3d 列印與數位製造 am 介紹 3d printing digital manufacturing by cc lin

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Sep. 7 , 2014

3D Printing Digital Manufacturing

ITRI Southern Region Campus Additive Manufacturing & Laser Application Center

CC Lin/林敬智

- 2 - Copyright 2014 ITRI 工業技術研究院�

SINGAPORE 3D Printing Competitions


ITRI Orchid-Spirit


ITRI Win Grand Prize


Industrial Technology Research Institute

A non-profit, non-governmental R&D institution founded in 1973

!  To create economic value through innovated technology and R&D

!  To enhance the competitiveness of industries in the global market

!  To spearhead the development of emerging high-tech industry

!  To move towards the realization of a knowledge-based economy


Total Staffs: 5,799 Ph.D.：1,383

Master：3,151 Bachelor ：1,265 Alumni：22,723

Total Patents 20,351

Startups & Spinoffs

244

Industry Services Provided Services：14,373

Transferred Technologies：681

ITRI Current Status


ITRI International Center

Office of Strategy and R&D Planning

Office of Marketing Communications

ITRI College

Technology Transfer Center

ITRI Southern Region Campus

Center for Measurement Standards

Service Systems Technology Center

Display Technology Center

Cloud Computing Center for Mobile Applications

Knowledge-based Economy and Competitiveness Center

Information and Communications Research Laboratories

Electronics and Optoelectronics Research Laboratories

Mechanical and Systems Research Laboratories

Material and Chemical Research Laboratories

Green Energy and Environment Research Laboratories

Administrative Service Center�

Accounting Resource Center

Information Service Center

Human Resources Office

Commercialization and Industry Service Center

Computational Intelligence Technology Center

ITRI Central Region Campus

ITRI�

Biomedical Technology and Device Research Laboratories

Industrial Economics and Knowledge Center

Industrial Technology Investment Corporation

ITRI Organization


ITRI South

An-Nan Campus

Liuo-Jia Campus

8

Additive M

anufacturing &

Laser Application C

enter

Green energy

& E

co System

Center

Micro-S

ystems Technology

Center

Cloud S

ervice & A

pplication C

enter

Planning &

Marketing

Division

ITRI South Quality Improvement Committee


Powder Design Analysis Additive Manufacturing

Matsurra LUMEX Avance-25

Post-Processing Laser Surface Treatment Final Product

Metal Powder Product Design and Modeling

Optimization Support Evaluation

EOS M280

EOS P396

Objet Connex500

Total Solution Provider for Additive Manufacturing in Taiwan� AM Lab at ITRI South

Reverse engineering

Scanner ITRI AM


3D Innovation Learning Center� The Learning Center for e-Manufacturing in Taiwan�


Germany zdf TV�


Mega Trend

AM (3D Printing) Is the Best Practice for these Mega Trends

Digital Manufacturing Mass Customization

Short Product Lifecycle Cyber-Physical System

Maker Space FabLab

Open Source Social Manufacturing

2012

2012

2012

FabLab 2005


America-AMP (2011)


America Makes


Global 3D Printing Market

2014

2014

By 2020, the industry is forecast to reach $21 billion.

The market for AM in 2013, consisting of all products (blue color) and services (burgundy color), grew 34.9% to $3.07 billion.


Personal 3D Printer Market

Personal 3D printers in 2013, unit sales grew by 104.2% to 72,503 machines.

2014


Metal 3D Printer Market Metal AM systems in 2013, 348 machines were sold compared to 198 in 2012 – growth of an impressive 75.8%.

Metal-based AM machine unit sales by year 2014


Hype Cycle for Emerging Technologies, 2013

Source: Gartner August 2013

Hype Cycle 2013


Source: Gartner August 2014

Hype Cycle 2014


Applications

Mold and Parts

Medical

Art


Align Technologies 產線

Hearing Aid Dental Aligner

Application : Medical


Application : Medical New Version of Mecbio Hip Resurfacing Prosthesis

Surgical Replacement Biomimetic Structure

Joint Implant Trabecular Bone Custom-made


Conformal Cooling Channel

Direct Parts

Application : Mold & Parts


Lighter in weight 25% Simpler design-parts reduced 18 to 1 New design features – higher durability 5X

Fuel Nozzle (19) CFM LEAP Aircraft Engine

By 2020 will produce more than 100,000 parts

GE Aviation LEAP Engine


Application : Mold & Parts LED Lighting Mold with 3D Conformal Cooling Channel

New Design by AM�

Conventional� Cycle Time 600 sec�

Cycle Time 158 sec without Bubbles�

Production


Application : Art�


Application : Art� ITRI Laureate Certificate

Material： •  Stainless Steel

Technology： •  fs Laser Nano-Texturing •  Additive Manufacturing


Challenges

Can 3D Printing solve all problems ?

AM Challenges

Efficiency

Scale

Post

Automation

Materials

Precision


Future-Hybrid Manufacturing

DMG MORI

Japan: AM + 3 Axes CNC Dec. 2013 EuroMold Show 5 Axes CNC+AM


ITRI AM Development

雷射源

Pre-simulation Material Process Equipment


Next Gen.

Current

40 500

Production +

Hybrid +

High Power Laser

CNC Robot LENS Laser

Polishing

Reliable + On-Line

Monitoring Close Loop

Process

Scale Up Desktop

Pre-Simulation Smart Software

Quality Check

Next Generation Machine�

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3D Measurement + Software Transformation + Additive Manufacturing + Post-processing => Total Realization

Additive Manufacturing (AM)


ITRI 3D Printing Team