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AAAT( K(AUSTR{SS LKftiTEO(Alchemlo Organlcs Olvlslon)
Frctory : Plort No. 902, lllrd Phase, G.l.D.C., VAPI - 396 195. (Guj.)Ph. No. : (0260) 2400059,2400366,2400153, Fax No. : (0260) 2431836
Date: 03.08.2015 Web site : www.aartigoup.com; Email : [email protected] No. : L24 I l0GJ1984PLC00730l
To,The Director ,
Regional office, Western Region,
Ministry of Environment and Forest,
Kendriya Pa'Yavaran Bhavan'
Link Road no.3, E-5,Ravi Shankar Nagar'
Bhopal-462016M.P,
Kindlv Attention:- Dr. Aiav Mehrotra
Subject: Compliance Certificate for Existing unit'
ResPected Sir.
with reference to the above subject and guidelines given by you during your visit to our unlt
on 2210712015 we are submitting the following documents:
1. CCA and CTE CoPies as Annexure -l
2. Point Wse Compliance of EC2003as Annexure -ll
3. CoPY of Form 37as Annexure -lll
4. Copy of Form 4 Last 2 years as Annexure -lV
5. VOC analysis Table with location as Annexure -V
6. CoPY of PLI as Annexure -Vl
7. Copy of Two Consecutive Mock Drill Report as Annexure -Vll
8. Current water Balance in detail as Annexure -Vlll
9. After 2008 which product plant installed as Annexure -lX
10. Solvent Recovery and Fresh Consumption for last two year as Annexure -X
11. Letter for dismandling of Incinerator as Annexure -Xl
12. Proposed equrpment list as Annexure - Xll
13. Copy of Environment Audit 2010 & 2014 as Annexure -Xlll
We hope that the above in order and request you to issue the compliance report at the
earliest.
Thanking You'
Yours FaithfullY,
FOR M/S. AARTI INDUSTRIES LTD. (ALCHEMIE ORGANIC DIVISION)
Admn. Office : Udyog Kshetra,2nd Floor, Mulund Goregaon Link Road. L.B.S Marg, Mulund (West). Mumbar - 4OO O8OPhone 67976666, 66976636. Fax : 2590806. 25653234
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\n/ebsit . tvtf,. vv.egi; g6r, ,.;liv R.i.A.l)l'
pover conferred under section-2i of and Control oI
Poltutio Jr-'"ttion-Z t of tlte Air (Prevention iion)-1981 and
Authori 5(4) of tlre Hazard'rus Waste (N4an 'fransboundary
Movenl f'am"d untt"' the Environmental (Protection) Act-1986'
And eceive<l Cl('& A application datecl 7/l/2013 for'the Consolidared
consent and 'qi of thi' goutd ull"' th" provisions / rules of the alolesaid Acts
Consents & b'Y gtanted as under:
CONSENTS AND AUTHORISA-I'ION :
(tlnrler ihe ptoui"iunt /'ut"' rrf thc afbrcsaid cnvironmcrtal acts)
I tr, .,l\ rtyK. amrr TNDUSTRIEs lTD ({LCtlEl\rIE oRG LTI))'
\4tot No. goz, PHASE-lll'GIDC Estate, VaPi- 39(r 195'
Dist'\/alsad.
& enrissitln dtrc 10 operatron ':f irCrtstrial plant tbl t
./.
I
ItCtTls/
Procl u c t
io, C!l1'uttl" t'J!:o'o:!Lq!LQt -:.;t:-.i-nt t'tlir t rrl. I'h!'r'"'i)
Anncxqrq-l
f .,1i;i':'A Vri. ir -.. , t'r'r'-,r.i:;ec1ci '1 tl-A. Ganc{hl*t,.:;ir jL1-ir) I ,J
Phcne : (C'Zt; ,:::,2'2b';:iia,
C apncit)i\l'IA--car
-100 0
100.10
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The quantity ol Sewage effhenr liom the industry shail not eKceed 20 Kl-idny.
TRADE EFFLUENT:
3.3.t The effiuent froln the industrirl unit shalt conlirnn to the CE'fP-Vapi inlet norms mefttionedin coluntn No.l below (in case ofCETP member). ]'hc final discharqe flom CE'fP shalladhere to the prescribed standards for CETP,
3.3.2 ln the event, if the eflhrent from industrial unit not routed-through CE'fP, the applicant shallprovide adequate efTluent featnrent system in order to achieve the quali(_v of the tr€atedeffluent as per GPCB nonls nentiorreJ il colunrn No.3.
PARAlVlETERS CETP Ij\-.I,I]T NOI{MS GPCB NORNISpll 6.5 TO 8.5 6.5 10 8.5Tempelature CColor (pt.co.scale) in units 100 unirsSuspeudetl Solids 300 ms/l r00Oil_arxi_GrcasePheuoiic ('crrroouncls
lLl rl l0 nr
!ni IrDq/lSrrlnhidp.'- _ 'r .' ":_::-. _ _- _ __._,Ammolical Nitroqen
-'-t rl L/-l!_.r_lf Lall!| r,,_'
('oDi-t Gri,t* --9jhqt..t ____ "_ __-li:,ta!dissoived
So_lids _ _.--_lllqc tl,t c. s,/!:S!Siqes__ _Mrr-asrn r tr'st
l rrrc/lt_.._-_ _..____jll:i-- -----:=l-ry4
i- -------fl9,s9l- --- -,,10!!-!9ll._.-__ 2l0Qr1-o4
i A bserrt
,\ ii tl-{irrt. ro .crlr,l\! c(1i,)r.:i: Lrr\i):r-irJi!rt Odl.Jr c\ irr as IrirClicablc-
'] -'j.1 ilt! N,-)lr-':- (rirccnt6-11c,i .\ \i1rr: lr;,,ic rlrt,rl ilc,1ir,i .illu,rli i-'(:lti;nt{ir! t,r llri: alro,,r' <l'arxl.ri,.i.:
shrli i,.,-' ':ii:;clllr!:cr! ilio (rlii( rrrrtlciqr,ruiril (lrliluLI.- sr:rcirr & .irirlj Lrltjtu.rtelr be courcvcrlilr,, tirlul ,'.;rr" ril'ritcr ill',rtru:tgliri.,ra ti'rrrii:lr i i !-l' \',riti
l.l.:l i).,iiriiiii tlllLr.";rt slruii i.r,ii,,ioi.'il irl'j li:r'r,r,r,rir.ii!riic l.rrl-:\r:lii r)r \\.1c'1l
-l Ct.r:ll)1 al{i,\.-S USI)I;P.'l j!1. nlli \i i;4 i ii;. i'rilo.rrne ,;heli l-,. i;:.'ti .r: ll,ci ir i'(rii,.'r i; .--l . t:-.){t { Lil\
Ardl Indurtdft Llmlted
:irr!i bc :laclr:
(Alch.mb O.g.Y -Dtvi.aoin)
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4.7
- 'i ilr:l . .
NOTE: Boiler, TFH stack dismanrled.
4.4 the Process emission thror'rgh various stacks/vert ofreactors, process, vessel shall confirnr to
4.) -l'he concet',tratiorr of ihi: foll.r',. ini.. sribsranccs ir lhc anrbient air rrithin the premises of thc
indirstry and at a distancs ol' l0 rlelers Iiom lhe source (other than thc stack ,/ vent rvitfi heightofnro ,tir r' f,_t o rl )il i!
,
Thc aplliicarlt ritall ploi i.-1,: lrir.irrrlrr lr,!,i.-,r pli,rtirir ctc irl chintncr'(s) ft'r rtrrrnrtorins ilrc rrrcmissiorts itttil thu:,aitte sir:Ll. irr i'|.r, li,r irst'rcti,,n tolnnd fo{ rrsc oi l}oarrl-s slillf. lhcchtuttte)'iS) \clts irttiri. hi(i l', ,,iioLr. ..r,e,:. ol crrri:siol sh:rll bc clcsigrrcd l>r'nrrnrtrcrs sucjiaS S-l- S :- lc litr.l ii,;s,,- sll, i i'..ir:rir'tL:,: ,ii,.,;r:,rcil ir' iacilitarc itjcrrrillcation.
-l-ltc irtcitrr;ir . :.ihall iui., lrl,-, r:.. rir:.i,i:,.-- iLrr ,ir:1r)i rf noisa l.-rlls Ilorrr it\ ()\\I sollicci
withitr tir.r p|enriscs ia lii I, ,, ,,,,rr,,i i l,i.]ni -,i! (ii,.rilri starjilarcl: ir) fr:sl).!t ot rrLrisc tir i,-'::,tltar 7! Jl! (a) rlrlilil il.rr , .. , i.j ,, ll3 {L,1iq1;j;13 !ri.jjrt linlc DlriLirnc i, reik,lccl inbcllvecr 61.r,.::tirci lijirl :,.it:t -. i. r..lr..\lf J r,:trrcen l0 p_nr. linii riarn
Cl.l{E li,i i. t O,'ii'rl'1- I ir'.
Stack aftachedto
Stac kheight in
lVl etc r
Air ltollutionControlSystem
Paramcter' PermissibleLlmit
I DG Sets (2 Nos) lt Particulate matterJUrNO,
150 mgy'NM"I 00 ppnr50 oorn
the -standards:StackNo.
Steck attftched (0 Stackhcight in
Mete r
.\il IrollrrtionControl systcnl
Parumeter Pe rmissi hleLilnit
t a) l-iquid $astelncineratorb) Solid !\asrcIncinerator
CarLrstic Scr-ubberi0 PMso,NO*
50mgAtrM'40 rng/i.{Mr2 5 mg,Al lvl'r
7. Reactol of l-Br'.rrno JFlouro AcetaniiiclerDiClrloro BromoBenzene
l6 \\':rtt| ScrubheribliL,ri'ed b;'
AII:ali Sclubbel
lJr:HBr'
09 ntgNN'l'20 mgNMr
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0.2
6.1
6.1
ETP rvastc
Used Oit
Discartle,.lCorrtairtct s
Baes/ [-iIcrsDistillationl{esidire
Spert S0i\ eill
1090
MTrYr
lq $
!t r.\ r
\ii Yr ;
lrcinclatiort A.lr i {;.1 1 .!1,..ri,,r cl,rr:!.,r. lritllsl)\'ll,lrloll.I at'l'SDF-V\\/ltNlCl--ViLPL
hereby gtanted an
prernises situated at
C,rlltcti.-tn. Storage, Decontanrinalion
and rcuse or sold to actual rcusets
l9. l Collection, Storage. Incirreration at
r)\\n illcirerator/Cr:ltutriolr incitrcratiott
at SIPPL
C(rllection. Storage. Incilreration at
u!\ ii llrL itl('lilt()r' (,\ll rr ll lr l'1! lrl( ldl ion
At St']PP L,-
Date cxpirc.!I'csticiiic
\i i \ r
\i; :
I \il,'Yr t.j. i Co llectir-.n. Storage. lncilcration at
orrn ltrcincratorlCorllltloll incillcl- tlon
:r t \irPirlC,'iiec tir''ii- -iloraqe- lj llllsl)\)t tatloll'
Spcni i nt:ih r.
iCloth )..i, r I .r\\n lrlcillrl.ltr)l
'fhc arrtir,,r-,.rit, r :-r :1r,.: i i() '\l,i'iiii,i 'r fiti:ilitr l 'r ^rrji:'':riirrr' ii')r''l':e \'llllri: lilclor\
'[-ltc aitllt,-r|tr.lti,''rr r. ' . i'l i., 'i irll ic ('rl'li)lli'
.|-|1.. n111|1.,r12:l...lrr ;. . '1.'. l .i,g c1.'l1il1r'r11. .i.ltctl bul 'r.. ltl.1 -it.:ll .Jilr'ji ci'l]|l]!i']i]. llj Illa\
bc sitccificri ttili.j ,,.- - rr.rii lriIit iir liir,..rl'rlLL i i.itc ! I i I i t I , , i I i ) I '. IIi rl)lrrlilii.'rr) \-' l'i'ir
i-aiiti'i , ,I. : rr; 'l)!r !.t 1rrl)ilr! \'l lr)"":i; li,,r,.'ir', "" ':111''i-;r' 'rr i' l' i--l'l r i: li)rjir
Sclredule-IProccss No.
Coliecrion. storage- transPortation,
disoosal at 'I SDF-VWE MC L-VaPi.
C"iiecti"n. Storaue. Transpoftation.
Disposal by selling to registered
6.:
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f). An application for the renewai 6f an flulholization shall be made as laid dc'lrn in rule-7'
shall also oomply following directives issued
?003.information with regard to hazardous waste as
57 ol 1995 dated 14* October 2003
premls9s.
NO: GPCB/CCA-YSD-32/ID:229S0/ I /1-fl ?€-Issucd to:IWs. AARTI IhIDUSTRIES I-TD (ALCHEN{IEORG' LTD)'PIot No. 902, PflASE-III,GIDC Estate. \/api- 396 195'Dist.Yalsad.
Environmcntal Engineer
dfi zq lal rg
Aarti lndurtrior Llmlted
For and on behalf of
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'(Consent to Establish" (NOC)cTE-s1156
NO: GPCB/CCA-VSD-32/rD: 2}9g0t I ZV\ o ZTO{
\-t(il".,tA.ntl INDUSTRTES LTD (ALCHEMTE oRc. DIV.),Plot No. 902, PI{ASE-III.
website . www.gpcb.gov in
G.I.D.C. ESTATE, Vapi-396 t95,Dist: Yalsad
Sub: Consent to Establish under Section 2_S oIWater r\ct 1974 and Section 2l of Air Actt98t.
Rcf: Your application dated lli/2011 and subsequently c orrespo nd ences.
Sir.
at I'lot No. 902, PI{AS[,-[I, G.I.D.C. ESTATE, Vapi-396 195. Dist: Valsad rbr theof the follo Items-
Sr.No.
P rod uct Eris ti n g
Q ua ntitvI'l-[/\'car
P ropnscd
Q u,rntih'IlT/Year
TotalCaplcitvDl-I/Yca r
DCBH (Di Chloro Bcnzene I{r i!ri)choride)
t000 2 000 30()0
00
oii -
00
lotr
^--
AcetopheDon (Dichlrrrtr-5- I. loLrr o.\.ft"IlEn,II)Ce.rband izu m l'cclruical (\lcrh.. i-lIl c n z),im id a zo le CalirLl!\') ,-1.6 t).S.n. (?.6 Disu lpho.\rrrlrfqLLUll\L-
_-l.l/1.i DCP (Di Chloro Plrerrolt
lio -150
.i, ,,,
l_-1(i0 100
-800li 0 r.l
. l l)t) .- l
00
Arrtl lodurtdor Llmlted,'t---^i^- rlivi6i^i^\
PARYAVAR 8HA.Vi.ii.jSectcr 10-A, Gandhin r 3EZA";J
Phone : (079) 23226?gsFax : (079) Z3Z3Z15$
oJd. = tl tr-l rr-
without pre-iudice kr rhc por.rers of this tloard uoder tlre water (pre'ention andL ontrol of- Pollution) Act- 1974. the Air .\ct- 198 I and the Enr irorrrncrrt (protection) Acr_ | 9fi6and without reducing youl responsibilities under the srid Acrs in an), rva1,, rlris is to inforur)c'u tl'at this Doatd grants Conscr!t to Esiab!ish f(lr seili;rs up ofan industrial plant/acrir.ities
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16 3,5/2.6 DFA (Di Flouro Aniline) 0.0 30 30
l'l 2,6 DCPNA (Drying of Di ChloroP;;-NiEi; Anfine)
0.0 25 z5
I8 Ortho Chloro Aniline o.0 150 t5019 Acetic Acid 0.0 26 26
Tota 5s95 0.0 5595
z0 Sulphuric Acid (70%) t232 1078?l Dilute Sulohuric Acid 51326 51326
HBR Solution 87.5 87.5
The Validity period of the order rvill bc Five years from datc of issue. I'e. up to30/06/2016.
SUBJECT TO THE FOLLOWING CONDITIONS:-. Unit shall courply conditions given iu undertaking dtd: Z3lll12012.
l. Therc shall be no increase in pollution load after change in above rnentioned prodLrct
mix.
There shall be no increase in rvaste rvater quantity for disposal.
There shall be no addition ofany'nerv plant nachineries lbr proposed plodtrcL nrixchange.
There shall be no increase in hazardous u'aste generation quantit),.
A[| othe r corrditions of CCA order n*o. 10558 issucd vidc lclte r No. PC/CC,\-\'SD-J2l?{886 datcd: 28/08/2008 shall rcnrain unchattged.
F'or rnrl on l:ch:ri1-ol'Gujaral Pollrrti'rtt ( i,nttol ll r:ttir!
2.
J.
4
)
I ...
"" ''"w\-^ J
(1'. ll. st i.\i I)I.lnvir-rrnrnenlal t,ri giucc r'
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GLJJARAT POi-LUTION COIdTRCIL BOARDPary;ivaran Bha'rair
Secror.j0_A ar;anChinaoar 3g2 ll llphone 23?27i\i, 2'J?22045 nZZ2AEn
Grarn : CLEANII,/ATEIi Fax tO79\ Z3Z3ZiS,a)Vr:r:bsiic www. gpcb. go'., ir,
By R.p.A.D.
in exerciseand contror orpo, #r#fi:ir.rffiJhyiH jilz::,,,,Tof Pollutionf 198 I r rule 3(c) & 5(5) of the Hazardous Waste(Management and Handrins) Rules'19g9 a u. un'"niJ up to year 2003 framed underthe Environmental (protection.y Acr 19g6.
And whereas Board has received consolidated co'sent application retter dated19/412008 for the Renerval of Consotitlatc<t C"";;;i";; Aurhoriz.arion (CC & A) of,this.Boa.d under the provisions / rures of t,. nfo."roid Acts. consents & Authorizatiorrare hcreby granted as uncler:
CONSENTS AND AUTHORISA'TION:(r,rnder the provisions /rules of the aforesaid environmental acrs r
1'o;N{/S.AARTI INDUSTRIES LTD (ALCI{DNII ORGANICS I)IUPLO'I' No.902, tII PI{ASE,G.I.I).C.ESTA'IEVAPI-396 195DTST.VALSAD
I1
Consent Order No.: 30558
Ll:::::ll:*all be valid. up ro 20i4l2013 for use of oLrrter rbr rhc ctischarge oftradc efll'e't & enrission dLre to operalion oi indirsrriar ,ri.,r,'i".',.r",,rL. i,":" "r
Dict r LoRo BENZUDINL riibnct ci r ;liiru Dr,(DCtsFI
Arrtl Indurtrlo Llnltrl(Alchcmi. Orgrnics Ovicicin)
^ /'n
QLrantityNo.
Ai..E'iOPilijNO\tr iDICIITORO j _-- i.,l;iOAi-81'OPFii]NONI
) i l0(
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ebs te : wlvwBENZYIMIDAZOLE CARBAMATE
o QUINAPHOS TECHNICAL (DIETHYL 2-HYDROXY THIOPHOSPHORYL CHLORIDE)
1500
GUJARAT POLLUT!ON CONTROL BOARDParYar,rai"an Bhavarl
Sec'ror-10 A, Gandhinaqa( J82 O1i)t']t)i\i: lat'l12 tal>. 2.r l ! Ligi 1,]tItii'Jtj
Granr CLEANWATER l'ax . tAT9) ?3?3?1t:6qov In
3. CONDITIONS UNDER TIIE WATER ACT:3.1 rhe quantity of trade effluent from the factory shall not exceed 79.4 KL/D Ay3. I The quantity of Sewage effluent from the factory shall not exceed 2}Kllday
3.3 TRADE EFFLUENT:
3.3'l rhe concentrated and toxic effluent stream(ll.1 Kl/day) generated shall besegregated and completely incinerated in a rvell designed incinerator.
- The incineration system shall be opcrated & maintained eft'iciently so rhat rhereshall be no discharge of concentrated industrial efflue't into an environmentincluding land, river, streanl etc.
- The industry shall operate fully & cfficiently inci'erarior.r system / air pollutiorcontrol equipnient for incineratio. of total q.antity (i.e. toxic efflrient ) ofeffluent & shall close dclvn all the nra.ufacturing processing activities whereasthe incineration system / air pollution control equiprne.ts or any ther.e of arefully or parily uon ope.ational for anv reason lvhat so ever (rvhether fortlatntenance/repairs/electricitv lzrilurc or otherwise ) They shall not restart sucl.)activity r.rnless & until the incinertrtiun s),stcln is fully in operation,
- The pipeline connecting various equipments of sump of incineration svsten)should be minimu'r i. number & sha rrave p..n.,"nuni connection ( no loose orflcx ible connection ).
- The iucineration s\,stelr shall be eqLripped rvit[ flotv ntessui.ipg ilcyices for.rnother liquor , efflueut- lirel . air uscri lor conrbLrtion & tcnrpelalure . nteasrLr.ilritdevices rvithin incincrator at dift'er:cr.t pr-rilts & scrubbcr-outsicie the ipciler,atol-shall be provide. l'hclc all data siraLl be licoverr:d cvery day,.
- 'fire applicant shall have to register th,: unit under thc piovisions of the lactoricsAct- 1948 & shali be obrained the n.cessilr), factory licencc.
- The trnit shall ruak: all ilte reqLrisit,: rri::u.genlcut for the sale storiq!- & leacitat.collcclion & the unit shali storc Jt l',-rrrdle solid riasrc ir.r lcco.dancc ri..irlrprovisions of tite lclcr,ant rtLles in il-,is hch.rli.
- Thc printed Log l-)o,rk shall be rl:rinLlin,:ii for:l. Ilrc r': i c | ) i I j t I I I ] | \ I i . ) , I
b. Wasr,: \\ iiicf ilc\r at ii:i.:t :.: 0uiict of inciti,:L.ttloit s.. stalilc. QLrr:.iil, ,:ri'ri.i.lj,l llr-- ,i-.:l(i __:t , . I . ::,t.r, j.. . :,;,- .: l-:i: Oi'iir.. S:,..:-till.,l! :);ri:ii. : l
..: i ,.: s.,i. ,. i I ..
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GUJARAT POLLUTICN CONTROL BOARilParyavaran Bharran
Secir;r 10-A, C.iarrdhinaqar .-:r.i2 i;.,r,
o,"I"""i=o'niilioiil;lf ;;'i3;;,;;,;i,;ir;,ri
the unit shalt suppry to the cpcB the figures ", *113!iti
":[,j,l?;i ,1,1;;';
electricity & $.ater for each day during the perioa of production , though suchfigures shall be supplied on monthly basii . The unit ,hu supply s*eparatefigures for consumption of electricity for running the incineratoi ty ilauingseparate meter / sub meters for such incinerator.
The non concentrated & non toxic effluent from the industrial unil srrall confor'rto the cETP inlet norms mentioned in column No.2 below. The finar dischargefrom CETP shall adhere to the prescribed srandarcls for CE.I.P.In the event of the non concentrated & non effluent from industriar unit no1routed through CETP. the applicant shall provide adequate emuent treatmentsystem in order to achieve the qualitl, of the treated effluint as per GpCB norrnsmentioned in columrr No_3.
3.3.2
.r,. I i
il:t'
ii:
PARAMETERS CETP INLETNORMS
GPCB NORMS
PH o.) TO 6.) 6.5 TO 8.5Tempetatrlre 40" c ,+0" CColour (pt.co.scale) in units 100 unitsSuspencled So lids 300 nrg/l 100 mg/l
Oil and Glease I 0 ng/l I 0 rng/lPhenolic Compounds I nrg/J I nrgi I
Sulphides 2mgl) ) mollAmnronical Nitlogen 50 nrg/l 50BOD (i da),s ar 2O'rC) 1C0 nrg/l i0col) I 000 nrg/l 250 rrChlolitlcs 600 rlg/l 600 nrS u ipha li.s i000 nr-{/l 1000 rnc./l-l-otal
ciisso lvcd Solids 2 I 00 ns/l 2100 nrqi j l
i'c s t ic id es./l n se ct ic itles Abscnt Absen!
Bii-ussJ\ tcs t 909i SLrrvivai ol-tish allcr' 96Itcrrrr s in \00tic flhi,: rr t
907o Slrii'lll'.1 oillsh aii,:i 90houl in illil'lilcfllLreirt.
llrrls sltitlI irc inr..:l: io tai]lo\;l crti:1ri ll rLitirl::r:1,,; .-, t:.rj :.j iiii .tiir rill.
-.:,jrilr,,ti .,:r;t:,:ti:t: to iii,::,it..,- s:l .l i.(ii.:'.,,,,t:r i ! ;.:j ir.;<i.,ii: . r ,' ., ,,., .,1
, l i,':lt:t 1 ._
::tt
r, .:l -j:,.,111. -. '-:,r' :lj iir,.,.. i,,. ..,,lt,:lr,,tl
Arrtl Indurtrlea Llmlt d(Alchcmic Olonictpivisirin)
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GUJARAT POLLUTION C F.ITROL BOARDParyavaran Blravan
The following st aff Ue usJas iir.i-in Uoif"., Ther opack heater & incinerator.
Cru,it
CONDITIONS.UNDER THE AIR A
Sr.No.QuantiryI
2J I ) LlVHourffi3
4.2
4) 1
ft:.x|*'ff:;kffi:fflft'":perate atu po'ution contror system in order ro
lli, *.:: ::li'j"j,,9":,rr, s rack auachedto the follno;.- -'^--r c Fluid
S tackNo.
I Stack attaihidto
-^--::--rJoller
ThermopackHeater
StackheighrMeter
lParameter Pernrissibte LGii
2.
L 20
20
rartlculate matterSozNO,
Particulate matterSozNO"
l nc l,rocess emissionconform to the follo
ttt.orgn ,ua lng standards
boiler & Thermi heater
Pa ral]l c tr'r
WaicrScru bberfoliorveda lkaliscrubbcr.
C:rLrs r i :f.,.: l r i;'l
FICLctL2
2Onrg,4'Ji\4
9 mg/Nivl]
:t.l.iqtrid \\'esreiir cinefaloi.!r)Solici i1:1s,.
1 5Crtrr:/|.r i',i.;i) lt3l,l,., .'2 i riL c"N:' i
Asrti lnductri$s Limitec(Alchamie Organicg Divisioin)
//q ^
StackNo.
Stack attachid Arr Pollution
Acc.tophenone
!, (l:1r_j
iriciilel-r,r'tof i
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GUJARA.T POLLUTION CCil{TROL BOARDParyavaran Bl-ra,rarr
The concentration of the foll.. vYe bsitc "vrn;r".,'
qi;cb 'ro" r r
nrFhid^- ^.rL- : , _,wrng substances in tlie amhienr o,, r'ilLr-
4.2.4
4) <
ambient air within theilff'',i;ff ilii,*1,'T :1, liy1T-" Ti,affi,i:fi,,[. #jlll,",ili:l:i, *1 :f..Ii fm*:{::;il;"",i;' ; il:,,:i: ;:;fl ,ff ;:n: l:li:;levels:
Sc,r -,iLrjc.i I lra,_: ,.
H-"i:llf ;,.'"T' i,'"tl;:i'.r.:::t:,j Il 1:..:, I | ". rm erc ar ch i m ne y(s ) ro rmonitoring the air einissionslor lrse nf R^""'r,. ^.^..
uld the me shall be open for ifor use of Board's stafll tnspectron to/and
li:':3:::?s.,#,,i,1*:#.":::l:.:1"11,..'for conrror of noise revers frorn irsolvn sources within the o."n,i*.. ;-;:';^' ::l','l:'."'ttotse tevets trorn i
nighttimJis.*r."""1 ;.;i:::"i '::"1"Y]" between 6anr' ancll0 p nr. anrlnightrime is reckoned U.,*""" iO ;;;;;: 1:l5 GENERAL CONDI.T.TONS: _
5.1 Any change 'n
O"^o:::1;,.: llio,o:."1 :, * rking conditions as menrioned in rheconsents form/order should inrtrctliaret,n U inti,r-ratecr ro this Board.
5'2 Applicant shall als. c.ntplJ'r'iih the gener.al conditrons give'in a.ncxurc IU. j{)tt TIill ,\t.\\..\cUMtrN.f (t IIAiif}LIN(; O{rTLr Fonn-2 (See rule 3 (c) & 5 (5))
wasie Lltilris:llion li,r occrririer or opcrator hanclling hirzaltlous
9.1 Nurnbcr of au r: jL)5-5g6.1.1 \42s. ,,\ARTI
he'cb' qra're ..\;l;t*1,,i'],,
| ,- 1-i 5r- :i \\;J ji,-.
i
tl1 | i. lij ,i'
Arrtl Indmtrlor Llmltod( Arcr|ornia Organigt Divisioin)
PERMISSIBLE LIIUTT----._._-Particulate matter 590 Yi"r"e^" p.;r"bi" , rc,
t ?q Vicrog.am peicubii nrefrOxides of Nitro i@300 Microgrim pe, crbi
lti ljtrlt,.
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Panlavaran Bhavan
Website . wr.arwgpcb gorz rrr
Co.llection,stofage. transportationsell ,_ to regisrereclrele ttncrs.
6.t.71"1;,,;:11'"''':l'i:.,::. =,_,li,.g
ro opcrarc a raciriryl;l:::iii ::i h.tl:
'r",;JJ;"'|,::d"lll['J "1,? ;:if:,:" l; :llll-l:
l;:1:*.,::,:,_:l_,i,1srinvaei;;'iai:i;iffffion and Lrrrir,are <risposal or
6.r.3 *"rt)[,:;'i::,"",i,"iii" i" il.'il::;J.,:0"]:_1,"",. rio., rrrc crare or i:isL,e
6.t, j l.tlRMS Ai\t.) {r{}Nr)t tION.S oF.,,\ut.IIOltISA.r.to,,.l
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. . , 1i,r,. ..r,i ti!ia I
il.;i iit.qDcclittt-r irr ir;, ,,,:11
.:,,. ,ll,.i:i:.
Arnl hdurrlor Llmltod(ttturiotg!aftsD,vtnbinl
Collection/Sloragel
-lnclneration at own
CollectioniStoragJr ransportatior/
Spent Filter
incinerationDiscardedContainers/Bags/Liners
360Nos/Yr
l,98,000Nos/Yr
33.3 Coltection,storage,Decontamination
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GUJARAT POLLUTION COT{TROL BOARI)Paryavaran Bhavan
Sector 10-A Gan0hinaqar - 382 010Pircne 2322?) i'; 2:12?2Cl)5 ?32??.1:i.t6
Gram : CLEANWAT [[i Fax . \.079) 2323215bWebsite wwwgpcb.oov.in
The persons authorized shall uot rent, lend, sell, transfer of otherwise transponthe hazardous wastes without obtaining prior permission of the GujaratPollution Control Board.Any
.unauthorized change in personnel, equipment or rvorking conditions asmentioned in the authorisation order by the persons authorized sha constitute abreach of this authorisation.It is the duty of the authorised person to take prior permission of the GujararPollution Control Board to close down the facility.An application for the renewal ofan authorisation shall be made as laid down inrule s (6) (ii).hidustry shall obtain authorization tbr Spe.t Aoid & Spent Aluminium Chloricreas per categoary no.D2 & Bl0 of Amendcd Hazar.clous Waste Rules _2003.
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For and on behalf ofGujarat Pollu tion Control Board
') P. ;1: -nlfr!' '' -. J U r-.iJPcrvsD/ccA-tzr )\ {t4cd to:
Tt INDUSTI{IES L'tD (ALCI.II'MIE ORGANICS DIV)PLOT NO.9O2, III PHASE,G.I.D.C.ESTATBYAPI -396 195I}IST.VALSAD.
{rrll Ind ue trir! Llmltsd(Alchcmic Orgenics Divisioin)
I- l.^w,M-t(
Xrift6risco Spneory
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/4nnex.^tq^[
M/s. Aarti Industries Ltd.(Alchemi Organics Division), plot no.902,phase_III,GIDCEstate,Vapi.
17/07/20031
Snecific condition
The gaseous "-isrionr 1SOr,@
from various process unit should conform to the standard prescribeJby the concemed authorities from time to time. At no time,theemission level should go beyond the stipulatecl standards. In theevent offailure ofpollution control system (s) adopted by theunit ,the respective unit should not be restated until the controlmeasures are rectified to achieve the desired efficiency .
The unit has agreed and it iscomplied.
Ambient Air qualiry -onitotingG"ti* sEiiiiT-" Gip iiTiffiwind direction as well as where maximum qround levelconcentration of SPM are anticipated in consultation lyith statepollulion control board.
Ambient air qualig' monitoring isdone monthly by third pafty(MoEF approved lab) at onelocation situated in upwinddirection and one location indownwind direction.
fug|lrve emlsslon ln the work zone environment. Droduct rawmaterial storage areas must be regularly monitored .the companvshould insrall alkali scrubber for scrubbing of HCl.pH ofthescrubber tank should be monitored regularly. Liquid effluentgenerated from thc scrubber should be sent to effluent treatmentplant.
Fugitive emissions in the workzone environment, product andraw materials storage are
monitored in every montb bythird party lab approved byMoEF.Emissions are foundwithin limits.
The effluent generation shortd not e*IId-iloE%liilshould be segregated at the sources ifgeneration. The concentratedeffluent stream should be incinerated and non --concentratedeffluent after tertiary treatment should be discharge into the CETP.The lreated effluent should be discharge only after it meet thestandards stipulated by the Gujarat pollution control board /EpArules. The domestic waste water should be disposal offthroughseptic rank /soak pit system. The company should undenake srudjesto reduce the COD in the waste water .
The average eflluent generation is99 KL/day. Segregation ofeffluent is in]plemented andtreated effluent meeting theCETP norms its discharge intoGIDC drainage.
The ground water quality in und uround th" un[*d1F" IJiiiG\yaste storage site should be regularly monitored and the dahrecorded to ensure that therc is no contamination ofground water.
Ground water quality in andaround the unit and the hazardouswaste storage site are monitoredevery 6 month.
As reflecred in rhe EIA /EMp repon rtirotiA **GunOrfr. ruf1........-- Dedicated hazardous wasGobtained after inc n the coyered shed witb
'npervious floori svstem ,,rithin the plant
Pi.rnises. the soli i, shc,rld be disposal offin cornnton troattnirti ,storage aDd dispcsal lacility ijSDF) at vapi
storage is provided. The unithave rnt:rnbership ofNI/s. Vapi'.r,istc .Lrrd Ef{luent rnanasenlentI r i, ,i'jd and BFlll_ 1ordisposa!de.,eloprd by M/S vapi rvaste and Effluent rrajagernent Co.limiied.
Aerti lnc usrrits t.inite #(Alchcmie CrgrnicsrDi v isioi n I
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M/s. Aarti Industries Ltd.(AlIIr,GIDCEstate,vapi. lchemiorganicsDivision),plotno'902,Phase'
Theexiting incin"@meet the specifiaation ofthis ministry/CpCB. The des-tructiveefficiency ofthe incinerator should be assessed by an agency Iike the
o the ministry.
Existing incinerator is aGm-U"Oand it is informed to GPCB,Letter is aftached as Annexure_
vwupdlrurat near r surveillance of the wo.ks shouldTlEniiiregular basis and records maintained as per the factories Act_
rhe unit is doingJ-iilf,ioliiiiand periodical medical check _up(at every slx month). Records ofsame is maintained as per thefactories Act.Th"*-punyrhor@
area as per the CpCB guidelines.Existing green b"lt arei is)o%ii
Ar-p"rth" poli"y d@2101V8/98-IA II (D dated 146 may , zOoZ ana ZZd tulle ,zOiZ,ttte
authodties in two installments based on the progress of
The company has spent ni58Olacks. For Eco developmentmeasures in project area.
General conditions-Th-e project auth@oy rne uuJarat state pollution control board.
It has complied by the unit
Atnotime,[email protected] the event of failure of any potiution
"""O"f .yr".adropted by the unjt,the respective unit should be immeaiate! puiout of operation and should not be restarted untif tne aairJ
The unit is agreed and it is
gELt r8lg?sqgA (daytime) and Z0 Dba (
The overall noisewell within the
Noise levels monitoring iiEnievery month by in house facility.
The projectand non-recstipulated herein. The funds so provide should not be diverted forany other purDosg.
It has complied by the unit
Theprojectuu@reguiation with regard to handing and disposal of hazardou, *ort; ;;accordance with hazardous washrures,2000. Authorization ..", ;; f i:"l"";ffi::, :""|.:]T"",1must obtaincd for collectior/ r
hazardous wastes. (ealmellt /storage/disposal of
The unit has provid"A;d"qr"t"hazardous waste storage facilityas per Rule.
Arrtl Induotrlor Llndtod(A&:frcmic Oqnnicr pivicioin)
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M/s. Aarti Industries Ltd.(Alchemi Organics Division), plot no.902,phase_III,GIDCEstate,Vapi.
The stipulated con@thh minisry at Bhopal//state pollution control boa.d. a six monthtycompliance report and the monitored data should U" ,ri_iiJ,lthem regularly.
Compliance report is rubmidtevery year to R.O.,MoEF.
The projectpropo@been accorded environmenial clearance by the ministry il ;pi;
Iocality- concemed and a copy of the same should be forward to theregional oftice.
Advenisement is not givdln-
A.rti Inau.trh Llmltod
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Annex\^te-TV-
Form - IVSee rules 5(6) and 22(2)
[To be submitted by occupier/operator of disposal facility to State Pollution Control Board by 30th June ofevery year for the preceding period April 2014 to March 2015 j
1. Name and address of theOccu pier/Operator of facility
Aarti industries Ltd.(Alchemie Organics Division)Plot no.902;IUrd Phase G.LD.€.Vapi-395195Dist: Valsad (Gujarat)
2. Name of the authorized person andfull address with telephone and faxnumoer.
Mr. S.S.Tare
Aarti industries Ltd.(Alchemie Organics Division)Plot no.g02tllrd Phase G.I.D.C.Vapi-396195Dist: Valsad (Gujarat)
3. Description of hazardous waste Physical form with description Chemical formSolid Inorqanic Salt
4. Quantity of Hazardous waste in MTA Type of Hazardous waste Quantity in Tones/KLETP sludge 2559.89MTDistillation residue 995.91 MT
5. Description of treatment Spent acid neutral by ISP & lime then filter the gypsum
6. Description of storage Calcium Sulphate is stored properly as per GPCB norms inplastic bags/drums at a specified area, Distillation residuestorage in MS / HDPE drum
7. Description of transportation Name & addrcss ofconsrqnee
Mode ofpackinq
Mode oftransportation
Date oftransportatron
VWEMCI, CSWD sitePlot No. 4807, Phase
- IV, GIDC, Vapi.BEIL AnkleshwarSEPPL Kutch
Plasticbag
Drum
By roadTractor ITruck
From April -14To March - L5
8. Details of disposal of Hazardous waste Name & address ofconsignee
Mode ofPackinq
Mode oftransportatron
Date oftra nsportation
VWEMCL, CSWD sitePlot No. 4807, Phase
- IV, GIDC, Vapi.BEIL AnkleshwarSEPPL Kutch
PlasticbagMs/HDPE drum
By roadTractor /Truck
From April -14 To March-15
9. Quantity of useful material sent backto manulactures & others
Name &. type of material sentoa cK
Quantity on Tones,rKl
Ma nufactures*
Others*
Delete which ever not applicablePlace: Vapi
(Alchcmic Or;rnics Divisioini
Datei LO/5l2Ot5
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Form - IV
ffo be submitted by occupier/operator of disposal facility to State Pollution Control Board by 30rh June of every
year for the preceding period April 2013 to March 20141
See rules 5/6) and 22Q
I Name and address of theOccupier/Operator of facility
Aarti industries Ltd.(Alchemie Organics Division)Plot no.902;IIIrd Phase G.I.D.C.Vapi-396195Dist: Valsad (Gujarat)
2. Name ofthe authorized person andfull address with telephone and faxnumber.
Mr. SS.TareAarti industries Ltd.(Alchemie Organics Division)Plot no.902;IIIrd Phase G.I.D.C.Vapi-396195Dist: Valsad (Guiarat)
3. Description of hazardous waste Phvsical form with descriotion Chemical formSolid In SaltSolid ic Residue
^ Quantity of Hazardous waste in MTA Tvoe of Hazardous waste uantitv in Tones^(LSolid Waste 3268.31
Chemical Waste 875.595. Description of treatment ETP Sludge is sent to the CSWD site of Vapi Waste & Effluent
Management Co. Ltd., Vapi,BEIL-Ankleshwer for finaldisposal on accumulation.Process waste is sent to the CHWIF site of GSPL-SuratSEPPL-Kutch. for incineration on accumulation.
6. Description of storage E T P S l u d g e & P r o c ess waste are stored properly as perGPCB norms in ata area.
7. Description of transoortation Name & address ofconsignee
Modeofpackino
Mode oftransportation
Date oftransportation
VWEMCL, CSWDsite, Plot No. 4807,Phase IV, GIDC,Vapi.BEIL, AnkleshwerSEPPL, Kutch.
PlasticBags/Drums/Loose
By roadTractor /Truck
From April13to Mar 14
8. Details of disposal ofHazardous waste Name & address ofconsignee
Modeofpackin
Mode oftransportation
Date oftransportation
vwEMCL,CSWDsite, PIot No. 4807,Phase IV, GIDC,Vapi.BEIL, AnkleshwerSEPPL, Kutch.
PlasticBags/Drums/-r,oose
By roadTractor /Truck
From April13tc lvlar 14
9. Quantity ofuseful material sent backto manufactures & others
Name & tvDe of material sent back Quantity on Tones/Kl
Manufactures* a _Jr r_ r_.Others* ,i;;^-;-
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Place: Yapi
' Dete:
Sienaturei
Desiqnation: Manager
Authorhcd Sbnetory
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6"rex,q- -EiHE NEW IHDIA ASSURANCE CO. LTD.(wholly owned by the Govt of tndla)
The poltcy shall be sublect to the | !iles fr€nred tJndertie Public Liabitity Act lggI ano suDseqreflt qorendmefits fl.om ti.ne roflme.The Poli.y 5hall be sublect to pUBLIC I tABlLlTy iAct Only) fJSURANCE poltcy ciauses aftechert hRrewith.
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POLICY SCIiEDULE FOR pUBLtC L|AErlrTy {Aci Onty) INSURANGE
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THE NEW INDIA ASSURAfuCE CO. LTD(Wholly owned by tho Govt. of tndia)
lssllng Ofiice
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AIJUSTM€NT VOUCHER
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NEW INDiA CENTRE,NTH FLOOR1? .A, COOFERAGE ROAD
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Received \.J;th thank from AAFT| tNOlJSlEt€S LTD
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Authorized Si9natoryCashier'r lnltial
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Head O6lce: es lndia Assurance tsldq,87 M.Gford fo.l, Mumbai .400 001. TOLL FREE Nd I 8c0 2091.115
Arrll lndu.t?ler Llmltcd(Alchcmic Ognnic;.livisioin)
| ,-"<--.AIIP
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Anrcx.^t< -K
@l Aarti Industries Limited, Alchemie Organics Division Vapi
A planned mock drill was conduct on 28 06.15 at storage yard near DCP plant'
SCenOfiO'. A mock drill was conducted on 28.06.15 for Spent acid leakage emergencv from storage tank near
DCP plant. A scenario of emergency at plant site was assumed that spent acid leakage and leaked from the flange
joint of bottom valve of storage tank at 09.OO hrs. Initially plant person tried to control leakage but it could not be
controlled. HenCe emergency Siren blown tO activate oUr emergency team another essential wOrkman.
Observer:
Site Activities
Fire / Rescue / Evacuation
Gate Activities
Controller:
* Dy.lncident controller
* Incident controller
* Site Main Controller
: Mr.Subedar Yadav
: Mr. S.KPatel
: Mr D.N.Acha rya
Mr. S.STare
Mr. C.D,Markad (safety Ma nager-ail)
Mr. Bimal Mistry (safety officer-amine)
Arrtl Indrtrlrlor(Alch.mic Oitrnica
Llmltodivicirin)
SN
01
Time LVENI
acid,so Informed S.KPatel and subedar started control leaks8e with wearing Gas Mask'
s.Kpatel taken charge of Incident Place and checked wind direction. wind direction observed from East
to Northwest side.
- Subedar tried to control leakage but it does not control'
- Mr. S.KPatel informed to supervisor to call D.N.Acharya and to declare On site'
Plant supervisor informed to DNA, Safetv, and DCBH Plant
IVlr. D.\ Acharya Has take:t cha.ge as sMc and Informed to security to blow gas Leakage siren.
Mr. subedar started to emerBency shutdown of plant and stared to evacuate
09.30
02 09.3 2
1
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@l Rarti lndustries Limited, Alchemie organics Division vapi
Mr.Mithi|eshfromsecuritycommunicatedtoa|lDept.bYphoneforemergency.
Mr. Mithilesh on road and cleared the road for road clearance'
Mr. G R Patil cleared all the road with help of DCBH Plant people'
Mr. Vilay Gaikwad reached the on site and gave first aid to victims
vc suit'SBA' Gas Mask' Safety Goggles'
Hand Gloves, and Gum Boot Etc
- rescue van for spill control came from aarti with all facilities
- Mr. Bhengale also helped to other site for saving of property'
Mr. S-j.y Y"*tl" informed to Sate for vehicles for victims
her tank and sprayed dry sand on spent acid
and covered and barricaded area with dry sand so spilled spent acid not contaminated with water' lts
contro||edsafely'AndtorstandbyoperationrescueVanforspi||contro|came.ca|ciumsi|icateso|ution{ixed on leaked spot so another material not leaked
Ail rp""t *id tt-tf"r*d to other tank completely by safe operation
Mr Jignesh Naik reached with vehicle of Shri DNA Andtak n victims and sent to Hospital
Mr. Nimesh and Desai head counted and its OKAY'
Mr.DNAacharya GAVE ALL CLEAR SIGNAL'
After the drill was over, all members discussed about the lacuna observed
Following are the lacuna observed
1. Calcium silicate not at Place
2. Unwanted item found near site.
Aeill lndurtrlrr Llmlied(AlcficmlG Oigonlc! Dlvbioin)
t'/2
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@l larti Industries Limited, Alchemie Organics Division Vapi
Action plan.
Sr. Lacunas Root cause Action plan fot
im provement.
FPR Tar.dt. Comp
Date
1 Calcium silicate
was not at place
To be kept at proper
place
HOD plant lmmediate
dr\i3 Unwanted item
fou nd nea r site
To remove all
unwanted items
from place after
work completion
HOD plant lmmediate
rs\r\'6
Prepared ,r,W Verified by:
A.rtl Indu.ttlor Ltnltrd
0)
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@l Aarti Industries Limited, Archemie organics Division vapiMOCK - DRILL REPORT
Sub. :A planned On SITE mock drill on 4th March 2015Scenario:
Fire due to Leaked hot Hydro toruene materiar contact withmotor , onsite declared
Observers j CDi\4arkad (AtL tVlAtN UNt I\,IANAGER SAFETi 7
LE unit)fety- SlpL/Apple)- NCtL)Amine Un jt)- Safety Fertitize0
nearby running Electric
N
1
2
I Activity Hotder
Site [,4ain Controller
Inciden t controller
Dy Incident
j".,.""tFrre Fighting
R escu e
Nam e
It4r S.S Tare
lvlr D N Acharya
ContactNo
Runner Contact No
8108 Mr.[4ayur Kapdi
B 135 Mr B R Rathod3
4
5
6
-
o
;
Mr Nimesh patel 8145 N,4r.S.K Srngh
Mr. Rajkumar
8327
Mr DivyeshPatel
Mr DivyeshPatei
82 55
OZSJ Mr Rajkumar
E vacu at io n Mr S.B Yeole 8247 Mr DigambarJawa lge
8391
First Aid &Hospttalization
Mr Vr1ayGaikwad
8137 Mr Suresh Patil
Traffic Control lvlr D V Rao azSu lVr.S B.Pathak
8283
Head CountingN,4 r S K Patel 8136 Mr Pragnesh Tandel
1
0Gate Acttvity
Pu blic Address
Mr Mithrlesh 6924 Mr Sinha
1l\l r AV Bha ngare 8 246
Arfil Indurlrl.. Llmltcd(Alchcmic Ortrnics Diviobn)
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@l Ra.ti Industries Limited, Archemie organics Division vapi}IOCN _ DRILL REPORT
EXPERTS
Mr D S Galpalli (VP - Technicat)
MrURSingh(GM-HSE)
PLANNED IVIOCK DRiLLSr. No. Time Activity
Plant operator saw fire on G/F of DCBH_3 near Condenser.and he shouted AAG,AAG, AAG, AAG, rushed to road & infomed to supervisor
First attempt for extinguishing fire, by a second operator using 10 kg capacity DCptype extinguisher.
Plant ln-charge (Dlc) informed Ic, alert security at gate no.01 and rushed to incidentptace.
DIC deputed two Runners for help and communication
lnformation received to safety department through security
Announcing from gate no.01 for emergency action team members.
Second/third attempt for extinguishing fire, using 1O kg capacity DCp typeextinguisher by plant operators
01 15:31
15.32
02 15:33
lC reached at site & assessed , informed to SMC regarding situation
lC deputed two Runners for help and communication
03 1534 SMC instructed to Security veil Fire Alarm and declared Onsite Emergency
safety Dept and Emeryency Action Team reached to site and Fourth / Fifth aftemptfor extinguishing fire by Mechanical Foam
all Drums and carboys removed by EAT and 2 pa ets shifted by Forklift(whichfound near plant surroundings)
EAT barricaded affected area
lnstructions by lC to DIC to close the Dtant.
04 rc Jc SMC informed to VECC/Fire Brigade/ Nearest Unit and Mutual Aided companyregarding help considering situatrcn
05
SMC instructed to All plant incharge to shut down the critical process ofsafe manner and other activities like traffic,first aid,movement,evacuation
plant in
15:36 Various team ;nembers start their respective jobs.
Fire hydrant hose connected by emergency action tearn members g fire fightings tans
06 15.37
ETP team blocked all gutter with dry sand
Ardl Indurlrbr Llmltod(AlchcmiG orlrnbs Dlvirioin)
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Cl Aarti Industries Limited, Archemie organics Division vapiMOCK - DRILL REPORT
One truck shifted by Team
road cleared by team
Evacuation team staded evacuation from nearest plant and main ptant
One person Mr Suleman lnjured during work ,
First Aid Team given First aid treatment to victim and sent to Hospital byAmbulance
all evacuated people reached to Safe assembly point
continues address to employee regarding informative message by pAS
Fire extinguished completely by EAT through using Mechanical Foam
Head counting at safe assembly point cArried out and report given to SMC.
lC ,DlC and Safety Offlcer assessed and reviewed the situation
During Headcount one person missrng so Rescue team searched area andrescued the victim by fireman lift and first aid given .
lC lnformed to SMC regarding fire control
SMC reached to site and reviewed personally site and dlscussed with all teamleaders and verified all situaticn
SMC instructed to Security to veil siren for all clear
Security veil siren for all clear
Restore co ndition ( Rehabil itation)
Debriefing session
a7 15;38
OB 1 5139
09 15 40
10 15 41
11 15.42
12
13
15 43
15 44
Suggestions by
Review Meetinq:
Expert Team:
after completion of Mockat si're and reviewed the
dritl,all observers and experts and ALL team reachedmock drill and explained the views and lacuna
Ardl IndurHor Llmltod(Alcncmi. Oqcnics DiYisioin)
"-ft^'ak0,ulhcti3cd Signstttt
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@l Au.ti Inclustries Limited, Archemie organics Division vapi\IOCK _ DRILL REPORT
W.nd. Directior n t seen Oy some peopleGas Mask to be sedNo Information given to HONo coordinati by First aid team membersReaching tim f Ambulance rs morePPE not used by First Aid teamE nv j,ronment.Mon
itor jng to be done properlyLootrng not done of other reactoruseo FFt to be shiftedAll side preparation to be doneFoam app catron to be proper
Suqqestions for improvements --> Trajning to be given
Learninq:
No Recommendataon Action Plan FPR Tg Date CompDate
Status
1 Wind Directron not seenby some people
Trainrng to begiven
SFT Dpt lmmediate 09.03.15 Complied
2 Gas Mask to be used Trarnrng to be grven SFT Dpt lmmedrate 09.03 '15 Complied3 No lnformation given to
HOTraining to be grven SFT Dpt lmmediate 09.03.15 Complied
4 No coordination by Firstaid team members
Training to be grven SFT Dpt lmmediate 09.03. 1 5 Complied
5 Reaching time ofAmbulance is more
Tra jning to be given SFT Dpt lmmediale 09.03.15 Complied
6 PPE not used by FirstAid team
Training to be given SFT Dpt lmmediate 09.03.15 Complied
Environment Monitoringto be done properly
Training to be grven SFT Dpt lmmediate 09.03.15 Complied
B Cooling not done ofother reactor
Training to be g jven lmmediate 09.03.15 Complied
9 Used FFE to be shifted Training to be given SFT Dpt lmmediate 09.03.15 Com plied10 All side preparalion to be
doneTrainrng to be given lmmediate 09 03 '15 Complied
11 Foam applrcation to beproper
Trainrng to be given SFT Dpt lmmediate 09.c3 '15
Arrtl Indurtrlor Llnltod(Alchrmia OrPnics Sivisloin)
// t^
Prepa red byVerifiea by :4t-{
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6nnex,nre--E
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6nnex, !.- k
Artr!;lcra S',gnarry
LIST OF PLANT INSTALLED AFTER 2OO8
Sr No Name Of The Plant
1 DCBH-4 Plant for Capacity Expansion
DFB-New product
PFP / Acetophenone Flouro product - New plant
2,6 DCPNA drver
5 3,5 Dichloro nitro benzene
t) DCP - product expansation
2 bromo 4 fluoro acetanaline olant
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,0rrnexqi{_ -_R
& RECOVERY DATA
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SOLVENT CONSUMPTION & RECOVERY DATA
A|'lh.rls.d Siln'tofy
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Anrnex,^"e -Rt-
{Aleh€ml6 Orginlca Divislon)
Frctory : Pkot hlo. 90?,Ph. No. .(0260) 2400059.
rltrd Phase, Gl.D.C., VAPI - 396 1S5, (Gui.)2400366, 2400153. Fax No (0260) 24318s0
llate;24 11 /20r1. GPCB ID .2Z9BO
Environmentel Engineer,Gujarat PollLrtion eontrol Board,Paryavaran Bhavan" Sector 10A,Gandhinagar - 3ti? 01t).
Kind Attn.: SrBt D. P. Shah
Subject; lntimation for removal & disrnantting of our tll,house Incinerator.Reference: Consent Orrler No. AWH-S3342 dated 1S/04/2013.
Respected Madarn,
ln l,ic\l''ol ilie abovo citccl sulijcr:L, kinrlly notc dtat we are a uuit 1fg.,,Dye$ & Intermcdiates',located in the GIDC Fistale ofVapi for wlrich we have obtairred valid consent ofthe boarcl lrearins no.AWH-53342 dxted LSiO+/2813 valirt \pro 6/1lz1tB^lVe w{rLttd likc hr ittlurrrr that the boal hes granterl ns the Aufhon;4ittir)n tr) jrrinillate tlrell:rzar<lous u'lt-'it{l such s Distillation residue, Spent Solvent, datc of expired pcsticides, SpentFiltcr cloth & toxic effluent stream iu our ln-house Incinera torlSenrling !ho salir to Cornrnor1Incincrittiotr laciliry af l3llll, & SIPPl, Hovvevcr rlue to unviable Opcration & Mainteniurce Cost;rs rvell as lacft of slcilled person fol' the operar-ion of In-house lncinerator, u,r ltaygrliscontinrretl 1.\,it lt lts olr(tratjons slnc(: a long tiure .$;rrc, regularil' st"ndinli irtrr il;17-irfCi)u.\ wasf05^to the Coul!l:r)rl llltiii.r.rlrln t.rcililv ol lllall, & 5l;PPl, lirr- incini:r.ltiorr pr.lrposr' As wc h.r,,r,tliscittltin rted rsilh lhc ln-ho1r5c inrincralor, thP Itrcincl tioll Ash (Categot.y- 36.2 ofsch-l) rtlll bentt ltltrqct gentfaletl frr-ittt llte ol)gralion ofint:ineratot & hcncr'\{e nr(ltlest tri l'r.]lt()\r'li:(.(.rtfgu;\.
* l'rorn the Condition No. 6. I ol thf nuthorizatior) i thc allove.sirid {tolls(.t)t.
lri viow {){ [ittl ai.lttvr: 51.tl{]ll fi}cts, rr,c fcqui,'st tlrr: boarti to (:or)siti{,1 our i:it\i' S .tnrcnti ()l! {ir)t]sorl(Order No l\rili- 533'17 iliitt:ri 157t4/20t3 rrith thc dispr:sal nlrdc frrt'tlrc rixrvt:rlcntiori0(llllttrtrlr.rttt \{rslt:s ar "Collection, Storage, '[ ransportation, Inci e t'iltion at (;onlmonlnciner':rtiorr fat:iIity of SliFPl,lBEll,".
-l'harrking you,
Y0|lfs faithfirlly,Iror Aarti Ilrdustl'ics Ltd. [Alchemie Organic Division)
Authorisod Signatoryi:i., 1.,,, fi.i.; * iil:(.ii. Virpi
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Annerute. -Xn-
PROPOSED EQUIPMENT LISTSrNo NAME OF THEEQUIPEMENT MOC CAP KL NOS
REACTOR S5316 8 22 REACTOR DDJ IO 63 REACTOR GLR 12.5 3t REACTOR GLR 10 1
5 EJECTOR SYSTEM SS316 5 TOR 1
o COOLING TOWER PPlFRP 250 TR7 PUMP SS316 20 M3/20 M H 128 PUMP cl 200 M3/30 MH 8I PUMP 20M3/25 MH 7
10 PUM P PP 30lil3/30 MH 1011 PUMP PP 20M3/20 MH '10.11
STORAGE TANK MS 20 6IJ STORAGE TANK MS 1814 STORAGE TANK MS 15 415 STORAGE TANK SS316 316 STORAGE TANK SS316 517 STORAGE TANK SS316 10 I18 STORAGE TANK ss316 20 'l
19 STORAGE TANK HDPE 1
20 STORAGE TANK H DPE 5 1a1 STORAGE TANK HDPE 10 222 STORAGE TANK HDPE 20 1
z5 SCRUBBER (water cir) HDPE 600 DtA x 3000 H 1
24 SCRUBBER (caustic cir) HDPE 600 dia x 3000 H
4 ;r;'ti Inouietri,ils l."irnitad| 4!,:l',cm!e Crganics Divisioin)
/^n2fi''^u4l/
^' 11, i" : aa c',i.'al']il
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