55-49 tailgate avant vin 8d xa 200 001.pdf

Upload: mefisto06c

Post on 02-Jun-2018

220 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/10/2019 55-49 Tailgate Avant VIN 8D XA 200 001.pdf

    1/7

    55-49

    Tailgate (Avant) (m.y. 1999 VIN8D XA 200 001 )

    Grip piece, removing and installing

    1 -Hex bolt

    8 Nm

    2 -Hex nut

    8 Nm

    3 -Tailgate

    4 -Seal

    Page 1 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])

    11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5

  • 8/10/2019 55-49 Tailgate Avant VIN 8D XA 200 001.pdf

    2/7

    55-50

    Repair Manual, Body-Interior, Repair Group 70

    5 -Grip piece

    Removing:

    - Before removing, remove tailgate trim.

    - Disconnect electrical harness connector

    for license plate lights and switch for rearlid release.

    - Remove hex bolts -1- and hex nuts -3-.

    - Locking system is removed via interior of

    luggage compartment.

    - Pull grip piece out of rear lid. Installing:

    - Install grip piece on rear lid via rear lid

    bore holes.

    - First tighten both hex nuts -2- to 8 Nm.

    - Then secure locking system using hex

    bolts -1- and tighten bolts to 8 Nm.

    6 -Microswitch for rear lid release

    Removing page 55-26

    Page 2 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])

    11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5

  • 8/10/2019 55-49 Tailgate Avant VIN 8D XA 200 001.pdf

    3/7

    55-51

    Tailgate lock, removing and installing

    1 -Lock actuator for rear lid

    Before removing, first disengage operatingrod -2- from rear lid lock Fig. 1

    Remove Torx bolts -9- and take outactuator

    2 -Operating rod

    Unclip and clip in rear lid lock Fig. 1

    3 -Cap

    To remove, unclip from rear lid lock andremove page 55-54.

    4 -Tailgate lock

    Removing:

    - Disengage operating rod -2- and

    connecting rod -6- from rear lid lock.

    - Remove hex nuts -4- and take out rearlid lock.

    Locking system is removed from rear lid viainterior of luggage compartment.

    - Pull grip piece out of rear lid.

    Page 3 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])

    11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5

    P 4 f 7T il (A ) ( 1999 VIN 8D XA 200 001 [ i ])

  • 8/10/2019 55-49 Tailgate Avant VIN 8D XA 200 001.pdf

    4/7

    55-52

    Installing:

    - First tighten both hex nuts -2- to 8 Nm.

    - Then secure locking system using hex

    bolts -1- and tighten bolts to 8 Nm.

    5 -Hex nut

    8 Nm6 -Operating rod

    Unclip and clip in rear lid lock Fig. 1

    7 -Hex nut

    8 Nm

    8 -Lock mechanism

    Removing page 55-55

    9 -Torx screw

    2.5 Nm

    Page 4 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])

    11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5

    P 5 f 7T il t (A t) ( 1999 VIN 8D XA 200 001 [ i ])

  • 8/10/2019 55-49 Tailgate Avant VIN 8D XA 200 001.pdf

    5/7

    55-53

    Fig. 1 Disengaging and engaging operating and connecting rods

    - Swing hinge arm -6- in direction of arrow -A- and pull out connectingrod -4-.

    - Swing hinge arm -3- in direction of arrow -B- and pull out connectingrod -5-.

    - To remove rear lid lock -1- remove hex nuts -2-.

    Page 5 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])

    11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5

    Page 6 of 7Tailgate (Avant) (m y 1999 VIN 8D XA 200 001 [micro])

  • 8/10/2019 55-49 Tailgate Avant VIN 8D XA 200 001.pdf

    6/7

    55-54

    Note:

    Part is shown in removed condition for the sake of illustration.

    Fig. 2 Removing cover for rear lid lock

    - Tailgate trim must be removed before removing cover.

    - To remove, disengage locking mechanisms (arrows) using ascrewdriver and pull off cover.

    Fig. 3 Installing cover for rear lid lock

    - Tilt cover 90 in direction of arrow -A-.

    - Slide cover -1- onto rear lid lick -2- until retaining tabs (arrows -C-)engage completely in bore holes (arrows -B-) on both sides.

    - Perform a function test for proper closure of rear lid.

    Page 6 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])

    11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5

    Page 7 of 7Tailgate (Avant) (m y 1999 VIN 8D XA 200 001 [micro])

  • 8/10/2019 55-49 Tailgate Avant VIN 8D XA 200 001.pdf

    7/7

    55-55

    Tailgate lock system, removing andinstalling

    - Remove tailgate trim.

    - Disengage connecting rod to rear lid lock.

    - Disconnect harness connectors -3- from microswitch and -4- fromlocking system.

    - Remove hex bolts -2- and locking system -1- from rear lid.

    Page 7 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])

    11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5