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  • 8/2/2019 Accenture C2S

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    NACDS Cost to Serve

    March 16th, 2009

    2009 Accenture. All rights reserved.

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    Ken Silbert Accenture

    Managing Partner, Supply Chain Practice

    1 2009 Accenture. All rights reserved.

    Introductions

    Milton Merl Accenture

    Partner, Accenture Marketing Sciences

    Global Lead Merchandising & Trade Marketing

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    4 Key points to takeaway from todays session

    2 2009 Accenture. All rights reserved.

    Nowadays, supply chains need to be dynamic and able to deal with permanentvolatility

    In challenging economic times, the best companies look for both short term andlong term initiatives to position themselves for the eventual economicturnaround

    Companies need to look across the entire value chain as they best determinewhere to conduct various activities

    Cost to Serve (C2S) is a proven / efficient strategy to maximize overallprofitability and make informed business decisions

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    Agenda

    3 2009 Accenture. All rights reserved.

    Strategic Context

    C2S Overview

    C2S in Action

    C2S Approach

    C2S Key Success Factors

    Questions

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    In todays economic environment where most retailers and manufactures alike are facingcontinuous pressure to maintain competitive prices and profitability the importance ofdeveloping a deep understanding of the true and complete cost of serving a customer is

    not only necessary, but a strategic differentiator of high performers

    Why Focus on Cost to Serve (C2S)?

    4 2009 Accenture. All rights reserved.

    In the current economic environment, it is increasingly difficult to obtain credit orfinancing for working capital and operating expenses

    Organizations are seeking opportunities to more efficiently deploy limited resources

    and funding Supply Chains are becoming increasingly complex, and while companies capture

    vast volumes of supply chain data, they often lack the processes, organizational skillsand the technology to translate this data into actionable/insightful information

    Not enough manufacturers, distributors or retailers have been able to develop and

    institutionalize a comprehensive view of the supply chain costs incurred indelivering a product end to end (vendor to store shelf)

    Incomplete or worse yet, incorrect information, can often lead to organizationsestablishing and promoting profit eroding behavior amongst its supply chain partners

    . . . Cost to Serve is a capability enabling companies to make better informed decisions

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    Strategic Context historical perspectiveIn 2008, Accenture conducted a major supply chain research effort with the goal of definingthe strategic and operational differentiators of high performers

    Masters invest in capability regardless of the business cycleand reap the rewards

    The first step was to look at historical performance of companies that had investedselectively in Supply Chain capabilities in different parts of the business cycle.

    Performance comparison followingthe 1990 1991 recession

    Relative Market Cap CAGR(percentage points)

    LeadersIndustry Avg.

    Transformers

    Decliners

    Laggards

    19941997 19972000

    Supply Chain

    Performance Category+20%

    +10%

    -10%

    -20%

    +30%

    Impact of supply chain performanceon companys valuations

    Source: Accenture research, 1998-2006

    2009 Accenture. All rights reserved.

    AverageROICRelativetoIndustry

    5

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    A Volatile Market - In 2008, the price of oil changed 5% or more from its previousclose on 39 days, making it the most volatile year since 1990.

    Source: D. Simchi-Levi, MIT

    Strategic Context 2008. . . A Year of Volatility

    2009 Accenture. All rights reserved. 6

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    Strategic Context an era of permanent volatility

    Volatility wont disappear companies that mismanage it will

    Of all the challenges facing companies today, it is clear that this new era ofpermanent volatility is driving the largest number of SCM failures.

    0.60

    0.70

    0.80

    0.90

    1.00

    1.10

    1.20

    1.30

    2005 2006 2007 2008 2009

    Year

    CNY

    EUR

    GBPJPY

    BRLSOM A

    LI PIRATES

    HIJACK

    SAUDI OILT

    ANKER

    RUSSIASHUTS

    OFFALLGAS

    DELIVERIESTO

    EUROPE

    1 9M ILLION TOYSSH IPPED FROM CH IN A RECALLED

    Expectations are up, lifecycles are down, and supplychains are not prepared to respond

    Global economic forces affect everyone Nearly instant commoditization of worthwhile innovations Increasing ability to rapidly leverage low-cost labor Rapid swings in availability of key resources

    (energy, metals, etc.)

    Commodities and transport are an increasing shareof COGS, continuously shifting the total cost ofownership equation

    Global footprints make companies vulnerable tovolatility in multiple capital markets

    Government policies increasingly unpredictablearound tariffs, taxes, and even sustainability

    Forecast error by definition, increases with volatilityfavoring responsiveness over traditional planning

    2009 Accenture. All rights reserved.

    Major Global Stock Indexes

    0

    100

    200

    300

    400

    500

    J-03 J-04 J-05 J-06 J-07 J-08

    Value

    S& P 500 FTSE 100 N ikke i22 5 S hangC om p

    -- Erosion of Asset Value --

    -- Currency Fluctuations --

    USD vs. Other Currencies

    -- Geopolitical Events --

    - Price Producer Index of

    selected commodities (1960

    2008)

    -- Volatile Commodity Prices --

    7

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    Permanent volatility is one of a number of challenges that are making itincreasingly difficult to maintain/improve supply chain performance anddrive value

    2009 Accenture. All rights reserved.

    Accelerating Cost / Price Decline

    Increased Stretch

    Growing Complexity

    Rising Customer Expectations

    Growing Importance ofSustainability

    C2S is a proven strategy to combat some of these challenges and maximize profitability

    8

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    Stop and Think About Your Company:

    Which Supply Chain challenges have been most difficult for your team toaddress?

    1. Rising Customer Expectations

    2. Growing Complexity

    3. Increased Geographic Stretch

    4. Growing Importance of Sustainability

    5. Rising Volatility

    6. Accelerating Price / Cost Decline

    2009 Accenture. All rights reserved. 9

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    Seven Imperatives for High Performing Supply Chains Overview

    In their deployment of dynamic supply chains, supply chain masters consistentlypursued seven actions which drive sustainable financial success.

    Abilityto

    Execute

    Fit

    with

    Busin

    ess

    Strate

    gy

    Clear ValueProposition Value DeliverySystemApproach

    Segmented /Aligned SupplyChain

    Optimized OperatingModel Architecture

    SelectiveInvestment in

    Mastery

    Right Analytics,Response Ability

    Talent Powered ByHigh Performance

    Culture

    2009 Accenture. All rights reserved.

    1 2 3 4

    765

    10

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    Those Imperatives define a companys supply chain fit and ability to

    execute for High Performance

    Fit

    Ability to execute

    Dreamers

    Losers EfficientUnder-Performers

    High Performers

    Clear valuecreation algorithm

    ((

    Companies aspiring for High Performance must address all seven

    imperatives to be successful 2009 Accenture. All rights reserved.

    Value DeliverySystems Approach

    Segmented /Aligned SC

    OptimizedOperating Model

    Architecture

    1

    2

    3

    4

    SelectiveInvestment for

    Mastery

    Right Analytics,Response Ability

    Talent PoweredBy HighPerformance

    Culture

    5 6 7

    11

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    Stop and Think About Your Company:In which of these 7 Supply Chain imperatives is your Company orDivision: 1) best positioned for success, 2) have the greatest deficiency,3) will allow your company to fair better and bounce back stronger?

    1. Articulate a clear value creation algorithm

    2. Approach the supply chain as a value delivery system

    3. Segment the supply chain and align it with the characteristics of eachsegment

    4. Optimize the global operation architecture for scale, access, andflexibility

    5. Selectively invest for mastery in differentiating capability areas

    6. Align the information system to support the right analytics, alignment,and response ability

    7. Drive execution discipline with the right talent powered by the rightperformance culture

    2009 Accenture. All rights reserved. 12

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    Agenda

    13 2009 Accenture. All rights reserved.

    Strategic Context

    C2S Overview

    C2S in Action

    C2S Approach

    C2S Key Success Factors

    Questions

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    Objective

    Cost to Serve (C2S) Path to Profitable Growth

    How does C2S Work?

    Breaks revenue and costs into functionsand activities, which are allocated down tothe desired level of reporting granularity;

    Gain insight into true customer / product

    profitability through an understanding ofthe costs and drivers involved in servingour customers, at varying degrees ofbusiness granularity.

    Product Customer

    Channel

    Time period

    2009 Accenture. All rights reserved. 14

    C2SRevenue

    C2SRevenue Profit

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    C2S is a strategic imperative it enables us to balance the need to

    reduce cost with the need to grow demand

    C2S enables strategic investment in growth

    Reduce C2S investment in generating and serving demand where the savings dontsignificantly impact revenue and growth objectives

    Invest in C2S where it is conducive to revenue and growth

    Reallocate C2S assets to products and customers where there is greater revenue andgrowth opportunity

    Portfolio/Products Supply Chain Sales/Sales support Promotion/Funds

    Marketing Special programs Menu/Bracket price

    C2S Levers

    Business Growth

    C

    2S

    /S

    ales

    C2S

    Revenue

    C2SRe

    venue

    ROA

    Business Growth

    C

    2S

    /S

    ales

    C2S

    Revenue

    C2SRe

    venue

    ROA

    15

    Profit

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    The product on the left loses $7.33/week due to high store and DC space costs, where asthe second item contributes $7.38/week, despite it being 1/6th the price. This is becausethe first item turns much slower so pays more occupancy to the DC and Store

    2009 Accenture. All rights reserved.

    IBFreight

    Damages

    DamAllow

    Obsol Shrink VendorCash

    Discount

    CM $INVCarryCost

    DCLabor

    DCSpace,Other

    OBFreight

    StoreLabor

    StoreSpace,Other

    $7.38

    $-0.0

    7

    $-0.0

    3

    $-1.3

    9

    $0.2

    0

    $-1.1

    8

    $-0.1

    1

    $-0.2

    8

    $-.01 $

    -0.0

    1

    $-0.3

    7

    $-1.8

    1

    Cost To Serve Profitability Metrics

    Contribution Margin

    = $7.38 / unit

    Cost To Serve Profitability Metrics

    Contribution Margin

    = ($7.33) / unit

    Gross Margin $+ Backend $

    = $63 / unit

    $29.1

    8

    RetailPrice

    COGS

    $20.2

    8

    GrossMargin

    $8.9

    0

    Backend Funds

    $3.4

    2

    $0.0

    5

    Gross Margin $+ Backend $

    = $12 / unit

    C2S enables a view of true performance it highlights the relative and

    absolute performance of the disaggregated parts of a business

    16

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    C2S enables a view of true performance it supports strategic

    investment and divestment decisions to improve over all corporate ROA

    Absent C2S, every offering is viewed as having the same overhead costs as a result,net or contribution margin equals the gross margin minus average cost

    2009 Accenture. All rights reserved.

    160.0%

    140.0%

    120.0%

    100.0%

    80.0%

    60.0%

    40.0%

    20.0%

    0.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    Cum % of SKUs

    Margin $

    160.0%

    140.0%

    120.0%

    100.0%

    80.0%

    60.0%

    40.0%

    20.0%

    0.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    CumS

    hareofMargin$

    RealizedProfit

    17

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    C2S enables a view of true performance it supports strategic

    investment and divestment decisions to improve over all corporate ROA

    Introducing item centric C2S, we see that every item does not have the same overheadcosts often many items actually deliver negative Contribution to Margin (CM) after allcosts are considered

    2009 Accenture. All rights reserved.

    160.0%

    140.0%

    120.0%

    100.0%

    80.0%

    60.0%

    40.0%

    20.0%

    0.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    Cum % of SKUs

    Margin $

    160.0%

    140.0%

    120.0%

    100.0%

    80.0%

    60.0%

    40.0%

    20.0%

    0.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    CumS

    hareofMargin$

    &CM

    $

    RealizedProfit

    Profitable Unprofitable

    CM $18

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    Invested Cost

    C2S enables a view of true performance it supports strategic

    investment and divestment decisions to improve over all corporate ROA

    Recognition of where costs exceed revenue provides visibility to the cost invested ingenerating and supplying demand.

    2009 Accenture. All rights reserved.

    160.0%

    140.0%

    120.0%

    100.0%

    80.0%

    60.0%

    40.0%

    20.0%

    0.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    Cum % of SKUs

    Margin $

    160.0%

    140.0%

    120.0%

    100.0%

    80.0%

    60.0%

    40.0%

    20.0%

    0.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    CumS

    hareofMargin$

    &CM

    $

    RealizedProfit

    CM $19

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    Invested CostUnrealized Profit

    C2S enables a view of true performance it supports strategic

    investment and divestment decisions to improve over all corporate ROA

    Recognition of where costs exceed revenue provides visibility to the cost invested ingenerating and supplying demand.

    This cost is effectively being covered by profitable items or offerings, resulting insignificant unrealized profit.

    2009 Accenture. All rights reserved.

    160.0%

    140.0%

    120.0%

    100.0%

    80.0%

    60.0%

    40.0%

    20.0%

    0.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    Cum % of SKUs

    Margin $

    160.0%

    140.0%

    120.0%

    100.0%

    80.0%

    60.0%

    40.0%

    20.0%

    0.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    CumS

    hareofMargin$&CM

    $

    RealizedProfit

    CM $20

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    RealizedProfit

    Invested CostUnrealized Profit

    C2S enables a view of true commercial performance it supportsstrategic investment and divestment decisions to improve over all

    corporate ROA

    This cost is effectively being covered by profitable items or offerings, resulting insignificant unrealized profit.

    The net impact on enterprise profit is significantly reduced realized profit

    2009 Accenture. All rights reserved.

    160.0%

    140.0%

    120.0%

    100.0%

    80.0%

    60.0%

    40.0%

    20.0%

    0.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    Cum % of SKUs

    Margin $

    160.0%

    140.0%

    120.0%

    100.0%

    80.0%

    60.0%

    40.0%

    20.0%

    0.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    CumS

    hareofMargin$

    &CM

    $

    CM $21

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    The net impact on enterprise profit is significantly reduced realized profit

    The value of a granular C2S is to provide the insights needed to reinvest resourcesand realign the organization towards realizing greater profit

    2009 Accenture. All rights reserved.

    160.0%

    140.0%

    120.0%

    100.0%

    80.0%

    60.0%

    40.0%

    20.0%

    0.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    Cum % of SKUs

    Margin $

    160.0%

    140.0%

    120.0%

    100.0%

    80.0%

    60.0%

    40.0%

    20.0%

    0.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    CumS

    hareofMargin$

    &CM

    $

    CM $

    We invest in C2S so we can recognize our true cost to generate andserve demand, and apply this insight to altering our investment to yield

    grater return

    Greater

    RealizedProfit

    22

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    Agenda

    23 2009 Accenture. All rights reserved.

    Strategic Context

    C2S Overview

    C2S in Action

    C2S Approach

    C2S Key Success Factors

    Questions

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    C2S In Action

    Improving the performance of the Shampoo category

    This Shampoo study suggests how poor performing SKUs in the assortment drivesup supply chain cost dramatically reducing category net profit

    Slow movement is likely akey contributor

    2009 Accenture. All rights reserved.

    SKUs vs. ProfitsShampoo- Medium BottleBase Scenario

    0.0%

    50.0%

    100.0%

    150.0%

    200.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    % of Base Scenario SKUs (items sorted by descending CM$)

    %o

    fBaseScenarioSales,

    GM

    $orCM$

    Base % of GM$ Base % of CM$

    66% of the SKUs C2Sexceeds their GM$ so havenegative profitability

    24

    34%

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    C2S In Action Optimizing the demand patters through changes in assortment drivesmore margin through fewer items-reducing labor per $ sold

    Optimization outlines the improved net profitability performance when fewer itemsdeliver the desired volume.

    2009 Accenture. All rights reserved.

    SKUs vs. ProfitsShampoo- Medium Bottle

    Base vs. Optimized (20% SKU reduction)

    0.0%

    50.0%

    100.0%

    150.0%

    200.0%

    0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

    % of Base Scenario SKUs

    %o

    fBaseScenarioGM$

    orCM$

    Base % of GM$ Optimized % of Base GM$ Base % of CM$ Optimized % of Base CM$

    Optimization is trading

    customer up to highergross margin items; a6% improvement

    Significant reduction inunprofitable items by shiftingslow volume to more productiveSKUs

    25

    50%

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    Objective Provide a consistent understanding of cost and profit across all busines functions and

    silos

    Provide sustainable decision support to reduce cost of operations and improved storeand merchant demand planning

    C2S In Action

    Leading Big Box specialty retailer

    2009 Accenture. All rights reserved. 26

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    C2S In Action

    Leading Big Box specialty retailer (continued)

    SKU Score cards used by merchants tosupport line reviews, promoting decisions,vendor negotiations

    Store design scores departments for relativeprofitably and influence space allocation toimprove store performance

    Distribution Center

    Store

    Home or office

    Store Pick Up

    Store Shelf

    Store BackRoom

    Buy at store

    Buy on line

    Buy from catalogue

    Network planning decides the desired distribution lanes and ordering methods for differentitems

    2009 Accenture. All rights reserved. 27

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    C2S In Action

    High cost to serve in HBC due to each pick, inventory and stock costs

    Each picking:

    Optimium order point/quantity by price

    (label=min shelf capacity; CC=8%, GM=35%, LT=3.5 dy, min OP=5 dy or 3 un)

    44

    30

    18

    25

    31

    14

    11

    18

    25

    11

    9

    6

    8

    20

    14

    10

    2

    10

    6

    8

    14

    1

    10

    100

    0.1 1 10

    Units/store/week

    Orderpointorquantity(u

    nits)

    OQ @ $1

    OQ @ $2

    OQ @ $3

    OQ @ $5

    OQ @ $10

    Order Pt

    Example:

    Price: $3Volume: 1/wk

    OP: 3OQ: 9

    Avg inv: 7.5Min capac: 11.5Wks/order: 9.1

    Save: $4.784/st/yr

    Opportunity:

    Optimize shelf inventory,order/pick count and frequency

    to achieve lowest over all C2S

    Solution:

    Understanding total distributioncosts, consider inventory cost vs.labor cost

    Results:

    Over 60% of the items couldafford larger orders, lessfrequently replenished, reducingitem cost to serve by$5/item/store/year

    Annualized savings of 50+ basispoints after adjustments forincreases in carried inventory

    Each Pick HBC

    2009 Accenture. All rights reserved. 28

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    Agenda

    30 2009 Accenture. All rights reserved.

    Strategic Context

    C2S Overview

    C2S in Action

    C2S Approach

    C2S Key Success Factors

    Questions

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    Regardless of approach / scope, the same basic principles apply to

    conducting a C2S analysis

    31 2009 Accenture. All rights reserved.

    Identify discrete high level activities which occur along thesupply chain for in scope processes, and link thoseactivities together to create a picture of the relevant stepswhich contribute to the cost of completing the process.

    Step 1: Agree on objectives, scope and desired outcome

    Step 2: Identify, study and map current and new activities to in scope processes

    Step 3: Determine appropriate cost drivers Step 4: Develop a conceptual model &validate outputs

    StoreOcc.,OH, OtherDirectStore Labor

    DC Occupancy& OH DCInventory

    StoreInventory

    DC- StoreTransportation

    StoreOcc.,OH, OtherDirectStore Labor

    DC Occupancy& OH

    DirectStore Labor

    DC Occupancy& OH DCInventory

    StoreInventory

    DC- StoreTransportation

    P

    ercentofR

    etailS

    ales

    0%0%0%0%

    3%3%3%3%

    6%6%6%6%

    9%9%9%9%

    12%12%12%12%

    15%15%15%15%

    BaseScenario

    Cost toServe

    Optimize Space& Assortment

    P

    ercentofR

    etailS

    ales

    0%0%0%0%

    3%3%3%3%

    6%6%6%6%

    9%9%9%9%

    12%12%12%12%

    15%15%15%15%

    0%0%0%0%

    3%3%3%3%

    6%6%6%6%

    9%9%9%9%

    12%12%12%12%

    15%15%15%15%

    BaseScenario

    Cost toServe

    Optimize Space& Assortment

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    Agenda

    32 2009 Accenture. All rights reserved.

    Strategic Context

    C2S Overview

    C2S in Action

    C2S Approach

    C2S Key Success Factors

    Questions

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    Cost to Serve Key Success Factors

    Be Clear on Objectives gain agreement amongst all key stakeholders on theobjectives, scope and expected outcomes / actions

    Be thorough on data availability, integrity and hierarchy

    Focus on costs which can be logically allocated to products / customers and are withinan organizations control

    Use a standards-based approach whenever possible to support easy what if modelingto prove value and generate constant output over time

    Avoid temptations to chase granularity which can be impractical or difficult to leverage

    Begin with a proof of concept, then scale as methodology and results are validated

    C2S is about being approximately right versus precisely wrong

    2009 Accenture. All rights reserved. 33

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    How would C2S benefit your business?

    Marketing

    Differentiated customer service strategies?

    More effective use of promotional space and advertising?

    Portfolio

    Impact on assortment decisions and pricing strategies / decisions?

    Expansion / Contraction of channels?

    Space Optimization?

    Vendor Collaboration

    Align trading terms based on true cost?

    Real profitability info to leverage in discussions with vendors?

    Supply Chain

    Tradeoff decisions on how best to flow product to the customer?

    How best to position / consolidate your physical supply chain?

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    Questions

    ????

    2009 Accenture. All rights reserved. 34