55-49 tailgate avant vin 8d xa 200 001.pdf
TRANSCRIPT
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8/10/2019 55-49 Tailgate Avant VIN 8D XA 200 001.pdf
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55-49
Tailgate (Avant) (m.y. 1999 VIN8D XA 200 001 )
Grip piece, removing and installing
1 -Hex bolt
8 Nm
2 -Hex nut
8 Nm
3 -Tailgate
4 -Seal
Page 1 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5
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Repair Manual, Body-Interior, Repair Group 70
5 -Grip piece
Removing:
- Before removing, remove tailgate trim.
- Disconnect electrical harness connector
for license plate lights and switch for rearlid release.
- Remove hex bolts -1- and hex nuts -3-.
- Locking system is removed via interior of
luggage compartment.
- Pull grip piece out of rear lid. Installing:
- Install grip piece on rear lid via rear lid
bore holes.
- First tighten both hex nuts -2- to 8 Nm.
- Then secure locking system using hex
bolts -1- and tighten bolts to 8 Nm.
6 -Microswitch for rear lid release
Removing page 55-26
Page 2 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5
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Tailgate lock, removing and installing
1 -Lock actuator for rear lid
Before removing, first disengage operatingrod -2- from rear lid lock Fig. 1
Remove Torx bolts -9- and take outactuator
2 -Operating rod
Unclip and clip in rear lid lock Fig. 1
3 -Cap
To remove, unclip from rear lid lock andremove page 55-54.
4 -Tailgate lock
Removing:
- Disengage operating rod -2- and
connecting rod -6- from rear lid lock.
- Remove hex nuts -4- and take out rearlid lock.
Locking system is removed from rear lid viainterior of luggage compartment.
- Pull grip piece out of rear lid.
Page 3 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5
P 4 f 7T il (A ) ( 1999 VIN 8D XA 200 001 [ i ])
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Installing:
- First tighten both hex nuts -2- to 8 Nm.
- Then secure locking system using hex
bolts -1- and tighten bolts to 8 Nm.
5 -Hex nut
8 Nm6 -Operating rod
Unclip and clip in rear lid lock Fig. 1
7 -Hex nut
8 Nm
8 -Lock mechanism
Removing page 55-55
9 -Torx screw
2.5 Nm
Page 4 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5
P 5 f 7T il t (A t) ( 1999 VIN 8D XA 200 001 [ i ])
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55-53
Fig. 1 Disengaging and engaging operating and connecting rods
- Swing hinge arm -6- in direction of arrow -A- and pull out connectingrod -4-.
- Swing hinge arm -3- in direction of arrow -B- and pull out connectingrod -5-.
- To remove rear lid lock -1- remove hex nuts -2-.
Page 5 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5
Page 6 of 7Tailgate (Avant) (m y 1999 VIN 8D XA 200 001 [micro])
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55-54
Note:
Part is shown in removed condition for the sake of illustration.
Fig. 2 Removing cover for rear lid lock
- Tailgate trim must be removed before removing cover.
- To remove, disengage locking mechanisms (arrows) using ascrewdriver and pull off cover.
Fig. 3 Installing cover for rear lid lock
- Tilt cover 90 in direction of arrow -A-.
- Slide cover -1- onto rear lid lick -2- until retaining tabs (arrows -C-)engage completely in bore holes (arrows -B-) on both sides.
- Perform a function test for proper closure of rear lid.
Page 6 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5
Page 7 of 7Tailgate (Avant) (m y 1999 VIN 8D XA 200 001 [micro])
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Tailgate lock system, removing andinstalling
- Remove tailgate trim.
- Disengage connecting rod to rear lid lock.
- Disconnect harness connectors -3- from microswitch and -4- fromlocking system.
- Remove hex bolts -2- and locking system -1- from rear lid.
Page 7 of 7Tailgate (Avant) (m.y. 1999 VIN 8D XA 200 001 [micro])
11/20/2002http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.BD01.55.5