3,6 betex 22 eld betex 24 rld turbo kva 3,6 turbo kva · 2019-04-03 · ˇˇˇ. bcbea i g˘.c 7...

www.qbcbearings.com 1-888-276-47876

3,6 kVAPage 9-10

3,6 kVA1-12

8 kVAPage 13-14

Betex 22 ELD portable

Min. ID Ø: 10 mmMax. OD Ø: 240 mmFor bearings up to ± 15 kg

Betex 24 RLD TURBOportable


STANDARD series TURBO series

Betex 22 ESD


Betex 24 RSD TURBO


Betex 38 ESD


Betex 40 RSD TURBO


12 kVAPage 15-16

Betex 38 ZFD


Betex 40 RMDTURBO


24 kVAPage 17-18

Betex SUPER


Betex SUPER TURBO


40-48-100 kVAPage 19-20

Betex GIANT

Min. ID Ø: 85 mmMax. OD Ø: 1400-2500 mmFor bearings from ± 1500 upto ± 3500 kg

Betex GIANT TURBO

Min. ID Ø: 115 mmMax. OD Ø: 1400-2500 mmFor bearings from ± 1500 up to ± 12000 kg


BETEX INDUCTION HEATERS SELECTOR FOR INDUCTION HEATER TYPEAssumes average heating times for maximum weights for each induction heater.

Heating times are subject to the relationship between:

• Min. bore and max. outside diameter, width, weight.• Required temperature and material type.• Available power.

STANDARD or TURBO?TURBO models offer low energy consumption combined with high output as an added advantage.The maximum TURBO effect is achieved with heating in the horizontal position!

Comparison of heating times, Standard and TURBO induction heatersHeating in horizontal position, to 110°C, in minutes.

Bearing no. 23130 22240 23148 23156 175296 gearwheelWeight kg 16 kg 43,5 kg 63 kg 95,8 kg 220 kg 300 kgBore/OD mm 150/250 200/360 240/400 280/460 350/580 210/600

22ELD 3,6kVA 31.20 -- -- -- -- --24 RLD TURBO 3,6 kVA 07.26 43.20 -- -- -- 22ESD 3,6 kVA -- 30.15 -- -- -- --24 RSD TURBO 3,6 kVA -- 10.05 19.20 45.00 -- --38 ESD 8 kVA -- -- 11.50 23.00 -- --40 RSD TURBO 8 kVA -- -- 04.30 08.57 26.50 15.0038 ZFD 12 kVA -- -- 09.55 14.20 39.50 48.4540 RMD TURBO 12 kVA -- -- 02.15 03.30 08.40 06.35

up to 15 kgBETEX 22 ELD

3,6 kVA

up to 40 kgBETEX 24 RLD

TURBO3,6 kVA

up to 95 kgBETEX 24 RSD

TURBO3,6 kVA

up to 1200 kgBETEX SUPER

TURBO40 kVA

up to 600 kgBETEX 40 RMD

TURBO12 kVA

up to 350 kgBETEX 40 RSDm

TURBO8 kVA

up to 125 kgBETEX 38 ESD

8 kVA

up to 280 kgBETEX 38 ZFD

12 kVA

up to 600 kgBETEX SUPER

24 kVA

up to 3500 kgBETEX GIANT 40-100 kVA

up to 12000 kgBETEX GIANT

TURBO 40-100 kVA

up to 40 kgBETEX 22 ESD

3,6 kVA

Accessories1. Trolley 2. Set of yokes3. Adaptor yokes4. Heat resistant gloves5. Magnetic temperature sensor, type K6. Vaseline for maintenance7. Horizontal support8. Fitting tool set, Impact 33 and 39


BETEX ACCESSORIES

P All heaters are supplied with an instruction manual, heat-resistant gloves, vaseline, magnetic temperature

sensor and a 3 year warranty.

P Bega heaters are easy to use thanks toa user-friendly control panel with LEDdisplay.

P Digital electronics ensure optimum control during the heating process.

These automatically regulate the mostefficient use of power and ensure evenand rapid heating. No extra steps arenecessary.

Adaptor yokes


STANDARDBETEX 22 ELD portable 3.6 kVA

Portable heater for use in the workshopand on site.

• Min. ID Ø: 10 mm• Max. OD Ø: 240 mm• Max. width: 120 mm• Automatic demagnetization• Automatic power reduction • Including 5 yokes • Shoulder strap

• Max. bearing weight: 15 kg• Max. weight other parts: 10 kg

Technical details page 25

AREAS OF APPLICATION:

• Technical services• MRO organization

Part No. TB- 270600S


Part No. TB- 200600TTURBO

Portable heater for use in the workshopand on site.

• Min. ID Ø: 10 mm• Max. OD Ø: 350 mm• Max. width: 135 mm • Automatic demagnetization• Automatic power reduction • Including 5 yokes

• Max. bearing weight 40 kg• Max. weight other parts: 25 kg



• Technical services• MRO organization

BETEX 24 RLD TURBO 3.6 kVA

PHigh output,

energy efficient!

The TURBO effect only works when the component is in a horizontal position


Part No. TB- 280620SSTANDARDBETEX 22 ESD 3.6 kVA

ArEAS OF APPLIcATION:

• Chemical industry• Steel industry• Paper industry • Gearbox manufacturers• Machine building• Transport sector• MRO/OEM sector

Basic bench-top type with swivel armfor use in the workshop.

• Min. ID Ø: 15 mm• Max. OD Ø: 340 mm • Max. width: 150 mm• Automatic demagnetization• Automatic power reduction • Yokes: set of 3 or 5 sizes


Optional: • Adaptor yokes: Part No. TB-Y270500• Max. OD Ø: 580 mm



TURBOBETEX 24 RSD TURBO 3.6 kVA

Basic bench-top type with swivel armfor use in the workshop.




ArEAS OF APPLIcATION:



PHigh output,

energy efficient!

Part No. TB- 220620T


STANDARDBETEX 38 ESD 8 kVA



Medium size bench-top type with swivelarm for use in the workshop.







TURBO Part No. TB- 340650T

Medium size bench-top type with swivelarm for use in the workshop.

• Min. ID Ø: 30/155 mm• Max. OD Ø: 790 mm • Max. width: 315 mm• Automatic demagnetization • Automatic power reduction • Yokes: selection of 5 sizes



BETEX 40 RSD / 40 RSDm TURBO 8 kVA



BETEX 40 RSDm TURBOroll-around option


PHigh output,

energy efficient!


STANDARDBETEX 38 ZFD 12 kVA



Roll-around heater with swivel arm andconvenient folding operating panel.

• Min. ID Ø: 30 mm• Max. OD Ø: 720 mm • Max. width: 340 mm• Automatic demagnetization• Automatic power reduction • Yokes: selection of 5 sizes




Folding operating panel fromZFD/RMD/RSD series



TURBO Part No. TB- 300150T


BETEX 40 RMD TURBO 12 kVA


• Chemical industry• Steel industry• Paper industry • Gearbox manufacturers• Machine building• Transport sector• Railway sector• MRO/OEM sector

Roll-around heater with swivel arm andconvenient folding operating panel.

• Min. ID Ø: 60/170 mm• Max. OD Ø: 920 mm • Max. width: 350 mm• Automatic demagnetization• Automatic power reduction • Yokes: selection of 3 sizes



Folding operating panel fromZFD/RMD/RSD series

PHigh output,

energy efficient!


STANDARD Part No. TB- 250600SBETEX SUPER 24 kVA

Heavy-duty heaters.

• Min. ID Ø: 60 mm• Max. OD Ø: 900/1300 mm • Max. width: 400/700 mm• Automatic demagnetization• Automatic power reduction • Yokes: selection of 5 sizes


Optional: • enlarged width

700 mm: DL700: Part No. TB-250700

NB: The technical data is indicative anddependent on the amount of power andtype of heater.



• Min. bore and max. outside diameter, width, weight.

• Required temperature and material type.

• Available power.


• Chemical industry• Steel industry• Paper industry • Gearbox manufacturers• Machine building• Transport sector• MRO/OEM sector• Wind energy • Power plants• Mining industry


TURBO Part No. TB-950008TBETEX SUPER TURBO 24 kVA

Heavy-duty heaters.

• Min. ID Ø: 145/195 mm• Max. OD Ø: 1700 mm • Max. width: 600 mm• Automatic demagnetiz---ation• Automatic power reduction • Including 1 yoke






PHigh output,

energy efficient!



STANDARD Part No. TB- 240600S


• Min. bore and max. outside diameter, width, weight.

• Required temperature and material type.

• Available power.

BETEX GIANT 40, 48, 100 kVA



Heavy-duty heaters.

• Min. ID Ø: 85/215 mm• Max. OD Ø: 1400-2500 mm • Max. width: 440-990 mm• Automatic demagnetization• Automatic power reduction • Yokes: selection of 5 sizes

• Max. bearing weight: 1500-3500 kg• Max. weight other parts: 900-2500 kg

Optional: • electric crane: Part No. TB-C240350• enlarged width 700 mm:

DL700: Part No. TB-240300• enlarged width 1000 mm:

DL1000: Part No. TB-24031000

NB: The technical data is indicative and de-pendent on the amount of power and typeof heater.


BETEX GIANT TURBO 40, 48, 100 kVA



Heavy-duty heaters.

• Min. ID Ø: 115 - 240 mm• Max. OD Ø: 1400-2500 mm • Max. width: 450-1020 mm• Automatic demagnetization• Automatic power reduction • Including 1 yoke

• Max. bearing weight: 1500-12000 kg• Max. weight other parts: < 12000 kg




TURBO Part No. TB-240600AT

PHigh output,

energy efficient!



Middle frequency induction heatersFor both mounting and dismounting – BETEX MF Quick-Heater

Heat your expensive components faster, more effectively and more safely.And save money as well!

With middle frequency induction heating you will have a sustainable solution for the rapid and controlled mounting or dismounting of all types of metal (thin-walled) components: bearings, rings, housings, pipes,machine parts and transmission parts.

Correct mounting and dismounting prevents damage to components andmachine parts. In short, by improving the quality of your procedures, you can improve theperformance of your machines!

The BETEX MF Quick-Heater has great advantagesP You will work more effectively by applying middle frequency. P Heat is transferred more rapidly to the component with less loss of energy. P The Betex MF Quick-Heater is handy and easy-to- transport for use on site.P The coils can be placed both in and around the component. You can also place

a component on a flat surface (table model) or work with flexible coils. P Temperature controlled heating: overheating is not possible because demand is

constantly monitored and if necessary adjusted. When the preset temperature hasbeen reached, the device will switch off automatically.

P The cos phi power factor is compensated and the mains supply connection isdistributed across 3 phases.

P You will save a lot of time with this method compared to conventional methods (ovens, blow torches, oil baths).

Areas of application:

• Chemical industry• Steel industry• Paper industry• Gearbox manufacturers• Wind energy• Machine building• Transport sector• Railway • MRO/OEM sector

Part No. TB-MF600125


Heating with induction coil around the component. Energyinput inwards. For example, for bearing rings, pipes andrings of 50-2000 mm.

In this example, a metal pipe for a photocopier is beingheated. At the same time end shafts are being moun-ted at both ends.

Task:heat as rapidly as possible, prevent rust formation (result ofold method).

Result:both ends were heated within 6 sec. to 200°C.

Advantage:rapid heating resulting in increased production figures,the quality of the heating and the product greatly improve,no rust formation.

HEATING EXAMPLESHeating with induction coil around the component.

Middle frequency induction heaters: Heating method 1

Ideal in Rail IndustryDismounting of bearing inner rings (NU, NJ)and labyrinth rings.


Heating with induction coil inside the component. Energyinput outwards. For example, bored holes for gearboxes orbearing bores in housings/frames.

This method is suitable for heating the bore of a bearing in a cast-iron housing, for example.

Task: reduce production time from 8 to 2 hours.

Result:the metal surrounding the hole in this 10,000 kg cast-ironhousing is heated within 1 hour to 110°C!

Advantage:the heating method is simplified and considerably fasterand safer as regards handling.

HEATING EXAMPLEHeating with induction coil inside the component.

The component lies on top of the flat table coil. The component is placed on the table coil and is heated ina very short time to the required temperature. Very suitable for production companies.

In this example a crown gear is placed in a productholder above the coil. This method is suitable for lightproducts that require serial heating.

Task:heat the crown gear as quickly as possible, OD 400 mm,ID 360 mm, thickness 15 mm, up to 270°C.

Result:heated within 25 sec. to 270°C.

Advantage:rapid heating doubles production figures,controlled, evenly spread heating.

HEATING EXAMPLEHeating on a table model coil

Heating method 3



Flexible heating by means of a flexible coil.This tube coil is wrapped around a component, for example to pre-heat pipes and rings in order to weldthem stress-free. Also very suitable for non-cylindricalshapes or extreme dimensions.


Connection voltage 400-480 V

Connection frequency 50-60 Hz

Output frequency 10-20 kHz

Power max. 24 kW

The capacity and the size of the induction coils aredetermined by your requirements.

Technical data

Advantages Betex MF Quick-Heaters:

• Very suitable for production and maintenance applications.

• Suitable for continuous production. (24/7)

• Demagnetization is not necessary.

• No water cooling required.

• Controlled heating

• Coils are available in various diameters, fixed and flexible


Type BETEX

Facility power

Voltage/Amp*

Frequenz Hz

Yokes, standard mm/ set 1

Yokes, standard mm/ set 2

Swivel arm

Max. weight ± kg

- bearings

- other parts

Min. ID Ø: mm

Max. OD Ø: mm

Max. width: mm

Max. width at

horizontal heating: mm

Temperature control ºC/ F

- max reach*

- magnetic probe

- digital display

Time control

- max. reach

- digital display

Sound signal

Error report

Temperature hold

Automatic power reduction

Automatic demagnetizing, <2A/cm

Thermal safety guard

Support for horizontal heating

Cross section poles mm

Pole height mm

Dimensions mm (lxbxh)

Weight heater kg

excl. Yokes

Electric crane for yokes

Alarm signal

Mobile

120V/15A

230V/16A

50/60Hz

7,10,14,20,40

in box

-

15

10

10

240

120

-

150ºC

yes

yes

0-30 min.

yes

yes

yes

yes

-

yes

yes

-

40

130

460x240x280

21

(incl. yokes)

-

-

-

120V/15A

230V/16A

50/60Hz

7,10,14,20,40

in heater

-

40

25

10/Ø100

350

135

135

240ºC

yes

yes

0-45 min.

yes

yes

yes

yes

yes

yes

yes

yes

40/Ø95

165

600x220x275

23

(incl. yokes)

-

-

-

120V/15A

230V/16A

50/60Hz

14,30,60

10,14,20,30,60

yes

40

25

15/Ø100

340/580 *1

150

125

240ºC

yes

yes

0-45 min.

yes

yes

yes

yes

-

yes

yes

yes

60

140

340x290x380

31

-

-

-

120V15A

230V/16A

50/60Hz

14,30,60

10,14,20,30,60

yes

95

50

15/Ø120

520

230

200

240ºC*2

yes

yes

0-45 min.

yes

yes

yes

yes

yes

yes

yes

yes

60/Ø115

230

440x370x420

37

-

-

-

400/500V

20A

50/60Hz

30,70

20,30,70

yes

125

75

30/Ø115

480/720 *1

200

180

240ºC*2

yes

yes

0-60 min.

yes

yes

yes

yes

yes

yes

yes

yes

70

210

630x365x470

53

-

optional

-

22 ELDPortable

3.6 kVA

24 RLDTURBOPortable3.6 kVA

22 ESD

3.6 kVA

24 RSDTURBO

3.6 kVA

38 ESD

8 kVA

*1 With adaptor yokes, only available for the Standard models*2 On request: 350ºC with heavy duty sensor and extra isolation *3 Subject to power and executionOn request:other voltage/ amperage/ higher temperature up to 480ºC Reference list available on requestFor more information: WWW.BEGA.NL

TECHNICAL DATA

PHigh output,

energy efficient!

Pg. 9 Pg. 10 Pg. 11 Pg. 12 Pg. 13


40 RSD en RSDm(mobiel) TURBO8 kVA

400/500V

20A

50/60Hz

optional

20,30,40,60,80

yes

350

250

30/Ø155

790

315

280

240ºC*2

yes

yes

0-60 min.

yes

yes

yes

yes

yes

yes

yes

yes

80/Ø153

320

1200x640x1000

65/105

-

optional

yes (40RSDm)

400/500V

30A

50/60Hz

optional

20,30,40,60,80

yes

280

200

30/Ø130

720/1080 *1

340

290

240ºC*2

yes

yes

0-99 min.

yes

yes

yes

yes

yes

yes

yes

yes

80

340

1200x640x1000

125

-

optional

yes

400/500V

30A

50/60Hz

optional

40,60,80

yes

600

450

60/Ø170

920

350

305 adj. supports

320 fixed supports

240ºC*2

yes

yes

0-99 min.

yes

yes

yes

yes

yes

yes

yes

yes

Ø170/110x80

305

1200x640x1000

205 adj. supports

185 fixed supports

-

optional

yes

400/500V

60A

50/60Hz

optional

40,50,60,80,100*3

-

600

350

60/85*3

900/1300*3

400/700*3

390/690*3

240/350ºC*2

yes

yes

0-99 min.

yes

yes

yes

yes

yes

yes

yes

yes

100*3

390*3

1000x500x1350*3

220/320 kg*3

optional

optional

optional

400/500V

60A

50/60Hz

included

1 yoke

-

1200

900

145/Ø195

1700

600

750

240/350ºC*2

yes

yes

0-99 min.

yes

yes

yes

yes

yes

yes

yes

yes

145/ Ø195

595

1600x700x1300

450 kg

(incl yoke)

-

optional

optional

400/500V

100A

50/60Hz

optional

60,80,100,150*3

-

1500/2000*3

900/1500*3

85*3

1400/1700*3

620/700*3

440/730*3

240/350ºC*2

yes

yes

0-99 min.

yes

yes

yes

yes

yes

yes

yes

yes

150*3

660/740*3

1750x600x1470*3

660/800 kg*3

optional

optional

optional

400/500V

120, 250A

50/60Hz

optional

60,80,100,150,200*3

-

3000/3500*3

1500/2500*3

85/215*3

1700/2500*3

700/900*3

730/990*3

240/350ºC*2

yes

yes

0-99 min.

yes

yes

yes

yes

yes

yes

yes

yes

150/200*3

740/1000*3

2150x900x2210*3

800/1700 kg*3

optional

optional

optional

400/500V

100, 120, 250A

50/60Hz

included

1 yoke

-

1500/12000*3

<12000*3

115/240*3

1400/2500*3

450/1020*3

450/1000*3

240/350ºC*2

yes

yes

0-99 min.

yes

yes

yes

yes

yes

yes

yes

yes

200*3

900*3

2350x1000x1875*3

1800 kg*3

optional

optional

optional

38 ZFD

12 kVA

40 RMD TURBO

12 kVA

SUPER STANDARDen DL-70024 kVA

SUPER TURBO

24 kVA

GIANT STANDARDen DL-70040 kVA

GIANT STANDARD

DL-700 / DL-100048, 100 kVA

GIANT XL TURBO

40, 48, 100kVA

Heating times are subject to the relationship between:• Min. bore and max. outside diameter, width, weight• Required temperature and material type• Available power

TÜV Rheinland Group

Pg. 14 Pg. 15 Pg. 16 Pg. 17 Pg. 18 Pg. 19 Pg. 19 Pg. 20

3,6 betex 22 eld betex 24 rld turbo kva 3,6 turbo kva · 2019-04-03 · ˇˇˇ. bcbea i g˘.c 7...

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