789
Drive Train 2-Speed Planetary Drive Motor 1 19295971 Traction Motor, LH 1 20319018 Traction Motor, RH 1 20318960
Track System Track Tension Cylinder 1 13476999 Rubber Track 1 13862685 Rubber Take-Up Wheel 1 20305033 Track Roller Assembly 1 21076401 Steel Track Link, LH 1 21076443 Steel Track Link, RH 1 21076526 Steel Track Pin 1 21076468 Steel Track Bushing 1 20342580 Track Idler Assembly 1 21076328 Traction Drive Planetary 1 20257507 Take-Up Assembly Take-Up Axle 1 20302204
Assembly Description 1000 Hrs
K
Bearing Cone 2 20302212 Bearing Cup 2 20302220 Bearing Cone 2 20302246 Bearing Cup 2 20930582 Bogie Assembly Bearing Cone 2 20930285 Bearing Cone 2 20930327 Bearing Cup 2 20930608 Bearing Cup 2 20930715 Bogie Tire and Wheel 1 20355772 Bogie Assembly - No Oscillation Bearing Cup 2 20930608 Bearing Cone 2 20930285 Bearing Cup 2 20930715 Bearing Cone 2 20930327 Bogie Tire and Wheel 1 20302188
Engine Tier III Engine - Eff S/N 192054 Fuel Filter 2 2 2 19295872 Inline Fuel Filter 2 2 2 43802263 Oil Filter 2 2 2 13284617 Fan Belt 1 1 1 19310168 Starter 1 19310150 Alternator 1 43810027 Radiator Cap 1 13845292 Sight Gauge 1 57547580 Upper Radiator Hose 1 18002667 Lower Radiator Hose 1 18002675 Air Cleaner Primary Element 1 1 1 13525845 Air Cleaner Safety Element 1 1 1 13525852 Water Temperature Sender 1 20186599 Oil Pressure Sender 1 20289146 Tier II Engine (Eff. with S/N 176406) Primary Fuel Filter 2 2 2 20373429 Oil Filter 2 2 2 20373437 Fan Belt 1 1 1 20373445
Starter 1 13871280 Alternator 1 43800820 Air Cleaner Primary Element 1 1 1 20188124 Air Cleaner Safety Element 1 1 1 20358388 Oil Pressure Sender 1 20289146 Water Temperature Sender 1 20186581 Radiator Cap 1 1 1 20259131 Radiator Hose 1 13635248 Lower Radiator Hose 1 20364055 Radiator Hose 1 20373452 Tier II Engine (Prior to S/N 176406) Fuel Filter Strainer 1 1 1 21443825 Primary Fuel Filter 2 2 2 20163150 Oil Filter 2 2 2 20163143 Fan Belt 1 1 1 13787577 Alternator 1 13787585 Starter 1 13366620 Radiator Cap 1 1 1 20937777 Throttle Cylinder 1 21443809 Seal Kit 1 20299467 Air Cleaner Primary Element 1 1 1 20188124 Air Cleaner Safety Element 1 1 1 20358388 Oil Pressure Sender 1 20289146 Water Temperature Sender 1 20186581 Upper Radiator Hose 1 21014154 Lower Radiator Hose 1 21061023
Hydraulics Hydraulic Tank Filter Element 1 1 1 18002006 Side Arm Cylinder 1 20924742 Throttle Cylinder 1 21443809 Main Control Valve 1 13456546 Check Valve 1 20929154 Control Valve 1 20928479 Brake Shift Valve 1 20319091 Track Tension Cylinder 1 13476999 Auger/Conveyor Pump 1 20292330 General Purpose Pump 1 20928842
M
Traction Drive Pump 1 13527205 Traction Crossover Valve 1 20930178 Screed Lift Cylinder 1 20304218 Hopper Cylinder 1 13401732 Oil Cooler Bypass Valve 1 20929154 Electrical Circuit Breaker 1 1 1 20941118 Circuit Breaker 1 1 1 20344677 Circuit Breaker 1 1 1 20941100 Relay 1 1 1 20934592 Relay 1 1 1 20161055 Relay 1 1 1 20344685 Actuator for CPN 20934212 Switch 1 20933974
Operator Platform Screed Heater & Washdown System Filter
1 1 1 20928149
Seat Assembly 1 13504717 Umbrella 1 13397500 Push Switch 1 59352567 Traction Control Console 1 20298154 Limit Switch 2 20934212 Switch, 3 Position, 3 Terminal 2 20934501
Kits Check Valve Seal Kit 1 15496797 Control Valve Seal Kit 1 20928313 Traction Crossover Valve Seal Kit 1 20258141 Flow Gate Cylinder Seal Kit 1 15496433 Hopper Cylinder Seal Kit 1 13456322 Screed Lift Cylinder Seal Kit 1 20924494 Traction Drive Pump Seal Kit 1 20927927 2-Speed Planetary Drive Motor Seal Kit
1 20330205
Traction Drive Brake Lining Kit 1 20341319 Traction Drive O-ring Kit 1 20331906 Traction Drive Motor Seal Kit 1 59985044 General Purpose Pump Repair Kit 1 20925608
Auger/Conveyor Drive Pump Seal Kit
1 20926127
1 20926218
1 20924288
Auger/Conveyor Bearing Kit 1 15609225 Traction Crossover Valve Seal Kit 1 20258141 Track Tension Cylinder Seal Kit 1 13478219 Steering, Auger Lift Cylinder Seal Kit
2 20924494
Optional Equipment Truck Hitch Assembly Push Roller 2 21057864 Shaft 2 20962239 Bearing 4 20930848 Side Roller 2 20262655 Side Roller Shaft 2 20218004 Truck Hitch Cylinder 1 20174561 Truck Hitch Cylinder Seal Kit 1 20926952 Pivot Pin 1 20218285 Bearing 2 20931036 Truck Hitch Valve 1 13836739 Fixed Flow Control Valve 1 20925954 Power Tunnel Assembly Control Valve 1 20928263 Seal Kit 1 13492293 Seal Kit 1 13492319 Cartridge Valve 1 15496565 Seal Kit 1 20927874 Power Tunnel Cylinder 1 20331542 Seal Kit 1 20369211 Powerflight Auger Cartridge Valve 1 15496565 Seal Kit 1 20927874 Bearing/Collar Kit 1 20342440 Sprocket 2 21058888
O
Sprocket 2 21140975 Sprocket 2 21064977 Auger Extension Cylinder 1 20176517 Seal Kit 1 20176525 LH Auger Paddle 1 20955217 RH Auger Paddle 1 20206348 Control Valve 1 20928263 Adjustable Flow Control Valve 1 20928602 Seal Kit 1 20928784 TeleAuger Upgrade Kit 1 20356788 Auger/Tunnel Extensions Auger Cast Section, LH 2 20954988 Auger Cast Section, RH 2 20955001 Outer Bearing Support Assembly 1 21061619 Drive Train Steel Track Conversion Kit Traction Drive Motor 1 20258307 Traction Drive Motor 1 20177838 Airflow Management Kit (Tier II) Water Temperature Sender 1 20186599 Water Temperature Gauge 1 20936712 Oil Temperature Gauge 1 20936670 SMOKEATER Installation Valve Assembly 1 20325742 Seal Kit 1 20928784 Fan Motor 1 20325197 Seal Kit 1 20307971 Generator - Electric Screeds Control Valve 1 20928487 Seal Kit 1 20928313 Generator Pump 1 20338331 Generator Motor 1 20323721 Seal Kit 1 58898677 Charge Pressure Filter 1 1 1 20929527 Tractor Mixer Installation Mixer/Agitator Drive Motor 1 20929071 Seal Kit 1 50975267
Seal Kit 1 50975275 Mixer/Agitator Drive Pump 1 20302675 Seal Kit 1 58898677 Sprocket 1 20241360 Mixer Paddle 2 20955266 Mixer Paddle 2 20955258 Drive Sprocket 1 20241923 Hopper/Mixer Valve 1 20257986 Charge Pressure Filter 1 1 1 20929527 Generator Pump 1 20177739 Tow Point Tow Point Cylinder 1 20924890 Seal Kit 1 20924494
LUBRICANTS
IR All-Season Premium Hydraulic Oil n/a n/a 59045179 59045187
IR Multi-Purpose Premium Engine Oil 59022343 59023507 57022327 59022335
IR Premium Limited-Slip Component Lubricant 13248455 13248463 59022418 59022426
IR Premium Multi-Purpose ATF 13248471 13248489 59023572 59023580
IR Synthetic Component Lubricant 13248430 13248448 59877597 59022459
IR Synthetic Plus Component Lubricant 13248414 13248422 59046177 59046165
Section A - DRIVE SYSTEM AND COMPONENTS
PF-5500/5510 - Effective With S/N 172698
Dwg 18004853/0a
1
2
3
4
5
6
7
7
ENGINE INSTALLATION - EFFECTIVE WITH S/N 192054
BOM 18004853
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 NSVA Engine Assembly - Effective with S/N
192054 1 See Page A - 4.
2 19298645 Shield, LH 1 3 18005082 Baffle, Lower 1 4 18006114 Baffle, RH 1 5 18006106 Baffle Foam, Lower 1 6 96702279 HHCS, Zinc Plated 4 M10 x 1.5 x 20 Cl 8.8 7 96702824 HHCS, Fully Threaded, Zinc Plated 4 M8 x 1.25 x 20 Cl 8.8 9 18004788 Seal 4
10 18005603 Seal Trim 1 11 19298801 Seal Trim 1 12 18005629 Seal Trim 1 13 18006296 Seal Trim 2 14 96741038 Flatwasher 4 M8 15 96711833 Washer 4 M10 16 NSVA Engine Electical Installation 1 See Page A - 14.
PF-5500/5510 - Effective With S/N 172698 A - 3
Dwg 18000455/0a
ENGINE ASSEMBLY - EFFECTIVE WITH S/N 192054 - SHEET 1 OF 2
1
2
3
4
5
5
7
8
9
11
14
15
16
62
18
20
19
22
22
22
61
26
29
30
31
31
33
34
36
36
38
41
44
BOM 18000455
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 18000463 Engine 1 - 13284617 - Engine Oil Filter 1 - 19295872 - Fuel Filter 1 - 43802263 - Inline Fuel Filter 1 - 19310168 - Fan Belt 1 - 19310150 - Starter 1 - 43810027 - Alternator 1 2 NSVA Cooling Pack Assembly 1 See Page A - 8. 3 NSVA Air Cleaner Assembly 1 See Page A - 10. 4 13157151 Suction Fan 1 5 19295740 Engine Mount, Rear 2 7 19295674 Fuel Filter Bracket 1 8 18001644 Cooling Package Bracket 1 9 20308581 Exhaust Tube 1 11 NSVA P.T.O. Clutch Housing Assembly 1 See Page A - 12. 14 21956545 Adapter, 90° 2 15 59118513 Adapter 1 16 58943747 Adapter, Straight 2 18 20937496 Clamp 1 19 13424668 Clamp 2 20 95351904 Clamp 3 22 95302709 Hose Clamp 4 26 96706809 HHCS, Zinc Plated 2 M6 x 1.0 x 40 Cl 8.8 29 18007724 Fuel Line 1 30 18007658 Fuel Line 1 31 96702279 HHCS, Zinc Plated 3 M10 x 1.5 x 20 Cl 8.8 32 96701917 HHCS, Fully Threaded, Zinc Plated 12 M10 x 1.5 x 30 Cl 8.8 33 96704556 HHCS, Zinc Plated 2 M10 x 1.5 x 40 Cl 8.8 34 96730387 HHCS 4 M10 x 75 36 96705595 HHCS, Fully Threaded, Zinc Plated 8 M12 x 1.75 x 50 Cl 8.8 38 96702402 HHCS, Fully Threaded, Zinc Plated 2 M8 x 1.25 x 50 Cl 8.8 41 59081398 Hose Assembly 1 40.0" 44 59510065 Washer 12 45 96719976 Elbow, 90° 1 46 96704614 Nut 2 M10 x 1.5 47 96704598 Locknut 2 M6 49 20289146 Oil Pressure Sender 1 50 20938056 Clip 2 53 96741046 Flatwasher 8 M10 54 96738596 Flatwasher 12 M12 Hardened 55 96741053 Flatwasher 4 M6 56 96741038 Flatwasher 6 M8 58 95958989 HHCS, Zinc Plated 8 3/8 x 16 x 1.75 Gr 5 59 95931432 Washer 8 3/8 60 95901625 Elbow 1 61 95302063 Fitting 1 62 95448940 Cap Nut 1 63 96711833 Flatwasher, Zinc Plated 3 M10 Cl 10
Dwg 18000455/0a
1
6
10
12
13
14
17
20
BOM 18000455
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 18000463 Engine 1 - 13284617 - Engine Oil Filter 1 - 19295872 - Fuel Filter 1 - 43802263 - Inline Fuel Filter 1 - 19310168 - Fan Belt 1 - 19310150 - Starter 1 - 43810027 - Alternator 1 6 19297217 Engine Mount, Front 1
10 15510480 Hose Assembly 1 95.0” 12 13496526 Adapter, Straight 1 13 13496518 Elbow 1 17 95257325 Nut 1 1/2 20 95351904 Clamp 3 21 95301883 Clamp 2 22 95302709 Hose Clamp 4 23 95279832 Hose Clamp 2 24 95278966 Adapter 2 25 95219721 Adapter, Straight 1 27 18004259 Baffle Foam, LH 1 28 18005165 Baffle Foam, RH 1 35 96702311 HHCS, Zinc Plated 8 M12 x 1.75 x 30 Cl 8.8 37 96705587 HHCS, Fully Threaded, Zinc Plated 2 M8 x 1.25 x 30 Cl 8.8 39 20241782 Hose Assembly 1 117.0" 40 13528351 Hose Assembly 1 36.0" 42 18007195 Hose Assembly 1 68.0" 43 18007336 Hose Assembly (Not Shown) 1 82.0" 48 96702824 HHCS, Fully Threaded, Zinc Plated 2 M8 x 1.25 x 20 Cl 8.8 51 59924266 Reducer 1 52 20186599 Water Temperature Sender 1 54 96738596 Flatwasher 12 M12 Hardened 55 96741053 Flatwasher 4 M6 56 96741038 Flatwasher 6 M8 57 96712237 Flatwasher 4 64 19297910 Clamp Plate 1 65 19297928 Seal Trim 2
Dwg 18002238/0a
COOLING PACK ASSEMBLY
BOM 18002238
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 18001370 Cooling Package 1 - 18006817 - Finger Guard 1 - 18006809 - Surge Tank 1 - 57547580 - Sight Gauge 1 - 13845292 - Radiator Cap 1 2 13352661 Fuel Cooler 1 3 19296888 Isolator Mounting Plate 1 4 59538462 Shock 2 5 59302919 Washer 2 6 18003046 CAC Hose 1 7 19296334 CAC Tube 1 8 18002428 Fuel Cooler Bracket 1 9 18002667 Lower Radiator Hose 1
10 18002675 Upper Radiator Hose 1 11 19297050 Sound Foam Baffle 1 12 18002956 Hose Connector Outlet 1 13 19296326 Radiator Hose Connector 1 14 59318204 Hose Assembly 1 15 59827261 Hose Assembly 1 16 18004309 Hose Assembly 1 22.0" 17 21956545 Adapter, 90° 1 18 21956511 Adapter, Straight 2 19 54680079 Clamp 4 20 50274299 Hose Clamp 4 21 95279832 Hose Clamp 2 22 95009981 Hose Clamp 6 23 54680087 Clamp 2 24 95928982 HHCS, Zinc Plated 4 1/4 x 20 x 3/4 25 96701495 HHCS, Fully Threaded, Zinc Plated 2 M12 x 1.75 x 25 Cl 8.8 26 96705637 HHCS, Zinc Plated 2 M12 x 1.75 x 55 Cl 8.8 27 20935730 Adapter 2 28 59923359 Adapter 2 29 58935644 Adapter 2 30 95250890 Plug 4 31 95938981 Plug 1 32 13232202 Connector 2 33 96727581 Flatwasher 4 M6 34 96712237 Flatwasher 2 35 95220893 Hose Clamp 4 36 13216734 Hose Assembly 1 33.0” 37 59726075 Clamp 1 38 96741046 Flatwasher, Zinc Plated 1 M10 Cl 200 39 96702279 HHCS, Fully Threaded, Zinc Plated 1 M10 x 1.5 x 20 Cl 8.8
Dwg 18002220/0a
AIR CLEANER ASSEMBLY
BOM 18002220
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 13421789 Air Cleaner 1 - 13525845 - Air Cleaner Primary FIlter Element 1 - 13525852 - Air Cleaner Safety FIlter Element 1 2 18002071 Air Cleaner Bracket 1 3 13459342 T-bolt Spring Clamp 1 4.75” 4 19288604 T-bolt Spring Clamp 1 5.75" 5 95038634 Coupling (Not Shown) 1 6 95365599 Elbow 1 7 96704358 HHCS, Zinc Plated 4 M10 x 1.5 x 40 Cl 8.8 8 96702824 HHCS, Fully Threaded, Zinc Plated 4 M8 x 1.25 x 20 Cl 8.8 9 18002469 Air Cleaner Hose 1
10 13320239 Air Cleaner Indicator Kit (Not Shown) 1 11 59148007 Spacer 6 12 96711833 Washer 2 M10 13 96712674 Washer 4 Hardened 14 13293055 Extension Tube 1 15 95302725 Clamp 1 16 19297373 Air Inlet Foam 1
Dwg 13563333/00
P.T.O CLUTCH HOUSING ASSEMBLY
BOM 13563333
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 20923579 Drive Ring 1 2 20931168 Bearing 1 3 20923587 Nut 1 5 20923694 Clutch Assembly 1 - 13780994 - Yolk and Sleeve Assembly 1 - 20923603 - Drive Plate 1 - 20923611 - Hub and Back Plate 1 - 20923629 - Plate 1 - 20923777 - Spring Release 6 6 20923611 Hub and Back Plate (Not Shown) 1 7 20923603 Drive Plate 1 8 20923629 Plate (Not Shown) 1 9 20923702 Adjusting Yoke 1
10 20923793 Hose Assembly 1 11 20923769 Yoke 1 12 20923819 Level 1 13 20923512 Shaft 1 14 20266730 Drive Shaft 1 15 20930988 Bearing 1 16 95096764 Retaining Ring 1 17 20931945 Oil Seal 1 18 95223475 Ring 1
Dwg 18008128/00
1
2
3
5
6
7
13
13
14
17
BOM 18008128
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 18008607 Engine Wire Harness 1 2 20242673 Cable Assembly 1 3 13473384 Frame Cable: Negative 1 4 95301883 Clamp (Not Shown) 1 5 20933677 Cable 6 6 13306519 Ground Jumper Cable 1 7 13468095 Alternator Cable: Negative 1
10 59465641 Clamp (Not Shown) 1 13 96741046 Flatwasher, Zinc Plated 1 M10 Cl 200 14 96701917 HHCS, Fully Threaded, Zinc Plated 1 M10 x 1.5 x 30 Cl 8.8 15 96727300 Hex Nut, Zinc Plated 1 M10 x 1.5 Cl 8 16 95378873 Hose Clamp 1 17 96702279 HHCS, Fully Threaded, Zinc Plated 1 M10 x 1.5 x 20 Cl 8.8 18 59121855 Clamp 1
Dwg 18008128/00
1
BOM 18008128
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 18008607 Engine Wire Harness 1 11 96741038 Flatwasher 1 M8 x 1.25 Cl 200 12 96705009 Locknut, Zinc Plated 1 M8 x 1.25 Cl 8
Dwg C13348040/00
ENGINE INSTALLATION - PRIOR TO S/N 192054 - SHEET 1 OF 6
1
4
7
7
12
15
81
BOM 13348040
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 20358230 Engine 1 - 20373429 - Primary Fuel Filter 1 - 20373437 - Engine Oil Filter 1 - 20373445 - Fan Belt 1 - 13871280 - Starter 1 - 43800820 - Alternator 1 4 NSVA P.T.O. Clutch Housing Assembly 1 See Page A - 12. 7 15603681 Rear Engine Mount 2
12 20364923 Air Cleaner Bracket 1 14 20210167 Reducing Hump Hose 1 15 20188116 Air Cleaner 1 - 20188124 - Air Cleaner Primary Filter Element 1 - 20358388 - Air Cleaner Safety Filter Element 1 - 20937892 - Air Inlet Hood 1 - 20259057 - Plastic Screw 1
21 20200283 Hose Assembly 1 24 20308581 Exhaust Tube 1 25 20367264 Negative Battery Cable 1 27 20242673 Cable Assembly 1 28 20304960 Clamp 1 29 20304952 Clamp 1 33 58896580 Adapter, 90° 1 35 95278966 Adapter 1 36 95257325 Cap Nut 1 1/2 37 20302972 Heat Shield 1 42 20933677 Cable 14 43 96730395 HHCS 8 M12 x 1.75 x 50 44 96711767 Flatwasher, Zinc Plated 15 M12 45 59510073 Lockwasher 15 46 95931564 Nut, Zinc Plated 3 1/4 x 20 Grd A 47 59510065 Lockwasher 14 50 This item not used with this Assembly 53 95934816 HHCS, Zinc Plated 6 1/4 x 20 x 1 Gr 5 54 95922183 Flatwasher, Zinc Plated 7 1/4 55 95931382 Lockwasher, Zinc Plated 7 1/4 Hardened 57 20937496 Clamp 1 61 96702329 HHCS, Zinc Plated 7 M12 x 1.75 x 35 Cl 8.8 62 95451134 Hose Clamp 2 75 95958989 HHCS, Zinc Plated 5 3/8 x 16 x 1.75 Gr 5 - 20345674 Rubber Isolator 1
78 This item not used with this Assembly 79 20938056 Clip 3 80 96701917 HHCS, Zinc Plated 12 M10 x 1.5 x 30 Cl 8.8 81 20241782 Hose Assembly 1 117.0" 82 15510480 Hose Assembly 1 95.0” 85 95090106 Worm Clamp 4
Dwg C13348040/00
1
4
7
7
12
15
81
BOM 13348040
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 96 20374005 Fill Hose 1
100 20945952 Hose Nipple 1 104 20378139 Radiator Drain Cock 1 117 59544213 Washer 1 3/4 Hardened
Dwg C13348040/00
1
5
6
10
13
17
18
22
22
23
23
19
20
23
30
30
31
31
34
34
30
39
BOM 13348040
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 20358230 Engine 1 - 20373429 - Primary Fuel Filter 1 - 20373437 - Engine Oil Filter 1 - 20373445 - Fan Belt 1 - 13871280 - Starter 1 - 43800820 - Alternator 1 5 20378345 Engine Mount, LH 1 6 20378360 Engine Mount, RH 1
10 13348123 Cover Plate 1 13 20367843 Radiator/Charge Air Cooler 1 16 13352380 Air Shroud Assembly, Bottom 1 17 13635248 Radiator Hose 4 18 20364055 Lower Radiator Hose 1 19 20373452 Radiator Hose 1 20 20369468 Lower Radiator Tube 1 22 20938320 Clamp 4 23 95922894 Hex Nut, Zinc Plated 9 3/8 x 16 UNC Grd A 30 95278008 Hose Clamp 2 - 95302709 Hose Clamp 8
31 95278008 Hose Clamp 4 34 20369286 Hump Hose 4 39 20369179 Charge Air Inlet Tube 1 44 96711767 Flatwasher, Zinc Plated 15 M12 45 59510073 Lockwasher 15 50 This item not used with this Assembly 56 95920682 HHCS, Zinc Plated 15 3/8 x 16 x 1.25 58 95934865 HHCS, Zinc Plated 5 5/16 x 18 x 4 Gr 5 59 95922373 Flatwasher, Zinc Plated 13 3/8 60 20260196 Insert 4 61 96702329 HHCS, Zinc Plated 7 M12 x 1.75 x 35 Cl 8.8 63 95302683 Hose Clamp 6 66 95426359 Hose Clamp 8 71 95931226 Washer, Zinc Plated 5 1/2 Hardened 74 20372181 Isolator 4 77 95991741 HHCS, Zinc Plated 4 1/2 x 13 x 2.25 Gr 5 81 20241782 Hose Assembly 1 117.0" 82 15510480 Hose Assembly 1 95.0” 83 20369419 Radiator Hose Elbow 1 84 20369385 Air Shroud, LH 1 85 95090106 Worm Clamp 4 86 20369450 Connector Tube 1 92 20369427 Radiator Hose Elbow 2 94 20372959 Mounting Bracket 1
1
5
6
10
13
17
18
22
22
23
23
19
20
23
30
30
31
31
34
34
30
39
BOM 13348040
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 95 20369328 Coolant Expansion Tank 1 - 20259131 - Radiator Cap 1 - 20945671 - Quick Disconnect, Male 2 - 20935714 - Hose Adapter 1 - 20377024 - Sight Glass 2
96 20374005 Fill Hose 1 97 20374013 Hose Vent 2
105 20937090 Plug 1 107 20378147 Snub Washer 12
Dwg C13348040/00
1
2
8
9
11
BOM 13348040
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 20358230 Engine 1 - 20373429 - Primary Fuel Filter 1 - 20373437 - Engine Oil Filter 1 - 20373445 - Fan Belt 1 - 13871280 - Starter 1 - 43800820 - Alternator 1 2 13157151 Fan 1 8 13352356 Air Shroud, LH 1 9 13352372 Air Shroud, RH 1 11 20378329 Fan Guard 1 13 20367843 Radiator/Charge Air Cooler 1 22 20938320 Clamp 4 23 95922894 Hex Nut, Zinc Plated 9 3/8 x 16 UNC Grd A 26 This item not used with this Assembly 30 95278008 Hose Clamp 2 - 95302709 Hose Clamp 8
34 20369286 Hump Hose 4 40 20324752 Adapter 1 41 20373460 CAC To Intake Tube 1 42 20933677 Cable 14 44 96711767 Flatwasher, Zinc Plated 15 M12 45 59510073 Lockwasher 15 47 59510065 Lockwasher 14 48 20289146 Oil Pressure Sender 1 49 20186599 Water Temperature Sender 1 50 This item not used with this Assembly 51 13346614 Hose - Bulkhead to Cooler 1 52 95378873 Hose Clamp 1 56 95920682 HHCS, Zinc Plated 15 3/8 x 16 x 1.25 58 95934865 HHCS, Zinc Plated 5 5/16 x 18 x 4 Gr 5 59 95922373 Flatwasher, Zinc Plated 13 3/8 60 20260196 Insert 4 61 96702329 HHCS, Zinc Plated 7 M12 x 1.75 x 35 Cl 8.8 64 96741046 Flatwasher, Zinc Plated 6 M10 Cl 200 66 95426359 Hose Clamp 8 67 20367462 Bracket 1 68 95301826 Clamp 1 73 20378154 Engine Wire Harness 1 76 96702287 HHCS, Zinc Plated 2 M10 x 1.5 x 25 Cl 8.8 85 95090106 Worm Clamp 4 96 20374005 Fill Hose 1 97 20374013 Hose Vent 2
106 20378337 Bracket 1 108 20335725 Fitting 1 109 13789656 Fitting 1 118 59322909 Hose Assembly 1
Dwg C13348040/00
101
102
102
103
110
111
BOM 13348040
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 3 20308722 Oil Cooler 1
13 20367843 Radiator/Charge Air Cooler 1 32 95958351 HHCS, Zinc Plated (Not Shown) 1 1/4 x 20 x .875 Gr 5 38 13346788 Hose Assembly 1 80.0" 50 This item not used with this Assembly 51 13346614 Hose - Bulkhead to Cooler 1 53 95934816 HHCS, Zinc Plated 6 1/4 x 20 x 1 Gr 5 54 95922183 Flatwasher, Zinc Plated 7 1/4 55 95931382 Lockwasher, Zinc Plated 7 1/4 Hardened 56 95920682 HHCS, Zinc Plated 15 3/8 x 16 x 1.25 59 95922373 Flatwasher, Zinc Plated 13 3/8 65 15605066 Base Angle (Not Shown) 1 69 95920708 Screw, Zinc Plated (Not Shown) 1 70 95922258 Flatwasher, Zinc Plated (Not Shown) 1 1/2 72 95922902 Hex Nut, Zinc Plated (Not Shown) 1 1/2 x 13 Gr A 81 20241782 Hose Assembly 1 117.0" 82 15510480 Hose Assembly 1 95.0” 85 95090106 Worm Clamp 4 87 13348081 Bracket 2 88 95931366 Washer, Zinc Plated 6 #10 89 95922365 Flatwasher, Zinc Plated 6 5/16 90 20308367 Mounting Block Kit 6 91 20325049 Mounting Nuts Kit 6 93 95958955 HHCS, Zinc Plated 6 5/16 x 18 x 3.5 Gr 5 98 13352661 Fuel Cooler 1 99 13817911 Adapter (Not Shown) 1
101 This item not used with this Assembly 102 95528600 Elbow, 90° 2 103 20946034 Adapter, 3/4 1 110 13352786 Cooler Mounting Bracket 1 111 13352778 Cooler Mounting Bracket 1 112 59923359 Adapter 2 113 58935644 Adapter 2 114 96701917 HHCS, Zinc Plated 2 M10 x 1.5 x 30 Cl 8.8 115 96741046 Flatwasher, Zinc Plated 4 M10 Cl 200 116 96704812 Hex Nut, Zinc Plated 2 M10 x 1.5 Cl 8 119 13371661 Oil Cooler Spacer 6
Dwg 15619240/0j
55
54
5149
BOM 15619240
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 NSVA Track Frame Assembly, LH 1 See Page A - 34. 2 NSVA Track Frame Assembly, RH 1 See Page A - 48. 3 15618093 Bracket 2 4 95962726 HHCS, Zinc Plated 4 5/16 x 18 x 2 5 95931432 Lockwasher 5 6 95931291 Lockwasher 24 7 95013645 SHCS 24 1 x 8 x 4.5 8 20331294 Hose Assembly 1
10 20290748 Drive Line Guard 1 11 20299061 HHCS 4 3/8 x 24 x 1.75 Gr 8 12 95931457 Lockwasher 16 7/16 13 95931408 Lockwasher 10 5/16 14 95997706 Lockwasher, Zinc Plated 8 3/4 15 95935193 HHCS 6 3/4 x 10 x 1.75 Gr 5 17 20948667 Hose Assembly 2 18 20329447 Hose Assembly 1 19 20188652 Triple Clamp 4 20 15622053 Clamp Bar 2 21 95994950 HHCS 4 5/16 x 18 x 3.25 Gr 5 23 20317798 Tube Assembly 3 24 20945887 Split Flange Half 8 25 95939922 HHCS, Zinc Plated 16 7/16 x 14 x 1.75 26 20932182 O-ring 4 27 20330163 Return Hose 1 28 20948766 Hose Assembly 4 29 95090106 Worm Clamp 4 30 20318895 Hose Assembly 1 32 20945176 Holes Clamp 4 33 20188637 Cover Plate 2 34 20328456 Hose Assembly 1 35 20318911 Hose Assembly 1 36 20949384 Hose Assembly 1 37 20188595 Half Clamp 4 38 20236857 Traction Cross Tube Assembly 1 39 20326997 Traction Cross Tube Assembly 1 40 20932349 O-ring 4 41 15607492 Insulation 1 42 15607500 Insulation 1 43 15607518 Insulation 1 44 95958948 HHCS, Zinc Plated 2 5/16 x 18 x 3 Gr 5 46 20260063 Split Bushing 6 47 95934659 HHCS 8 0.5 x 13 x 1.25 48 95922399 Flatwasher 14 1/2 49 95931226 Lockwasher 10 1/2 50 20933677 Cable 4 51 95920708 Screw 2
Dwg 15619240/0j
49 474947
BOM 15619240
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 52 20932307 O-ring 6 53 95934550 HHCS 3 3/8 x 16 x 0.75 54 95922233 Flatwasher 1 3/8 55 20932471 External Tooth Lockwasher, Zinc Plated 1 3/8 56 20341335 Tube Assembly 2 57 95922423 Flatwasher 8 3/4
Dwg 15619224/0h
TRACK FRAME ASSEMBLY, LH
BOM 15619224
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 13498613 Track Frame, LH 1 2 NSVA Planetary/Motor Assembly, LH 1 See Page A - 36. 5 NSVA Take-Up Assembly 1 See Page A - 42. 6 NSVA Bogie Assembly - Single And Dual
Oscillation 3 See Page A - 44.
- NSVA Bogie Assembly - No Oscillation 3 See Page A - 46. 7 13476999 Track Tension Cylinder 1 - 13478219 - Seal Kit 1 8 20328308 Track Bogie Pivot Pin 3 9 95934154 HHCS, Zinc Plated 6 5/8 x 11 x 2.5 Gr 5
10 95931242 Lockwasher 6 5/8 13 95997706 Lockwasher, Zinc Plated 14 3/4 14 95995056 HHCS, Zinc Plated 1 1/2 x 13 x 0.875 Gr 5 15 95931226 Lockwasher 1 1/2 16 20328282 Pin 1 23 20942736 Flanged Lug Nut 12 24 95996039 HHCS, Zinc Plated 14 3/4 x 16 x 2.25 Gr 5 26 13862685 Rubber Track 1 28 20260584 Hose Assembly 1 29 20305033 Rubber Take-Up Wheel 2 - 20309084 - Take-Up Wheel 2 - 20305025 - Solid Rubber Take-Up Tire 2
31 20303624 Nut 20 5/8 x 18 32 20347373 Breather 1 34 20312302 Drive Wheel 1 36 15617657 Spacer 2 37 95893319 Adapter 1 38 20289716 Bleeder Screw 1 39 20289732 Straight Reducer 1 40 20289724 Branch Tee Adapter 1 41 59919670 Adapter, Straight 1 42 20363602 Arm Cradle 1 43 20363586 Bolt 2 1 1/4 x 3 1/2 44 95997805 Flatwasher 2 1 1/4 Hardened 45 95931317 Lockwasher 2 1 1/4 46 20363610 Pin 1 47 95996104 HHCS, Fully Threaded 1 0.75 x 4 48 95998936 Locknut 1 3/4 x 16
Dwg 20331310/0e
PLANETARY/MOTOR ASSEMBLY, LH
BOM 20331310
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 19295971 2-Speed Planetary Drive Motor 1 See Breakdown A - 38. 2 20319018 Traction Motor, LH 1 See Breakdown A - 40. 3 20350732 Fitting, 22.5° 1 4 59918441 Adapter 3 5 59922864 Adapter, 90° 1 7 95931226 Lockwasher 4 1/2 9 95055018 SHCS 4 1/2 x 13 x 1.50
Dwg 19295971/00
BOM 19295971
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 13501754 Final Stage Rebuild Kit 1 2 20330205 Gearbox Seal Kit 1 3 20319653 Brake Disc Kit 1 4 20319661 Brake Seal Kit 1 5 20330221 Seal Kit Shifter 1 6 20364048 Shifter Repair Kit 1 - 20363917 - Shifter Coupling 1 - 20363925 - Sun Gear, 1st Stage 1 7 20351409 Stud Bolt 1 8 20319737 Shifter Bearing Kit 1 9 13501762 Upper Shifter Housing 1
10 20330213 Shifter Sub-Assembly 1 - 20351243 - First Stage Ring Wheel 1 - 20351250 - Shifter Piston Housing 1 - 20351417 - Allen Bolt 4 M8 x 20 - 20351342 - Bearing Support Flange 1 - 20351458 - Shifter Piston 1 - 20351359 - Spring Washer 2 - 20351375 - Motor Mount Flange 1 - 20351391 - Connection Shaft 1 - 20351474 - Allen Bolt 2 M8 x 80 - 20363917 - Shifter Coupling 1 - 20363925 - Sun Gear, 1st Stage 1
Dwg 20319018/00
6
6
6
6
16
8
6
11
13
3
TRACTION MOTOR, LH (20319018) - INTERNAL BREAKDOWN
BOM 20319018
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 13791249 Shaft Assembly 1 - 20258133 - Shaft Seal Kit 1 - 59343236 - Lip Seal 1 - 20355269 - O-ring 2 - 20355269 - O-ring 2 3 59029371 Synch Shaft Assembly 1 6 20319158 Overhaul Seal Kit 1 7 20258133 Shaft Seal Kit 1 - 59343236 - Lip Seal 1 - 20355269 - O-ring 2 8 13790597 Orifice 2 9 58799768 Compression Spring 2
10 13366604 Spring Guide 2 11 58799743 Spool Shuttle 2 12 59029108 End Cap Gasket 1 13 13791462 Valve Segment 1 14 13791454 Servo Piston Assembly 1 15 20258273 Speed Sensor 1 16 20328662 Charge Relief Valve Kit 1 98 19291632 ARC - Traction Motor (Not Shown) 1
Dwg 20307856/06
TAKE-UP ASSEMBLY
TAKE-UP ASSEMBLY
BOM 20307856
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 20302196 Take-Up Hub 2 2 20302204 Take-Up Axle 1 3 20302212 Bearing Cone 2 4 20302220 Bearing Cup 2 5 20302238 Oil Seal 2 6 20302246 Bearing Cone 2 7 20930582 Bearing Cup 2 8 20302253 Torqued Washer 2 2.8 x 3.7 9 95212106 Lockwasher 2
10 95209904 Locknut 2 11 20302261 Hub Cap 2 - 13798129 - Hub Cap 2 - 13798038 - Spring Clip 6
12 20302279 Stud 20 13 20302287 O-ring 2 14 20303624 Nut 20 5/8 x 18
Dwg 13864699/00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
18
15
16
17
19
BOGIE ASSEMBLY - SINGLE AND DUAL OSCILLATION
BOM 13864699, 20375069
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 13731997 Bogie Pin 6 2 20355772 Bogie Tire and Wheel 12 - 20355764 - Bogie Wheel 12 - 20305017 - Solid Bogie Tire 12 3 20380119 Bogie Axle 6 4 20930285 Bearing Cone 12 5 20930327 Bearing Cone 12 6 20930608 Bearing Cup 12 7 20930715 Bearing Cup 12 8 13732540 Bogie Frame 3 9 13798533 Bushing 6
10 13798541 Bushing 6 11 20313979 Pivot Bushing 3 12 20942520 Hub Cap 12 13 96727896 HHCS 6 M12 x 1.75 x 110 Cl 8.8 14 95200887 Locknut 12 15 95200986 Lockwasher 12 16 96704291 Hex Nut 6 M12 17 20931820 Oil Seal 12 18 20357810 Washer 6 M12 19 20930970 Washer 12 1.41 x 2
Dwg 20328290/01
BOGIE ASSEMBLY - NO OSCILLATION
BOM 20328290
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 13584347 Axle Assembly 3 - 13584339 - Axle 6 - 13584099 - Frame 3 2 20302188 Bogie Tire And Wheel Assembly 12 3 20931820 Oil Seal 12 4 20930608 Bearing Cup 12 5 20930285 Bearing Cone 12 6 20930715 Bearing Cup 12 7 20930327 Bearing Cone 12 8 20930970 Tongued Washer 12 1.41 x 2 9 95200986 Lockwasher 12
10 95200887 Locknut 12 11 20942520 Hub Cap 12 12 20313979 Bushing 3
Dwg 15619232/0h
TRACK FRAME ASSEMBLY, RH
BOM 15619232
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 13498621 Track Frame, RH 1 2 NSVA Planetary/Motor Assembly, RH 1 See Page A - 50. 5 NSVA Take-Up Assembly 1 See Page A - 42. 6 NSVA Bogie Assembly - Single And Dual
Oscillation 3 See Page A - 44.
- NSVA Bogie Assembly - No Oscillation 3 See Page A - 46. 7 13476999 Track Tension Cylinder 1 - 13478219 - Seal Kit 1 8 20328308 Track Bogie Pivot Pin 3 9 95934154 HHCS, Zinc Plated 6 5/8 x 11 x 2.5 Gr 5
10 95931242 Lockwasher 6 5/8 13 95997706 Lockwasher, Zinc Plated 14 3/4 14 95995056 HHCS, Zinc Plated 1 1/2 x 13 x 0.875 Gr 5 15 95931226 Lockwasher 1 1/2 Reg.Lock Washer 16 20328282 Pin 1 23 20942736 Nut 12 3/4 24 95996039 HHCS, Zinc Plated 14 3/4 x 16 x 2.25 Gr 5 26 13862685 Rubber Track 1 28 20260584 Hose Assembly 1 29 20305033 Rubber Take-Up Wheel 2 - 20309084 - Take-Up Wheel 2 - 20305025 - Solid Take-Up Tire 2
31 20303624 Nut 20 5/8 x 18 32 20347373 Breather 1 34 20312302 Drive Wheel 1 36 15617657 Spacer 2 37 95893319 Adapter 1 38 20289716 Bleeder Screw 1 39 20289732 Straight Reducer 1 40 20289724 Branch Tee Adapter 1 41 59919670 Adapter, Straight 1 42 20363602 Arm Cradle 1 43 20363586 Bolt 2 1 1/4 x 3 1/2 44 95997805 Flatwasher 2 1 1/4 Hardened 45 95931317 Lockwasher 2 1 1/4 46 20363610 Pin 1 47 95996104 HHCS, Fully Threaded 1 0.75 x 4 48 95998936 Locknut 1 3/4 x 16
Dwg 20331328/0e
PLANETARY/MOTOR ASSEMBLY, RH
BOM 20331328
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 19295971 2-Speed Planetary Drive Motor 1 See Breakdown A - 38. 2 20318960 Traction Motor, RH 1 See Breakdown A - 52. 3 20350732 Fitting, 22.5° 1 4 59918441 Adapter 3 5 59922864 Adapter, 90° 1 7 95931226 Lockwasher 4 1/2 9 95055018 SHCS 4 1/2 x 13 x 1.50
Dwg 20318960/00
6
6
6
6
16
8
6
11
13
3
TRACTION MOTOR, RH (20318960) - INTERNAL BREAKDOWN
BOM 20318960
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 13497326 Shaft Assmbly 1 - 20258133 - Shaft Seal Kit 1 - 59343236 - Lip Seal 1 - 20355269 - O-ring 2 - 20355269 - O-ring 2 3 59029371 Synch Shaft Assembly 1 6 20319158 Overhaul Seal Kit 1 7 20258133 Shaft Seal Kit 1 - 59343236 - Lip Seal 1 - 20355269 - O-ring 2 8 13790597 Orifice 2 9 58799768 Compression Spring 2
10 13366604 Spring Guide 2 11 58799743 Spool Shuttle 2 12 59029108 End Cap Gasket 1 13 13791462 Valve Segment 1 14 13791454 Servo Piston Assembly 1 16 20328662 Charge Relief Valve Kit 1
Dwg 20286282/01
DRIVE TRAIN STEEL TRACK CONVERSION KIT - OPTIONAL - SHEET 1 OF 2
MO DI
N E M A N U F A C T U R I N G
C O M P A N Y
R A D I A T O R C AP
M A X . P R E S S U R E 7
P. S. I.
B
0 1 21 2
TO ACTIVATE RH SWITCH PLACE LH SWITCH IN "0" BEFORE SHIFTING STOP MACHINE TRANSMISSIONTRANSMISSION
STOP MACHINE BEFORE SHIFTING PLACE LH SWITCH IN "0" TO ACTIVATE RH SWITCH
1
2
34
5
6
5
6
A - 54 PF-5500/5510 - Effective With S/N 172698
BOM 20286282
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES - 20258307 Traction Drive Motor 1 See Breakdown A - 58. - 15618101 Towpoint Brace 2 1 NSVA Track Frame Assembly, LH 1 See Page A - 60. 2 NSVA Track Frame Assembly, RH 1 See Page A - 60. 4 20177838 Traction Drive Motor 1 See Breakdown A - 68. 5 96704457 HHCS 4 M20 x 1.5 x 45 Cl 10.9 6 59741025 Lockwasher 4 7 20932182 O-ring 4 8 20201141 Hose Assembly 4 9 20345237 Hose Assembly 1
10 20345260 Hose Assembly 1 11 20345278 Hose Assembly 1 12 20345245 Hose Assembly 1 13 20951901 Tube Assembly, 90° Split Flange 2 14 20935730 Adapter 2 15 59922419 Adapter, Straight 2 16 59922211 Adapter, 45° 2 17 20933677 Cable 4 18 20236550 Switch Assembly, LH 1 19 20236568 Switch Assembly, RH 1 20 20208799 Decal: Shift Switch 1 21 20208807 Decal: Shift Switch 1 22 59924050 ORS Cap 2
Dwg 20286282/01
u
A
77
8
9
BOM 20286282
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES - 20258307 Traction Drive Motor 1 See Breakdown A - 58. - 15618101 Towpoint Brace 2 1 NSVA Track Frame Assembly, LH 1 See Page A - 60. 2 NSVA Track Frame Assembly, RH 1 See Page A - 60. 4 20177838 Traction Drive Motor 1 See Breakdown A - 68. 5 96704457 HHCS 4 M20 x 1.5 x 45 Cl 10.9 6 59741025 Lockwasher 4 7 20932182 O-ring 4 8 20201141 Hose Assembly 4 9 20345237 Hose Assembly 1
10 20345260 Hose Assembly 1 11 20345278 Hose Assembly 1 12 20345245 Hose Assembly 1 13 20951901 Tube Assembly, 90° Split Flange 2 14 20935730 Adapter 2 15 59922419 Adapter, Straight 2 16 59922211 Adapter, 45° 2 17 20933677 Cable 4 18 20236550 Switch Assembly, LH 1 19 20236568 Switch Assembly, RH 1 20 20208799 Decal: Shift Switch 1 21 20208807 Decal: Shift Switch 1 22 59924050 ORS Cap 2
Dwg 20258307/00
820 11
TRACTION DRIVE MOTOR (20258307) - INTERNAL BREAKDOWN
BOM 20258307
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 59029207 Shaft Assembly 1 2 This item not used with this Assembly 3 59029298 Distance Ring 1 4 59029371 Synch Shaft Assembly 1 5 This item not used with this Assembly 6 This item not used with this Assembly 7 59028969 Servo Piston 1 8 59343236 Lip Seal 1 9 59029009 Valve Bushing Assembly 1
10 59029306 Control Kit 1 11 59029140 Threshold Adjustment Screw 1 12 59029413 Orifice (Not Shown) 1 13 59029421 Orifice (Not Shown) 2 14 59029181 Spring 2 15 58799750 Guide Spring 2 16 59029199 Piston 1 17 58795766 Control Filter Screen 2 18 59029389 End Cap Seal Kit 1 19 59028654 Valve Segment 1 20 20258315 Speed Sensor 1 21 59985044 Seal Kit (Not Shown) 1 22 20163267 Wire Assembly (Not Shown) 1
Dwg 20320917/05
TRACK FRAME ASSEMBLY
BOM 20320917, 20320925
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 13592274 Side Frame, LH 1 - 13592464 Side Frame, RH 1 2 21076328 Track Idler Assembly 1 See Breakdown A - 62. 3 21076401 Track Roller Assembly 9 - 20337119 - Bushing 18 - 20337127 - Seal 18 - 20337135 - O-ring 18 4 20345609 Sprocket 1 5 20257507 Traction Drive Planetary Assembly 1 See Breakdown A - 64. 6 20345427 Cover - Grease Adapter 1 7 13583653 Capscrew 36 M16 x 85 8 59741017 Lockwasher 36 9 96744412 HHCS 20 M20 x 1.5 x 60 Cl 10.9
10 59741025 Lockwasher 40 11 13823182 SHCS 20 M20 - 1.5 12 96702816 HHCS, Zinc Plated 2 M8 x 1.25 x 16 Cl 8.8 13 20291308 Grease Adapter 2 15 21076310 Grease Plug 2 16 20291316 Grease Tube 1 17 13592522 Steel Track 1 18 15618101 Towpoint Brace 1
Dwg 21076328/00
TRACK IDLER ASSEMBLY (21076328) - INTERNAL BREAKDOWN
BOM 21076328
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 21076344 Wiper Ring (Not Shown) 1 2 21076351 Seal Ring - Groove (Not Shown) 1 3 21076369 Support Ring (Not Shown) 1 4 20337127 Seal (Not Shown) 2 5 20337119 Bushing (Not Shown) 2 6 20337135 O-ring (Not Shown) 2
Dwg 20257507/00
37
BOM 20257507
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 This item not used with this Assembly 2 13780010 Dowel Pin (Not Shown) 2 3 13779616 Plastic Plug 1 4 20257473 Face Seal 1 5 13795349 Bearing Cone 2 6 13795471 Bearing Cup 2 7 13783659 Brake Spring Kit 1 9 20341301 O-ring 1
10 13783071 Set Assembly 1 11 13783097 Bearing - Roller 5 12 13783352 Retaining Ring (Not Shown) 5 13 This item not used with this Assembly 14 13783105 Planetary Gear 3 15 13783279 Roller Bearing 3 16 13783709 Retaining Ring 3 17 95998340 Roll Pin 3 .156 x 1.000 18 13783139 Planetary Gear 3 19 13783048 Needle Bearing 57 20 13779434 Thrust Washer 12 22 13783063 Planetary Shaft 3 23 13783378 Thrust Washe 1 24 13779772 Thrust Washe 1 25 13783147 Sun Gear 1 28 20937090 Plug 3 29 13780465 Capscrew 12 5/16 -18nc 30 20168670 O-ring 1 31 13783121 Sun Gear 1 32 13783717 Retaining Ring 1 33 13783022 Sun Gear 1 34 13783311 Thrust Spacer 1 35 13783253 Retaining Ring 1 36 13783337 Coupling 1 37 13783261 Input Brake 1 38 20341319 Brake Lining Kit (Not Shown) 1 39 20331906 Brake O-ring Kit 1
Dwg 13592522/00
7
2
6
5
10
3
4
STEEL TRACK (13592522) - INTERNAL BREAKDOWN
BOM 13592522
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 21076443 Track Link, LH 1 2 21076526 Track Link, RH 1 3 20342572 Master Bushing 1 4 21076468 Pin 1 5 20342580 Bushing 1 6 20342598 Master Collar 2 7 21076492 Master Pin 1 8 20366498 Track Shoe 1 9 95995981 HHCS, Zinc Plated 4 5/8 x 18 x 2 Gr 5
10 95998928 Nut 4 5/8-18 Gr C
Dwg 20177838/01
9 12
TRACTION DRIVE MOTOR (20177838) - INTERNAL BREAKDOWN
BOM 20177838
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 59029207 Shaft Assembly 1 2 This item not used with this Assembly 3 59029298 Distance Ring 1 4 59029371 Synch Shaft Assembly 1 5 This item not used with this Assembly 6 This item not used with this Assembly 7 59028969 Servo Piston (Not Shown) 1 8 59343236 Lip Seal 1 9 59029009 Valve Bushing Assembly 1
10 59029306 Control Kit 1 11 59029140 Threshold Adjustment Screw 1 12 59029413 Orifice 1 13 59029421 Orifice 2 14 59029181 Spring 2 15 58799750 Guide Spring 2 16 59029199 Piston 1 17 58795766 Control Filter Screen 2 18 59029389 End Cap Seal Kit 1 19 59028654 Valve Segment 1 20 This item not used with this Assembly 21 59985044 Seal Kit (Not Shown) 1 98 19296144 ARC - Traction Drive Motor (Not Shown) 1
Dwg C20376513/01
GRID HEATER PLUGS IN HERE
ENGINE HARNESS
GRID HEATER KIT
BOM 20376513
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 20364311 Grid Heater Power Wire Harness 1 2 95929006 HHCS, Zinc Plated 4 5/16 x 18 x 1 Gr 5 3 95931408 Lockwasher 4 5/16
FUEL COOLER INSTALLATION - PRIOR TO S/N 192054
FUEL COOLER INSTALLATION - PRIOR TO S/N 192054
BOM 13319991
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 NSVA Fuel Cooler Assembly 1 See Page A - 74. 2 13346614 Hose: Bulkhead To Cooler 1 3 13346622 Hose: Cooler To Engine 1 5 13352356 Air Shroud Assembly, LH 1 6 13352372 Air Shroud Assembly, LH 1 7 13352307 Oil Cooler Mounting Bracket 1 8 13352349 Foam, Lower LH 3 9 59544213 Washer 1
10 59322909 Hose Assembly 1 40 13352380 Air Shroud Assembly, Bottom 1
FUEL COOLER ASSEMBLY
FUEL COOLER ASSEMBLY
BOM 13349022
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 13319983 Oil Cooler 1 2 13352216 Mounting Bracket 2 3 59902254 Adapter 2 4 96701917 HHCS, Zinc Plated 6 M10 x 1.5 x 30 Cl 8.8 5 96741046 Flatwasher, Zinc Plated 6 M10 Cl 200 6 96704812 Hex Nut, Zinc Plated 6 M10 x 1.5 Cl 8
Dwg D13371679/01
BOM 13371679
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 13371687 Fan Pulley 1 2 13371695 Fan Belt 1 3 13379102 Fan Spacer 1 4 13157151 Suction Fan 1 5 96711833 Flatwasher, Zinc Plated 4 M10 Cl 10 6 20186599 Water Temperature Sender 2 7 20936712 Water Temperature Gauge 2 8 20936670 Oil Temperature Gauge 2 9 13371661 Oil Cooler Spacer 6
10 95958955 HHCS, Zinc Plated 6 5/16 x 18 x 3.5 Gr 5 11 96744503 HHCS, Zinc Plated 4 M10 x 1.5 x 60 Cl 8.8 12 96741046 Flatwasher, Zinc Plated 4 M10 Cl 200
Dwg C20266714/06
31
00700-959-00
BOM 20266714
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 15608920 Bracket 1 2 20934469 Relay 1 12V 40Amp 3 20187761 Time Delay Relay 1 4 20186573 Pressure Switch 1 5 15608425 Wire Assembly 1 6 15608433 Wire Assembly 1 7 15608441 Wire Assembly 1
10 15608458 Wire Assembly 1 11 15593635 Wire Assembly 2 12 20942108 Hose Assembly 1 13 95037438 Hex Bushing 1 14 20186565 Temperature Switch 1 15 20330395 Tee 1 16 95370565 Cable Tie A/R 17 95922118 HHCS, Zinc Plated 2 #10 x 24 x 0.5 Grd B 18 95931366 Washer, Zinc Plated 3 #10 19 95922332 Flatwasher, Zinc Plated 1 #10 20 95922134 Screw, Zinc Plated 1 #10 x 24 x 1 Grd B 21 20181392 1/2 Ext Tooth Lw Zn 1 22 95923041 Hex Nut, Zinc Plated 1 #10 x 24 Grd A 23 96715081 HHCS, Zinc Plated 2 M12 x 1.75 x 45 Cl 8.8 24 15516248 Decal: Engine Shutdown Kit 1 25 20160891 Union 1 26 59510073 Lockwasher 2 27 15500895 Elbow, 90° 1 29 15500747 Elbow, 45° 1 30 95922373 Flatwasher, Zinc Plated 2 3/8 31 15608755 Wire Assembly (Not Shown) 1 32 59510065 Lockwasher 1
Dwg D15619273
NOISE KIT
NOISE KIT
BOM 15619273
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 20242350 Acoustical Foam 1 2 20242343 Acoustical Foam 1 3 15609175 Engine Hood Insulation 1 4 15609183 Acoustical Insulation 2 5 20339446 Louver 1 6 15501984 Muffler 1 8 95920682 HHCS 4 3/8 x 16 x 1.25 - 95922894 Hex Nut 4 3/8 x 16 9 This item not used with this Assembly
10 95931432 Lockwasher 4 3/8 11 95922233 Flatwasher 8 3/8
**Always use Ingersoll-Rand Replacement parts!**
Section B - OPERATORS PLATFORM/CONTROL SYSTEMS
Dwg 18007815/00
1
4
4
DECK INSTALLATION - EFFECTIVE WTH 192054 - SHEET 1 OF 2
BOM 18007815
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 15593510 Rear Deck Plate 1 4 15490436 Hex Screw 6 3/8 x 16 x 1 6 95931432 Lockwasher, Zinc Plated 58 3/8 7 95922894 Hex Nut, Zinc Plated 54 3/8 x 16 UNC Grd A 8 95996914 Carriage Bolt 66 3/8 x 16 x 1.25 9 95922233 Flatwasher, Zinc Plated 54 3/8
12 20326468 Brace, RH 2 13 20326450 Brace, LH 3 16 15618234 Fender, LH 1 17 15618184 Fender, RH 1 22 95922258 Flatwasher, Zinc Plated 13 1/2 23 95922902 Hex Nut, Zinc Plated 6 1/2 x 13 Gr A 25 20301958 Deck Plate 1 28 20291217 Deck Plate, LH 1 30 15618291 Fender Skirt, LH 1 31 15618283 Fender Skirt, RH 1 32 20367983 Door, LH 1 34 20260196 Insert 6 35 15618267 Battery Door 1 36 95934659 HHCS, Zinc Plated 2 0.5 x 13 x 1.25 38 NSVA Seat Mounting Assembly 2 See Page B - 6. 39 95953972 HHCS, Zinc Plated 2 1/2 x 13 x 3.5 Gr 5
PF-5500/5510 - Effective With S/N 172698 B - 3
Dwg 18007815/00
1
2
DECK INSTALLATION - EFFECTIVE WTH 192054 - SHEET 2 OF 2
BOM 18007815
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 15593510 Rear Deck Plate 1 2 15498124 Snapper Pin 4 3/8 x 1.5 5 95920682 HHCS, Zinc Plated 10 3/8 x 16 x 1.25 6 95931432 Lockwasher, Zinc Plated 58 3/8 7 95922894 Hex Nut, Zinc Plated 54 3/8 x 16 UNC Grd A 8 95996914 Carriage Bolt 66 3/8 x 16 x 1.25 9 95922233 Flatwasher, Zinc Plated 54 3/8
10 19284017 Hood Assembly, Front 1 11 19284926 Hood Assembly, Rear 1 12 20326468 Brace, RH 2 13 20326450 Brace, LH 3 14 15609399 Door Assembly, LH 1 - 13406830 - Hinge 1
15 15609407 Door Assembly, RH 1 - 13406830 - Hinge 1
18 95934451 Bolt, Zinc Plated 5 .500 x 1.250 x 13 Gr 5 19 95943080 Hex Locknut, Zinc Plated 3 1/2 x 13 Gr C 20 19298686 Angle 1 21 95931226 Washer, Zinc Plated 4 1/2 Hardened 22 95922258 Flatwasher, Zinc Plated 13 1/2 23 95922902 Hex Nut, Zinc Plated 6 1/2 x 13 Gr A 24 15606312 Angle 1 26 95936027 Carriage Bolt, Zinc Plated 2 3/8 x 16 x 1.50 Grd B 29 19283423 Hood Bracket 1 33 19283746 Door, RH 1 37 95929113 HHCS, Zinc Plated 1 1/2 x 13 x 3 40 19310499 Air Deflector Plate 1
Dwg B21061841/19
SEAT MOUNTING ASSEMBLY
BOM 15528912
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 This item not used with this Assembly 2 This item not used with this Assembly 3 This item not used with this Assembly 4 20986048 Seat Post Bracket 2 5 21061874 Seat Mounting Plate 2 6 95929782 Hex Nut, Zinc Plated 8 5/16 x 18 Grd A 7 This item not used with this Assembly 8 This item not used with this Assembly 9 95929741 Carriage Bolt, Zinc Plated 8 5/16 x 18 x 1 Grd B
10 95931408 Lockwasher, Zinc Plated 8 5/16 11 This item not used with this Assembly 14 This item not used with this Assembly
Dwg 20367223/0d
1
4
4
DECK INSTALLATION - PRIOR TO 192054 - SHEET 1 OF 2
BOM 20367223
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 15593510 Rear Deck Plate 1 2 15498124 Snapper Pin 4 3/8 x 1.5 4 15490436 Hex Screw 6 3/8 x 16 x 1 5 95920682 HHCS, Zinc Plated 10 3/8 x 16 x 1.25 6 95931432 Lockwasher, Zinc Plated 58 3/8 7 95922894 Hex Nut, Zinc Plated 50 3/8 x 16 UNC Grd A 8 95996914 Carriage Bolt 62 3/8 x 16 x 1.25 9 95922233 Flatwasher, Zinc Plated 50 3/8
16 15618234 Fender, LH 1 17 15618184 Fender, RH 1 18 95934451 Bolt, Zinc Plated 5 .500 x 1.250 x 13 Gr 5 19 95943080 Hex Locknut, Zinc Plated 3 1/2 x 13 Gr C 20 15606262 Angle 1 22 95922258 Flatwasher, Zinc Plated 8 1/2 23 95922902 Hex Nut, Zinc Plated 4 1/2 x 13 Gr A 24 15606312 Angle 1 25 20301958 Deck Plate 1 26 95936027 Carriage Bolt, Zinc Plated 2 3/8 x 16 x 1.50 Grd B 28 20291217 Deck Plate, LH 1 29 15606296 Angle 1 30 15618291 Fender Skirt, LH 1 31 15618283 Fender Skirt, RH 1 32 20367983 Door, LH 1 33 20368007 Door, RH 1 34 20260196 Insert 6 35 15618267 Battery Door 1 36 95934659 HHCS, Zinc Plated 2 0.5 x 13 x 1.25 37 95929113 HHCS, Zinc Plated 1 1/2 x 13 x 3 38 NSVA Seat Mounting Assembly 2 See Page B - 6. 39 95953972 HHCS, Zinc Plated 2 1/2 x 13 x 3.5 Gr 5 40 13476569 Air Deflector Plate 1 41 13475751 Air Deflector Brace 1 42 96743984 HSBHCS, Zinc Plated 2 M8 x 1.25 x 20 Cl 8.8 43 96741038 Flatwasher 2 M8 x 1.25 Cl 200 44 96704606 Hex Locknut, Zinc Plated 2 M8 x 1.25 Cl 8
Dwg 20367223/0d
1
2
DECK INSTALLATION - PRIOR TO 192054 - SHEET 1 OF 2
BOM 20367223
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 15593510 Rear Deck Plate 1 2 15498124 Snapper Pin 4 3/8 x 1.5 4 15490436 Hex Screw 6 3/8 x 16 x 1 5 95920682 HHCS, Zinc Plated 10 3/8 x 16 x 1.25 6 95931432 Lockwasher, Zinc Plated 58 3/8 7 95922894 Hex Nut, Zinc Plated 50 3/8 x 16 UNC Grd A 8 95996914 Carriage Bolt 62 3/8 x 16 x 1.25 9 95922233 Flatwasher, Zinc Plated 50 3/8
16 15618234 Fender, LH 1 17 15618184 Fender, RH 1 18 95934451 Bolt, Zinc Plated 5 .500 x 1.250 x 13 Gr 5 19 95943080 Hex Locknut, Zinc Plated 3 1/2 x 13 Gr C 20 15606262 Angle 1 22 95922258 Flatwasher, Zinc Plated 8 1/2 23 95922902 Hex Nut, Zinc Plated 4 1/2 x 13 Gr A 24 15606312 Angle 1 25 20301958 Deck Plate 1 26 95936027 Carriage Bolt, Zinc Plated 2 3/8 x 16 x 1.50 Grd B 28 20291217 Deck Plate, LH 1 29 15606296 Angle 1 30 15618291 Fender Skirt, LH 1 31 15618283 Fender Skirt, RH 1 32 20367983 Door, LH 1 33 20368007 Door, RH 1 34 20260196 Insert 6 35 15618267 Battery Door 1 36 95934659 HHCS, Zinc Plated 2 0.5 x 13 x 1.25 37 95929113 HHCS, Zinc Plated 1 1/2 x 13 x 3 38 NSVA Seat Mounting Assembly 2 See Page B - 6. 39 95953972 HHCS, Zinc Plated 2 1/2 x 13 x 3.5 Gr 5 40 13476569 Air Deflector Plate 1 41 13475751 Brace Air Deflector 1 42 96743984 HSBHCS, Zinc Plated 2 M8 x 1.25 x 20 Cl 8.8 43 96741038 Flatwasher 2 M8 x 1.25 Cl 200 44 96704606 Hex Locknut, Zinc Plated 2 M8 x 1.25 Cl 8
Dwg 15609381/0p
STRIPING, DECALS, AND INSTRUCTION PLATES - EFFECTIVE WITH 192054 - SHEET 1 OF 3
NOTICE
700-191
BLAW-KNOX
700-500
CYLINDERS IN MID-
VALVES. DO NOT
CONTROL IS NOT
CLOSE NEEDLE
WHEN AUTOMATIC
0 007-405-00
CYLINDERS IN MID-
VALVES. DO NOT
CONTROL IS NOT
CLOSE NEEDLE
WHEN AUTOMATIC
0007-405-00
If gauge read High or Low, see operator's2. Check system indicator gauges daily.1. Check hoods and ducts weekly. manual.
006 98-0 44-00
Low Normal High
(Vacuum)System Indicator Gauge
R
S
B - 12 PF-5500/5510 - Effective With S/N 172698
BOM 43803816
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 20956801 Safety Sign: Hopper Wing 2 2 20956744 Safety Sign: Front End Hopper 2 3 20956678 Safety Sign 2 6 20956421 Tag 1 7 95943254 Locknut 2 0.38 x 16 8 20956173 Warning Tag 1 9 20259081 Vacuum Gauge 1 11 20956033 Caution Tag 1 13 21060496 Guide Rod Assembly 1 15 20956108 Depth Gauge 2 17 20357497 Blaw-Kote Instruction 2 18 This Item Not Used with this Assembly 19 20361317 Synthetic Lube Tag 2 21 15619539 Hopper Guard Arrangement 1 - 15619455 - Hopper Flap, LH and RH 2 - 20342366 - Apron Flap, Center 1 - 15619463 - Back Up Plate 2 - 20266458 - Back Up Apron Flap 1 - 95996922 - Carrier Bolt 24 3/8 x 16 x 2 - 95922894 - Hex Nut 24 3/8 x 16 - 95931432 - Lockwasher 24 3/8 - 95922233 - Flatwasher 24 3/8 - 15619448 - Hopper Flap 2 - 15619471 - Back Up Plate 2
23 20957171 Lift Label 6 25 This Item Not Used With This Assembly 27 35112259 Air Intake Cap 1 29 20959441 Decal: Safety Sign No Pass 1 31 20208831 Safety Sign 1 32 20937488 Muffler 1 34 20937686 Rain Cap 1 36 20923504 Rivet 14 37 95931226 Lockwasher 4 1/2 38 13504717 Seat Assembly 2 40 95931432 Lockwasher 2 3/8 43 19287762 Decal: Coolant/Oil Drain 1 46 50270248 Cap 25
Dwg 15609381/0p
WARNING! CALIFORNIA
Proposition 65 Warning its constituents are known to theDiesel engine exhaust and some of
cancer, birth defects and otherreproductive harm. State of California to cause
00700-953-00
20365987
NOTICE
00698-155-00
00698-153-00
00700-281-00
29
24
24
15
30
31
47
BOM 43803816
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 47 20956611 Safety Sign Rear Angle 1 48 20208617 Washdown Instruction Sign 1 49 20957072 Decal: Warning Tag 1 50 95922332 Flatwasher 2 #10 51 21061890 SMV Emblem 1 52 20208302 Auger Conveyor Tag 2 53 20312559 Plastic Bag 2 54 20933685 Cable Tie A/R 55 20958336 Safety Sign 2 56 13437942 Decal: Caution - Do Not Weld 1 57 20956116 Warning Plate 1 58 20362919 Shipping Plug Decal 1 60 20318648 Tube Holder 2 61 95920708 Screw 4 62 95092946 Screw 6 1/2 x 13 x 1 66 20957130 Wash Down Tag 1 67 This Item Not Used with This Assembly 1 69 13163324 Decal: Signature 3 71 13451521 Decal: Model No# - PF-5510 2 72 20302097 Rubber Bumper 4 74 95931408 Lockwasher 4 5/16 75 95929782 Hex Nut 4 5/16 x 18 79 20208815 Decal: Traction 2 80 15616204 Battery Door Slide 1 81 15616196 Battery Door Latch 1 82 95958989 HHCS, Zinc Plated 2 3/8 x 16 x 1.75 Gr 5 85 13397476 Operators Umbrella 1 See Page B - 18. 86 20222295 Band Bracket 2 87 20260196 Insert 4 88 20165759 FHCS 4 3/8 x 16 x 0.75 89 20308144 Decal: Battery Disconnect 1 90 20376414 Paver Hardware Kit 1 92 20289831 Decal: Switch Fume System 1 93 20291258 Exhaust Stack Assembly 1 - 20267126 - Exhaust Stack 1 - 20267134 - Exhaust Outlet, 45° 1 - 95934774 - HHCS, Zinc Plated 4 1/4 x 20 x .5 - 95922324 - Flatwasher, Zinc Plated 4 1/4 - 95931382 - Washer, Zinc Plated 4 1/4 Hardened - 95931564 - Nut, Zinc Plated 4 1/4 x 20 Grd A
95 20956389 Caution Tag 2
Dwg 15609381/0p
00698-094-00
-WAIT 3 SECONDS THEN MOVE TRACTION LEVERS REV AND FWD
-MOVE TRACTION LEVERS SLOWLY TO DESIRED SPEED
-BRING MACHINE TO A FULL STOP -SET ENGINE THROTTLE TO IDLE
SLIGHTLY THEN BACK TO NEUTRAL
-MOVE TRANSMISSION SHIFT SWITCH TO HI OR LO
00698-094-00
700-425
-NO TICE
LOW RANGE BEFORE ENTERING GRADE.
!
OPERATOR'S CONSOLE OR AUTOMATICALLY WHEN ENGINE
MANUALLY BY A SWITCH ON THE BRAKES ARE APPLIED SECONDARY/PARKING BRAKES.
IS OFF. 00700-858-00
CAUTION!
SHUT OFF AND SHUT OFF 4. MAKE SURE ALL FUNCTIONS ARE IS SECURED IN RAISED POSITION.
3. LOWER SCREED OR BE SURE IT 2. LOWER HOPPER WINGS.
NEUTRAL AND APPLY PARKING BRAKE. 1. PUT SPEED CONTROL LEVERS IN
BEFORE LEAVING OPERATOR'S STATION:
4. BE SURE EVERYONE IS CLEAR
3. ALL COVERS AND GUARDS MUST ADJUSTED AND MAINTAINED. 2. BE SURE MACHINE IS PROPERLY THE OPERATOR'S MANUAL. 1. READ AND THOROUGHLY UNDERSTAND
OF MACHINE.
00700-772-00
BOM 43803816
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 96 20316493 Ventilation System Tag 1 97 NSVA Skid Mat Arrangement 1 See Page B - 20. 98 20377248 Decal: Logo 2
105 20319117 Brake Release Instructions 1
Dwg 13397476/0b
OPERATORS UMBRELLA
OPERATORS UMBRELLA
BOM 13397476
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 13397500 Umbrella 1 2 59136226 Wingscrew 1 M10 x 25
Dwg 20329975/02
SKID MAT ARRANGEMENT
BOM 20329975
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 20365375 Skid Mat: Deck Plate 1 2 20365383 Skid Mat: RH Fender 1 3 20365482 Skid Mat: Door 2 4 20365391 Skid Mat: RH Fender 1 5 20365557 Skid Mat: Rear Deck 1 6 20365367 Skid Mat: Deck Plate 1 7 20365409 Skid Mat: LH Fender 1 8 20365573 Skid Mat: LH Fender 1 9 20365581 Skid Mat: Battery Door 1
10 20365599 Skid Mat: LH Fender 1 11 20365417 Skid Mat: Door 2 12 20365565 Skid Mat: Side Door 2
Dwg 20324703/0y
STRIPING, DECALS, AND INSTRUCTION PLATES - PRIOR TO S/N 192054 - SHEET 1 OF 3
DRAIN OIL
CLOSE NEEDLE
WHEN AUTOMATIC
0007-405-00
If gauge read High or Low, see operator's2. Check system indicator gauges daily.1. Check hoods and ducts weekly. manual.
00698-044-00
RSmokEater Ventilation Control System
BOM 13855408
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 13437660 Decal: Warning Crush Area 2 2 13437652 Decal: Warning Crush Area 2 3 13437702 Decal: Warning Rotating Auger 2 6 20956421 Tag 1 7 95943254 Locknut 2 0.38 x 16 8 20956173 Warning Tag 1 9 20259081 Vacuum Gauge 1 11 20956033 Caution Tag 1 13 21060496 Steering Guide Rod Assembly 1 15 20956108 Depth Gauge 2 17 20357497 Blaw-Kote Instruction 2 18 95325916 Hose Clamp 1 19 20361317 Synthetic Lube Tag 2 21 15619539 Hopper Guard Arrangement 1 - 15619455 - Hopper Flap 2 - 20342366 - Apron Flap 1 - 15619463 - Back Up Plate 2 - 20266458 - Back Up Apron Flap 1 - 95996922 - Carrier Bolt 24 3/8 x 16 x 2 - 95922894 - Hex Nut 24 3/8 x 16 - 95931432 - Lockwasher 24 3/8 - 95922233 - Flatwasher 24 3/8 - 15619448 - Hopper Flap 2 - 15619471 - Back Up Plate 2
23 20957171 Lift Label 6 25 This Item Not Used With This Assembly 26 13437645 Decal: Warning Conveyor 2 27 20937892 Air Inlet Hood 1 29 13437686 Decal: Warning Falling Off 1 31 20208831 Safety Sign 1 32 20937488 Muffler 1 34 20937686 Rain Cap 1 36 20923504 Pop Rivet 14 37 95931226 Lockwasher 4 1/2 38 13504717 Seat Assembly 2 40 95931432 Lockwasher 2 3/8 43 20957668 Oil Drain Tag 1 46 50270248 Cap 25
Dwg 20324703/0y
00 698-15 3-00
00698-155-0020365987
WARNING! CALIFORNIAProposition 65 Warning
its constituents are k nown to theDiesel engine exhaust and some of cancer , birt h def ects and ot herreproduct ive harm. State of Californ ia to cause
0 0700 -9 53-00
FUEL TANK
BOM 13855408
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 47 13528690 Decal: Caution Pre-Operation 1 48 20208617 Washdown Instruction Sign 1 49 13437637 Decal:Warning Flame Cut 1 50 95922332 Flatwasher 2 #10 51 21061890 Emblem 1 52 20208302 Auger Conveyor Tag 2 53 20312559 Plastic Bag 2 54 20933685 Cable Tie A/R 55 13437637 Decal:Warning Flame Cut 2 56 13437942 Decal: Caution Do Not Weld 1 57 20956116 Warning Plate 1 58 20362919 Shipping Plug Decal 1 60 20318648 Tube Holder 2 61 95920708 Screw 4 62 95092946 Screw 6 1/2 x 13 x 1 66 20957130 Wash Down Tag 1 67 This Item Not used with This Assembly 69 13163324 Decal: Signature 3 71 13451521 Decal: Model No# PF-5510 2 72 20302097 Rubber Bumper 4 74 95931408 Lockwasher 4 5/16 75 95929782 Hex Nut 4 5/16 x 18 79 20208815 Decal: Traction 2 80 15616204 Battery Door Slide 1 81 15616196 Battery Door Latch 1 82 95958989 HHCS, Zinc Plated 2 3/8 x 16 x 1.75 Gr 5 85 13397476 Operators Umbrella 1 See Page B - 18. 86 20222295 Band Bracket 2 87 20260196 Insert 4 88 20165759 FHCS 4 3/8 x 16 x 0.75 89 20308144 Decal: Battery Disconnect 1 90 20376414 Paver Hardware

13878590 pf-5500-5510 eff 172698

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