267|-s - e)aerospace fasteners ingot rod & bar scrap recycle target welding rod & wiring...
TRANSCRIPT
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
Outline
1. Industrial Advantages of Gloria and Solar and synergy of collaboration (Rung-Guang Project)
2. Collaboration directions and targets 2.1 Powder high speed steel (PM HSS)2.2 Ti & Ti-alloy purification and refining2.3 High-value wire
3. Project objectives
2017/4/13 1
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
Master key materials������������������������ � � �� � � � � � �� �� � �� � � �� � � � � � �� � � � � � �� �� � �� � � �� � � � � � �� � � � � � �� �� � �� � � �� � � � � � �� � � � � � �� �� � �� � � �� � � �
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H ig h v alu e p ro d u c t tec h n o lo g y
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D iv ersif ied in d u stry in teg rated serv ic es
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Taiwan Top P r e c iou s / R ar e m e t al appl ie d M at e r ial s
M anu f ac t u r e r
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1. SOLAR Industrial Advantages
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榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
RE V A L U E • ��������������� �������������� ����� ����� � ��� � ���������������� ���� ������ �� � � �
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SOLAR Special materials technology and business opportunities
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Reduce 、 Reus e 、 Rep a i r 、 Reco v er y 、 Recy cl e
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0513 Incident: Solar’s Commitment and Actions Taken
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榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
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Operation Principle (2016 ~ 2018)
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榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
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榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
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Interest wise, Solar has paid NT$ 0.22 billion in between May 2016 and March 2017 and is paying the fee on a regular basis.
After the incident in May 2016, Solar has consistently retained a cash balance of NTD 1 billion. During this period. a total of more than NTD 0.9 billion has been repaid, including metal leasing agreement of USD 20 million with Standard Charter and Mitsubishi bank and NTD 0.3 billion loan with Chang Hwa bank for land purchase.
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
Technical Synergy of Collaboration
2017/4/13
Melting & Casting
Powder Metallurgy
Melting Refining Casting
Powder Pre-forming Sintering
Gloria VIM(large) ESR����VAR High cleaning steel
Solar VIM(small) E-beam Fine continuous casting
Gloria
Solar Gas atomizer
Canning����CP����CIP
HIP、Controlledgas furnace
FormingForging
Rolling
Extrusion
Drawing
To compete with global key manufacturer by combining with both technologies,
equipment and channel
Win-Win alliance
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榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
Industrial Synergy of Collaboration
• Combine Specialty、Combine Niche – Combine Specialty : Connecting technology、equipment and staff to
develop special process technology and enter niche market right away.– Combine Niche : form a national team to compete with global key player,
the target products are powder high speed steel, Ti refining, metal wire for biomedical and Ni-based welding rod / wire.
• Construct closed-loop system to conform to the customer interests and to create Green value.
• Expand the application field、help transition and upgrade
2017/4/13
Technology Expandable fields
Powder manufacturePowder metallurgy
Powder for 3D printing, powder for powder metallurgyProducts of powder metallurgy
Ultra-high purity material extraction Precision Machine, aerospace, biomedical
Fine continuous casting and drawing wearable device, power electronics, IC, 3D printing
0
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
2. Collaboration directions and targets
2017/4/13
2.1 Powder high speed steel
2.2 Refining of Ti and Ti-alloy
2.3 Fine continuous casting and drawing
Integrate resource to create synergy
10
光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
Solar RecycleRefining
GloriaConversionMarketingChannel
SpecializedHigh-end
CuttingTool Medical Car Active metalMold 3D Print
Alliance
2.1 PM HSS Steel– Potential Market
� Expanding the application and developing the superior product
2017/4/13 11
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
Advantage – Powder manufacture
2017/4/13 12
Solar-11Ton/Y
Solar-210Ton/Y
Solar-325Ton/Y
Solar-530T/Y
Solar-610Ton/Y
Solar-Next>100Ton/Y
Atomization R&D Mass productionNozzle Design
Mass production optimization
Precise metal powder
PM HSS continuously production
In-house development atomization techniqueLeader of metal powder atomization in TaiwanAbundant database of material atomizationCapability to produce powder on photonic, electronic, magnetic and mechanical
industry
Key technique of metal powder atomization and mass production2010 2019
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
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Advantage – HIP Process
2017/4/13 13
Leader of HIP process in Taiwan
Near-net-shape forming
Large scale PM parts manufacture
Development on high strength of PM HSS
Improvement of PM HSS
PM HSS
Typical
Capability for producing high strength PM-HSS parts
HIP Process
HIP Process
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榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E2017/4/13 14
Recycle
Alloy melting Atomization HIP/CIP
Conversion
Win-Win Recycle Loop
1.Market and channel of HSS
2. Excellent conversion technique
1+1>2
1.Develope atomization technique
2.Forming and sintering technique
PM HSS– Advantage of Process
� To manufacture PM-HSS in Taiwan by the cooperation between Gloria and Solar
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
2017 2018 2019 2020 2021
Technology
Atomization and HIP Scale up
PM-HSS for cutting tool
Customized PM parts
3D-Print Powder
Private Brand PM-HSS
A-series & M-series
T-Series
3D print powder Ti alloy powder
Large scale PM parts
Powder capacity
• Target : Global special PM HSS market
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2017/4/13 15
光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
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GMTC
ingotRod, Bar & Wire
Aero-space Oil & gas Chemical
processing SemiconductorCar & bike
Tubing Cleaning parts
Target Welding rod
Shaft seal
Bike fastenersfasteners
Casting
2.2 Collaboration on titanium production
2017/4/13 16
SOLARConversion Supply chain approved
Refining Re-melting
Win WinAlliance
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E2017/4/13
E-beam Re-melting (Solar)700kW 2 guns furnace Vacuum Arc Re-melting (GMTC)
1. GMTC scrap collection2. E-beam refining3. Producing Ti ingot with ф220mm in
diameter and 800mm in length (around 150 Kg)
1. Welding 3 EB ingots2. 2 steps to get VAR ingots with Φ380 mm
and Φ520 mm in diameter3. Machining and converting
High end application
17
Classification & cleaning
Classification & cleaning EB-melting VAR Rod
forming
Scrap collectionScrap collection
Resources and technologies integration
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
Ti Scraps
Material IQC
Sorting
Preparing
EB melting
cutting
VAR re-melting 1
VAR re-melting 2
Forging
machining
Products OQC
E-Beam meltingVAR
CP Ti/Ti64 series
Integration of titanium circular economy in Taiwan
2017/4/13 18
1
2
3
4
5
67
8
9
10
11
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
2017 2018 2019 2020 2021
RefiningTitanium alloy EB
re-melting
conversion1. Composition
control�� � � � � � � � � � � �
�Aerospace fasteners
�Ingot�Rod & bar
�Scrap recycle�Target
�Welding rod & wiring
����������������Technologies ����������������Products
Roadmap oftechnology and products
2017/4/13 19
Precision wiring Titanium alloy wire
rod
Aerospace certification
Screws process
Focus on rod market in Europe and targets market in Taiwan����Focus on rod market in Europe and targets market in Taiwan����
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
2.3 High-value Wire - Industry Trends
20
Asia Pacific nickel alloy welding consumables market rise to about 1.2 billion USD by 2016 and exhibit a healthy 6.6% CAGR. Taiwan dependent on imports.
nickel alloystainless steel wire
Titanium alloyStainless steel wireBearing steel wire
Stainless steel wire
Bearing steel wire
Nickel alloyStainless steel wire
Titanium alloy
Nickel alloyStainless steel wire
Titanium alloy
Nickel alloyCopper alloy
Titanium alloy
Stainless steel wireBearing steel wire
The major application of high value wire is nickel alloy and stainless steel wire
* welding rod * bearing * stranded steel wire* fastener * Conveyor belt * Safety spring * tire cord
* conducting wire* bearing* fastener* suspension / spring* windshield wiper* antenna* exhaust pipe filter
* filter net* skimmer* steel wire ball
* bearing* fastener
*fastener* welding rod* line
* arch wire* intravascular stent* bone nails * root canal needle* intramedullary pinning
* conducting wire * bonding wire *spring* antenna * fastener
* steel cable* ball-bearing* fastener* electrode cut wire
1.Medical wire is the trend of high value wire and it is high-tech threshold.
2. The domestic markets require about 5 billion NTD / year
2017/4/13
Biomedical
Aerospace
Energy
High value wire
applications
MachineTool Robot
Automotive
Kitchen& Bath
HandheldDevice
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E 21
extra fine wire����< 50 µm
extra fine wire of medicalextra fine wire of 3D print Nickel-based welding rod ����8~10mm
High value wire - technology and products
Integration of resources�refining technology & thermo mechanical treatment of Gloria and continuous casting technology of Solar
Small size bar ����4~10mm
Finish rolling Fine drawingVacuum induction melting
Vacuum continuous casting
2017/4/13
Leader of vacuum refining
technology
Leader of precious metals
continuous casting
technology
Leader of thermo-
mechanicaltreatment
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
Value-added Platform
22
Standardize
Modularization
Tabulation
Electronic
Industrial 4.0 for configuration to order quickly
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Big data analysis
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Hide opportunities
Hard PowerHard Power
Soft PowerSoft
Power
•
Smart powerFast:
•Put forward the solution•Proceed with diagnosis•Solve the question
Reinvestm
ent planning of hardware resources
Redevelopm
ent planning of software technology
Super Alliance
2017/4/13
Value-added Platform
Simulation
Gloria & Solar
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
•Key technology of precision continuous casting•The leader of precious metals continuous casting technology in Taiwan•Continuous casting products in semiconductor, LED, machinery and jewelry industry
Advantages of Solar - Continuous Casting
23
Precious metal seamless tube
Pipe, wire, plate100% homemade
Domestic vacuum continuous casting
Brittle material development
Nickel - based superalloy
continuous casting
Seamless pipe, sheet metal, extra fine wire of the key technology for continuous casting and production capacity
1996 2010 2012 20131993 2017
2017/4/13
Horizontal continuous casting machine
Capacity: 12T / year
Vertical continuous casting machine
Capacity: 10T / year
Vacuum vertical continuous casting
machine Capacity: 4T / year
Brittle material continuous casting
machine Capacity: 0.25T / year
Vacuum vertical continuous casting
machine Capacity: 25T / year
Vacuum horizontal continuous casting
machine Capacity: 30T / year
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
High Value Wire - Five Years Development roadmap
Focus on nickel-based welding rod in Asia-pacific and medical wire in Taiwan.24
2017 2018 2019 2020 2021
Product development RoadmapTechnical ability
Hard alloy continuous casting
Hard alloy drawing
Medical wire surface treatment
Medical wire certification
3D print wire certification
extra fine wire of 3D print
small size bar
nickel-based welding rod
screws, fasteners
medical wire
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intramedullarypinningartificial tooth root
2017/4/13
榮剛、光 洋 機 密 資 料 禁 止 複 製 、轉 載 、外 流 │G M C T & S O L A R T E C H C O N F I D E N T I A L D O C U M E N T . D O N O T C O P Y O R D I S T R I B U T E
3. Project objectives : Synergy, Platform, Advantage
2017/4/13 25
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TOOL
AUTO
BIOAERO
3D printing
SEMI
Energy
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Confidential & Proprietary
Thank You for your attentions !
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