1.8ton sme parts manual

PARTS MANUAL

MODEL CPDS18-SA-E3

E3:SME

Balance Weight Type

Forklift Truck With Battery

SHANGHAI SHANGLI FORKLIFT CO.,LTD.

GROUP INDEX

FIG. NO. DESCRIPTION FIG. NO. DESCRIPTION

NO 1 Drive axle

NO 2 Wheel brake

NO 3 Electric system

NO 4 Overhead guard wire harness front

NO 5 Panel harness

NO 6 Hand brake switch

NO 7 Wire hamess.body

NO 8 Battery socket ass'y

NO 9 Controller ass'y

NO 10 Wire harness

NO 11 Overhead guard wire harness front

NO 12 Battery

NO 13 Steering system

NO 14 Steering column ass'y

NO 15 Connection shaft ass'y

NO 16 Steering axle

NO 17 Steering wheel

NO 18 Frame&counter weight

NO 19 Hood&seat

NO 20 Floor board

NO 21 OIL tank

NO 22 Brake control unit

NO 23 Parking brake

NO 24 Velve control linkage(two-throw)

NO 25 Velve control linkage(three-throw)

NO 26 Velve control linkage(four-throw)

CPDS-SA-E3 page 1

1 14

2 15

3 16

4 () 18

5 19

6 20

7 21

8 22

9 23

10 24

11 () 25 ()

12 26 ()

13 27 ()

CPDS-SA-E3 page 2

GROUP INDEX

FIG. NO. DESCRIPTION FIG. NO. DESCRIPTION

NO 27 Hydraulic system

NO 28 High-visibility mast(3M)

NO 29 Fork carriage

NO 30 Hydraulic system mas

NO 31 Lift cylinder

NO 32 Tilt cylinder

NO 33 Two stage free lift height mast

NO 34 The installation drawing roller

NO 35 Hydraulic system mas

NO 36 Lift cylinder mount

NO 37 Lift cylinder

NO 38 Three stage free lift height mast

NO 39 The installation drawing roller

NO 40 Hydraulic system mast

NO 41 Lilt cylinder mount

NO 42 Lift cylinder

NO 43 Overhead guard

NO 44 Scutcheon

CPDS-SA-E3 page 3

27 40

28 (3) 41

29 42

30 43

31 44

32

33

34

35

36

37

38

39

CPDS-SA-E3 page 4

1 FIG NO 1

QQ Drive axle

ITEM NOTE PART NO. DESCRIPTION Q'TY

1

PMS601-001

2 PMS601-002

3 PMS601-003

4 PMS601-004

5 PMS601-005

6 PMS601-006

7 PMS601-007

8 PMS601-008

9 PMS601-009

10 PMS601-010

11 PMS601-011

12 PMS601-012

13 PMS601-013

14 PMS601-014

15 PMS601-015

16 PMS601-016

17 PMS601-017

Wheel hub

Wheel fixing screw

Needle cage

Shaft seal

Track

Taper Roll.Bearing

Housing

Breather plug

Screw plug

Screw plug

Locking pin

Needle cage

Set-Right Spacer

Spacer

Circular spring

Ring-gear carrier disk

Socket head cap screw

1

5

1

1

1

2

1

1

3

1

2

1

1

1

1

1

10

CPDS-SA-E3 page 5

1 FIG NO 1

QQ Drive axle


1

8 PMS601-018

19 PMS601-019

20 PMS601-020

21 PMS601-021

22 PMS601-022

23 PMS601-023

24 PMS601-024

25 PMS601-025

26 PMS601-026

27 PMS601-027

28 PMS601-028

29 PMS601-029

30 PMS601-030

31 PMS601-031

32 PMS601-032

33 PMS601-033

34 PMS601-034

Ring gear

Planet carrier

Locknut

Needle trak

Planer gear

Poller bearing

Retaining ring

Retaining ring

Helix gear

Fitting key

Retaining ring

Ball bearing

Retaining ring

Helix pinion

Fitting key

Rear cover


1

1

1

6

3

3

3

1

1

1

1

1

1

1

1

1

8

CPDS-SA-E3 page 6

1 FIG NO 1

QQ Drive axle


35 PMS601-035

36 PMS601-036

37 PMS601-037

38 PMS601-038

39 PMS601-039

40 PMS601-040

41 PMS601-041

42 PMS601-042

43 PMS601-043

44 PMD601-044

45 PMS601-045

46 PMS601-046

47 PMS601-047

48 PMS601-048

49 PMS601-049

50 PMS601-050

51 PMS601-051

Ball bearing

Input shaft

O O-ring

Sun pinion

Pin

Spring

Retaining ring

Locking pin

Reaction disk

Steel disk

Spring

Friction disk

Disk pusher

Flexibie disc

Spacer-seal

Piston

Seal

1

1

1

1

2

2

2

4

1

7

24

6

1

1

1

1

1

CPDS-SA-E3 page 7

1 FIG NO 1

QQ Drive axle


52 PMS601-052

53 PMS601-053

54 PMS601-054

55 PMS601-055

56 PMS601-056

57 PMS601-057

58 PMS601-058

59 PMS601-059

60 PMS601-060

61 PMS601-061

62 PMS601-062

63 PMS601-063

64 PMS601-064

65 PMS601-065

66 PMS601-066

seal

Brake housing



Screw plug

Locking pin

Washer

Connection

Blind valve

Bleeder nipple

Elastic pin

Pin

Lever


Insert

2

1

2

12

4

2

1

1

1

1

2

1

1

1

1

CPDS-SA-E3 page 8

QQ Driving wheel assembly


1 4.33R-8

2 GB52

3 GB93

4 GB5783

5 GB5982

CPDS-SA-E3 page 9

Rim,outside

M12 Nut

12 Washer

M1230 Bolt

18*7-8/4.33 Trim

2

2

12

12

2

2 FIG NO 2

5

1

2

3

4

Electric system


1 XH8-1L

2 24D-400

3 BOOIV486B01

4 GB5783

5 GB97.1

6 GB93

7 GB5783

8 GB97.1

9 GB93

10 C1Q01Z-03050

11 C2Q01-03010

12 BOOMT724B

13 C2Q01-00601

14 B00MT651B

15 DJB12B-12V

16 GB818

17 GB97.1

CPDS-SA-E3 page 10

Rear lamp

Battery

SME Contrller unit

M1035 Bolt

10 Washer

10 Washer

M825 Bolt

8 Washer

8 Washer

Flow divider assy

Lifting potentiometer

Lift motor

Battery socket ass'y

( Travel motor

Back buzzer

M615 Screw

6 Washer

2

1

1

3

3

3

3

7

7

1

1

1

1

1

1

5

5

3 FIG NO 3

11.18.17.36.38.37

26

1320

28 27

35

30.31.25.24

9.8.32.34.33

25.24.30.29

25.24.23.22.21

2

3.4.5.6.7.8.9

12

10

14

25.24.22.39

9.8.33

46

45

18.41.40.44.43.42

18.17.16.15

19.18.17.16

1

QQ Electric system


18 GB93

19 C1Q01-01201

20 C1Q01-02701

21 BX504

22 GB818

23 GB6170

24 GB97.1

25 GB93

26 C1Q01-20401

27 C1Q01-00401

28 JK205A

29 D07S152

30 GB818

31 C1Q01-01501

32 DL124ED

33 GB5783

34 GB6170

CPDS-SA-E3 page 11

6 Washer

DC-DC Switch

() Head guard harness(R)

Fuse box

M425 Screw

M4 Nut

4 Washer

4 Washer

Rubber ring

() Head guard harness(L)

Stop lamp SW.

Flasher unit

M415 Screw

Hom filter

Hom

M820 Bolt

M8 Nut

9

1

1

1

4

2

8

8

5

1

1

1

2

1

1

4

1

3 FIG NO 3

11.18.17.36.38.37

26

1320

28 27

35

30.31.25.24

9.8.32.34.33

25.24.30.29

25.24.23.22.21

2

3.4.5.6.7.8.9

12

10

14

25.24.22.39

9.8.33

46

45

18.41.40.44.43.42

18.17.16.15

19.18.17.16

1

QQ Electric system


35 C2Q01-00301

36 Z-15GW22-B

Z-15GW22-B

Z-15GW22-B

37 GB818

38 GB6170

39 C1Q01-02001

40 B00CR1B01

41 GB818

42 GB96

43 JK108

44 C2Q01-02201

45 WD10090 12V

46 Z-QX85*85 12V

47 180

48 FJ-81

49

CPDS-SA-E3 page 12

Wire harness.body

(2) Lift & Tilt SW.

(3) Lift & Tilt SW.

(4) Lift & Tilt SW.

M620 Screw

M6 Nut

Hand brake SW.

Meter panel ass'y

M635 Screw

6 Washer

Turn signal lamp SW.

Driction SW.

Head lamp

Front,combination lamp

(180) Belt clip

Clip

Heat conduction silica gel

1

2

3

4

2

2

1

1

4

4

1

1

2

2

15

1

15g

3 FIG NO 3

11.18.17.36.38.37

26

1320

28 27

35

30.31.25.24

9.8.32.34.33

25.24.30.29

25.24.23.22.21

2

3.4.5.6.7.8.9

12

10

14

25.24.22.39

9.8.33

46

45

18.41.40.44.43.42

18.17.16.15

19.18.17.16

1

QQ () Overhead guard wire harness front


1 DJ7041-6.3B-20

2 FJ-81

3 DJ221-4B

4 DJ211-4B

CPDS-SA-E3 page 13

4-Wire composite cocket

Black sticky insulated belt

Rounded socket

Rounded plug

1

2m

3

2

123 4

1

2

3

4

4 FIG NO 4

Meter panel ass'y


1

2 C

GB845

4 C

2Q01-02201

3

2Q01-03050

5 C2Q01-02101

6 C1Q01-03101

CPDS-SA-E3 page 14

Protective casing

Micro swicth

M412 Screw

Shuck

Panel

Panel hamess

2

1

4

1

1

1

5 FIG NO 5

44

55

11

22

33

33

11

66

QQ Hand brake switch


1 DJ7031-6.3B-20

2 1.5UFJ-400V

3

4 DJ431-4B

5 Z-15GW22-B

CPDS-SA-E3 page 15

3-Wire composite socket

Capicitor

QVR(1mm2) QVR wire

Connector

Micro distance switch

1

1

2

3

1

12

45

3

6 FIG NO 6

Wire hamess.body


1 DJ431-4B

2 DJ7041-6.3B-10

3 DJ7081-6.3B-10

4 DJ7121-6.3B-10

5 DJ7021-6.3B-20

6 J7061-6.3B-10

7 DJ7031-6.3B-20

8 DJ7031-6.3B-10

9 DJ221-4B

10 DJ431-8B

11 DJ7091-6.3B-10

12 DJ7011-6.3B-10

CPDS-SA-E3 page 16

Flat pin joint

4-Wire composite plug






3 -Wire composite plug

Rounded socket

Flat pin joint



5

3

1

1

3

1

1

3

5

1

1

1

7 FIG NO 7

3322

1122

11

2211

3322

1122

1133

2211

2211

3322

11

3322

11

K50K50

K15K15K11K11

DJ7

031-

6.3B

-10

DJ7

031-

6.3B

-10

600

600

800

800

200

200

200

200

300

300

200

200

300

300

600

600

200

2002

00200

1200

1200

DJ7

021-

6.3B

-20

DJ7

021-

6.3B

-20

DJ7

021-

6.3B

-20

DJ7

021-

6.3B

-20

(

)(

)

DJ7

021-

6.3B

-20

DJ7

021-

6.3B

-20

DJ7

061-

6.3-

20D

J706

1-6.

3-20

24242121

DJ7

041-

6.3-

20D

J704

1-6.

3-20

K15

K15

K58

K58

K36

K36

K11

K11

K18

K18

K19

K19

K22

K22

K23

K23

K62

K62

K29

K29

K59

K59

K46

K46

K14

K14

K28

K28

K60

K60

K8

K8

K9

K9

K4

K4

K15

K15

K33

K33

K32

K32A

MP

4

AM

P 4

PC

PC

K37

K37

K10

K10

D

C-D

C

D

C-D

C

150

150

100

100

DJ7

041-

6.3B

-10

DJ7

041-

6.3B

-10

27272929

33334141

(

)(

)

363610

010

04545

100

100K23

K23 44

4646 4747

K15

K15

1313

K48

K48

K38

K38

330000

K15

K15

1010K

15K

15

DJ7

031-

6.3B

-20

DJ7

031-

6.3B

-20

DJ7

021-

6.3-

20D

J702

1-6.

3-20

200

200

400

400

1717 42421919

K54

K54

100

100

K11

K11

K15

K15

K12

K12

200

200

100

100

AM

P 8

AM

P 8

JS-8

-20

JS-8

-20

15 K15

KK

57K

57

DJ7

021-

6.3B

-20

DJ7

021-

6.3B

-20

DJ7

041-

6.3B

-10

DJ7

041-

6.3B

-10

16161616

77

66F3

F3

55

66

K22

K22

150

150

22F1

F1

55F2

F2

DJ4

31-4

BD

J431

-4B

K22

K22

77

K58

K58

K15

K15

AM

P 4

AM

P 4K

36K

36K

37K

37K

15K

15K

14K

14

44

22

2020

DJ7

021-

6.3B

-20

DJ7

021-

6.3B

-20

111188

AM

P 2

AM

P 2

5050

K53

K53

K12

K12

K32

K32

K1

K1

K17

K17

K7

K7

K6

K6

K48

K48

400

400

200

200

K38

K38

K50

K50

K54

K54

K57

K57

400

400

K33

K33

300

300 11

400

400

K62

K62

K15

K15

400

400

48V

48V

DJ4

31-1

0BD

J431

-10B

AM

P 3

AM

P 3

K11

K11

K19

K19

K18

K18

K4

K4 K

15K

15

K11

K11

K10

K10

K15

K15

AM

P 6

AM

P 6

JS-6

-20

JS-6

-20

3131 3434

DJ2

21-4

BD

J221

-4B

23232828

200

200

300

300

1212

400

400

100

100

100

100

100

100

400

400

4444

DJ7

031-

6.3B

-10

DJ7

031-

6.3B

-10

4040

AM

P 2

AM

P 2

K15

K15

K60

K60

AM

P 4

AM

P 4

44D

J431

-8B

DJ4

31-8

B

44

AM

P 2

AM

P 2

AM

P 4

AM

P 4

K15

K15

K59

K59

K16

K16

K17

K17

K15

K15

8080

5050

300

300

K14

K14

22223030

353514142626

3232

K28

K28

K29

K29

K15

K15

K14

K14

K7

K7

K15

K15

200

200

K8

K8

200

200

K22

K22

K23

K23

1818

DJ7

031-

6.3B

-10

DJ7

031-

6.3B

-10

K15

K15

K6

K6

K15

K15

K9

K9

DJ7

021-

6.3B

-20

DJ7

021-

6.3B

-20

99

DJ7

061-

6.3B

-10

DJ7

061-

6.3B

-10

4343

400

400

200

200

K16

K16

44

K56

K56

Battery socket ass'y


1

-

-

-

OT35-8

2

3 YHHR

4 GB65 85

5 GB93 87

6 GB97.1 85

7 SB175

8 GB65-85

9 GB6170-86

10 C1Q01-25101

11 YHHR

12 GB5782-86

13 GB6170-86

14 GB97.1-85

15 GB93-87

16 YHHR

17 YHHR

Connector

16-60 Plastic pipe

2

50mm L=1600 Cable

M645 Screw

6 Washer

6 Washer


M640-Zn.D Screw

M6-Zn.D Nut

Puller

2

50mm , L=1200 Cable

M8X25 Bolt

M8 Nut

8 Washer

8 Washer

2

50mm , L=1200 Cable

2

50mm , L=600 Cable

4

4

1

2

4

6

2

2

2

1

1

2

2

2

2

1

1

CPDS-SA-E3 page 17

12

34.

5.

67

8.

9.

5.

61

0

11

12.

13.

14.

15

16

17

8 FIG NO 8

QQ Controller ass'y


1 SME*1

2 SME*2

3 SME*3

4 SME*4

5 SME*5

6 SME*6

CPDS-SA-E3 page 18

motor(L)

Lift motor

motor(R)

Power sheet puse

Cortroller

Major contact

1

1

1

1

1

1

9 FIG NO 9

6

1 2 3

54

QQ Accelerator


1 900PA0000001

2 SME*1

Accelerator

6 6-wire composite socket

1

CPDS-SA-E3 page 19

10 FIG NO 10

VS/N

P/N

1

2

MM

QQ () Overhead guard wire harness front


1 DJ7061 6 3B 20

2 FJ 81

3 DJ211 4B

4 DJ221 4B

5 DJ7041 6 3B 10

- . -

-

-

-

- . -


Black sticky insulated belt

Rounded plug

Rounded socket


1

7

3

5

2

CPDS-SA-E3 page 20

DJ7

02

1-6

.3-1

0

16

DJ2

21

-4B

DJ7

02

1-6

.3-2

0

23

25D

J2

21

-4B

21

12

14

51

2 43

6

24

22

DJ7

06

1-6

.3B

-20

19

17

20

18

7

DJ2

11

-4B

8

13

15

DJ2

21

-4B

DJ7

04

1-6

.3B

-10

11

10

9

DJ2

21

-4B

DJ2

11

-4B

DJ7

04

1-6

.3B

-10

11 FIG NO 11

QQ Battery


1 24D-400

2 C1B01 04101 -

CPDS-SA-E3 page 21

Battery

Box battery

11

1

12 FIG NO 12

1

2

Steering system


1 C1H01-01001

2 GB97 1

3 Gb845

4 C0H01 02101

5 GB1152

6 C0H01 20001

7 ZD 04015

8 C0H01 02201

9 GB5782

10 GB93

11 GB5782

12 GB93

13 XCEL50

14 GB5782

15 C0H01 20101

16 C0H01 20201

17 C0H01 20301

.

-

-

-

-

-

-

-

CPDS-SA-E3 page 22

Column

6 Was

M6x12 Bolt

Jiont

M10x1 Titting,grease

Boot

ZD4x150 Band

Connection shaft ass'y

M10x45 Bolt

10 Washer

M12x20 Washer

12 Washer

Steering unit

M6x35 Bolt

Washer

Spacer

Rubber

1

4

4

1

1

1

1

1

4

4

2

2

1

4

4

4

4

13 FIG NO 13

13

36

8

9

10

1112

5

6

7

26 27

1415

1617

18

1920

21

2223

24 25

33

28

29

30

3132

3334

35

1

2 3

4

Steering system


18 C0H01 20401

19 C0H01 20501

20 C0H01 20601

21 C0H01 02401

22 GB96

23 GB5782

24 C0H01 20701

25 C0H01 20801

26 GB93

27 Gb5782

28 C0H01 02401

29 C1X01 00101

30 C1X01 21001

31 GB5782 85

32 GB93 87

33 GB96 85

34 GB6170 86

-

-

-

-

-

-

-

-

-

-

-

-

-

CPDS-SA-E3 page 23

1

1

1

1

11

1

2

2

1

1

1

1

1

4

4

4

4

() Bolt

Spacer

Nut

Lever

10 Washer

M10x16 Bolt

Washer

Bolt

8 Washer

M8x35 Bolt

360 Handle Shaft Ass'y

Steering bracket

Rubber spacer

M10x40 Bolt

10 Washer,lock

10 Washer,lock

M10 Nut

13 FIG NO 13

13

36

8

9

10

1112

5

6

7

26 27

1415

1617

18

1920

21

2223

24 25

33

28

29

30

3132

3334

35

1

2 3

4

Steering system


35 C0H01 20201

36 C0H01 20901

-

-

CPDS-SA-E3 page 24

131.2L=19 Pipe

Adjust shim

4

1

13 FIG NO 13

13

36

8

9

10

1112

5

6

7

26 27

1415

1617

18

1920

21

2223

24 25

33

28

29

30

3132

3334

35

1

2 3

4

Steering column ass'y


1 GB6173

2 C1H01 22201

3 C1H01 01101

4 C1H01 01001 2

5 C1H01 01001 1

6 GB65

7 GB848 85

8 C1H01 01201

9 GB894 1

10 GB276 94

-

-

- *

- *

-

-

.

-

CPDS-SA-E3 page 25

1

1

1

1

1

1

1

1

1

1

M16x1.5 Nut

Steering shaft

Chassis ass'y

Rubber ring

Hom hamess

M5x8 Screw

5 Washer

Steering column

20 Snap ring

61904 Bearing

1

23

4 5

67

8

9

10

14 FIG NO 14

QQ Connection shaft ass'y


1 C0H01 21101

2 C0H01 02201

3 GB894 1

4 GB301

5 GB893 1

-

-

.

.

CPDS-SA-E3 page 26

Flange

Link

20 Snap ring

8104 Bearing

35 Snap ring

1

1

2

1

1

1

2

3

4

5

15 FIG NO 15

QQ Steering axle


1 DCQ15-001

2 DCQ15-002

3 DCQ15-003

4 DCQ15-004

5 DCQ15-005

6 DCQ15-006

7 DCQ15-007

8 DCQ15-008

9 DCQ15-009

10 DCQ15-010

11 DCQ15-011

12 DCQ15-012

13 DCQ15-013

14 DCQ15-014

15 DCQ15-015

16 DCQ15-016

17 DCQ15-017

CPDS-SA-E3 page 27

Trail

Pin,clevis

Nut,castle

Anchor,chain wheel

Chain

Chain-adjusting bolt

Washer,plate

Spring

Sleeve

Nut

Cover

Bearing

Bearing

Oil seal

Clamp,ring

Oil seal

Bearing

1

2

2

2

4

4

4

4

2

2

1

1

1

1

1

1

1

16 FIG NO 16

1

2

3

4

5

6

7

89

10

2

11

4039

38

37

36

35

33

34

32

31

22

24

30

28

27

29

28

26

25

3

14

13

12

24

23

2221

20

19

18

17

1615

QQ Steering axle


18

DCQ15-018

19 DCQ15-019

20 DCQ15-020

21 DCQ15-021

22 DCQ15-022.1

22 DCQ15-022.2

22 DCQ15-022.3

23 DCQ15-023

24 DCQ15-024

25 DCQ15-025

26 DCQ15-026

27 DCQ15-027

28 DCQ15-028

29 DCQ15-029

30 DCQ15-30

31 DCQ15-31

32 DCQ15-32

CPDS-SA-E3 page 28

Hub,rear

Bolt

Bearing

Cover

Rim,cushion tire

Rim,cushion tire

Rim,rear wheel

Nut,rear wheel

Tire,rear wheel

O O-oring

Trail

C Ring"c" shaft snap

Washer

Anchor,chain wheel

Washer

Rim,pneumatic tire,solid tire

Rim,pneumatic tire,solid tire

1

6

1

1

1

1

2

6

2

1

1

2

4

2

N

2

4

16 FIG NO 16

1

2

3

4

5

6

7

89

10

2

11

4039

38

37

36

35

33

34

32

31

22

24

30

28

27

29

28

26

25

3

14

13

12

24

23

2221

20

19

18

17

1615

QQ Steering axle


33 DCQ15-33

34 DCQ15-34

35 DCQ15-35

36 DCQ15-36

37 DCQ15-37

38 DCQ15-38

39 DCQ15-39

40 DCQ15-40

CPDS-SA-E3 page 29

Washer

Washer,sdring

Bolt

Fixing support

Pin roll of potentiometer

Potentiometer

Bolt

Washer

2

2

2

1

1

1

2

2

16 FIG NO 16

1

2

3

4

5

6

7

89

10

2

11

4039

38

37

36

35

33

34

32

31

22

24

30

28

27

29

28

26

25

3

14

13

12

24

23

2221

20

19

18

17

1615

QQ Steering wheel


1 3 00D 8

2 GB6173

3 GB93

4 GB5785

6 GB5982

. -

CPDS-SA-E3 page 30

Rim,outside

M121.25 Nut

12 Washer

M121.2540 Bolt

15*4.5-8/3.0 Tire

2

16

16

16

2

17 FIG NO 17

5

1

2

3

4

QQ Counter weight


1 C2B01 07001

2 C1X01 00001 1

3 C1X01 23502

4 GB5782

5 GB93

6 GB97 1

7 C1B02 05101

8 GB5782

9 GB93

10 GB96

11 GB5782

12 C2B01 02001

13 GB5782

-

- *

-

.

-

-

CPDS-SA-E3 page 31

1.8T Counter weight

=2125 Rubber

Cap

M24x95 Bolt

24 Washer

24 Washer

Pin,drop

M10x50 Bolt

10 Washer

10 Washer

M10*30 Bolt

Frame

M24x130 Bolt

1

1

1

1

3

3

1

2

6

6

4

1

2

9

13

1

2

3

456

7

8

1011

12

910

56

18 FIG NO 18

QQ Hood&Seat


1 C2X01 01001

2 GB818

3 GB93

4 GB97 1

5 GB93

6 GB5786

7 GB5783

8 GB93

9 GB96

12 C1X01 00001 3

13 GB6170

14 GB93

15 C1X01 20601

16 C1X01 02002

17 C1B01 26501

-

.

- *

-

-

-

10 C1X01-SH001

11 C1X01-SH001

CPDS-SA-E3 page 32

Cabinet

M610 Screw

6 Washer

6 Washer

12 Washer

M121.2525 Bolt

M1015 Bolt

10 Washer

10 Washer

() Side cover L.H.

() Side cover R..H.

Handle

M8 Nut

8 Washer

Shock,absorber

Cover assembly

Ring,rubber

1

6

8

8

4

4

2

5

5

1

1

1

4

4

2

1

1

15

13

12

16

2221

24

14

13

2

19

11 17

20

34

10

1

56

8 9

2323

4

18

89

7

19 FIG NO 19

QQ Hood&Seat


18

20 C1X01 06001

21 C2X01 SH001

22 GB5786

23 GB97 1

-

-

.

C1B01-04101

19 C1B01-26001

CPDS-SA-E3 page 33

Box

Packing

Agraffe assembly

Seat

M101.2525 Bolt

8 Washer

1

1

1

1

1

3

15

13

12

16

21

23

14

13

2

19

11 17

20

34

10

1

56

8 9

2322

4

18

89

7

19 FIG NO 19

CPDS-SA-E3 page 34

Floor board


1 CKM04 24801

2 GB5785

3 GB93

4 GB5785

5 GB93

6 C1B01 01001

7 GB5783

8 C2X01 24101

9 C2X01 24601

10 GB96

11 C1X01 23601

12 GB5786

13 GB93

14 C1X01 24601

-

-

-

-

-

-

Cap,front axle support

M14x1.5x75 Bolt

14 Washer

M16x1.5x30 Bolt

16 Washer

Plate

M10x20 Bolt

Floor board

Floor board

10 Washer

Cushion

M101.2535 Bolt

10 Washer

Rubber

2

4

8

4

4

1

2

1

1

12

2

10

10

1

24 FIG NO 24

1234

5

6

78 9

11

14

11

10

13

12

QQ Oil tank


1 C1B01 09201

2 C1B01 09101

3 C1B01 27301

4 LX33 80

5 GB5783

6 GB93

7 GB97 1

8 C0C01 22301

9 JB982

-

-

-

-

.

-

CPDS-SA-E3 page 35

Oiling cap ass'y

Cover

Cover gasket

Strainer

M8x20-Zn.D Bolt

8 Washer

8 Washer

Drain plug

30 Washer

1

1

1

1

8

8

8

1

1

1

2

3

4

5

6

7

9

8

21 FIG NO 21

QQ Brake control unit


1 C1T01 02901

2 C1T01 02701

3 GB5785

4 GB6173

5 C1T01 20801

6 GB5782

7 GB6170

8 GB93

9 C1T01 02801

10 C1T01 00001 1

11 C1T01 00001 1

12 C1T01 20901

13 C0T30 00100

14 GB1152

15 C1T01 20701

16 GB882

17 GB97 1

-

-

-

-

- *

- *

-

-

-

.

CPDS-SA-E3 page 36

Braket

Shaft,oil

M10x1.25x35 Bolt

M10x1.25 Nut

Spring

M10x35 Bolt

M10 Nut

10 Washer

Pedal,brake

16 Clip,hose

9.5 L=700 Hose,reserve

Cover,pedal head

Tank,reserve

M10x1 Fitting

Stopper,rubber

8x30 Pin,cotter

8 Washer

1

1

1

1

1

2

6

6

1

2

1

1

1

1

1

1

1

26

1

2

3

45

6

78

9

10 11

12

13

14

15

16

17

1819

20

21

22

23 2425

27

29

28

8

7

22 FIG NO 22

QQ Brake control unit


18 GB91

19 GB5782

20 GB93

21 C1T01 02301

22 GB5782

23 C1T02 02401

24 C1T02 02501

25 C1T01 20101

26 GB6170

27 GB5782

28 C1T01 20201

29 C0T01 02101

-

-

-

-

-

-

CPDS-SA-E3 page 37

2x15 Pin

M8x16 Bolt

8 Washer

Master cylinder

M10x30 Bolt

() Pipe,brake

() Pipe,brake

Clip

M6 Nut

M6x25 Bolt

Clip

Clip

1

1

1

1

4

1

1

2

1

1

2

1

26

1

2

3

45

6

78

9

10 11

12

13

14

15

16

17

1819

20

21

22

23 2425

27

29

28

8

7

22 FIG NO 22

QQ Parking brake


1 C1V01 20101

2 C1V01 20201

3 C1V01 20301

4 C1V01 20401

5 C1V01 20501

6 C1V01 20601

7 C1V01 20701

8 C1V01 20801

9 C1V01 20901

10 C1V01 21001

11 C1V01 21101

12 C1V01 21201

13 C1V01 21301

14 C1V01 21401

15 C1V01 21501

16 GB39

17 GB96

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

CPDS-SA-E3 page 38

Over head

Spring

Stud

Griop

Lever

Rod

1610.8 Spring

Stopper

Link

8, L=35 Pin

Shaft

8, L=45 Pin

Bracket

Bracket

II Washer

Nut

Washer

1

1

1

1

1

1

1

1

1

12

2

1

1

1

1

1

1

1

2

3

4

5

6

7

8

9

10

11

121314

15

1617

18

19

2021

22

2324

25

11

21

20

21

20

12

23 FIG NO 23

Parking brake


18 GB80

19 GB308

20 GB97 1

21 GB896

22 GB5782

23 GB93

24 GB802

25 GB5782

.

CPDS-SA-E3 page 39

M44 Screw

6 Ball

8 Washer

6 E-ring

M1045 Bolt

10 Washer

M10 Nut

M1025 Bolt

1

1

6

3

1

1

1

1

1

2

3

4

5

6

7

8

9

10

11

121314

15

1617

18

19

2021

22

2324

25

11

21

20

21

20

12

23 FIG NO 23

QQ () Valve control(two-throw)


1 C0M30 20800

2 C0M01 SH003

3 GB97 1

4 GB5782

5 GB93

6 Gb6170

7 GB6170

8 GB5783

9 GB97 1

10 GB6170

11 C1M01 20201

12 C1M01 20401

13 C0M01 20001

14 GB91

15 GB93

16 C2M01 20101

17 C1M01 20301

-

-

.

.

-

-

-

-

-

CPDS-SA-E3 page 40

Knob,lever

Bracket,valve lever

8 Washer

M820 Bolt

8 Washer

M8 Nut

M6 Nut

M625 Bolt

6 Washer

M8 Nut

Tie-in

Shim

Bolt

2x12 Pin,cotter

6 Washer

Jionty

Protection plate

1

1

4

4

4

4

2

2

2

2

2

1

4

4

3

2

2

29

30 1

2321

2222

21

1514

13

16

10

11

15

13

17

18

28

27

2625

19

20

6

23

45

14

24

8

9

715

12

24 FIG NO 24

QQ () Valve control(two-throw)


18

-

-

-

-

-

-

- -

-

-

GB67

19 C0M01 SH002

20 GB67

21 C0M01 20301

22 C0M01 20401

23 C0M30 20300

24 C0M01 20901

25 GB5783

26 GB96

27 C0M01 21001

28 CBD2 F15DE3 2

29 C0M30 20700

30 C0M30 20400

CPDS-SA-E3 page 41

M412 Screw

Shaft,level

M612 Bolt

Bushing

Shim

Lift lever

Sleeve

M1035 Bolt

10 Washer

Shim,rubber

Control valve

Knob,lever

Lift lever

2

1

1

2

2

1

3

3

3

6

1

1

1

1

23 1

2321

2222

21

1514

13

16

10

11

15

13

17

18

28

27

2625

19

20

6

23

45

14

24

8

9

715

12

24 FIG NO 24

QQ () Valve control(three-throw)


1 C0M30 20800

2 C0M01 SH003

3 GB97 1

4 GB5782

5 Gb93

6 Gb6170

7 GB6170

8 GB5783

9 GB97 1

10 GB6170

11 C1M01 20201

12 C1M01 20401

13 C0M01 20001

14 GB91

15 GB93

16 C2M01 20101

17 C1M01 20301

-

-

.

.

-

-

-

-

-

CPDS-SA-E3 page 42

Knob,lever

Bracket,valve lever

8 Washer

M820 Bolt

8 Washer

M8 Nut

M6 Nut

M625 Bolt

6 Washer

M8 Nut

Tie-in

Shim

Bolt

2x12 Pin,cotter

6 Washer

Jionty

Protection plate

1

1

4

4

4

4

2

2

2

2

2

1

6

6

3

3

3

1011

15

1317

18

14

8

9

7

15

16

28

2727

2625

19

20

6

23

45

24

32

30

31

2933

1

2322

22

2221

21

1413

12

25 FIG NO 25

QQ () Valve control(three-throw)


18 GB67

19 C0M01-SH002

20 GB67

21 C0M01-20301

22 C0M01-20401

23 C0M30-20300

24 C0M01-20901

25 GB5783

26 GB96

27 C0M01-21001

28 CBD2-F15DE3-3

29 C1M01-20501

30 C0M30-20900

31 C1M01-20500

32 C0M30-20700

33 C0M30-20400

CPDS-SA-E3 page 43

M412 Screw

Shaft,level

M612 Bolt

Bushing

Shim

Lift lever

Sleeve

M1035 Bolt

10 Washer

Shim,rubber

Control valve

Coller

Knob,lever

Lift lever

Knob,lever

Lift lever

3

1

1

3

4

1

3

3

3

6

1

1

1

1

1

1

1011

15

1317

18

14

8

9

7

15

16

28

2727

2625

19

20

6

23

45

24

32

30

31

2933

1

2322

22

2221

21

1413

12

25 FIG NO 25

QQ () Valve control(four-throw)


1 C0M30 20800

2 C0M01 SH003

3 GB97 1

4 GB5782

5 GB93

6 Gb6170

7 GB6170

8 GB5783

9 GB97 1

10 GB6170

11 C1M01 20201

12 C1M01 20401

13 C0M01 20001

14 GB91

15 GB93

16 C2M01 20101

17 C1M01 20301

-

-

.

.

-

-

-

-

-

CPDS-SA-E3 page 44

Knob,lever

Bracket,valve lever

8 Washer

M820 Bolt

8 Washer

M8 Nut

M6 Nut

M625 Bolt

6 Washer

M8 Nut

Tie-in

Shim

Bolt

2x12 Pin,cotter

6 Washer

Jionty

Protection plate

1

1

4

4

4

4

2

2

2

2

2

1

6

6

3

3

3

1011

15

1317

18

14

8

9

7

15

16

28

2727

2625

19

20

6

23

45

24

32

30

31

29

33

1

2322

22

2221

21

1413

12

34

35

26 FIG NO 26



18 GB67

19 C0M01-SH002

20 GB67

21 C0M01-20301

22 C0M01-20401

23 C0M30-20300

24 C0M01-20901

25 GB5783

26 GB96

27 C0M01-21001

28 CBD2-F15DE3-3

29 C1M01-20501

30 C0M30-20900

31 C1M01-20500

32 C0M30-20700

33 C0M30-20400

34 C0M30-21000

CPDS-SA-E3 page 45

3

1

1

3

4

1

3

3

3

6

1

1

1

1

1

1

1

M412 Screw

Shaft,level

M612 Bolt

Bushing

Shim

Lift lever

Sleeve

M1035 Bolt

10 Washer

Shim,rubber

Control valve

Coller

Knob,lever

Lift lever

Knob,lever

Lift lever

Knob,lever

1011

15

1317

18

14

8

9

7

15

16

28

2727

2625

19

20

6

23

45

24

32

30

31

29

33

1

2322

22

2221

21

1413

12

34

35

26 FIG NO 26



35 C1M01-20600

CPDS-SA-E3 page 46

1 Lift lever

1011

15

1317

18

14

8

9

7

15

16

28

2727

2625

19

20

6

23

45

24

32

30

31

29

33

1

2322

22

2221

21

1413

12

34

35

26 FIG NO 26

QQ Hydraulic pipeline


1 XCEL50

2 C1M01-00501

3 C0M04-30001

4 CDB2-F15DE3-XX

5 GM14*1.5:90

GM14*1.5

6 GM22*1.5

7 C0M04-30001

8 C0M30-30007

9

10 C1M01-20801

11 C0M30-30005

12 GM22*1.5:90

13

14 C1M01-20601

15 C2M01-01001

16 C0M01-22601

CPDS-SA-E3 page 47

1

1

2

1

2

2

1

1

2

2

1

3

1

6

1

1

2

Steering unit

Hose

Elbow

Control valve

8I-280J Hose H.P.

8I-300J Hose H.P.

13II-390GS Hose H.P.

Elbow

(-) Elbow

Clip

Hose

Elbow

13II-708GS Hose H.P.

Clip

Hose

Elbow

Elbow

3

2

4

5 6 7

8

9

10

11 12 13

282913

1415

16

17

18

1920212223242526

1

27

27 FIG NO 27

QQ Hydraulic pipeline


17 C1M01-20701

18 CBD-F316LH4

19 C1M01-01501

20 C1M01-01601

21 C0M30-30006

22 GM16*1.5

23 GM16*1.5

24 HG4-548-67

25 C2M01-01026

26 C2M01-01025

27 C2M01-22901

28 YS02

29 HG4-548-67

CPDS-SA-E3 page 48

1

1

1

1

3

1

1

1

1

1

1

1

1

Hose

Hydraulic pump

Elbow

Elbow

(-) Elbow

8I-1380 Hose H.P

8I-1480 Hose H.P

Elbow

Elbow

Elbow

Elbow

Breathing device

Elbow

3

2

4

5 6 7

8

9

10

11 12 13

282913

1415

16

17

18

1920212223242526

1

27

27 FIG NO 27

High-visibility mast(3M)


1 15DK75-00001

2 30K75-00002

3 GB5785

4 GB93

5 M10*1 180

6 15DK75-00100

7 GB5786

8 GB93

9 15SK75-20000

10 15DK75-30000

11 CN-2-00

12 15DK75-60002

13 15DK75-60001

14 GB5786

15 GB93

16 130308A

17 GB894.1

12 43

5

6

78

9

10

16

17

2021

11

13

12

1415

18

Cap

Bushing

M141.570 Bolt

14 Washer

Grease fitting

Pin

M101.2520 Bolt

10 Washer

Outer mast

Inner mast

40x30-60 Shaft

Shim

Spacer

M8x40 Bolt

8 Washer

100x40-27 Roller

40 Snap ring

2

2

4

4

2

2

2

2

1

1

2

4

4

4

2

2

28 FIG NO 28

CPDS-SA-E3 page 49

QQ High-visibility mast(3M)


17 760211A1T

18 30K75-60004

19 30K75-60005/6

12 43

5

6

78

9

10

16

17

2021

11

13

12

1415

18

114.2x55-35 Roller

Slipper

Shim

6

2

3

28 FIG NO 28

CPDS-SA-E3 page 50

QQ Fork Carriage


1 15DK75-50000

2 GB93

3 GB5783

4 15DK75-40000

5 760211AT

6 15DK75-90000

7 15DK75-90001

8 15DK75-90002

9 15DK75-90003

2

2

3

1

4 5

9

6

6

7

8

Back rest

14 Washer

M1425 Bolt

Lift bracket

113.2x55-35 End roller

Fork ass'y

Handle

Spring

Stopper

1

4

4

1

4

2

2

2

2

29 FIG NO 29

CPDS-SA-E3 page 51

QQ Hydraulic system mas


1 HG4-404-82

2

3

4 15DK75-70001

5 HG4-404-82

6 HG4-404-82

7 G22X1.5

8 XSFa-F16L-1T

9 JB982

10 30K75-70300

11 G22X1.5

12 15DK75-70200

2

1

3

46

7

9

8

10

12

11

5

12L Tube vinyl

10-16 Clip

Band

Three way

12L Tube vinyl

121100 Tube vinyl

Hose H.P.

Flow regulator

22 Washer

Three way

Hose H.P.

Valve,check

13II-640GS

13II-340GS

6

4

1

1

1

1

1

1

1

1

1

30 FIG NO 30

CPDS-SA-E3 page 52

QQ Loft cylinder(3M)


1 CKM05-SH011-1

2 CKM05-SH011-2

3 CKM05-SH011-3

4 CKM05-SH011-4

5 CKM05-SH011-5

6 CKM05-SH011-6

7 DKB35x47x7x10

8 D2 35x45x6

9 SF-1/39x35x30

10 GB3452.1-82

11 D 45X20X2

12 35x45x3

13 OSI 35X45X6

14 GB119-86

15 BZ-01

Cylinder cover

Cap

Cylinder, spacer

Piston rod

Piston

Cuide bushing

Dust-proof ring

Snap ring

Bearing

O47.52.65 O-ring

Backup ring

Stopper

Snap ring

A10x20 Column pin

24X2 Snap ring

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

6

8

7

1

149

2

10

5

15

11

12

13

4

3

31 FIG NO 31

CPDS-SA-E3 page 53

QQ Tilt cylinder


1 CKM01-SH016-1

2 CLD-17-2

3 15DK75-10000-5

4 CKM05-SH016-4

5 15K75-00004

6 GB5785-86

7 GB6171-86

8 GB93-87

9 GB1152-79

10 SF-1/343025

11 DKB30478/10

12 30433

13 IDI 304310

14 SF-1/343032

15 57.5x63x1.5

16 GB3452.1-82

17 OSI 63x53x6

Eyebar

Cylinder cover

Piston

Body cylinder

Guide bushing

M141.555 Bolt

M141.5 Nut

14 Waher plain

M10x1 Plug

Bearing

Dust-prof sleeve

Snap ring

Yx-ring

Bearing

Snap ring

O56x3.55 O-ring

Yx-ring

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

13

12

10

16

14

24

15

3

4

17

19

9

6

87

11

5

18

2122

20

32 FIG NO 32

CPDS-SA-E3 page 54

QQ Tilt cylinder


18 53x63x1.5

19 D63x14.7x2.5

20 GB893.1-86

21 GB304.5-81

22 GB3452.1-82

Snap ring

Piston bushing

D47 Bearing

GE30ES Bearing

O O-ring

1

2

1

1

1

1

2

13

12

10

16

14

24

15

3

4

17

19

9

6

87

11

5

18

2122

20

32 FIG NO 32

CPDS-SA-E3 page 55

Two stage free lift height mast


1 15DK75-00001

2 30K75-00002

3 GB5785-1986

4 GB93-1987

5 ZBT33001.2-88

6 15DK75-00100

7 15DK75-00200

8 GB5786-1986

9 GB93-1987

10 15SZ77-20000

11 15DZ77-30000

12 15DZ77-40000

13 15DK75-50000

14 GB5782-1986

15 15DK75-90000

1

2

3

4

5

15

6

7

8

9

10

11

12

13

14

Bearing cap

Bubber rube

M151.570 Bolt

14 Washer

45 Grease Nipple

Pivot

Pivot

M101.2520 Washer

10 Washer

Mast,outer

Mast,inner

Fork shelf

Bsckerst

M1425 Bolt

Fork assy

2

2

4

8

2

2

2

2

8

8

1

1

1

1

2

33 FIG NO 33

CPDS-SA-E3 page 56

9653 421

1110

7 8

The installation drawing roller


1 760211A1T

2 CN-2

3 GB5783-86

4 GB93-87

5 15DK75-60001

6 15DK75-60002

7 760211AT

8 130308A

9 GB894.1-86

10 30K75-60004

11 30K75-60005/6

Idler wheel

Side roller group

M8x40 Bolt

8 Washer

Cushion block

Adjusting shim

Idler wheel

Idler wheel

40 Check ring

Position limiting slide block

Adjusting shim

2

4

4

4

4

4

4

2

2

2

2

34 FIG NO 34

CPDS-SA-E3 page 57

Hydraulic system mas


1 GM22x1.5

3 15DK75-70100

4 30K75-70300

5 GM22x1.5

6 15DK75-70200

7 20Z77-70200

8 GM22x1.5

9 20Z77-70001

10 GB5782-86

11 GB93-87

12 20Z77-70300

13 20Z77-70400

4455

33

22

11

1212

1111

1010

99

77

66

88

FrontFront

13640 High-pressure hose

Speed limit instrument

Tree-way joint


Valve,check

Connector


Clamp

M1020 Bolt

10 Washer

Hose

Connector

1

1

1

1

1

1

1

1

1

1

1

1

35 FIG NO 35

CPDS-SA-E3 page 58

Lift cylinder mount


1 780708K1-00

2 GB894.1-1986

3 SLH1223-XXX

4 GB5786-1986

5 GB93-1987

6 15DZ77-61000

7 15DK75-80001

8 15DZ77-60200

9 15SZ77-60001

10 15DZ77-60002

11 GB5782-86

12 GB93-1987

Chain sheave

Snap ring

Chain

M161.575 Bolt

16 Washer

Lift jack

Bolt

Chain wheel pivot

Plate

328525 Shim,rubber

M1020 Bolt

10 Washer

2

2

2

2

2

1

2

1

1

1

2

2

1011

129

8

76

54

32

1

36 FIG NO 36

CPDS-SA-E3 page 59

Lift cylinder mount


1 GB5786-1986

2 GB93-1987

3 15DK75-80001

4 30K75-80100

5 GB5786-1986

6 GB6171-1986

7 20K75-80200

8 GB6173-1986

9 GB97.1-1985

10 GB93-1987

11 15DZ75-510000

12 GB119-1986

10

4

65

879

3

11

12

21

M161.540 Bolt

16 Washer

Bolt

Carriage

M121.2550 Bolt

M121.25 Nut

Retain plate

M101.25 Nut

10 Washer

10 Snap ring

Loft cylinder

D1026 Pin

2

2

2

2

2

2

2

4

4

4

2

2

36 FIG NO 36

CPDS-SA-E3 page 60

CPDS-SA-E3 page 61

Lift cylinder


1 29560-82012

2 SL-1.5T2Q-1

3 SL-1.5T2Q-2

4 211F0-82551

DKB 70848/11

70803

ISI 70806

GB3452.1-82

89951.5

Q/ZB285-77

GB73-85

6x3

D 80202.5

80724

24389-46021

2

1

3

4

Cylinder cover

Piston rod

Cylinder body

Valve spool

Dust ring

Snap ring

Snap ring

O90x3.55 O-ring

Snap ring

ZG1/8 Plug screw

Bolt

Shim,nylon

Support ring

Washer ring

Spring

1

1

1

1

1

1

1

1

1

1

1

1

1

1

37 FIG NO 37

CPDS-SA-E3 page 62

Left lift cylinder

Right lift cylinder

1 2 3 4

5

6

7 89 10 11 12 22

14 1516 1713 1819 20 21

23

Lift cylinder


1 SL-1.5T2J L-0

2 216G0-53011

3 216G0-53061

4 SL-1.5T2J L-1

5 SL-1.5T2J R-1

6 SL-1.5T2J L-2

7 SL-1.5T2J R-2

8 17.6x1.6x66

9 53658-43001

10 53658-43011

11 53658-43021

12 53658-43041

13 210F0-53701

14 GB1235-76

15 DKB32447/10

16 32422

17 IDI 32426

Connector,cylinder

Cylinder cover

Guide bush

Cylinder body,L

Cylinder body,R

Piston rod,L

Piston rod,R

Spring

Valve

Valve spool

Valve guide

Nut,cover

Adjust spacer

O22x2.4 O-ring

Dust ring

Snap ring

Snap ring

1

2

2

1

1

1

1

1

1

1

1

1

1

2

2

2

37 FIG NO 37

CPDS-SA-E3 page 63

Lift cylinder


18 SF-1/36x32x30

19 GB3452.1-82

20 4851.81.5

21 D 45202

22 GB119-86

23 GB1235-76

Bearing

O47.5x2.65 O-ring

Snap ring

Support ring

A1025 Pin

O40x3.5 O-ring

2

2

2

2

1

1Left lift cylinder

Right lift cylinder

1 2 3 4

5

6

7 89 10 11 12 22

14 1516 1713 1819 20 21

23

37 FIG NO 37

Three stage free lift height mast


30K75-00002

2 GB5785-1986

3 GB93-1987

4 ZBT33001.2-88

5 15DK75-00100

6 15DK75-10000

7 15DK75-00200

8 GB5786-1986

9 GB93-1987

10 15DS73-10000

11 15SS73-20000

12 15DS73-30000

13 15DS73-40000

14 15DS73-50000

15 GB5782-1986

16 15DK75-90000

1

1616

11

2 32 3

44

5566

77

8 98 9

1010

1111

1212

1313

1414

1515

Collar spacer

M141.570 Bolt

14 Washer

45 Nipple grease

Pivot

Tilting cylinder

Pivot

M101.2520 Bolt

10 Washer

Fork shelf

Mast,outer

Mast

Mast,inner

Bsckerst

M1425 Bolt

Fork assy

2

4

8

2

2

2

2

4

4

1

1

1

1

1

4

2

38 FIG NO 38

CPDS-SA-E3 page 64

87 111095 64321

The installation drawing roller


1 30K75-60004

2 30K75-60005/6

3 CN-2-00

4 GB5783-86

5 GB93-87

6 15DK75-60001

7 15DK75-60002

8 130308A

9 760211AT

10 760211A1T

11 GB894.1-86

Position limiting slide block

Adjusting shim

Side roller group

M8x40 Bolt

8 Washer

Cushion block

Adjusting shim

Idler wheel

Idler wheel

Idler wheel

40 Check ring

4

4

4

8

8

4

4

4

4

4

4

39 FIG NO 39

CPDS-SA-E3 page 65

Hydraulic system mast


GX22X1.5

2 15DS73-70200

3 15DS73-70005

4 GM22X1.5

5 15DS73-70003

6 15DS73-70300

7 GM22X1.5

8 30K75-70400

19 5DS73-70004

10 20K71-30004

11 20K71-30005

12 20Z77-70200

13 GM22X1.5 90

14 15DK75-70100

15 JB982-77

16 GB/T5783-86

17 GB/T5782-86

1

5

9

1

2

201110

19 18 17

15

7

6

12

16

3

13

4

14

8

Front

13II*L High-pressure hose

High-pressure hose

Tree-way joint

13II*620GS High-pressure hose

Connector

Tree-way joint

13II*320 High-pressure hose

Valve,check

Roller

Bushing

Ring

Connector

13II*708GS High-pressure hose

Speed limit instrument

22 Shim

M1020 Bolt

M1045 Bolt

1

1

1

1

1

1

1

2

40 FIG NO 40

CPDS-SA-E3 page 66

Hydraulic system mast


GB93-87

19 GB97.14-85

20 GB/T5785-86

18 10 Washer

10 Washer

M161.545 Bolt

5

9

1

2

201110

19 18 17

15

7

6

12

16

3

13

4

14

8

Front

40 FIG NO 40

CPDS-SA-E3 page 67

QQ Lift cylinder mount


GB5786-1986

2 GB93-1987

3 780708K1-00

4 GB894.1-1986

5 SLH1223-XXX

6 15DK75-80001

7 30K75-80100

8 GB5786-1986

9 GB6171-1986

10 20K75-80200

11 GB6173-1986

12 GB97.1-1985

13 GB93-1987

14 15DS73-51000(L/R)

15 GB119-1986

1

1415

1312

1110

98 7

6

54

3

21

M161.540 Bolt

16 Washer

Chain sheave

40 Snap ring

Chain

Bolt

Bracket

M121.2550 Bolt

M121.25 Nut

Plate

M101.25 Nut

10 Washer

10 Spring washer

(/) Loft cylinder

D1020 Pin

2

2

2

2

2

2

2

2

2

2

4

4

4

2

1

41 FIG NO 41

CPDS-SA-E3 page 68

Lift cylinder mount


780708K1-00

2 GB894.1-1986

3 SLH1223-XXX

4 GB5786-1986

5 GB93-1987

6 15DS73-61000

7 15DK75-80001

8 15DZ77-60200

9 15DZ77-60001

10 15DZ77-60002

11 GB5782-86

12 GB93-1987

1 10

1112

9

8

76

54

32

1 Chain sheave

40 Snap ring

Chain

M161.575 Bolt

16 Washer

Loft cylinder

Bolt

Chain wheel pivot

Plate

329525 Rubber shim

M1020 Bolt

10 Washer

2

2

2

2

2

1

2

1

1

1

2

2

41 FIG NO 41

CPDS-SA-E3 page 69

CPDS-SA-E3 page 70

Left lift cylinder

Right lift cylinder

1 2

3

45

6

8 9 20 10

11 12 14 13 15161718

19

7 21

Lift cylinder


-

2 216G8-42401

3 SL-1.5T3J L-1

4 SL-1.5T3J R-1

5 SL-1.5T3J-2

6 278P0

7 53658-43001

8 53658-43011

9 53658-43021

10 53658-43041

11 DKB 35477/10

12 ISI 35456

13 SF-1/373530

14 GB3452.1-82

15 OSI 45356

16 35453

17 D 45202

1 216G8 42601A Cylinder cover

Piston

Cylinder body ,L

Cylinder body,R

Piston rod

Adjust spacer

Valve

Valve spool

Valve guide

Cover

Dust ring

Snap ring

Bearing

O45x2.65 O-ring

Snap ring

Snap ring

Backup ring

2

2

1

1

2

1

1

1

1

2

2

2

2

2

2

2

42 FIG NO

1.8ton sme parts manual

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