486856corporacion sperre

8/17/2019 486856corporacion SPERRE

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Final

Working

Approval 20.11.13 TOP FHJ

ISSUE DATE PREP. BY CHECK

CUSTOMER: CORPORACION ELECTRICA DELECUADOR CELEC EPHULL/ VESSEL: POWER PLANT SANTA ELENA IISPERRE ORDER CONF.: 486856

A STARTING AIR COMPRESSOR 1 x HL2/160

Sperre Industri ASTel +47 70 16 11 00Fax +47 70 16 11 10E-mail:[email protected]

Sperre Rotterdam BVTel +31 180 463 299Fax +31 180 463 264E-mail:[email protected]

Sperre Asia PTE LTDTel +65 763 63 00Fax +65 763 18 11E-mail:[email protected]

Sole suppliers ofgenuine spare parts

Sperre Air Compressor

Technical Documentation


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LIST OF DRAWINGS

STARTING AIR COMPRESSOR 1 x HL2/160

No. Description Type /Dwg. Part No.

A1 General arrangement G03-0007A2 Installation diagram D03-0007A3 Air compressor data sheet HL16-114A4 El. Motor data sheet M7336A5 El. Wiring diagram E20202A6 El. Part list E20202005

A7 Dimension sketch, starter panel E00009-V.3A8 Non-return valve, KV-48 3-2828 4492A9 Oil & water separator, V-23-1 3-3197 1941A10 Solenoid drain/ unloading valve, H.P. 322H 4332A11 Pressure switch, start/ stop PRS-30 7756A12 Thermo switch TMS-80 7746A13 Oil level switch VH 600M 4356A14 Vibration damper, A2 4-1813 4606A15 Flexible hose, 1 ¼” Bsp 4598

A16 Recommended lub. oil list


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Sole suppliers ofgenuine spare parts

Electric Motor

Data SheetPart no. 7336

Manufacturer & Type Construction

Manufacturer

Model

ABB

M3AA 200 MLB6

Size and dimentions according to

Design (IEC 60034-7)

Frame size (IEC 60072)

Protection (IEC 60034-5)

Insulation class (IEC 60085) / Temp. rise

House material

Bearing greasing

Bearings DE/SPERRE part no.

Bearings NDE/SPERRE part no.

Weight

IEC 60072

IMB3

200M

IP55

F/B

Aluminium

Acc. to instr.man

63122ZC3/6322

62102ZC3/6333

218 kg

Supply

Volts/Cycles/Phases

Rated current, In

Starting current

440V / 60Hz / 3

45,9 A

6.1 x In

Output Installation

Rated power

Power factor at FL (cosΦ)Efficiency at FL

Speed synchronous / FL

27.0 kW

0.84

91.7%

1200/1180RPM

Starting method

Duty type

Rotation (seen against shaft end)

Wiring connection

Cable gland entries

DOL / Y-D

S1

CW

DELTA

2xM40/1xM16


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Creator: Torgeir

Checked:

Date: 1/23/02 9:28 AM/8/7/12 11:45 AM

Project:

Installation:

File: E20202.lsc

Customer:

Diagram No.:

Page:

Creator: Torgeir

Checked:

Date: 1/23/02 9:28 AM/8/7/12 11:45 AM

Project:

Installation:

File: E20202.lsc

Customer:

Diagram No.:

Page:

Comment

Program description:

The starter is designed with a MAN 0 AUT switch,

In MAN mode the compressor will run regardless of the start / stop pressure switch. It is not recommended to leave the compressor

running unattended in MAN mode although the parameters temperature, lub. Oil and motor overload is surveyed.

In 0 mode the compressor is switched off, but the starter is still powered.

In AUT mode the compressor is controlled by the start / stop pressure switch.

The starter is equipped with a common alarm signal lamp and a common alarm signal output. The alarm signal is a voltage free contact

programmed to be closed when the compressor condition is normal. This means that the alarm signal is open if the PLC is not running, or

there is a fault condition detected. When an existing alarm condition and a new alarm occurs, the remote alarm output goes from open to

close for one second before returning to open.

Following parameters will give alarm:

High temperature. It the temperature exceeds the setting of the temperature switch the compressor will stop and alarm will be given. The

alarm will remain until the reset button is pressed. The text HIGH TEMPERATURE will be displayed on the PLC and will remain in the

display until the reset button is pressed.

Lubrication oil failure. If the Lub. Oil level / pressure falls under the setting of the Lub. Oil switch the compressor will stop and alarm will be

given. The alarm will remain until the reset button is pressed. The text LUB. OIL FAILURE will be displayed on the PLC and will remain in

the display until the reset button is pressed.

El-motor overload. If the thermal overload relay releases, the compressor will stop and alarm will be given. The alarm will remain until the

thermal relay is reset. The text EL_MOTOR OVERLOAD will be displayed on the PLC and will remain in the display until the thermal

relay is reset.

Emergency stop. If the emergency stop push button is activated, the compressor will stop and alarm will be given. The alarm will remain

until the emergency stop push button is released and the reset button is pressed. The text EMERGENCY STOP ACTIVATED will be

displayed on the PLC and will remain in the display until the reset button is pressed.

The progtam is designed to autostart after blackout if the compressor is set to AUT mode, timer B2 will delay the start. If the compressor

is in MAN mode and there is a power blackout then the compressor will not restart when the power returns, but have to be switched to 0

and back to MAN (or AUT).

The starter is designed with an emergency run switch. When this switch is operated the PLC is overridden, and the alarm functions are

therefore not active.

This switch is intended for emergency run only and the compressor must not be left running unattended.

The program contains an hour counter with a time to service function. When the compressor is running the hour counter is shown in the

display. When the service timer have counted down to 0 the alarm lamp will go flashing to indicate time for service. To reset service

indication press reset button.


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&

B001

Trg

T

B002

Rem = off

20:00s+

hi

High

>1

B003

I

I2

(S1 Man)

&

B004

I

I3

(S1 Aut)

I

I8

(F11 Start/Stop)

Trg

T

Rem = off

05:00s+

RSS

R

Par

B06

Rem = off

I

I6

(F12 Temp)

&

B008

I

I4

(S3 Reset)

RSS

R

Par

B09

Rem = off

&

B014

I

I7

(F13 Oil Level)

I

I5

(F1 Overload)

I

I1

(S0 Emcy Stop)

RSS

R

Par

B16

Rem=Off

&

B017

RSS

R

Par

B25

Rem=Off

&

B026

&

B030

En

P

Par

B031

Prio = 1

Quit = off

EL-MOTOR

OVERLOAD EnP

Par

B032

Prio = 4

Quit = off

LUB. OIL

FAILUREEn

P

Par

B033

Prio = 2

Quit = off

HIGH

TEMPERATURE

En

P

Par

B035

Prio = 3

Quit = off

EMERGENCY

STOPACTIVATED

&

B019

R

En

Ra

Pa

MI= 500h 0m+

OT= 0h 0m

Q->0=R+En

Prio = 0

Quit =

HOUR

(B0

TIME T

SERVI

Trg

T

B011

Rem = off

03:00s+

Trg

R

T

B021

Rem = off

01:00s-

>1

B022

En

P

Par

B024

Prio = 5

Quit = off

PRESS RESETAFTER BLACK-

OUT IN MAN.

OPERATION

En

P

Par

B023

Prio = 6

Quit = off

STARTUP INPROGRESS

(B002-Cur)

(B002-On-)

X

X1

Q2 I4

B009/R

I4

B017/3

B026/1

B002

B019/3

B002

B010/1

B020/3

B025

B024/En

B022/4

I4

B002

B023/En

2/B029/Trg

2/B036/Trg

2/B037/Trg

2/B038/Trg

M2

Creator: Torgeir

Checked:

Date: 1/23/02 9:28 AM/8/7/12 11:45 AM

Project:

Installation:

File: E20202.lsc


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Trg

T

B029

Rem = off

01:00s+

Trg

T

B036

Rem = off01:00s+

Trg

T

B037

Rem = off

01:00s+

Trg

T

B038

Rem = off

01:00s+

>1

B039

M

M3

1/B016

1/B031

1/B009

1/B006

Creator: Torgeir

Checked:

Date: 1/23/02 9:28 AM/8/7/12 11:45 AM

Project:

Installation:

File: E20202.lsc


14/28

Creator: Torgeir

Checked:

Date: 1/23/02 9:28 AM/8/7/12 11:45 AM

Project:

Installation:

File: E20202.lsc

Customer:

Diagram No.:

Page: 3

Creator: Torgeir

Checked:

Date: 1/23/02 9:28 AM/8/7/12 11:45 AM

Project:

Installation:

File: E20202.lsc

Customer:

Diagram No.:

Page:

Block Number (Type) Parameter

B002(On-Delay) : Rem = off

20:00s+


05:00s+

B006(Latching Relay) : Rem = off

B007(Hours Counter) : MI= 500h 0m+

OT= 0h 0m

Q->0=R+En



03:00s+

B012(Asynchronous Pulse Generator) : Rem = off

30:00m+

01:00s


B018(Message texts) : Prio = 0

Quit = off

HOURCOUNTER

(B007-Tota)

TIME TO

SERVICE(B007-Time)

B021(Off-Delay) : Rem = off

01:00s-


Quit = off

STARTUP IN

PROGRESS

(B002-Curr)

(B002-On-D)


Quit = off

PRESS RESET

AFTER BLACK-

OUT IN MAN.

OPERATION


B029(Wiping relay (pulse output)) : Rem = off

01:00s+


15/28

Creator: Torgeir

Checked:

Date: 1/23/02 9:28 AM/8/7/12 11:45 AM

Project:

Installation:

File: E20202.lsc

Customer:

Diagram No.:

Page: 4

Creator: Torgeir

Checked:

Date: 1/23/02 9:28 AM/8/7/12 11:45 AM

Project:

Installation:

File: E20202.lsc

Customer:

Diagram No.:

Page:

Block Number (Type) Parameter


Quit = off

EL-MOTOR

OVERLOAD


Quit = off

LUB. OIL

FAILURE


Quit = off

HIGH

TEMPERATURE

B034(Asynchronous Pulse Generator) : Rem = off

00:50s-

00:50s


Quit = off

EMERGENCY

STOP

ACTIVATED


01:00s+


01:00s+


01:00s+


16/28

Creator: Torgeir

Checked:

Date: 1/23/02 9:28 AM/8/7/12 11:45 AM

Project:

Installation:

File: E20202.lsc

Customer:

Diagram No.:

Page: 5

Creator: Torgeir

Checked:

Date: 1/23/02 9:28 AM/8/7/12 11:45 AM

Project:

Installation:

File: E20202.lsc

Customer:

Diagram No.:

Page:

Connection Label

I1 S0 Emcy Stop

I2 S1 Man

I3 S1 Aut

I4 S3 Reset

I5 F1 Overload

I6 F12 Temp

I7 F13 Oil Level

I8 F11 Start/Stop

I9

I10

I11

I12

I13

I14

I15

I16

I17

I18

I19

I20

I21

I22

I23

I24

S1

S2

S3

S4

S5

S6

S7

S8

AI1


17/28

Creator: Torgeir

Checked:

Date: 1/23/02 9:28 AM/8/7/12 11:45 AM

Project:

Installation:

File: E20202.lsc

Customer:

Diagram No.:

Page: 6

Creator: Torgeir

Checked:

Date: 1/23/02 9:28 AM/8/7/12 11:45 AM

Project:

Installation:

File: E20202.lsc

Customer:

Diagram No.:

Page:

Connection Label

AI2

AI3

AI4

AI5

AI6

AI7

AI8

Q1 K1 Compressor

Q2 Y3 Drain Valve

Q3 H3 Alarm

Q4 Remote Alarm

Q5

Q6

Q7

Q8

Q9

Q10

Q11

Q12

Q13

Q14

Q15

Q16

AQ1

AQ2

X1

X2

X3

X4

X5

X6

X7

X8

X9

X10

X11

X12


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Partlist

Main voltage 440 V

Control voltage 220 V

Motor rated power 27 kW

Motor rated Current 45,9 A

Max rating of associated fuses 100 A

Ref Description Partnr

M1

Q1

K1

F1

A1

P2

S0

S1

S3

S7

H2

H3

T2

F4 F5

F6

F11

F12

F13

Y3

MOTOR

MAIN SWITCH 55A

MAIN CONTACTOR 50A

BIMETAL 37-50A

LOGIC MODULE, PROGRAM: E20202

HOUR COUNTER

STOP PUSH BUTTON

SWITCH 3 WAY

PUSH BUTTON BLACK

SWITCH 2 WAY

SIGNAL LAMP GREEN

SIGNAL LAMP RED

TRANSFORMER 440/220V 150VA

FUSES 2A 450V

FUSES 0,5A 450VSWITCH BOARD h:500 b:400 d:250

PRESSURE SWITCH

THERMO SWITCH

LEVEL SWITCH

DRAIN VALVE

7336

14 747 11

66245

66323

45 103 75

43 082 09

43 032 88

43 033 23

43 032 64

43 033 -2

43 030 07

43 030 08

66 800 -2

68212

6820524 902 12

7756

7746

4356

4332MPS:E20202005


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Sole suppliers of genuine spare parts

Solenoid drain valvePart no. 4332

Technical dataFunction ............... : Open when de-energizedValve design......... : Pilot operated diaphragm valve

Poppet type pilot.

Nominal diameter. : 14.5 mmPort sizes .............. : ½” BSP

Mounting.............. : Direct pipe mountingUnrestricted position

Working pressure . : Max 40 bar

Pressure drops ...... : ∆ p min. 0.3 bar for opening∆ p min 0 bar for closing

∆ p max 40 bar

Flow factor ........... : K v = 60Weight.................. : 880 g (incl. coil)

Electrical data - Coil

Material......................: Encapsulated in synthetic material.Plug connection..........: 3 pin DIN 43650A, incl. Plug with

PG11 for cable conn.Voltage ......................: DC 24 V AC 110 V (50 and 60 Hz)

AC 220 V (50 and 60 Hz) Other voltages on request.

Voltage tolerance .......: -10% to +15% of nominalClass of insulation......: FSolenoid duty .............: Continuos

Power rating...............: 8 WProtection class ..........: IP 65

Material specification

Body ..................... : Forged brassInternal parts......... : Stainless steel,

brass and nickelSealing.................. : Synthetic rubber (FKM)Valve sealing........ : Pressure/spring loaded

seat disc (O-Ring)against a carefullymachined nozzle provides bubble tight sealing.

Life expectancy .... : Hundreds of thousands

of cycles.

2/2 shut of valve for unloadingand drain of compressors.


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Sperre Rotterdam BVTel +31 180 463 299Fax +31 180 463 264E-mail: [email protected]

Sperre Asia PTE LTDTel +65 67 63 63 00Fax +65 67 63 18 11E-mail: [email protected]


Data Sheet

Pressure switch PRS-30 Part no. 7756

PH

PB

Electrical wiring:

0

1

2

1

3

1

2

1

3

1 1

1 2

1 3

1 4

2

1

3

PH- High setting point

PB- Low setting point

for control of compressor's START and STOP.Range: 3,5 - 35 bar

Adjustable pressure switch

Ie : 1,5A

IP65

France

Construction:

Pressure switch type ........ : DiaphragmFluids controlled.............. : Hydraulic oils, fresh water,

sea water, air Weight............................. : 0.75 kg

Design:

Max temperature.............. : 70°C

Max. permissible pressure :

Per cycle 45 bar (652,5 psi)

Occasional surge 80 bar (1160 psi)

Destruction pressure ........ : 160 bar (2320 psi)

Mechanical life.................: 5 x 106

operating cycles

Adjustment:

Range of switching point ... : 3,5 - 35 bar

(50,75 - 507,5 psi)

Min. diff. at low setting ...... : 1,7 bar (24,65 psi)Min. diff. at high setting ..... : 2,55 bar (36,97 psi)

Max. diff. at high setting .... : 20 bar (290 psi)

Installation:

DNV, LRS, GL, BV, RINA

CE marked acc. to 89/336/EC, 92/31EEC, 93/68/EEC

N 6

R a n g e

P l a g e

D i f f e r e n t i a l

E c a r t

IEC/EN60 947-5-1Ui : 250VAC15Ue : 240VIe : 1,5A

IP65

France

350 50,8 3,5

2000 290 20

3500 508 35

2000 290 20

900 130,5 9

170 24,7 1,7

PRS-30

Part no. 7756

PRESSURE SWITCH

SPERREwww.sperre.com

Ship approvals:

Fluid connection.................. : ¼" BSP

El. connector type ............... : DIN 43650A, 4-pin male,

Enclosure............................. : IP65 plug PG11


24/28





Data Sheet

Temperature switch TMS-80 Part no. 7746

Adjustment: When the top cover is removed, the

range can be set with the setting-screw.

The differential is non-adjustable

Construction:

Temperature switch type ............. : Rigid sensor

Weight......................................... : 0.35 kg

Environmental conditions:

Operation temperature................. : -40 to +70°C

Enclosure..................................... : IP65, IEC 529Vibration stability

Sinusoidal 20g, 25 Hz - 2 Hz ... : IEC 68-2-6

Shock resistance

Shock 50 g/6 ms, 500 g/1 ms .. : IEC 68-2-27

Free fall ................................... : IEC 68-2-32

Electrical specifications:

Switch.......................................... : SPDT

Contact load: AC15.................. : 0.5 A, 250 V DC13 .................. : 12 W, 125 V

Performance:

Setting range ..................................: 50-100°C

Differential .....................................: 3°C

Permissible operating temp. ...........: 200°C

Installation:

Process connection.......................: ½" BSP

El. connector type ........................: DIN 43650A, PG11

Material:

Wetted Parts: Sensor pocket ...: Brass

Enclosure Parts: Housing ...........: AlMGSi1

Plug fixture ......: Glass filled polyamid

Ship approvals:

DNV, ABS, LRS, GL, BV, RINA, MRS, KRSCE marked acc. to EN 60 947-5-1

Adjustable temperature switch

Alarm: S.P. 75°C, Shut down: S.P. 80°C

for alarm indication and shut down of compressor

Electrical wiring:


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Data Sheet

Oil level switch Part no. 4356

Technical data: Nominal pressure ..................... : PN25

Weight ..................................... : 0.35 kg

Max. medium temp. ................. : 110°C

Max. ambient temp. ................. : 80°C

Switching hysteresis ................ : ca. 1-4 mm

Switching-on point reffered to

center position : ........................ : -4 to 0 mm

Electrical specifications:

Max. switching current .......: 1 A

Max. switching voltage .......: 230 VAC/ 48 VDC

Max. rating .........................: 26 VA / 20 W

Protection class ...................: IP 65

Material:

Body ............................. : Brass (Cu Zn 39Pb)

Float ball ....................... : PVDF

Installation:

Process connection ....... : ¾" BSP

El. connector type.......... : Plug connector DIN 43650 type

A ISO 4400 including cable box, suitable for cables of

outside dia. 4.5 - 7 mm.

Adjustment of the switching unit

The contacts are normally set for "normally open" operation,

i.e. the contacts are closed when the lubricating oil level is

high enough.

For adjustment, the locking screw has to be released and the

switching unit has to be moved, so that the RED arrow(normally open operation) or the WHITE arrow (normally

closed operation) is located at the input of the cross drilling.

The switching point is adjustable within the WHITE or

the RED arrow. The direction of the arrow shows that

the switching unit switches at a lower level. Af ter

adjustment the locking screw has to be fastened again.


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Sperre ChinaTel +86 21 65070436Fax +86 21 65070402E-mail:[email protected]

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1. 2. 3.

Hose construction :

Tube : Oil resistant synthetic rubber

Reinforcement : Two high tensile steel wire braids

Cover : Abrasion and weather resistant synthetic rubber

Temperatur range : - 40°C to + 100°C

Flexible hoses acc. to SAE 100 R2

A

(inch)

B

(mm)

C

(mm)

D

(mm)

E

(mm)

F

(mm)

Openingof the

spanner

(mm)

Minimum bending

radius

(mm)

Sperre

part no.

(1)

Sperre part no.

w/ one end flange

(2)

PN40

Sperre part no.

w/ both end flange

(3)

PN40

½” 600 500 ø31 ø25 ø22 27 180 4595 4666 (DN15) 7495 (DN15)

¾” 600 470 ø38 ø33 ø29 33 240 4596 4667 (DN20) 7492 (DN20)

1” 800 670 ø43 ø38 ø38 38 300 4597 4668 (DN25) 7493 (DN25)

1 ¼” 800 600 ø57 ø50 ø50 50 420 4598 4669 (DN32) 7494 (DN32)

1 ½” 800 600 ø70 ø57 ø54 60 500 4599 4687 (DN40) 7496 (DN40)2” 800 580 ø80 ø70 ø66 70 635 4601

Data Sheet

Flexible hoses


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List of recommended lub. oil

Issue date: 16.11.2007

Replace list of: 23.12.2004

Synthetic oil Mineral oil

ANDEROL 555

BP ENERSYN RX 100

CASTROL AIRCOL SN 100

COSMO RECIPRO SX 100

DAPHNE MARINE COMPR. 100

ESSO / EXXON ZERICE S 100

ESSO / EXXON SYNNESTIC 68FAMM CETUS DE 100

MOBIL RARUS 827

NIPPON OIL CO. FAIRCOL SA 100

STATOIL FRIDGEWAY S 100

SHELL CORENA AP 68

TOTAL LUBMARINE BARELF AL 100

STATOIL COMPWAY SX68

BP ENERGOL RC 68

CASTROL AIRCOL PD 100

CALTEX RPM COMPR. OIL 68

COSMO RECIPRO 100

ESSO / EXXON EXXCOLUB 77

FAMM COMPRESSOR OIL EP VDL 100

GENERAL COMPOL A 100MITSUBISHI COMPR. OIL 100

MOBIL RARUS 427

PHILLIPS COMPR. OIL 68

SHELL CORENA P 68

STATOIL COMPWAY 68

TOTAL DACNIS P

Quantities, application points and intervals for lubrication oil and grease.Lub. Oil for Air compressor Grease for El.motorAir

Compressortype

Quantity

[Liters]

Application

point

Change

interval

Quantity

[Grams]

Grease

Application

Grease

interval

HLF2/77 1,8

HL2/77HL2/90HL2/105

4,04,04,0

Bearings lubricated for life time

HL2/120HL2/140

HL2/160

10,010,0

10,0

2020

20

HV1/85 1,5 20HV1/120 2,0 20

HV1/140 *HV1/156 *

4,04,0

2020

HV2/200

HV2/210HV2/219

8,0

8,08,0

30

3030

HV2/220

HV2/240

20,0

20,0

30

30

HV2/270HV2/285HV2/300

24,024,024,0

C r a n k c a s e

A f t e r f i r s t 2 0 0 h o u r s o f o p e r a t i o n ,

a n d t h e n a f t e r e v e r y 1 0 0 0 h o u r s o f o p e r a t i o n

303030

E l e c t r i c m o t o r b e a r i n g s

O n c e e v e r y 1 2 m o n t h s

* Cylinder lubrication from separate oil tank. (HV1/140A and HV1/156A does not have a separate cylinder

lubrication system, and these compressor models should be run on synthetic lub. oil only).

486856corporacion sperre

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