Adres: Organize Sanayi Bölgesi 900. Sokak No:3 41480 Gebze Kocaeli

Tel: (262)7510826 Fax: (262)7511314 E-mail: info@rcstr.com Web: www.rozmas.com.tr

Shareholder Structure; owned by Rözmaş Metal A.Ş.

(sister company)

Products; Stab Bar

Coil Spring Precious Spring

Number of Employees; Area;

Company Profile

Total 240

White Collar 50

Blue Collar 190

Covered 16.000 m2

Total 29.000 m2

2013

Warehouse

Setting in

Germany

2013

Future investments on

the productions process

to improve the process

and product quality

-New Conduction

Heating & Quenching -

Machine

-Wafios Bending

Machine

-Induction Heating

for Tube bar

end forging

2013

Investment on

R&D center at the

RCS Headquarter

-CS Fatigue

Test Machine

under corrosion

-SB Fatigue Test

Machine

- Grit Impact

Simulator

2012

Direkt Supply

to German

OEMs as

Tier 1

2009

Truck Bar

Manuf.

Started

2011

Tube Stab.

Bar Line

Robotization

2009 - 2014

1991 - 2008

1991

Founded as

Rözmaş Metal,

focusing on nipple

production for

Heating Sector

ISO 9001

1995

Stabilizer Bar

and Coil Spring

Line Investment

1997

Stabilizer Bar

and Coil Spring

Production

2002

Joint Venture

with CHKK-

JAPAN as

Rözmaş Chuo

2004

Induction

Coiling and

Tubular Stab.

Bar Investment

2005

Cold Coiling

Investment

2006

Start of EU

Exportation

2008

Termination of

Joint Venture

2014

Post-Bonding

2nd Tubular

Stab. Bar

Production Line

Company Profile

2015

-Double

Coating

-Simultaneus

Double End

Forging

2003

ISO TS 16949

2015/2016

İnner stress

peening for

stab. Bars

Residual

Stress Testing

Coil Springs

Stabilizer Bar

Precision Spring

Helical Coil Springs • Hot Coiling • Cold Coiling Total Sales(2014): 1.050 .000

Stabilizer Bars(Tube&Solid) • Hot Bending • Cold Bending Total Sales(2014):1.250.000

Precision Springs • Cold Coiling

Total Sales (2014):400.000

Products

Cold /Hot Bending

Hardening Tempering Correction Forging Final

correction

Shot peening

Painting Assembly Final

control Packaging

1. Gummi bearing and braket assembly

2. Postbonding

Stabilizer Bar Types

1. Hot bended solid bar

2. Cold bended solid bar

3. Cold bended tube bar

Innovative simultanious double end

forging

Cold /Hot Bending

Hardening

Tempering Setting

Shot peening

Stress Peening

Painting

Final control load

control

Flexible geometry depending on vehicle chassis alignment

1. Side loaded coil spring

2. Double rate coil spring (with touch condition)

3. Double/Single pig tail coil spring

4. Barrel type coil spring

5. Precision spring

Customers -Turkiye

POTENTIAL

POTENTIAL POTENTIAL

Customers -EU

18.5m€

Irfan Aloğlu

General Manger

Murat Sopacı

Technology & Sales Director

Dr. Bertram Brust

Engineering Manager

Product Development

Team

Project Management

Ümit Açikel

Quality Manager

Project Quality Team

Process Quality Team

System Quality Team

Sales Team

Office Turkey

Turgay Şahin Production Director

Ayhna Soydaş

Process Engineering

Manager

Cumali Özcan Production Manager

Spring Production Team

Stab. Bar Production Team

Production Planing and

Logistic Departments

Sait Çolak

Finance & Administrative

Manager

Finance & Accounting Department

HR

Information technology

Board of Directors

Production Technology

Hot/Cold Bending (CNC+NC) Hot/Cold Coiling (CNC) Heat Treatment (Continous) Forging(Robot+Manual) Shot Peening Stress Peening Post Bonding Powder Coat(Single + Dual Layer) E-coat(KTL) Welding (Robot+Manual) Tool Shop Material Characterization (Quality Lab.) Product Validation (Engineering Lab.)

Technology

Quality Functions

Quality

Incoming Quality

In Process Quality

Supplier Quality

Management Systems

Customer First

Zero Defect

Built-In Quality

Quality certificates

RCS fulfill the requirements for the following standards : ISO 9001, ISO/TS 16949, ISO 14001, BS OHSAS 18001, FORD Q1 RCS is a sertified company acc. ISO/TS 16949 since 2003.

Design and Analysis Programs

Catia V5 R19 [5 end users] Autodesk Inventor 2012 Mechanical Desktop Ansys SolidWorks UniGraphics RCS own construction program

Engineering Capabilities

Engineering Capabilities

Finite Element Stress Analysis

Ansys 14.5 [5 end users] ABAQUS SIMULIA Basic Analytic Stress Calculations Advance Numerical Design

Quality Test Equipment

Material and Dimensional check test equipment

3D Measurement Machine (DEA MISTRAL) Spectrometer (Fischer- ARL) Metallographic sample preparation set (Struers) Grinding & Polishing machine Metal Microscope (Union Versa) (50X - 1000X) Hardness Test Machine (UH250) <HB, HRB, HRC, HV> Hardness Test Machine (Metkon) <Microvickers> Tensile Strength Test Machine(Zwick) <Max. 250kN> Load Control Machine (Instron Wolpert) Permascope (Fisher) Screen Analysis Machine(Retsch) Almen test plates (A Type) and Almen arc height measurement machine Micrometers, height gages and callipers, Pyrometer

Spectrometer

Thermo Fischer-ARL

3D CMM

DEA Mistral

Coil Spring Load and Side

Load Measurement

Machine

Instron Wolpert

R&D test equipment

MTS Hydraulic Test Bench for Stabilizer Bars Fatigue Test Mechanical Fatigue Test Bench for Stabilizer Bars Stabilizer Bar Resonance Fatigue Test (Sincotec) Coil Spring Fatigue Test Bench Single Coil Spring Fatigue Test Bench 4 Springs at once Coil Spring Fatigue Test Machine (Under Corrosion) (Sincotec) Cyclic Corrosion Test Chamber (Ascott) Conventional Salt Spray Test Bench High-Low Temperature Cabin (Binder) Grit Impact Simulator for Coil Springs & Stabilizer Bars Hot & Cold Chamber (-40 to +180 oC) (Binder) Residual Stress Testing (Investment Plan)

Servohydraulic Test

Device (MTS)

Stabilizer Bar Resonance Fatigue

Test Machine

(5-20 Hz)

Sincotec

Cyclic Corrosion Test

Equipment

(ASCOTT)

Grit Impact Simulator for Coil

Springs & Stabilizer Bars IABG

Coil Spring Fatigue Test

Machine

(Under Corrosion)

Sincotec

Single Coil Spring Fatigue Test

Machine (RCS)

Spyder Front & Rear Stabilizer Bars (Tube)

Macan Front & Rear Stabilizer Bars (Tube) Front & Rear Springs

Panamera Front Stabilizer Bar(Tube)

GT3 Front Stabilizer Bar(Tube)

Running Projects

GT4 Front Stabilizer Bar(Tube)

Q5 Front Stabilizer Bar(Tube)

PQ24 Audi-S1 Rear Stabilizer Bar(Tube)

MLB, A4 Rear Stabilizer Bar(Tube)

Running Projects

MLBevo Platform Q7,Cayene,Tuareg Rear Stabilizer Bar(Tube)

DOBLO Front Springs Front & Rear Stabilizer Bar

FIORINO/NEMO/BIPPER Rear Springs Front Stabilizer Bar

LINEA Rear Springs Front Stabilizer Bar

NEW DOBLO/DOBLO US Rear Springs Front & Rear Stabilizer Bar

Running Projects

356 B Sedan, HB, Wagon Front Stabilizer Bar(Tube) Front & Rear Springs

VERSO / TR

Front & Rear Springs Front Stabilizer Bar

AVENSIS / UK

Front Springs (Cold Side Loaded) Front Stabilizer(Tube)

AYGO/P107/C1 (CZ)

Precision Spring

Running Projects

B460 (Courier) Front Stabilizer Bar

H566 CARGO TRUCK SERIES Stabilizer Bars (Tube) Cab Suspansion Bar

Export to Brazil&Russia

Running Projects

V36X Transit Stabilizer Bars

TRAFIC Front Stabilizer Bar

ESPACE Front Stabilizer Bar

LAGUNA Front Stabilizer Bar

FLUENCE Front Stabilizer Bar

Via Thyssen Krupp Bilstein

Running Projects

BY621 Front Stabilizer Bar(Tube) With Post Bonding

Running Projects

Stabilizer Bars

Cab Stabilizer Bar

Stabilizer Bars

Running Projects

20 Years experience in manufacturing Stabilizer bars and Coil Springs Certificated to ISO TS 16949 since 2003 and to ISO 9001 since 1991 Design & Simulation capabilities and R&D test center located at the

Headquarter in Gebze, Turkey In House Tool making- Design & Manufacturing Progression Tooling Hot & Cold Bending Tooling Mold & Dies Jigs & Fixtures Continues improve of the production efficiency by increasing the level of

automatization

From part development to the spare part: Representation of the

whole product lifecycle

THANK YOU