3. erp와 물류 프로세스 - infowebzine - 사람과 일을...

III. ERPIII. ERP

ERP , .

I. ERPII. ERPIII. ERP

1. Overview2. 3. 4. 5. 6.

IV. ERP V. Extended ERPVI. ERP Package VII.ERP Simulation

Day 1 Day 2

I. ERP

II. ERP

III. ERP

IV. ERP

Day 3

V. Extended ERP

VI. ERP Package

VII. ERP Simulation

Day 4 Day 5 Day 6 Day 7

// Planning Execution ,

3

3

3

3

SchedulingScheduling

Planning

Execution

MTS

SchedulingScheduling

Planning

Execution

MTO

MRP

Sales / Production / Purchasing InformationSales / Production / Purchasing InformationAnalyzing

1. Logistics Overview

Logistics .

, Business Rule / Logistics Logistics MTS (Make-To-Stock) MTO (Make-To-Order) .

, Logistics , , MRP, ATP , Up/Down Stream .

, ERP , BOM , .

III. ERP 1. Overview

Master

Process

Process

Data

WIP

Process

Process

MRP

MRP

/

MasterMaster

Master

MasterBOMRecipeBOMRecipe RoutingRouting Work CenterWork Center

Master

Master

2. Logistics Process

. , , , .

. , , , .

, , , . , , A/S , , .

, , , , . (Demand Schedule), (Production Schedule), (Material Requirement Planning), (Capacity Requirement Planning) .

.


. Nego , . /, , /, , , , , , , , /.


3. ERP

,

Make-To-Stock Make-To-Order

2.

2.

, . , , Make-To-Stock . , Make-To-Order .


ERP .

1) ///. .

2) /) : MPS (Master Production Scheduling), .

) : MRP (Material Requirements Planning) , , . , . (regeneration) (Net Change).

) : SFC (Shop Floor Controlling).

) : CRP (Capacity Requirements Planning), .

3)) . , .

) . , , . ( , , , ) . MRP



.

1) Make-To-Stock 7 ERP . .

) . . . .

) . (Pegging). . . , . , . .


) . . . . , , . .

) ()()/. . . .



.


.

) ()() / . (Pegging). . . .

) () . . . .

) / . . .


MRP

BOM

BOM

Make-To-Stock .

2) Make-To-Stock Make-To-Stock . , . . .

Make-To-Stock MRP - . . .



BOM

WBS

/

BOM

Make-To-Order .

3) Make-To-Order Make-To-Order Make-To-Stock Make-To-Stock // Make-To-Order / // . / . Make-To-Stock . R/3 Make-To-Order 7 (PS).

, . / . . .


5. Logistics Process ERP

Check

Check

/

DB

Make-To-Stock.

Make-To-Stock. , . .

, , , , , , . ERP MRP.

1) Make-To-Stock ) , . , , , .

MRP , .


) () , 6, 3 .

) MPS MPS . MPS .

) MPS . (regeneration) (net change) . . . , , .

) , . , . .

) , , . 1 . .

) , , . , , . MRP.


5. Logistics Process ERP

ERP .

MES 9MES 1

FDDI

ERP

ERP

* MES: Manufacturing Execution System* FDDI: Fiber Distributed Data Interface()

MESServer

Gun Scanner

Bar code

MESServer

MES 2

PC PCPCMESServer

Machine

ERP

2) Make-To-Order ERP . Make-To-Order

,

.

) , PS WBS . MRP WBS , , . WBS .

) PS . , , , . . (milestone).


) . . . PC .

) Make-To-StockMRP. Make-To-Order . .


1. Overview

//

ABC

/

Data Base

//

ATP.Credit

FAX

InternetEDI

EWSEWS

// BillingBilling

//

.

/

/

Delivery

ClosingBilling

REPORT Report

/

,

,

Sales Order

Sales Order

, .

, .

(Sales Support) , , , , , . . .

ERP. (, ). ERP . , , .

ERP. , , , , . . .

III. ERP 2.

, , . .

. , , . . . .

.

. , , , Just-in-Time. , , ERP .

, , , . , , . (Warehouse Management) .

(Transportation) . , , , ERP . .

, . . ERP . . , .

III. ERP 2.

. , . , (EDI), . .

, ERP (Sales Information System) . , . . (, , ) , .

III. ERP 2.

/

2

1

?

6

/ 4

Delivery

3

/

4-1

/ 5

FAXInternetEDI

DataBase

REPORT

6-1

ATP CheckPricing

ATP CheckPricing

stages

stages

, , .

1. Overview

, , .

. ERP . , , . , .

ERP . , , .

III. ERP 2.

MMAATTEERRIIAALLSS

MMAANNAAGGEEMMEENNTT

SalesSalesInformationInformation

SystemSystem

USD

Pre-SalesPre-Sales

Shipping/DeliveryShipping/Delivery

Customer Payment/Customer Payment/Financial AccountingFinancial Accounting

Contact

Inquiry

ContactScheduling Agreement

Goods Issue

Accounts Receivables

Material Stock Account

Sales Order Sales Order ProcessingProcessing

Inventory Inventory SourcingSourcing

BillingBilling

Quotation

Order

Delivery

Transfer Order

Invoice

.

1. Overview

. , . , , , (ATP: Available-to-Promise), (Configured Product).

, . , , , .

, .

III. ERP 2.

ATP,

,

.

1. Overview

. , , , , .

III. ERP 2.

, , Mobile

, , Mobile

.

2.

, , , , . . , , , .

. , , Mobile

III. ERP 2.

2.

Requirements ERP .- Inquiry

Inquiry

,

Inquiry

Inquiry -ERP , .- Inquiry (Available To Promise). Inquiry .

III. ERP 2.

2.

Requirements ERP .- Internet/EDI (Internet )

CatalogCatalog

KANBANKANBAN ATPATP

WebWeb

Internet/EDI (Internet )-ITS (Internet Transaction Server) IAC (Internet Application Component) Sales Order , WEB IAC Sale order.- ERP Business Process Internet.

III. ERP 2.

2.

Requirements ERP .- Internet/EDI (Internet )

(//)

MTO

MTS

Schedule

Yes

No &

Confirm

MTS

MTO

ATP Check

, , -, .-(Available To Promise), Backward Scheduling Forward Scheduling, . - , (Discount, Rebate), .-(SIS) Planning , ,

III. ERP 2.

2.

Requirements ERP .- Error Check ( Value Check Check )

User Exit

Error Check

Error Check ( Value Check Check )- (, , ) Check, ( ) Check ERP User Exit.()-(Incompletion Log): , , , , , , , , . , . -User Exit: User Exit Tool. .

III. ERP 2.

2.

Requirements ERP .-

Order Processing

Invoice

Document Flow

BOM

Order Report

- Document Flow Order Report. -Document flow, Invoice, , Order report BOM , .

III. ERP 2.

2.

Requirements ERP .- Order

Contract

Order

Order

Order

Delivery

Delivery

Delivery

Order -(Order type) .-(Order Type) (Delivery Priority) (Customer Master), Work Flow Office (E-mail).

III. ERP 2.

2.

Requirements ERP .- Backward Scheduling

S A P A G

R

B a c k w a r d a n d F o r w a r d S c h e d u l in g

O r d e r d a te

1T r a n s p o r t .p la n n in g G o o d s is s u e

R e q u e s t e dd e l iv e r y d a te

7L o a d in g

A v a ila b il ity T r a n s p o r ta t io n L o a d in g G o o d s D e liv e r y p la n n in g is s u e d e a d lin e

B a c k w a r d

F o r w a r d

T r a n s it t im eL o a d in g t im e

L e a d t im eP ic k / p a c k t im e

P ic k /p a c k t im e

L e a d t im e

L o a d in g t im e

T r a n s it t im e

M a te r ia l a v a i la b il ity

Backward Scheduling- , . . .-Backward Scheduling: ERP Backward Scheduling. , , /.-Forward Scheduling: Backward Scheduling / , , . - ERP (CI,BOE,PL).

III. ERP 2.

.

3.

, .

.

III. ERP 2.

3.

Requirements ERP .-

Sales Order Sales Order

?

?

Sales Order Sales Order Yes

No

??

EndEnd

Complete Delivery Option

Yes

One-time Delivery Option

Schedule Delivery Option

?

?

?

?

No

No

One-time Delivery

One-time Delivery

Multiple Deliveries

Multiple Deliveries

Complete Delivery

Complete Delivery

Sales Order

Sales Order

- , . ERP .- , ( ), Discount, Rebate . .- , .-View .

III. ERP 2.

.

4.

. . , .

, .

.

III. ERP 2.

.

4.

Outbound Inbound

ProfileContact History

CTI

SFA

Web Site

/PDA /

Interaction

. , .

, (Installed Base Management) . .

ERP .

.

. , , . , .

III. ERP 2.

. , . , . .

, .

III. ERP 2.

4.

Requirements ERP .-

&

&&

Shipping NoticeSupplier Capa

0

1000

2000

3000

4000

5000

6000

7000

8000

16 17 18 19 20

Backward Forward

! !, !

Simulation

-(SIS) Planning Table, , Version.- Version / , .

III. ERP 2.

4.

Requirements ERP .-, ,

MRP

N

Rolling

N

Rolling

, , -(SIS) Planning Table SOP Demand. SOP Demand.-SOP Capacity MRP .- (SIS) Planning Table , Cycle, , .

III. ERP 2.

4.

Requirements ERP .- Segmentation

Segmentation

1) , . (, ) , (SIS) (,,..). .

2) - (Standard Analysis) (Flexible Analysis). -(Cumulate Curve),(Correlation), ABC (ABC Analysis),(Classification),(Dual Class).

III. ERP 2.

.

5.

. , , , .

.

III. ERP 2.

5.

Requirements ERP .- Internet

EISEISEIS

LISLISLIS

OrdersSalesCapacity

FISFISFIS

1988

-------

--------------

--------------

..... ...

-------

--------------

--------------

1994

-------

--------------

--------------

R1

::-

:R4

ROIOP's

Results / Costs

HISHISHISEmployees /Qualification

Time

Operating ProfitCost of CapitalEmployeesTotal Order ValueRevenue

0102030405060708090100

1 2 3 4 5 6

// //

Internet

- ITS(Internet Transaction Server) BAPI(BusinessApplication Programming Interface).-Internet Work flow ERP E-mail . History.Work flow Internet.- Internet ERP Business Workflow E-mail.

III. ERP 2.

(Picking List) (Packing) (Serial Number) (Shipping & Arriving Points) Backorder ,

, (Billing)

(Picking List) (Packing) (Serial Number) (Shipping & Arriving Points) Backorder ,

, (Billing)

(Shipping) .

6.

(Shipping) . (Picking), (Packing), , , .

. (Picking List) (Packing) (Serial Number) (Shipping & Arriving Points) Backorder , ,

III. ERP 2.

(Billing)

III. ERP 2.

6.

Requirements ERP .-

Delivery

Delivery

Delivery

Schedulingagreement

WithoutOrder

-, Calendar. -, , , , , , , , , , , Status . Output, Message typeFax, , E-mail EDI Information.

III. ERP 2.

6.

Requirements ERP .-/

Order

Shipping Point

Deadline monitoringAvailability checkCreating Delivery

Warehouse

Picking

Delivery Note

DeliveryGoods issueTransportation

/ . , , ERP User exit / .

III. ERP 2.

7.

ATP*

//

SIS**

/

// lead

Time

/, /, .

1) /, /, . GMP . . , , .

. : . .: . : .

/

CAPA

ERP /.

1. Overview

ERP /.

,. . .

, . , /. .

. MRP. /, .

III. ERP 3.

1. Overview

, , .

,

Digital

Trouble Digital

Digital

(MTO,MTS,REM)

On-line

Interface

( Digital)

Workflow

EWSEWS

WorkflowWorkflow

Employees /Qualification

Time

, , .

, , , .

(Production Planning), MRP, (Capacity Planning), (Production Control), (Product Costing). , (Make-to-Order) / (Variant Processing) (Repetitive Manufacturing) / (Mass Production) .

ERP . , ALE ERP , , , .

III. ERP 3.

(Sales & Operations Planning) , . , (Demand Management) . (Material Requirements Planning) . (Capacity). , .

(Production Order Processing), (Repetitive Manufacturing), (Kanban Production Control).

Job-Shop . (Status Management).

. , . .

. (Dispatching) .

(Kanban) . ERP , , . (Bar Code).

Open Information Warehouse, , , ERP.

. . , , , . , .

III. ERP 3.

2.

ERP .

1.

View

2.View

4.

BOM

3.BOM

5.

6.

Work Center

7.Activity

8.P.Version

9.

Cost Collector

Routing

BOM

Material Master

10.

,

Yes

NoYes

Yes

No

1) ERP , . CAD , (BOM: Bill of Material) (Formula or Recipe). (BOM), , , . . .

(Routing) . (Capacity Planning) (Resources) . (Product Configuration) .

III. ERP 3.

, / , . , , .

, .

III. ERP 3.

Configuration

,

BOM/Formula

2.

ERP .

, , , , . , , , . .

III. ERP 3.

(Recipe or Formula)

/

, (Loop) , Phantom , , , ,

(Cost Roll-Up)

PDM (Product Data Management: Data )

(Recipe or Formula)

/

, (Loop) , Phantom , , , ,

(Cost Roll-Up)

PDM (Product Data Management: Data )

2.

(BOM) (Formula).

2) (BOM) (Formula). . , PDM (Product Data Management) .

. (Recipe or Formula) /, (Loop) , Phantom , , , , (Cost Roll-Up) PDM (Product Data Management: )

III. ERP 3.

(Operation)

(Routing)

,

(Tool)

(Layout)

,

(Operation)

(Routing)

,

(Tool)

(Layout)

,

2.

(Operation) (Routing).

3) (Operation) (Routing) . .

. (Operation) (Routing) , (Tool) (Layout) ,

III. ERP 3.

2.

Requirements ERP .- Routing

Basic data

Material

RoutingOperation 10

203040

BOMItem 10

203040

Text entry Classification

Basic functions

Documents

PRTs

Work center

Routing Routing, (Formula) .

III. ERP 3.

(Pilot Production)

(Cost Roll-Up)

(Pilot Production)

(Cost Roll-Up)

2.

(Mass Production) .

4) (Mass Production) , (EC: Engineering Change).

. (Pilot Production) (Cost Roll-Up)

III. ERP 3.

BOM

BOM

2.

.

5) . , , .

. BOM

III. ERP 3.

2.

Requirements ERP .-Master

ll Data Fill UPData Fill UP

ll

ll OPENOPEN

ll

Material,Vendor,CustomerMaterial,Vendor,Customer

BOM, Work Center, RoutingBOM, Work Center, Routing

4M 4M

(() )

Open Open Process Process

Master- (Classification),, , .- Dependency Master -Master .

III. ERP 3.

2.

Requirements ERP .-

VendorVendor CustomerCustomer

(())

Dependency Operation Time .

III. ERP 3.

3.

(Demand), , , , .

Operations

Material components

PRTs

Costs MaterialLabor...

MaterialLabor...

2050

100

1) (Demand), , , , . (Demand Schedule), (Production Schedule), (Material Requirements Planning), (Capacity Requirements Planning), .

. . , (Rough-Cut Capacity Requirements Planning) (1~3).

(MRP) . MRP, . (Detailed Capacity Requirements Planning) (1~1 ) , , .

III. ERP 3.

( 1~10) (Finite Scheduling) . , .

III. ERP 3.

CRP

CRP

/

3.

.

, , , , MRP, CRP.

III. ERP 3.

MRP

CRP

,

,

3.

.

2) . . , . .

.,

III. ERP 3.

3.

Requirements ERP .-

(SOP, DM)

Material

BOMRouting

W/Center

MaterialBOM

RoutingW/Center

(/, )(/, )

(Make-To-Stock) (Make-To-Stock)

(MRP)

,, ,,

//

++

+

As-Is To-Be

Excel EDI (SIS) Planning Table Macro . .

III. ERP 3.

3.

Requirements ERP .- Order Order Order Tracking

4

-

-()

- (ATP)

-

-

-

-

- Back order

- Rescheduling

-

PROCESSES

Text

Output

Transfer ofrequirements

SalesSalesdocumentdocument

Order Order Order Tracking-Make-To-Order Configure-To-Order Order Order : (Document Flow) (Order Report)

-, Invoice, , BOM , . - Order .

III. ERP 3.

MRP

CRP

, , , (Rough-Cut Capacity Planning) (ATP: Available to Promise) (Forecast Consumption-based planning) (Planning without Forecast Consumption)

, , , (Rough-Cut Capacity Planning) (ATP: Available to Promise) (Forecast Consumption-based planning) (Planning without Forecast Consumption)

3.

(Demand Planning).

3) (Demand Planning) . .

., , , (Rough-Cut Capacity Planning) (ATP: Available to Promise) (Forecast Consumption-based planning) (Planning without Forecast Consumption)

III. ERP 3.

MRP

CRP

(MPS: Master Production Scheduling)

BOM

BOM

ATP (Available to Promise)

(Forecast Consumption-based Planning) (Planning without Forecast Consumption)

(MPS: Master Production Scheduling)

BOM

BOM

ATP (Available to Promise)

(Forecast Consumption-based Planning) (Planning without Forecast Consumption)

3.

MRP-II (Manufacturing Resource Planning).

4) MRP-II (Manufacturing Resource Planning) . . , , .

. (MPS: Master Production Scheduling) BOM BOM ATP (Available to Promise) (Forecast Consumption-based Planning) (Planning without Forecast Consumption)

III. ERP 3.

3.

Requirements ERP .-

Product Group 1

Product Group A A

Product Group B

B

3 2 1 4 5

15% 30%

50% 30% 20% 75% 25%

.

-(SIS) Planning Table SOP Demand.-SOP, , .-SOP SOP .-SOP Bottleneck Capa Check Rough Cut Capacity Planning .

III. ERP 3.

3.

Requirements ERP .-, ,

Forecasting

Sales and Operation Planning (SOP)

Rough-Cut CapacityPlanning (RCCP)

Master ProductionScheduling (MPS)

Resource RequirementPlanning (RRP)

Capacity RequirementPlanning (CRP)

Manufact. RequirementPlanning (MRP)

SchedulingShop Floor Scheduling

, , -(SIS) Planning Table SOP Demand.-SOP Demand.-SOP CapacityMRP.-(SIS) Planning Table, Cycle, , .

III. ERP 3.

3.

Requirements ERP .-

Convert

Warehouse

MRP

(SOP ) , Forecast /

III. ERP 3.

MRP

CRP

MRP

MRP

MRP

MRP

Lot Size

Phantom ,

(Pegging)

,

MRP

MRP

MRP

Lot Size

Phantom ,

(Pegging)

,

3.

MRP (Material Requirements Planning), , .

5) MRP MRP (Material Requirements Planning) , , . .

MRP . MRP MRP MRP Lot Size Phantom , (Pegging) ,

III. ERP 3.

3.

Requirements ERP .-

Orderdate

Transportationscheduling

MaterialAvaliability

Loading GoodsIssue

Requesteddelivery date

Transit time

Loading time

Pick/pack time

Transportation scheduling

Lead time

- .-Sales Order Availability Check . Available

-Available Lead Time

-Material Variants Level

III. ERP 3.

3.

Requirements ERP .-/ Program

/

Check

/

/ Program-MPS/MRP , BOM / . , , . .- Planned Order

III. ERP 3.

MRP

CRPCRP

, , MRP

(ATP: Available to Promise)(Capable to Promise)

, , MRP

(ATP: Available to Promise)(Capable to Promise)

3.

, .

6) CRP . (CRP: Capacity Requirements Planning), .

, , . , .

. ERP 500,000 10.

III. ERP 3.

., , MRP (ATP: Available to Promise)(Capable to Promise)

III. ERP 3.

4.

(Shop Floor Control), , , JIT , , .

13 1 order requisition

2 order creation

3 availability check

5 order printing

12

10

8material withdrawal6

order settlement

archiving / deletion

goods receipt4

order release

confirmations

Order headerOrder header

Operations

Material components

Prod. resources/tools

Costs PlannedTargetActual

2050

1009

WIP calculation

11variance calculation

order execution7

1) MRP (Manufacturing Execution) (MES: Manufacturing Execution System) . (Shop Floor Control), , , JIT , , .

. , . , , . , , , .

, . .

III. ERP 3.

/

/

4.

.

, (SFC), , .

III. ERP 3.

SFC

SFC

Lot

Lot

4. - SFC

.

2) SFC (SFC: Shop Floor Control) , , , , . , , , .

.

- (/), , , -

-

--

-

-

-/-,

III. ERP 3.

-

-

-

Lot

III. ERP 3.

Requirements ERP .-

4. - SFC

2.

3.

4.

5.

6.

Yes

No

7./

MRP

1. POP

(Setup time) , ERP (, ,.) Logic User-Exit .

III. ERP 3.

Requirements ERP .- Lot , , , , , ,

4. - SFC

/

/

MRP

POP Interface PIS

As-Is To-Be

Lot , , , , , ,

Print MES MES Down Load . MES ERP I/F .

III. ERP 3.

Requirements ERP .- Lot

Lot Lot ??

Lot Lot ??

9902F001A02

Carton BOX

902A08HA001W

9902F001A0201

9902F001A0202

9902F001A0203

902A08HA002W

902A08HA003W

902A08HA004W

TS90204001

TS90204002

4. - SFC

Lot -ERP Batch Order Batch Batch Order Batch.- Lot .

III. ERP 3.

Requirements ERP .- Scrap

4. - SFC

1.

2.

3.

4.

5.

6.Scrap

1,2Scrap

Yes

No

7./

MRP

Scrap -ERP Scrap / Process.

-

BOM

BOM MRP SFC

III. ERP 3.

Requirements ERP .- Spec Out

4. - SFC

??

??

Alternative BOM or Routing

Alternative BOM or Routing

BOM or Routing Triggering point OrderMaterial to Material Convert

BOM or Routing Triggering point OrderMaterial to Material Convert

Yes

No

Spec Out - Alternative BOM Alternative Routing - BOM Routing . Triggering Point Rework Order , Material to Material Convert . Solution

III. ERP 3.

Requirements ERP .-

Purchaseorder

___1___ 2 ___

Invoiceverification

?=

Release

4. - SFC

- Production Order .- , .-, .- ERS() .-.

III. ERP 3.

SFC

ISO 9000

ISO 9000

4. -

.

3) . , , (ISO) ISO 9000 .

. ISO 9000

III. ERP 3.

4. -

.

//

//

?

DataBase

REPORT

Lot

Lot

//

//

//

//

tt

control control limitslimits

?

/

/

SPC

SPC

//

. / , , . , ISO 9000 .

. ERP , .

. .

, (, , , ). .

III. ERP 3.

, , , . .

ERP. . ERP , ERP , , .

. , .

(Statistical Process Control) , , . ERP (QC Chart) . LIS (Logistics Information System) , .

. ERP (Quality/Notification) , , . , , ERP . , ERP , .

, .

. , . , (Computer-Integrated Quality) (Total Quality Management).

III. ERP 3.

4. -

Requirements ERP .-

1.

Yes

2. ()

3. Lot

4.

5.Lot

6.

No

Accept

Reject

6. 7.

LOT

LOT LOT ,

WEB (BAPI)

III. ERP 3.

4. -

Requirements ERP .-

3

50

1

5555

2

10 20

8:00 am9:00 am 10:00 am 8:00 am9:00 am 10:00 am

50 0011

55 0022

52 003 3

55 0022

52 003 3

1 1

2 2

Lot

-, ,, .-.

, Lot

-, . - , , , , -.

III. ERP 3.

4. -

Requirements ERP .-

Accept

Reject

Order

3.

(Routing)

4. 5. 6.

2. Lot

-ERP .,

-, . , , .

- ERP . : (Make-to-Stock) . :

III. ERP 3.

SFC

4. -

, .

4) , , , Lifecycle . , . , , , . , .

./

III. ERP 3.

, , , , .

PMCMBM

PMCMBM

ProductivityMaximize

Maintenance CostMinimize

Zero,

Zero,

UPUP

DOWNDOWN

4. -

ERP . , .

CAD (Plant Data Collection System)(SCADA)

, , , .

, , , (View) , . , , , .

, , . , , . .

III. ERP 3.

(, , , ) . , . , (Total Productive Maintenance), .

ERP . , ERP. . , , . .

III. ERP 3.

4. -

Requirements ERP .-

(Manual)

Check

PMIS MTTR/MTBR

Order

Spare par

t

(), , , (), , , , BOM

Partner function, /, , ,

Spare Parts ,

BOM . , , ,

III. ERP 3.

4. -

Requirements ERP .-

D ruckD ruck

10102020

3030 4040 505060607070

8080

DATA- Master ABC type

- List editing

, , , , , ,-,() , ,

- .

III. ERP 3.

4. -

Requirements ERP .-

. ,.

.

CBMY %

BM

Z %

TBM

X %

Process

Maker ,,,

,/,,,.

. //

.

. /

.

,

- calendar, / -

CRP(capacity requirement planning) scheduling . , capa monitor,

interface

III. ERP 3.

4. -

Requirements ERP .-

Order

Data

If

If

If

If

. .

.

order object info

Graph , .limit

III. ERP 3.

4. -

Requirements ERP .-

hh-/- Troubleh---

-(TBM)-(CBM)-(BM)

---

-,,/- T/Shooting -

-,PM,Overhaul-,

---

////

TBM/CBM

, base, performance base, condition base , ,

Task list

,, , Task List , , , , , / . copy

, image, ,

III. ERP 3.

4. -

Requirements ERP .-

WBS Order

-

- ()-Shut Down Maintenance Revision WBS . , (, , ).

III. ERP 3.

4. -

Requirements ERP .-

(Classification)

(Classification)

BOM BOM

/(Document)

/(Document)

(Task List)

(Task List)

(Notification)(Notification)

(PM Order)

(PM Order)

//

, , , ,

master object info , , , , ,BOM, , , structure

, , ,

, ,

S/P

S/P S/P(A, B, C). spare part scrap

III. ERP 3.

5.

.

MRPCRP

1) ) . .

) . , , . GMP .

) GMP.

) . .

III. ERP 3.

) , , . . .

) , , . .

. : . : . . . : . .

III. ERP 3.

5.

FI

PP

SD

,,,

QQ--COST COST

QM & CO

,Claim A/S

MM

.

2) 6. GMP. . GMP.

) . .

) , , .

) . . .

III. ERP 3.

) . .

) .

) . . .

.: . .

/. . .

() () () ()

III. ERP 3.

1. Overview

Order

6

5

4

2

Vendor 3

InvoiceOrder

?7 1

MRP

.

. ERP (Material Management), , , , . ERP . .

. , , , . .

. . . (Vendor Evaluation) . . .

III. ERP 4.

( EDI) . , .

() . , , (Batch), , , , . , ().

.

(Warehouse Management). , , , ERP .

. (Hand-held Terminal), , .

EDI. . , , .

(Evaluated Receipt Settlement). . .

III. ERP 4.

ERP . , . . (Stock Transfer) . . . .

.

(Purchasing Information System) . , . , . .

III. ERP 4.

2.

BOM

(MRP)

Network

4 INFORM INFORM INFORM

DAILY

Bar CodeSCANNER

/

II VAN

, , , , , .

, , , , , . /, .

.

, () ..MRP. ( ), PO ( ), ().

III. ERP 4.

2.

VendorVendor CustomerCustomer

.

.

: , , ,

: , , , ,

: MRP , , , ,

: (/, , ), (, ), (/// ), (, UPC ): (, , , , , , ), (, ), (): , ,

III. ERP 4.

2.

Requirements ERP .-

MRPMRP----

,

--

, -, , .- SAP -, ,

-

, -, , -, , .

, -,MRP -, -,,

III. ERP 4.

2.

Requirements ERP .-

MRPMRP

1 2 3

?? ?? ??

PO

(RFQ)

() -

-

, -, -

()-WEB-

III. ERP 4.

, - (), (), .-.

-(MRP)-

- ,

-,-,, , ,

Grouping -

-

-

-( or )

-

- SAP SD

III. ERP 4.

2.

Requirements ERP .- ()

(RFQ) PO

...

OK ?

, ()-, .-, , -

()-

III. ERP 4.

PAYMENT - , , () , -, -

-

-,, -(MRP)

-, -

-

III. ERP 4.

2.

Requirements ERP .-

, : ( , , )

- , , ,

-,

UPDATING-, -, , -, , Discount UPDATE ,

III. ERP 4.

2.

Requirements ERP .-

VendorVendorinvoiceinvoice 33

COCOFIFI

/ / //G/L G/L / / VendorVendor

invoice invoice

e.g.e.g.

? OK !OK !

()

, , ,

,

-, CO-

()

III. ERP 4.

3.

, .

, . , , ABC. , .

. . , , , A/S , .

, , .

III. ERP 4.

3.

Requirements ERP .-

Grouping Grouping

, ()-

-,

, ( , )

-, -, , ,

Grouping - (, , ) ,, , , (,) -(), key

III. ERP 4.

ABC -

-,

-, , , , MRP.- .- .-W/F

-, , .

III. ERP 4.

3.

Requirements ERP .-

LOT LOT

PickingPickingLOT LOT

LOT

LOT LOT ,

WEB (BAPI)

-, ,

-

III. ERP 4.

,

, ()-

-

, - or-,

()WEB(BAPI)

III. ERP 4.

3.

Requirements ERP .-

ABC ABC

Order Order

-

-(, )

-, , -,

, -

-(),

Maker -

III. ERP 4.

3.

Requirements ERP .-

(Back flush)(Back flush)

..

QM

QM

( -> )

( -> )

As-Is To-Be

-

-

-, -

-

-, , ,-

Bar code - Slip Bar code printer- Bar code I/F

III. ERP 4.

4. -

, ,

(, )

SCM /

//

, (Supplier) (Supply Chain) .

(Supply Chain Management) , (Supplier) (Supply Chain) .

. DRP (Distribution Resource Planning) ,

III. ERP 4.

()

FD 020103

Process

/

QM Module

/

, , , .

4. -

,, , . , , A/S, , , .

.

-

-

-

-

III. ERP 4.

-

-

-

-

-

, ,

III. ERP 4.

.

BOMs,

Bin

WorkWork--benchbench

. .

4. -

. . , , , A/S, .

. (Item Master)

--, -

- (UOM: Unit of Measure) -

-

-Phantom -, -

-

III. ERP 4.

-

-MRP-

-

-

-ABC -

-

-

- ATP (Available to Promise) -, (Scrap), (Shelf life) -

-(), -

- (Cost Roll-Up)

III. ERP 4.

5.

/

()

(())

SVC SVCSVC

No

Yes

SVC MasterSVC MasterSVC Master

No

Yes

.

1) ) MRP . /MRP// . , , . . .

) . . . . . . . .

: MRP MRP , .: .

III. ERP 4.

Back FlushBack Flush

5.

.

2) ) . . .

) .

) . .

) .

III. ERP 4.

.: .: .: .: .

III. ERP 4.

A

A BG(Business Group) BU(Business Unit) .

A

ERP Synergy

BG

BG

BG

ERP Gap

ERP

.

//-----

BG-- Shared Service --

ERP

-//

-BG Shared Service

III. ERP 5.

10

1200

1300

B

/

EDI

Check

Rolling(, )

EDI

(3-4 > 1)

(I/F: 90% > 99.9%)

(30-40/ > 5/)

(2-3 > 30)

Simulation (3 > 30)

(35% > 31%)

BOM Error (30% > 5%)

30%

/ (4-5HR > 1HR)

-

-

-/

- (3-4 > 1)- (I/F: 90% > 99.9%)- (30-40/ > 5/)- (2-3 > 30)- Simulation (3 > 30)- (35% > 31%)-BOM Error (30% > 5%)- 30%-/ (4-5HR > 1HR)

III. ERP 5.

3

50 14

2000

C

delivery channel BPR project

Line Productivity

Package Supplies Delivery

Sales and Operations Planning

Performance Measurement

Change Management

Program Management

$1MM

SRC (distribution center) inventory planning process

- 10-25%

- $7MM

- $1-1.5MM

- delivery channel BPR project

- $1MM -SRC (distribution center) inventory planning process

10-25% $7MM $1-1.5MM

III. ERP 5.

: , , ,

: 16, : 57,000

D

Cycle Time (75%)

(60%)

(50%)

Supply Chain

Flexible

/

-: 2-3 > 1

-: 7 > 1

- (29 > 10)

- (58 > 20)

- (25% > 95%)

- (30-40% > 95% )

-Cycle Time (75%)- (60%)- (50%)- Supply Chain-Flexible -/

-

: 2-3 > 1: 7 > 1

- (29 > 10) (58 > 20)

-

(25% > 95%) (30-40% > 95% )

III. ERP 5.

Project

E

7 4 Transaction.

Closing Time

MRO

SAP FI/Synchronous Flow.

RiskMES

$11m

MRO 5% ($50 m/year)

liquidity

Close the book in 1 day

45% (2 weeks)

-7 4 Transaction.-Closing Time

-$11m -MRO 5% ($50 m/year)-

-liquidity-Close the book in 1 day- 45% (2 weeks)

III. ERP 5.

- ()

-

-

-

ERP

-

-/

F

110 $

Flat rolled long steel

.

, ,

- 20%

- 35%

- 30%

- 20%

- 15% 20%

SAP

-

-

-, , -

-

-

20% 35% 30% 20% 15% 20%

-SAP

III. ERP 5.

G

: ,

: 650,000 BPCD 2

ERP SEM

SSC (Shared Service Center)

e

ERP

Shared Service

/

-

-

-

-e

- ERP -

-

-Shared Service -/-

-

III. ERP 5.

H

4, 9

ERP (, , , )

10 Legacy ERP

ERP

eCommerce

-10 Legacy ERP -

- ERP -eCommerce

III. ERP 5.

I

9 Sales Office

Sales Office

Local-for-local

ERP

turnover

-Local-for-local -

-

- ERP -

- turnover

III. ERP 5.

J

48,

5 BU

ROE EPS

BU

BU

Day-to-day operation

J ERP

IT Council

-ROE EPS-

- BU

-IT Council-

-

III. ERP 5.

K

ERP

-

-

-

-ERP

III. ERP 5.

L

, , US$45bn

IT,IT

IT Service

IT

Business

, , , Application

L ERP

Chemical , , ,

90%

IT Professional Career Path

- IT Service-IT - Business

- Chemical , , , -90%

-IT Professional Career Path -

-

III. ERP 5.

M

M, , Leading Company

M IT

IT IT

M Business Knowledge Technical

M Chemical eCommerce Solution IT

30% IT $70M

1 50%

1999 $150M

Application IT 50% 70%

1999M eCommerce 4 $250M

-IT IT

- 30% IT $70M - 1 50%- 1999 $150M -Application IT 50% 70%-1999M eCommerce 4 $250M

III. ERP 5.

N

National Oil Compoany

Business Unit 90 (: Y2K, ERP)

N IT

Business IT

IT BU

Resource Framework

IT Service BU

Process IT Process

-Business IT

-IT Service BU-

-

-

- Process IT Process

III. ERP 5.

O

O

O IT ( eCommerce )

Business GlobalIT Consulting

Joint Venture IT Operation

Framework BUJoint Venture

BU IT .

BU.

IT .

.

-Business Global IT Consulting

- BU IT . - BU.-IT .-.

III. ERP 5.

P

3

2.2

ERP Assessment

ERP Mapping

Technology Risk Assessment

-ERP Assessment-

-

-

III. ERP 5.

Q

12%

Legacy System

,

-

- Legacy System

-

-

III. ERP 5.

R

14

15%

/

50%

-

-

-/

- 50%

III. ERP 5.

(SCM: Supply Chain Management) .

(SCM: Supply Chain Management) . , .

. . , .

MRP , . . . ,, , , ABC . .

III. ERP 6. -

. . , MRP . .

III. ERP 6. -

MRP/

/

()

/

/

/

(SCM: Supply Chain Management) .

, , , . , , .

III. ERP 6. -