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Paper: DaviedLawson
Paper
Stressed
skin
action of modern steel roof
systems
Professor
J
M.
Davies
DSc PhD FEng FIStructE FICE
University of Manchester
R M.
Lawson BSc PhD CEng MIStructE MICE
Steel Construction Institute
Synopsis
‘Stressed skin ’design has generally been applied primarily to
rooJ7 o r walls w ith a sin gle skin
o
sheeting directly fixe d to the
purlins, side-rails or beams by, fo r example, selfd rilling, self-
tapping screws or ired pins.Howevel; many modern roof systems
involve two metal skins with insulation positioned between them,
and this af ec ts their in-plane resistance. This pap er reviews the
potential fo r the stressed skin design
of
these modern rooji on the
basis o eight full- sca le diaphragm tests of diflerent, but ‘generic’,
roof systems. The tests showed that built-up roofs comprising a
liner tray,
Z
spacers, and roof sheeting perform ed well and that
significant ‘composite action between the roof sheeting and the
liner tray took place. The pe ormance of all liner trays could be
enhanced significantly if their local shear buckling resistance s
improved, leading to enhanced potential
for
use in ‘stressed skin’
design.
Introduction
‘Stressed skin’ design takes advantage of the in-plane strength and stiffness
of the cladding of a structure in order to enhance the performance of the pri-
mary framing. It is often used to eliminate wind bracing and may also be
used to reduce the sizes of the primary members or even to produce ‘frame-
less’ construction.
The stressed skin action of profiled metal roof sheeting is a well-known
phenomenon, and the design principles are now embodied in BS 595 :
Part
9’;a detailed account of the subject is provided in the
Manual of stressed
skin diaphragm design
y Davies Bryan’. Detailed design guidance is also
given in the recently updated European recommendations for the stressed
skin design of steel structures3. n these publications, the primary provisions
envisage that the main application would be when trapezoidally profiled
metal roof sheeting or decking is directly fixed to steel purlins or beams by
screws or pins passing through the troughs of the corrugations. Eurocode 3:
art 1 34
ncludes enabling clauses permitting stressed skin design and also
includes rudimentary provisions for structural liner trays.
Since the
1980s,
a number of alternative forms of roof construction have
been developed which are intended to offer a high degree of thermal insu-
lation and also to reflect new architectural features. In some cases, hey also
seek to minimise the number of through fixings. It has not been clear how
these new roof systems affect the general principles of stressed skin design.
Even if no formal account is taken of the in-plane shear resistance of these
roof systems, designers often take notional account of their influence on the
stiffness of the bare steel frame, which can be significant in reducing deflec-
tions under wind and vertical load. This mplied use of the available
diaphragm action without detailed calculations may be termed ‘serendipi-
ty’ stressed skin design.
In order to gain some information on the relative stressed skin perfor-
mance of modern roof systems, a series of eight tests has een carried out
on an approximately 6m square roof panel subject to an in-plane shear
force. The tests were devised so that the component stiffnesses could be
established. In most cases, a standard arrangement was used, with purlins
at
l
.9m spacing. The details of the test frame are shown in Fig
l
and Fig
shows the test frame as set up for test no.
3
with only the liner panel in
place. The dimension in the direction of the load was kept constant at 6m
but the dimension at right-angles 5780mm in Fig
1
varied between
5
and
6m
depending on the cover width of the panels used.
Qpes of modern roof system
The following generic types of modem roof system may be recognised:
30
1) Built-up roofs consisting of short-span double-skin systems incorporat-
ing a relatively thin metal liner tray, which serves primarily to support the
insulation, and a watertight outer skin which is generally a conventional roof
sheeting profile. This outer skin is likely to be both stronger and stiffer than
the liner tray,
so
that the connection between the two skins is a crucial fac-
tor that will strongly influence the stressed skin performance.
Thin liner trays are often used without seam fasteners, and this signifi-
cantly reduces their contribution to stressed skin action. In such cases, tests
were first conducted on the liner tray alone, as fixed in practice. Nominal
seam fasteners were then added, and the liner tray assembly was retested.
It was assumed that, if this type of built-up roof were to be used in formal
stressed skin design, seam fasteners would be used. The seam fasteners
were, therefore, kept in place for the final test on the complete system.
The liner trays forming the inner skin are usually one of the two types
shown in Fig 3.
A
typical profile pitch is 250-300mm, with a nominal
thickness of 0.4mm. Thus, they often have wide, flat regions which buckle
in shear at low loads. Their height is usually less than 20mm. Under stressed
skin action, these thin liner trays often operate in the post-buckled condi-
Zed spacer fastened with
5.5 dia. screws Q 75mm centres
1 132
top sheet
Zed
spacer
Section through fixed rafter
Fig 1 Details of the test ram e as set
up or
test
no
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Engineer Volume 77lNo 2 1 2 November
1999
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Paper: DaviedLawson
Fig
2.
Roof system at the end of test no. showing the failure mechanism
tion. Fig
4
shows a typical built-up roof with the upper skinupported on
Z
spacers and plastic ferrules. In test nos. 1 4 , he test programme pays ar-
ticular attention to the behaviour of a liner tray acting compositely with roof
sheeting.
2)
Long-span double-skin systems incorporating atructural liner tray and
a watertight metal outer skin. Structural liner trays are also termed cas-
settes’ and, as well as supporting the insulation, hey also serve to eplace
conventional purlins and sheeting railsby spanning between the primary
frames.
Recent research has investigated the performance f structural liner trays
and, as aonsequence, Eurocode 3:
Part 1.34
ncludes design rules for these
elements in bending with the wide flangen either tension or compression.
It also includes some rudimentary procedures for the stressed skin design
of these members. These ules are based on the resultsf tests carried out
in Germanys,
so
the geometrical constraints are essentially the limits f the
German test series. Fig
5
shows the cross-section of a typical cassette,
together with the nomenclatureof the Eurocode. Typical dimensions are:
b
400 600mm
h 50 17Omm
t
0 .75 1 .5m
The stressed skin design is based n the facthat the fundamental principles
remain applicable but the resistance will tend to be dominatedby the ten-
dency of the wide lower flange touckle in shear. Because of the geomet-
ric restrictions and the absence of the profile distortion term, which
is so
significant with trapezoidal profiles, the deflection calculation can be con-
siderably simplified. Test no.5 is a test on this type of system.
_ r \ \
Type profile
Fig
3
Typical liner tray projiles
Type
2
profile
Fig 4 . Typical built up roof system withhe upper skin supported
n
Z spacers
and plastic ferrules
bf
Narrow flange
Wide f lange7
1 1
ig 5. Cross section of a typical structural liner tray
Fig
6.
Typical standing seam roof systemith clippedjixing
3)
Either of the above types of inner skin may be usedwith a standing seam
or clip-fix outer profile. The reason for using a clipped outer profile is to
minimise the number of fasteners penetrating the waterproof skin. Clip fix-
ings also give the outer skin greater freedom of movement relative to the
remainder of the structure and, in so doing, they greatly reduce the poten-
tial for tressed skin action. This type f system may therefore bexpected
to rely heavily on the stressed skin performanceof the inner kin. Test no.
6
is a test of a standing seam roof system supported off a shallow liner tray.
4) Standing seam and lip-fix profiles are also
sed
alone without an inner
skin, and Fig 6 shows a typical arrangement. This type of system is dis-
counted in the present paper, as it ffers insufficient stressed skin action for
practical usage. Designers need to be cautious hen specifying this type of
system because some supporting structures make implicit appeal to the
additional stiffness given by ‘serendipity’ stressed skin action, and this will
not be available with single-skin standing seam andclip-fix profiles.
5) Composite panels sandwich panels) consisting of two thin metal faces
bonded to, and cting compositely with, a lightweight insulating core. The
faces may be flat,quasi-flat or profiled, and the coremay be oneof sever-
al materials such as polyurethane, polystyrene or mineral wool. However,
the precise make-up of the panel is unlikely to be mportant in the context
of stressed skin design. The panel as a whole is ikely to be morehan ade-
quate to resist the in-plane shear forces hat it attracts. The problems f shear
transfer are ntirely in theconnections.
Under normal circumstances, sandwich panels do not require a seam
connection between adjacent panels and, indeed, it is ifficult to provide this
connection.This immediately reduces their potential for stressed skin action.
The connections to the supporting members purlins or sheeting rails) are
also problematic. Through-fixing screws passing through both metal faces
and the core are notsually very effective in shear because
the
bottom face
is usually very thin and theconnection to the top face is eakened by the
tendency of the screw to bend. Proprietary concealed) connections usual-
ly have imilar problems and, because they are relatively few in number and
concentrate on the clamping force ecessary to resist wind suction, tend to
generate relatively little shear strength. Test nos. and 8 illustrate these
points.
Test series
The test series was esigned to cover a range of modem roof systems, and
materials were supplied by a number of manufacturers. The roof systems
were selected to be ‘generic’ and typical of a range of alternative products.
No
manufacturer’s trade names
are
given, but the systems areescribed
as
follows:
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Paper: Davies/Lawson
I )
Double skin, dense insulation system
iner tray (0.4mm thick with a 19mm-high type 1 profile)
unbonded
PUR
insulation of 40mm thickness
oof sheeting (0.7mm thick and 32mm deep trapezoidal profile)
sheet-purlin fasteners (5.5mm dia.) in alternate corrugations at 320mm
sheet-seam fasteners (4.8mm dia.) at 475mm centres
centres
(2)Built-up roof system withZ spacers
iner tray (0.4mm thick with a 19mm-deep type 2 profile)
Z
spacers of 70mm depth and
l
.6mm thickness
oof sheeting (0.55mm thick and 32mm-deep trapezoidal profile)
sheet-purlin fasteners (5.5mm dia.) at 250mm centres
sheet-seam fasteners (4.8mm dia.) at 475mm centres
(3)Built-up roof system withZ spacers and plastic ferules
iner tray (0.4mm thick with an 18mm-deep type 1 profile)
Z
spacers of 45mm depth and 1Smm thickness
plastic ferrules of 42mm depth
oof sheeting (0.55mm thick and 38mm-deep trapezoidal profile)
Z
spacers fixed at 450mm centres to the purlins
sheet fasteners at 450mm centres throughout
4 ) Built-up roof system with rigid spacers
iner tray (0.4mm thick with a 19mm-deep type
1
profile)
spacers comprising 80mm-deep rigid brackets attached to the
oof sheeting (0.7mm thick and 32mm-deep trapezoidal profile)
sheet fasteners at 475mm centres throughout
purlins at 960mm spacings
(5) tructural l iner tray (cassette) withoof sheeting, but no purlins
structural liner tray (0.75mm thick and 80mm deep)
oof sheeting (0.55mm thick and 32mm deep)
iner trays fixed by three (5.5mm dia.) fixings/600 mm-wide panel
oof sheet fixings at 450mm centres
(6) tanding seam roof system
iner tray (0.4mm thick with a 17mm-deep type profile)
spacer stools of 70mm depth and l Smm thickness supporting a
oof sheeting (0.7mm thick and 70mm deep)
iner tray panel fasteners at 450mm centres
no seam fixings in the roof sheeting (clip fixings used)
channel of 1.6mm thickness
(7)Composite panels with through f ixings
composite panels with 0.5mm-thick external and 0.4mm-thick internal
hrough fixings (5.5mm dia.) at 475mm centres along the ends of the
skins and a 80mm-thick rigid polyurethane foam core
panel
(8)
Com posite panels with s ecret f ixing s
composite panels with 0.5mm-thick external and 0.4mm-thick internal
skins and 60mm-thick polyurethane foam
ixings (5.5mm diameter) at 280mm centres along the purlins
(note that the clip-fix detail offered no restraint to longitudinal
movement)
Where possible, initial stiffness tests were carried out on the liner trays alone,
and these were followed by resistance and stiffness tests on the approxi-
mately 6m square complete roof panel assemblies.
A
full set of test results is
given in
SCI
Report KT 325 , which is based on a test report prepared by
Professor J
M.
Davies and W. H. Deakin of the University of Salford.
Theoretical analysis
The individual diaphragms were analysed according to the well-established
principles which have been detailed in a number of publications, including
refs 1, 2, and 3. In the case of two-skin systems, the individual skins were
analysed as separate diaphragms, s that their strength and stiffness could
be considered both individually and in combination. Certain of the quanti-
ties used in these calculations require more detailed comment as follows:
Strength andflexibil i tyof individual fasteners
These quantities feature prominently in the design expressions. A wide vari-
ety of fasteners were used in the tests, as specified by the manufacturers of
TABLE
l
Fastener propertiesused in the analysis
Fastener type
Sheet-to-purlin fasteners
5.5mm dia. self-drilling, self-tapping
screws with steel washers
5.5mm dia. self-drilling, self-tapping
screws with steel washers and plastic seal
Seam fasteners
4.8mm dia. aluminium blind rivets
4.8mm dia. monel metal blind rivets
4.8mm dia. self-drilling, self-tapping
screws
Strength
(kN/mm sheet
thickness)
4.6
4.
2.8
2.8
2.4
Flexibility
( m W
0.06
0.45
0.13
0.35
0.35
NOTE:
With steel washers, a reduced sheet-to-purlin fastener strength f 3.8kNImm sheet
thickness was used
for
thin sheets of less than 0.55mm nominal) thickness.
the different systems. For the purpose of the analysis, they were grouped
according to the basic type
of
fastener and washer, andypical (conservative)
properties were used as shown in Table I
Sheet distortion
constant
K
This constant features significantly
in
the first component of diaphragm
flexibility, and refs
I
2 and 3 all include tabulated values. The calculation
of this constant was improved significantly in ref. 7, and earlier texts include
the less accurate values. The values used here have beencalculated using the
most recent theory and have been obtained exactly for each profile rather
than by interpolation from published tables.
Local shear buckling
It is a feature of some of the two-skin systems that the lower skin incorpo-
rates a wide, thin lower flange which is particularly susceptible to local
shear buckling. This flange can advantageously incorporate rolled-in longi-
tudinal stiffeners which significantly improve its shear strength, but these are
not always present. When this element is unstiffened, the critical shear stress
may be determined using the well-known formula:
5.35Z Et
cr =
12 1-v2)b2
However, in most cases, the lower flange includes longitudinal stiffeners and,
for such cases, the above formula is excessively conservative. Baehre has
reported a total
of
24 tests on structural liner panels (cassettes) subject to
diaphragm action and, in analysing his test results, he found that
it
was suf-
ficient and conservative to use the simplified version of the Easley formula,
i.e.
where
D , = EZ,/bk
L ,=
Et Il0.92
I is the second moment of area of the stiffened flat about its horizontal
bk is the width
of
the flat element
h is the width of diaphragm in the direction of the profile
t is the net thickness of the diaphragm after deducting for coatings, etc.
axis
It then follows that the shear strength (kN/m) is given by:
This is the equation in clause 10.3.5 of Eurocode 3: Part 1 3 It should be
noted that this equation is incorrectly printed in both Baehre s paper and in
the original printing of the Eurocode; it is corrected in the corrigenda to ENV
1993-1-3 dated 1997-02-25.
Test results and comparison with theory
The following is a brief description of the results of each of the tests, togeth-
er with a comparison with an analysis according to BS 5950: Part 9. Because
32
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Paper: DaviedLawson
35
Deflection mm)
ig
7. Load-deflection curve or test no, l showing the theoretical
peflormunce
of
the roof system
of early shear buckling, it is difficult to come to any conclusions regarding
the components of flexibility. More detail is given for the built-up systems
that have the greatest practical interest. One of the tests in progress is shown
in Fig 2.
In each case, the liner tray alone performed much as expected, so that the
comparisons are directed primarily towards the performance of the complete
roof system.
l ) ense insulation system
The liner panel alone reached a shear force of 7.5kN (1.3kN/m length), with
a flexibility similar to that predicted theoretically, before local shear buck-
les formed in the flat elements between the ribs.
The complete roof system, with the insulation in place, reached a shear
force of 35.3kN (5.9kN/m) before failure of the roof sheet seam fasteners.
The theoretical analyses gave the following values (the calculations for
the complete system assume full interaction between the liner tray and the
roof sheeting):
Lineranel: resistance 6.6kN (local shear buckling)
flexibility 0.42mmkN
Roof sheet:
resistance 21.4kN (end failure)
27.7kN (seam failure)
flexibility OSOmm/kN
Completesystem: resistance 6.6 21.4 = 28.0kN
(34.3kN for seam failure)
flexibility Os 0’50 = O.23mm
/ kN
0.42
+0.50
. . E )
The load-deflection curves for the complete system are shown in Fig
7.
Evidently, at a load of about 17kN, the liner tray buckled, thereby transfer-
ring more load into the roof sheeting. This test showed that the fixings
through the dense insulation were able to transfer in-plane forces into the
roof sheeting in order to achieve the full combined resistance, though with
some loss of stiffness.
( 2 )Built-up roof system with
Z
spacers
When tested on its own, the liner panel sustained a shear force of 20kN
(3.5kN/m), with a flexibility of about 0.4mm/kN, at which load it was evi-
dently close to failure in shear buckling.
The completed roof panel reached a shear force of 46kN (8. IkN/m)
before failure occurred by buckling of the liner panel and tearing at the roof
sheet seam fasteners.
The theoretical analyses gave the following values (the calculations for
the complete system assume full interaction):
Lineranel: resistance 13.9kN (shear buckling)
flexibility 0.3 1mm/kN
Both skins together
0
5
10 15
2 25
Deflection mm)
Fig
8.
Load-deflection curve or test no. 2
Roof sheet: resistance 13.0kN (end failure)
20.9N (sheet to Z-spacer fasteners)
28.5kN (seam failure)
flexibility 0.95mm/kN
Completesystem: resistance 13.9 13.0 = 26.9kN
(42.4kN for seam failure)
flexibility 0.23mmkN
The load-deflection curves for the complete roof system are shown in Fig
8.
This test showed that the Z spacers were able to transfer in-plane forces
into the roof sheeting with very little loss of stiffness. Indeed, it was appar-
ent that the liner tray was able to act ‘compositely’ with the roof sheeting
so that, at failure, both were fully active in resisting the applied shear force.
(3)Built-up roof system with ferrules
The liner panel alone was loaded up to 9kN and then unloaded. Although
the failure load was not reached, the deflections were evidently enhanced
by local shear buckling at an early stage.
The completed roof panel reached a shear force of 38kN (6.5kN/m)
before failure occurred. This was dominated by buckling
of
the liner tray,
but with failure of the seam fasteners in both layers
of
construction.
The theoretical analyses gave the following values (the calculations for
the complete system assume full interaction):
Lineranel: resistance 7.OkN (shear buckling)
flexibility 0.22mmkN
Roof sheet: resistance 13.7kN (end failure)
23.2kN (sheet to Z-spacer fasteners)
27.8 kN (seam failure)
flexibility 1.13mm/kN
Completesystem: resistance
7.0
13.7 = 20.7kN
(34.8kN for seam failure)
flexibility 0.19mm/kN
The load-deflection curves for the complete system are shown in Fig 9.
As in the previous tests, there was significant ‘composite’action between
the liner panels and the roof sheeting, although the deflections were
enhanced by the early buckling of the liner panel.
4 )
Built-up roof system with ‘rigid’ spacers
The liner panel alone was again loaded up to a shear force of 9kN and then
unloaded, with similar results to those described for test 3 above.
The complete roof panel reached a shear force of 13.2kN (2.3kN/m)
before buckling of the liner tray and bending of the spacer brackets pre-
vented further load from being applied.
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Paper: DaviedLawson
4
Both skins together
3
5
J
5 10 15
2
25
3
Deflection (mm)
Fig 9. Load-deflection curve for test no
3
The theoretical analyses gave the following values (the calculations for
the complete system assume full interaction):
Lineranel: resistance 6.6kN (shear buckling)
flexibility 0.28mmkN
Roof sheet: resistance 21.4kN (end failure)
36.2 kN (seam failure)
flexibility 0.46mmkN
Complete system: resistance 6.6 21.4
=
28.0kN
(42.8kN for seam failure)
flexibility O.l8mm/kN
The load-deflection curves for the complete system are shown in Fig
10.
The results for this test should be compared with those for test nos. 2 and
3, which performed better because of the more frequent attachments pro-
vided by the
Z
spacers. The behaviour here could probably be made equiv-
alent to that of test nos.
2
and 3 by reducing the spacing of the brackets to
about 600mm.
(5) tructural line r tray with roof sheeting
The structural liner tray assembly differed from the previous roof systems
by requiring no purlins. The liner tray alone reached a shear force of 12kN
(2kN/m) before buckles formed in the flat plate elements. Its shear flexibility
was about 1.4mm/kN. The shear force at failure was close to that given by
theoretical analysis. However, there is no definitive theory for the flexibil-
ity of these sections, and tentatively applying the flexibility calculations of
BS
5950: Part 9 with no shear distortion term gave a rather optimistic pre-
diction of 0.64mmkN.
Eurocode 3: Part
2.34
ncludes an empirical estimate of the shear stiff-
ness of structural liner trays, although it is not made clear whether this
allows for some interaction with the outer skin of sheeting. Thus, in clause
10.3.5(6), it is stated that the shear stiffnesshnit length may be obtained
from:
where
L is the overall length of the shear diaphragm in the direction of span of
b
is the width of an individual liner tray (500mm)
b is the overall width of the shear diaphragm (5000mm)
a is a stiffness factor which may be conservatively taken as 2000N/mm
the liner trays (6000mm)
The above equation is taken directly from Baehre’spaper5 where
S,
is a shear
stiffness rather than a stiffnesdunit length. This appears to be a further error
in @e Eurocode, which is not covered by the recent corrigenda. Furthermore,
Baehre’s tests were carried out on the structural liner tray alone,
so
that it
34
12
10
8
6
4
2
0
Both skins together
skin only
1
10
15
20
25
3
35
Deflection (mm)
Fig
IO.
Loud-deflection curve
for
test
no.
4
may be deduced that the above equation is not intended to
include any allowance for the outer skin. Applying the above numerical val-
ues for test no.
5
gives a stiffness of 1.14kN/mm or a flexibility of
0.88mdkN . This is rather stiffer than the measured value without the outer
skin.
The completed roof panel reached a shear force of 32kN (5.5kN/m)
before local failure of the liner tray occurred at one comer. On the basis of
full interaction, the theoretical analysis gave a shear resistance of 39kN for
the complete roof. The measured flexibility of the complete roof panel was
l.Omdk N, which is similar to the value
of
0.88mm/kN predicted by
Eurocode 3. The final deflection was 6Omm.This test showed that the liner
trays are able to transfer significant in-plane force through their vertical ribs
to the roof sheeting. Improvement of the design of the structural liner tray
by rolling small, longitudinal stiffening ribs into the flat plate elements
should enhance its capability for ‘stressed skin’ design.
(6)Standing seam roof system
The liner panel reached a shear force of l OkN (1.7kN/m) before buckling
commenced, and the flexibility was approximately OSmmkN. The com-
plete roof panel reached a shear force of 18kN (3.0kN/m) before buckling
of the liner panel again occurred. The measured flexibility in the service-
ability range was again OSmmkN, and the final deflection was 32mm.
The test showed that there was only a small force transfer to the roof
sheeting and that he flexibility of the standing seam roof was relatively high.
The shear resistance derived mainly from the liner tray.
(7)
Composite panel with edge ixings
The fasteners were installed initially only at the edges of the panels, but the
test was terminated because of excessive distortion of the fixings at a small
shear force of 4kN. Additional edge fasteners were installed, but the shear
resistance increased to only 6kN ( lkN/m).
(8)Composite panel with ‘secret’fixings
The fasteners were installed initially only at the edges of the panels, but the
test was terminated at a shear force of 6kN. Additional edge fasteners were
installed at 475mm spacing across the panel, and the test failed owing to dis-
tortion of these fixings at a shear force of I5kN (2.5kN/m). The measured
flexibility was about
1
m m , nd the final deflection was 38mm.
Test nos. 7 and
8
showed that the stressed skin action of composite pan-
els depends largely on the distortion of the through fixings owing to the
thickness of the panel and on the thickness of the inner skin of the panel.
Implications for design
The tests showed that the built-up roof systems using Z spacers performed
well and could resist an in-plane shear force of 5-8kN/m length of the roof
panel, with a shear flexibility of 0.2-0.5mmkN (for a 6m square panel) in
the serviceability range. The good strength and stiffness performance sug-
gested that significant ‘composite’action between the roof sheeting and liner
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Paper: Davies/Lawson
tray had occurred. The shear resistance of the single-skin roof sheet was
exceeded in test nos. 1, 2, 3, and 4. These stiffnesses are also commensu-
rate with the use of single-skin roof sheeting which was calculated to be of
the order of OSmm/kN.
The structural liner tray also performed well, indicating that the vertical
ribs of the liner tray were able to transfer the required forces to the roof
sheeting. Furthermore, a thicker liner tray, with more closely spaced ribs or
additional rolled-in stiffeners, could possess excellent properties for
‘stressed skin’ design.
Standing seam and clip-fix roof sheets have little capability for stressed
skin action, and such systems should be designed
on
the basis of the liner
tray acting alone.
The stressed skin action of the composite panels was adversely affected
by the absence of seam fasteners and by rotation of the through fixings or
by distortion of the fixings at the ends of the panels. This rotation occurred
owing to the eccentricity of force on the fixings, causing tearing of the thin-
ner lower sheets. The panel itself possesses considerable shear stiffness and
strength. In principle, therefore, it should be possible to enhance signifi-
cantly the in-plane stiffness and strength of composite panels. In theabsence
of specific measures designed
to
promote stressed skin action, composite
panels are not recommended for stressed skin action.
Conclusions
The in-plane shear resistance and flexibility of eight different modern roof
systems was investigated by full-scale tests on 6m square panels. The tests
showed that built-up roof systems making use ofZ spacers possess adequate
properties for their use in stressed skin design. All these systems depend on
the liner tray for some of their shear resistance and stiffness, which suggests
that there may be a benefit in improving their in-plane properties by care-
ful design in order to avoid local shear buckling.
The other roof systems showed less satisfactory performance and would
not generally be recommended for stressed skin design. However, their
stiffness may still have an important effect in reducing the deflections of
steel frames.
Acknowledgement
This work was carried out at the University of Salford and SCI, and was
funded by British Steel (Strip Products). The manufacturers; Precision Metal
Forming, Ward Building Components, Cape Building Products, European
Profiles, Huuraal, and Ash Lacy Ltd, are thanked for their supply of
materials for this project.
References
1.
2.
3.
4.
5.
6.
7.
BS 5950
The structural use
of
steelwork in building: Part
9:
Code
of
practice
or stressed skin design,
London, British Standards Institution,
1994
Davies,J M., Bryan, E. R.:
Manual
of
stressed skin diaphragm design,
Granada, 1982
European Convention for Constructional Steelwork: ‘European rec-
ommendations for the application of metal sheeting acting as a dia-
phragm’,
ECCS Document No.
88,1995 (available from SCI or BCSA)
Eurocode 3
Design
of
steel structures,
CEN
ENV
1993-1-3:
Supple-
mentary rules or cold-formed thin gauge mem bers nd sheeting, I996
Baehre,
R.:
Zur Schubfeldwirkung und-bemessung von Kassett-
enkonstruction’ (On the diaphragm action and diaphragm design in
cassette construct),
Stuhlbau, 7
1987, pp1 97-202
Davies,
J
M.
Deakin, W. H.: ‘An investigation of the stressed skin
action of modern roofing systems’, SCZ-RT-325,1993 available o SCI
members)
Davies, J
M.:
‘A general solution for the shear flexibility of profiled
sheets: I: Development and verification of the method; 11:Applications
of the method’,
Thin Walled Structure s,
4,1986, pp41-68 and 151-161
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