advancetig 200 - euroquip · 2016-10-05 · advancetig 200 operating instructions multi-process tig...

ADVANCETIG 200

OPERATING INSTRUCTIONS

MULTI-PROCESS TIG WELDER

www.strata.co.nz

LIFT TIGSPIKE/GENERATOR

SAFE

PULSEWELDINGOUTPUT

IP23 CORROSION & SALT SPRAY

RESISTANT

HF STARTTIG

230V 50HZ SINGLE PHASE

IGBT INVERTER

TECHNOLOGY

DIRECT CURRENT OUTPUT

CONSTANT CURRENT

POWERFACTOR

CORRECTION

2 www.strata.co.nz

ADVANCETIG 200

Congratulations on your new Strata product! The Strata range from Euroquip uses latest technology design and engineering to produce welding products that combine market leading value and features with durability. Designed for discerning operators who seek professional results and product quality without the price tag of a full professional setup. Design emphasis is placed on simple, functional design and operation. Strata product is subject to stringent quality control and designed and manufactured to NZ & Australian standards.

Common use of Strata products include: • LightEngineering • Automotive • Home/HobbyEngineering • Farming • IndustrialMaintenance&Repairs

Forindustrialweldingsolutions,checkouttheStratarangefromEuroquip:www.strata.co.nz

Euroquip is a market leading provider of innovative power equipment solutions to a wide range of industries across New Zealand and Australia. Key product categories are; welding equipment, air compressors, power generators and cleaning equipment.

Euroquip’s slogan is ‘empowering industries’, find out more about the advantage Euroquip brings at www.euroquip.co.nz.

Providing exceptional product support is a key component of Euroquip’s market leading customer advantage focus. As part of this program, it is required for all products to be registered with Euroquip to qualify for product support. Products not registered with Euroquip are supported by a base 12 month warranty only. Spare parts and technical support will not beavailableforanunregisteredproductoutsideofthisbasewarrantyperiod.IfaEuroquipdealer has not already registered your product, please register it online at www.euroquip.co.nz. To request a physical registration form, please download one at www.euroquip.co.nz under the ‘Contact Us’ tab.

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ADVANCETIG 200

ContentsKnowYourMachine............................................................5

Quick Start Guide................................................................8

WirelessRemoteControlConfiguration............................10

Available Parts & Accessories...........................................11

Wiring Diagram................................................................13

Care&Maintenance.........................................................14

Electrodes........................................................................14

EffectsofMMAWeldingVariousMetals...........................15

OtherKnowledge&Resources.........................................15

Safety..............................................................................16

Warranty.........................................................................23

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ADVANCETIG 200

• ADVANCETIG 200 •

MULTI-PROCESS TIG WELDER

The ADVANCETIG 200 DC Multiprocess TIG welder is at the top of it’s class. Featuring the latest PFC IGBT technology, DC Pulse TIG and MMA capability, this machine is ready for all ferrous metal jobs such as stainless and mild steel. Adjustable pulse frequency up to 200Hz and high duty cycle make this machine an incredibly versatile machine, easy to set up with great results.

• IGBTInvertertechnologyforsmooth&stable welding output and increased reliability

• Microprocessorcontrolsystemforsuperior& dynamic arc characteristics

• Lightweight&compactdesign,idealforportable applications

• Damageresistantindustrialcasing.

• Extremestresstestedinproductionupto440Vfor rugged reliability

• Strongenvironmentalprotectionforprotection againt moisture, salt spray and corrosion

• Adjustablearcforce,hotstart&antistickcontrolfor greatercontrolandeaseofusewhenMMAwelding

• LiftTIGandHFStartModesforversatilitywhen welding around sensitive electronic equipment

• 2T/4ttriggercontrol

• Digitaldisplaymeterforaccuratepre-setting& feedback of welding output

• Highquality&overspecifiedelectroniccomponents for durability & reliability

• DigitalUp/DownButtonRemoteControl(optional)

• WirelessFootPedal(optional)

• Rollerwheelampscontol(standard)ontorch

• Quickconnectinletgasfittingforeaseofuse and changing gas bottles.

LIFT TIGSPIKE/GENERATOR

SAFE

PULSEWELDINGOUTPUT

IP23 CORROSION & SALT SPRAY

RESISTANT

HF STARTTIG

230V 50HZ SINGLE PHASE

IGBT INVERTER

TECHNOLOGY

DIRECT CURRENT OUTPUT

CONSTANT CURRENT

POWERFACTOR

CORRECTION

DIMENSIONS: WEIGHT: INPUT POWER MAX. INPUT GENERATOR CURRENT MMA O/C DUTY CYCLE: STANDARDS: MAX WELD TIG PULSE

SUPPLY: CURRENT: CAPACITY: OUTPUT: VOLTAGE: THICKNESS: FREQUENCY:

465x146x278mm 9kg 230VAC15A 28.7A 6.9KVA 5-200A 66V 60%@180A EN60974-1:2012 10mm 0.5-200Hz 50Hz

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ADVANCETIG 200

Know Your Machine

1

234

*Denotes more detailed explanation of function to follow.

1. Positive(+)weldingpoweroutputconnectionsocket.

2. TIGtorchgasconnector.

3. Negative(-)weldingpoweroutputconnectionsocket.

4. TIGtorchremoteconnectionsocket*

Control Panel5. WeldingOutputModeButton.

6. MMAModeIndicator

7. LiftTIGModeIndicator*

8. HfTIGModeIndicator*

9. TriggerControlModeButton*

10. 2TTriggerIndicator

11. 4TTriggerIndicator

12. LCDDisplayValueCurrent(A)Indicator

13. LCDDisplayValueVoltage(V)Indicator

14. Error/OverloadIndicator*

15. LCDMultifunctionDisplay*

16. LCDDisplayValueTime(S)Indicator

17. LCDDisplayValuePercentage(%)Indicator

18. LCDDisplayValueFrequency(Hz)Indicator

19. ParameterSelect/AdjustKnob*

20. PostGasFlowSettingIndicator*

21. EndCurrentSettingIndicator*

22. DownSlopeSettingIndicator*.

23. PulseFrequencySettingIndicator*.

24. PulseWidthSettingIndicator*.

25. BaseCurrentSettingIndicator*

26. PulseMode‘On’Indicator*

27. PulseMode‘Off’Indicator*

28. PreGasFlowSettingIndicator*

29. StartCurrentSettingIndicator*

30. UpSlopeSettingIndicator*.

31. TIGWeldingCurrentSettingIndicator.

32. MMAArcForceSettingIndicator*

33. MMAWeldingCurrentIndicator*

34. MMAHotStartSettingIndicator*

6

19

75 8 9 10 11 12 13 14 15 16

17

18

20212223242526272829

30

31

3233

34

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ADVANCETIG 200

Further Controls Explained

TIG HF/ Lift Ignition Modes (7,8)ForTIGweldingprocess,contactof the torchtung-sten to the workpiece will cause contamination of the tungsten and the workpiece that will adversely affect the weld quality, especially when the tungsten is elec-trically energised.

HF Ignition (HighFrequency) sendsapulseofhighenergy electricity through the torch system that is capable of ‘jumping’ between the tungsten and the workpiece, ensuring arc starting without any contact between the tungsten and workpiece. The disadvan-tageofHF ignition is that thehighenergyelectricalpulse creates significant electrical and radio signal interference, which limits its use around sensitive electronic equipment such as computers.

Lift TIG Ignition is a compromise that minimises tung-sten contamination while eliminating the electrical in-terferenceofHFstartsystems.Liftarcstartingworksby lightly resting the tungsten on the work piece, ac-tivating the torch trigger signal and then lifting the tungsten off. The control circuit will sense when the tungsten is removed from the work piece and send a low powered pulse of electricity through the tung-sten thatwill cause theTIG arc to initiate.Becausethe tungsten is not ‘live’ when it is in contact with the work, contamination is minimised.

TIG 2T/4T Trigger Control (9)2T mode the trigger is pulled and held on to activate the welding circuit, when the trigger is released, the weldingcircuitstops.4Tisknownas’latching’mode.The trigger is pulled once and released to activate the welding circuit, pulled and released again to stops the welding circuit. This function is useful to longer welds as the trigger is not required to be held on continu-ously.TheADVANCETIG200alsohasmoreadvancedcurrentcontrolsthatcanbeusedin4Tmode.

Overload/ Error Indicator (14) Lightswhenovervoltage,overcurrentorelectrical-overheating(duetoexceedingdutycycle)isdetected

and protection is activated. When protection is acti-vated, welding output will be disabled until the safety system senses the overload has reduced sufficiently andindicatorlampgoesout.Mayalsotriggerifma-chine experiences an internal power circuit failure.

LCD Digital Multifunction Display (15) Before welding displays the setting selected/beingadjusted using the control knob (19).Duringweld-ing, displays welding current. The parameter setting displayedisindicatedbytheLEDs12,13,14,16,17,18.Ifleftinactiveforseveralseconds,displaywillrevertback to main welding current setting.

Parameter Select/ Adjust Knob (19)Switch between welding parameter settings by press-ingthisknob,adjustbyturningtheknob.ValueoftheparameterselectedwillbeshownontheLCDdisplay(15).

Post Flow Gas (20) Controls the period of time the shielding gas contin-ues to flow for after the arc is stopped. This protects the weld area and torch tungsten from contamination while it is still hot enough to react with atmospheric gases, after the weld is finished.

Down Slope (22) When the trigger is released, the welding current will reducegradually over the time selecteddown to 0.This allows the operator to complete the weld without leaving a ‘crater’ at the end of the weld pool.

Pre Flow (28) Controls the period shielding gas will flow for when the torch is triggered before the arc starts. This purg-es the work area of atmospheric gas which could con-taminate the weld before the weld starts.

Up Slope (30)When the trigger is activated, the welding current will increase gradually over the time selected up to the set mainweldingcurrent(31).

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ADVANCETIG 200

4T Mode Additional Controls

End Current Setting (21)Availablein4Ttriggermode,setsaweldingcurrent5-100%ofthemainweldingcurrentactivatedwhenthe trigger is held on to ‘unlatch’ the trigger before the weldisfinished.Ifdownslope(22)isset,thecurrentwill go through the downslope period before going to the end current set. When the trigger is released, the arc will stop.

Start Current Setting (29)Availablein4Ttriggermode,setsaweldingcurrent5-100%ofthemainweldingcurrentactivatedwhenthe trigger is held on to ‘latch’ the trigger before the main weld current is started. Once the trigger is re-leased,thecurrentwillgothroughtheupslope(30)periodifitisset,tothemainweldingcurrent(31).

Pulse SettingsOnlyavailablewhenpulsemode(26)isselected.

Pulse Frequency (23)Sets the rate that the welding output alternates be-tween the peak and base current settings.

Pulse Width (24) Sets the time proportion as a percentage between the peak current and base current when using pulse mode.Neutralsettingis50%,thetimeperiodofthepeakcurrentandbasecurrentpulseisequal.Higherpulse duty setting will give greater heat input, while lower pulse duty will have the opposite effect.

Current Control (25)Setsthecurrentofthelow/basepulse.

MMA Settings

Hot Start (34)Hotstartprovidesextrapowerwhentheweldstarts

to counteract the high resistance of the electrode and workpiece as the arc is started.

Arc Force (32)AnMMAweldingpowersource isdesigned topro-duceconstantoutputcurrent(CC).Thismeanswithdifferent types of electrode and arc length; the weld-ing voltage varies to keep the current constant. This can cause instability in some welding conditions as MMAweldingelectrodeswillhaveaminimumvoltagethey can operate with and still have a stable arc.

Arc Force control boosts the welding power if itssenses the welding voltage is getting too low. The higher the arc force adjustment, the higher the mini-mum voltage that the power source will allow. This effect will also cause the welding current to increase. 0 is Arc Force off, 10 ismaximumArc Force. Thisis practically useful for electrode types that have a higher operating voltage requirement or joint types that require a short arc length such as out of position welds.

Tips and Tricks

Pulse WeldingPulse welding mode switches the welding output be-tween a high and low current output in a cyclical man-ner. When used correctly this function has substantial benefitsintheTIGweldingprocessincludinggreaterweld penetration for less work heat input and greater control of the weld pool.

The basic theory for setting the base current using pulse mode is that the base current should be suffi-cient to maintain the existing molten weld pool, while the peak current is sufficient to melt new metal in or-dertomove/expandthemoltenweldpool.Increasedpulse frequency will have the effect of making the arc more tightly focused which is useful for fine stain-less work and similar. Pulsing can also be used to help move the weld pool, this technique is useful for welding out of position or with materials that have higherviscosityweldpool.Higherpulsedutysettingwill give greater heat input, while lower pulse duty will have the opposite effect.

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ADVANCETIG 200

Electrical ConnectionStrata Advance Multivoltage technology allows themachine to operate on a very wide range input volt-agesdownaslowas90V.Thismeansthatlimitedca-pacity power supplies and long extension leads may beusedwithoutdamaging thewelder.However, asthe supply voltage decreases, the maximum output current and duty cycle will also decrease.

To utilise the full output capacity of the machine using an extension cord, it should be a heavy duty version withaminimumcablecoresizeof2.5mm2.Itisrec-ommended touse theEuroquip industrialduty15Aextensionlead,partnumber;16895.

Operating EnvironmentAdequate ventilation is required to provide proper cooling for the ADVANCETIG 200. Ensure that themachine is placed on a stable level surface where clean cool air can easily flow through the unit.

TheADVANCETIG200haselectricalcomponentsandcontrol circuit boards which may be damaged by ex-cessive dust and dirt, so a clean operating environ-ment is important for reliable product life.

Quick Start Guide - Welder Installation

Remote Current ControlThe ADVANCETIG 200 can accept remote currentcontrol from a potentiometer/ analogue signal or adigitalup/downbuttonsignal.Potentiometerremotecontrolwillchangethecurrentfromthe5Aminimumto the maximum set using the machine current con-trol(30).Usinganup/downbuttonremotesignal,thecurrent may be increased or decreased in 1A incre-ments,or‘scrolls’upto30Aatatimeifthebuttonisheld down. This is very useful for precision work. The ADVANCETIG200 can alsobeusedwith theStrataWirelessremotecontrolsystem.Refertotheacces-sories section further on in this manual for the op-tions available.

Duty Cycle RatingWelding duty cycle is the percentage of actual weld-ing time that can occur in a ten minute cycle. E.g. 20%at160amps-thismeanstheweldercanweldat160ampsfor2minutesandthentheunitwillneedto be rested for 8 minutes. All duty cycle ratings are based on an ambient air temperature of 40°C with50%humidity,whichistheinternationalstandardforsucha rating. Inanenvironmentwith temperaturesexceeding40°C,thedutycyclewillbelessthanstat-ed.Inambienttemperaturelessthan40°C,dutycycleperformance will be higher.

Basic Operation1. ARC/ MMA Welding Operation

1.1 Connect the earth cable quick connector to the negativeweldingpoweroutputsocket(3)Con-nect the earth clamp to the work piece. Contact with the work piece must be firm contact with clean, bare metal, with no corrosion, paint or scale at the contact point.

1.2 Insertanelectrodeintotheelectrodeholderandconnect the electrode holder and work lead to thepositiveweldingpoweroutputsocket(1).

Note: This polarity connection configuration is valid for most GP (General Purpose)MMAelectrodes. There are variances tothis.Ifindoubt,checktheelectrodespecificationsorconsulttheelectrode manufacturer.

1.3 Connect the machine to suitable mains power us-ing the mains input power lead. Switch the mains power switch to ‘on’ to power up the machine. Set theweldingmodebutton(5)to‘MMA’(7).

1.4 1.4Settheweldingparametersasrequiredfol-lowing the instructions in the previous section. You are now ready to weld!

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ADVANCETIG 200

2. TIG OperationNote:TIGoperationrequiresanargongassupply.

2.1 Connect the earth cable quick connector to the positiveweldingpoweroutputsocket(1).Con-nect the earth clamp to the work piece. Contact with the work piece must be firm contact with clean, bare metal, with no corrosion, paint or scale at the contact point.

2.2 InsertTIGtorchpowerconnectionintothenega-tiveweldingpoweroutput socket (3).ConnectTIGtorchremoteplugtoremotesocket(4)andtorchgasconnectiontotheTIGgasoutlet(2).

2.3 Connect the machine to suitable mains power using the mains input power lead. Switch the mains power switch to ‘on’ to power up the ma-chine.Set theweldingmodebutton(5) to ‘LiftTIG’(7)or‘HFTIG’(8).

2.4 Assemble the female gas quick connector tothe gas line and to the regulator outlet fitting. Connectthegasregulatortoagascylinder(notincludedwithmachine)andconnectthefemale

quick connector to the male gas inlet on the rear of the machine.

Ensure all connections are tight. Open gas cyl-inder valve and adjust regulator, flow should be between 5-10 l/min depending on application.Re-checkregulatorflowpressurewiththetorchtriggered as static gas flow setting may drop once gas is flowing.

2.5 Settheweldingparametersasrequiredfollowngthe instructions in the previous section. You are now ready to weld!

Pleasenote,theADVANCETIG200isaDC(DirectCurrent)outputwelder only. Thismeans that it is unable to TIGweld reactivemetals such asAluminiumalloys andBrass (which requireACoutput).DCTIGoutput is suitable for steel, stainlesssteel andcopper.

TheADVANCETIGAC/DCseriesarethemodelsintherangede-signedforTIGweldingaluminiumanditsalloys.

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ADVANCETIG 200

Any Strata ADVANCETIGmodel can be config-ured to communicate exclusively with any Strata wireless foot pedal or remote control panel. This is done by a simple process of synchronising the wireless remote control and the machine frequencies. Each interface frequency assigned is unique, so it is possible to use several wire-lesscontrolsystems/machinesinthesameareawith no problems. The direct range of the Strata wirelesscontrolsystemisapproximately100m,this will be affected by the physical location of the machine and the remote control.

To synchronise a remote control to a machine, follow these instructions:

1.1 Ensure the remote control or foot pedal is switched on

1.2 Press and hold the main control adjust-ment knob in ‘select’ mode and turn the machine on.

1.3 Asthemachinepowersup,theLCDdisplaywill light and then go blank again. When the display goes blank, release the control knob.

1.4 Within10secondsof releasing theknob,activate the remote control or foot pedal. The LCD display on the machine shouldblink twice to indicate successful synchro-nisation. Switch the machine off and back onagaintostartweldingoperation.Iftheoperation is unsuccessful, repeat steps 1 to5.

Please ensure the wireless foot pedal or remote control is switched off when not in use to con-servebatterylife.Ifthebatteryislefttogoflat,the remote device may be required to be resyn-chronised with the machine again.

Wireless Remote Control Configuration:

To remove the connection with a wireless remote control:

2.1 Press and hold the main control adjust-ment knob down in ‘select’ mode and turn the machine on.

2.2 Continue holding the knob down after theLCDdisplaygoesblank.Eventuallythe display will blink with a wireless reset message.

2.3 Switch the machine off and back on again to start welding operation. The wireless synchronisation has now been removed.

12 Pin Remote Plug Connection

5

21

3 4

6 7 8 9

1011

12

1

2

3

4

5

6

7

8

9

10

11

12

2

5G

4

6

5G

7

8

3

5G

1

5G

No Connect

short circuit

potentiometer+

potentiometer

potentiometer-

-

-

switch

-

-

-

Pin No.

Spin Socket Shell

Wire Foot

Pedal

-

-

-

-

-

-

-

switch

-

-

-

Common Welding

Torch

-

-

potentiometer+

potentiometer

potentiometer-

-

-

switch

short circuit-

-

Remote Control Torch

-

-

-

-

-

up

down

switch

-

-

-

Up-DownTorch

centre tap centre tap

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ADVANCETIG 200

Available Parts & Accessories

TheseaccessorieslistedareavailablefromyourStrataSupplier.RefertotheStrataCatalogue,yourStrataSupplieror look online at www.strata.co.nz for other accessories and consumables available.

17371 Pro-Grip26TorchX25Ft,TgcEnd(LargeDinse) M12,10KPotAnd12PinHizonePlug

17399 StrataTIGWirelessFootControl

17400 StrataTIGRemoteControlPanel

17401 StrataTIGFootControl

AAL3550 ArcLead16mm2Cable,35-70mmPlug,4m

AEL3550 EarthLead16mm2Cable,35-70mmPlug,3m

ALS3550 MMALeadSet300A3mEarth+4mArc, 1/2”DinseConnectors

S400EH 400AScrewTypeElect.Holder

S500EC Strata500aEarthClamp

CP3550 CablePlug-35-50mmÂ³-Male

DW3000 AutoDarkeningHelmet,Shade9-13


withGrindingVisor


withGrindingVisorandPRSLFiltrationSystem.

GR101AR ArgonTwinGaugeRegulator

GR101ARFL ArgonGasRegulatorc/wFlowMeter

GR101AR-2FL ArgonRegulatorc/wTwinFlowMeter

16895 15mH/D15AExtensionLead(3x2.5mm2wiring)

TBC57Y02 LongBlackCap

TC10N23 Collet1/16”(1.6mm)(2pk)

TC10N24 Collet3/32”(2.4mm)(2pk)

TC10N25 Collet1/8”3.2mm(Pkt2)

TCB10N31 ColletBody1/16”(1.6mm)(2pk)



TCC10N48 Std.CeramicCup3/8”Bore#6(2pk)


ADVANCETIG 200: TCC10N46 Std.CeramicCup1/2”Bore#8(2pk)


TT16-150 ThoriatedTungstenElectrode1.6mm(3pk)



DCKIT DCTigComponentsStarterKit-WP17,WP18,WP26

TR16MS-70S-6 MildSteelTigRod1.6mm/1kg



TR16SS-316 StainlessSteelTigRod1.6mm



ETCPH4825 OvercordR922.5mmElectrodes(350mm)



ETCPH6825 Overcord2.5mmElectrodes(350mm)




ETCPH7725 Supercito2.5mmElectrodes(350mm)




ETCPH56S25 Tenax56S2.5mmElectrodes(350mm)




PDL15 Plug,3Pin15A250V-Straight

17844 GasInletQC

17847 12PinStrataTIGRemoteConnectionPlug

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ADVANCETIG 200

3. TCB57Y02 BackCapLong

4. TCB57Y04 BackCapShort

5. TER1MS MomentaryKit

6. UERSWL8 TriggerLead25ft

8. TERH200 LargeErgoTigHandle

9. UERKJ200 LargeKnuckleJoint

11. UERJK200 JointingRepairKit

13. UERCO200-40 Sheathx12.5ftIncLeatherCover

UERCO200-80 Sheathx25ftIncLeatherCover

15. 46V28 PowerCablex12.5ftRubber

46V30 PowerCablex25ftRubber

Suregrip™ Series WP26 Torch Parts

AllproductsconformtoEN60974-7andareRoHS,REACHandWEEEcompliant

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ADVANCETIG 200

Wiring Diagram

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ADVANCETIG 200

Care & MaintenanceKeep your Welding Machine in Top ConditionTheADVANCETIG200doesnot requireanyspecialmaintenance, however the user should take care of the machine as follows:

• Regularlycleantheventilationslots.

• Keepthecasingclean.

• Checkallcablesbeforeuse.

• Checkelectrodeholders,worklead/clampsand welding torches before use.

• Replacewornelectrodeholdersandearth clamps, which do not provide a good connection.

• Replacewornconsumablepartsinatimely manner.

• Useasoftclothorbrushtocleanelectrical components.

• Donotuseliquidcleaningproducts,wateror especially solvents.

• Donotusecompressedairtocleanelectricalcomponents as this can force dirt and dust further into components, causing electrical short circuits.

• Checkfordamagedparts.Donotusethewelderwith damaged parts.

• Adamagedweldermustbecarefullycheckedbya qualified person to determine that it will operate properly. Check for breakage of parts, mountings and other conditions that may affect its operation. An authorised service centre should properly repairadamagedpart.Haveyourwelderrepairedby an expert.

This appliance is manufactured in accordance with relevant safety standards. Only experts must carry

out repairing of electrical appliances, otherwise considerable danger for the user may result. Use only genuine replacement parts. Do not use modified or non-genuineparts.

Storing the Welder When not in use the welder should be stored in the dryandfrost-freeenvironment.

WARNING! Before performing cleaning/main-tenance,replacingcables/connections,makesure the welding machine is switched off and disconnected from the power supply.

ElectrodesSize of ElectrodesThe electrode size is determined by the thickness of metals being joined and can also be governed by the type of welding machine available. Small welding ma-chines will only provide current (amperage) to runsmaller sized electrodes.

Forthinsections,itisnecessarytousesmallerelec-trodes otherwise the arc may burn holes through the job. A little practice will soon establish the most suit-able electrode for a given application.

Storage of ElectrodesAlways store electrodes in a dry place and in their original containers.

Electrode PolarityElectrodes are generally connected to the electrode holder with the electrode holder connected positive polarity.

The work lead is connected to the negative polarity andisconnectedtotheworkpiece.Ifindoubtconsultthe electrode data sheet.

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ADVANCETIG 200

High Tensile and Alloy SteelsThe two most prominent effects of welding these steels are the formation of a hardened zone in the weld area, and, if suitable precautions are not taken,the occurrence in this zone of under-bead cracks.Hardenedzoneandunderbeadcracksintheweldareamay be reduced by using the correct electrodes, pre-heating, using higher current settings, using larger electrodes sizes, short runs for larger electrode de-posits or tempering in a furnace.

Manganese SteelsThe effect on manganese steel of slow cooling from high temperatures causes embrittlement. For thisreason it is absolutely essential to keep manganese steelcool during welding by quenching after each weld or skip welding to distribute the heat.

Cast IronMosttypesofcastiron,exceptwhiteiron,areweld-able. White iron, because of its extreme brittleness, generally cracks when attempts are made to weld it.Trouble may also be experienced when welding white-heartmalleable,duetotheporositycausedbygas held in this type of iron.

Copper and AlloysThe most important factor is the high rate of heat conductivityofcopper,makingpre-heatingofheavysections necessary to give proper fusion of weld and base metal.

Types of ElectrodesARCWeldingelectrodesareclassifiedintoanumberof groups depending on their applications. There are a great number of electrodes used for specialised in-dustrial purposes which are not of particular interest for everyday general work. These include some low

hydrogen types for high tensile steel, cellulose types for welding large diameter pipes, etc. The range of electrodes dealt with in this publication will cover the vast majority of applications likely to be encountered; are all easy to use.

MILD STEEL :

E6011-Thiselectrodeisusedforall-positionweldingor forweldingonrusty,dirty,less-than-newmetal.Ithasadeep, penetrating arc and is often the first choice for repair or maintenance work.

E6013 -Thisall-positionelectrodeisusedforweldingclean,newsheetmetal.Itssoftarchasminimalspatter,moderatepenetrationandaneasy-to-cleanslag.

E7014 - All positional, ease to use electrode for use onthickersteelthanE6013.Especiallysuitableforsheetmetallap joints, fillet welds and general purpose plate welding.

E7018-Alow-hydrogen,all-positionelectrodeusedwhenqualityisanissueorforhard-to-weldmetals.Ithastheca-pability of producing more uniform weld metal, which has better impact properties at low temperatures.

CAST IRON:

ENI-CL -Suitableforjoiningallcastironsexceptwhitecast iron.

STAINLESS STEEL:

E318L-16 -Highcorrosionresistances.Idealfordairywork etc.

Electrodes for joining different metals

Effects of MMA Welding Various Materials

Other Knowledge & ResourcesPlease refer to Euroquip website www.euroquip.co.nz/ Downloads.html for knowledgebase articles & operation videos.

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ADVANCETIG 200

Safety

Store and Retain this ManualRetainthismanual for thesafetywarningsandpre-cautions, assembly, operating, inspection, mainte-nance and cleaning procedures. Write the product’s serial number into the NOTES section at the rear, and keep this manual and the receipt in a safe and dry place for future reference.

Important Safety InformationFailure to follow thewarningsand instructionsmayresult in electric shock, fire, serious injury and/ordeath. Save all warnings and instructions for future reference.

This is the safety alert symbol to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER! indicates a hazardous situation which, if not avoided, will result in death or se-rious injury.

WARNING! indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION, used with the safety alert symbol,indicates a hazardous situation which, if not avoided, could result in minor or moderate in-jury.

NOTE, used to address practices not related to per-sonal injury.

General Safety Warnings1. Maintain labels and nameplates on the welder. These carry important information. If unreadable ormiss-ing, contact Euroquip for a replacement.

2. Avoid unintentional starting. Makesurethewelderis setup correctly and you are prepared to begin work before turning on the welder.

3. Unplug before performing maintenance. Always unplug the welder from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.

4. Never leave the welder unattended while ener-gised. Turn power off before leaving the welder unat-tended.

5. Do not touch live electrical parts. Wear dry, insulat-ing gloves. Do not touch the electrode or the conduc-tor tong with bare hands. Do not wear wet ordamaged gloves.

6. Protect yourself from electric shock. Do not usethewelderoutdoors.Insulateyourselffromtheworkpieceandtheground.Usenon-flammable,dryinsu-lating material if possible, or use dry rubber mats, dry wood or plywood, or other dry insulating mate-rial large enough to cover the area of contact with the work or the ground.

7. Avoid inhaling dust. Some dust created by powersanding, sawing, grinding, drilling, cutting, welding and other construction activities, contain chemicals known to cause cancer, birth defects or other harm. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposuretothesechemicals,workinawell-ventilatedarea, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.

8. People with pacemakers should consult theirphysician(s) before using this machine.

WARNING!Electromagnetic fields in close proximity to a heart pacemaker could cause interference, or failure of the pacemaker. The use of a Welder is NOTRECOMMENDEDforpacemakerwearers.Consult your doctor.

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ADVANCETIG 200

Personal Safety

CAUTION!Keeptheworkareawelllit.Makesurethereisadequate space surrounding the work area. Al-ways keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use equipment in areas near flammable chemicals, dust, and vapours. Do not use this product in a damp or wet location.

1. Stay alert, watch what you are doing and use common sense when operating equipment. Do not use a tool while you are tired or under the influence of drugs, alcohol or medication. A mo-ment of distraction when operating equipment

may result in serious personal injury.

2. Do not overreach. Keep proper footing and bal-ance at all times. This enables better control of the power tool in unexpected situations.

9. Ensure that the unit is placed on a stable location before use.

WARNING!Ifthisunitfallswhilepluggedin,severeinjury,electric shock, or fire may result.

10. Transportation Methods Liftunitwiththehandlesprovided, or use a handcart or similar device of ad-equatecapacity.Ifusingaforkliftvehicle,securetheunit to a skid before transporting.

CAUTION!Disconnect inputpower conductors fromde-energized supply line before moving the weld-ing power source.

11. Exercise good work practices. The warnings, pre-cautions, and instructions discussed in this instruc-tion manual cannot cover all possible conditions and situationsthatmayoccur.Itmustbeunderstoodbythe operator that common sense and caution are fac-tors which cannot be built into this product, but must be considered by the operator.

Welding Safety Instructions & Warnings

WARNING!Protect yourself and others from possible seri-ousinjuryordeath.Keepchildrenaway.Readthe operating/Instruction manual before in-stalling, operating or servicing this equipment. Have all installation, operation, maintenance,and repair work performed by qualified people.

Ifanoperatordoesnotstrictlyobserveallsafetyrulesand take precautionary actions, welding products and welding processes can cause serious injury or death, or damage to other equipment or property.Safe practices have developed from past experience in the use of welding and cutting.

These practices must be learned through study and training before using this equipment. Some of these practices apply to equipment connected to power lines; other practices apply to engine driven equip-ment. Anyone not having extensive training in weld-ing and cutting practices should not attempt to weld.

Safe practices are outlined in the European Standard EN60974-1entitled:Safetyinweldingandalliedpro-cesses.

WARNING!Only use safety equipment that has been ap-proved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye and breathing protec-tionmustbeAS/NZScompliantforthespecifichazards in the work area.

DANGER!AlwayswearAS/NZScompliantsafetyglassesand full face shield fitted with appropriate filter shade number. (ReferFilterTableonpage17.)

CAUTION!Heavy-dutyworkgloves,non-skidsafetyshoesand hearing protection used for appropriate conditions will reduce personal injuries.

CAUTION!Havetheequipmentservicedbyaqualifiedre-pair person using identical replacement parts. This will ensure that the safety of the power tool is maintained.

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ADVANCETIG 200

Arc Rays can Burn Eyes and Skin

DANGER!Arc rays from the welding process produceintense heat and strong ultraviolet rays that can burn eyes and skin.

1. UseaWeldingHelmetorWeldingFaceShieldfit-tedwith a proper shade filter (refer AS60974-1, AS/NZS 1337.1 and AS/NZS 1338.1 SafetyStandards) toprotect your face andeyeswhenweldingorwatching.(SeeFilterTableonPage20)

2. Wear approved safety glasses. Side shields are recommended.

3. Use protective screens or barriers to protect others from flash and glare; warn others not to watch the arc.

4. Wearprotectiveclothingmadefromdurable, flame-resistantmaterial(woolandleather)and foot safety protection.

5. Neverwearcontactlenseswhilewelding.

Noise Can Damage Hearing

CAUTION!Noise from some processes can damage hear-ing. Use AS/NZS compliant ear plugs or earmuffs if the noise level is high.

Work Environment Safety

DANGER!Remove any combustible material from thework area.

1. When possible, move the work to a location well away from combustible materials. If relocation

is not possible, protect the combustibles with a cover made of fire resistant material.

2. Removeormakesafeallcombustiblematerialsforaradiusof10metresaroundtheworkarea.Use a fire resistant material to cover or block all doorways, windows, cracks, and other openings.

3. Enclose the work area with portable fire resistant screens. Protect combustible walls, ceilings,

floors, etc., from sparks and heat with fire re-sistant covers.

4. Ifworkingonametalwall,ceiling,etc.,preventignition of combustibles on the other side by moving the combustibles to a safe location. Ifrelocation of combustibles is not possible, desig-nate someone to serve as a fire watch, equipped with a fire extinguisher, during the welding pro-cess and well after the welding is completed.

5. Donotweldorcutonmaterialshavingacombus-tible coating or combustible internal structure, as in walls or ceilings, without an approved method for eliminating the hazard.

6. After welding, make a thorough examination for evidenceoffire.Beawarethatvisiblesmokeor

flame may not be present for some time after the fire has started. Do not weld or cut in atmos-pheres containing dangerously reactive or flam-mable gases, vapours, liquids, and dust. Provide adequate ventilation in work areas to prevent accu-mulation of flammable gases, vapours, and dust.

7. Do not apply heat to a container that has heldan unknown substance or a combustible mate-rial whose contents, when heated, can produce flammable or explosive vapours. Clean and purge containersbeforeapplyingheat.Ventclosedcon-tainers, including castings, before preheating, welding, or cutting.

Electricity Can Kill

DANGER!Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on.

The input power circuit and machine internal circuits arealsolivewhenpowerison.Insemi-automaticorautomatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire areelectricallylive.Incorrectlyinstalledorimproperlygrounded equipment is a hazard.

1. Do not touch live electrical parts.

2. Wear dry, hole-free insulating gloves and bodyprotection.

3. Insulateyourself fromtheworkandthegroundusing dry insulating mats or covers.

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ADVANCETIG 200

4. Disconnectinputpowerbeforeinstallingorser-vicingthisequipment.Lockinputpower,discon-nect switch open, or remove line fuses so power cannot be turned on accidentally.

5. Properly install and ground this equipment ac-cording to national, state, and local codes.

6. Turn off all equipment when not in use. Discon-nect power to equipment if it will be left unat-tended or out of service.

7. Use fully insulatedelectrodeholders.Neverdipthe holder in water to cool it or lay it down on the

ground or the work surface. Do not touch hold-ers connected to two welding machines at the same time or touch other people with the holder or electrode.

8. Do not use worn, damaged, undersized, or poorly spliced cables.

9. Donotwrapcablesaroundyourbody.

10.Connectworkpiecetoagoodelectricalground.

11. Do not touch the electrode while in contact with thework(ground)circuit.

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ADVANCETIG 200

Fire & Explosive RisksWARNING!Sparks and spatter fly off from the welding arc.The flying sparks and hot metal, weld spatter,work piece, and hot equipment can cause firesand burns.

Accidental contact of electrode or welding wire to metal objects can cause sparks, overheating, or fire.

1. Protect yourself and others from flying sparks and hot metal.

2. Do not weld where flying sparks can strike flam-mable material.

3. Removeallflammableswithin10moftheweld-ing site.

4. Be alert that welding sparks and hot materialsfrom welding can easily go through small cracks

and openings to adjacent areas.

5. Watchforfire,andkeepafireextinguishernearby.

6. Be aware thatweldingon a ceiling, floor, bulk-head, or partition can cause fire on the hidden side.

7. Donotweldonclosedcontainerssuchastanksor drums.

8. Connecttheworklead/clamptothejobascloseto the welding area as practical to prevent weld-ing current from travelling long, possibly un-known paths and causing electric shock and fire hazards.

9. Donotuseaweldertothawfrozenpipes.

10.Removethestickelectrodefromtheholderorcut off the welding wire at the contact tip when not in use.

Sparks & Hot MetalWARNING!Chipping and grinding causes flying metal, and as welds cool they can throw off slag.

1. WearanAS/NZSapprovedfaceshieldorsafetygoggles. Side shields are recommended.

2. Wear appropriate safety equipment to protect the skin and body.

5. Workinaconfinedspaceonlyifitiswellventi-lated,orwhilewearinganair-suppliedrespirator.Shielding ga es used for welding can displace air causinginjuryordeath.Besurethebreathingairis safe.

6. Do not weld in locations near degreasing, clean-ing, or spraying operations. The heat and rays of the arc can react with vapours to form highly toxic and irritating gases.

7. Do not weld on coatedmetals, such as galva-nized, lead, or cadmium plated steel, unless the coating is removed from the weld area, the area is well ventilated, and if necessary, while wearing anair-suppliedrespirator.Thecoatingsandanymetals containing these elements can give off toxic fumes if welded.

Fumes And GasesWARNING!Weldingproducesfumesandgases.Breathingthese fumes and gases can be hazardous to your health.

1. Keep your head out of the fumes. Do not breathe the fumes.

2. Ifinside,ventilatetheareaand/oruseanexhaust at the arc to remove welding fumes and gases.3. If ventilation is poor, use an approved air-sup-

plied respirator.

4. ReadtheSafetyDataSheets(SDS)andtheman-ufacturer’s instruction for the metals, consuma-bles, coatings, and cleaners.

12. Use only well-maintained equipment. Repair orreplace damaged parts as soon as practical.

13.Inconfinedspacesordamplocations,donotusea welder with AC output unless equipped with a voltage reducer.

Arc rays from the welding process produce intense heat and strong ultraviolet rays that can burn eyes and skin. Use the following table to select the appro-priateshadenumberforaWeldingHelmetorWeldingFaceShield.

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ADVANCETIG 200

CylindersWARNING!Gas cylinders contain gas under high pressure. Ifdamaged,acylindercanexplode.Sincegascylinders are normally part of the weldingprocess, be sure to treat them carefully.

1. Protect compressed gas cylinders from exces-sive heat, mechanical shocks, and arcs.

2. Install and secure cylinders in an upright posi-tion by chaining them to a stationary support or equipment cylinder rack to prevent falling or tip-ping.

3. Keep cylinders away from any welding or other electrical circuits.

4. Neverallowaweldingelectrodetotouchanycyl-inder.

5. Useappropriateshieldinggas,regulators,hoses, and fittings designed for the specific application; maintain them and their associated parts in good

condition.

6. Turn your face away from the valve outlet when opening the cylinder valve.

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ADVANCETIG 200

23www.strata.co.nz

ADVANCETIG 200

Scan here to register your product

Aspartofanon-goingcommitmenttoexcellenceinprod-uct support, Euroquip offers a comprehensive product warranty program.

Inordertoqualifyforfullwarrantysupport,yourproductmust be registered. Product not registered with Euroquip is supported by a base 12 month warranty only. Spare parts and technical support will not be available for an unreg-isteredproductoutsideof thisbasewarrantyperiod. IfaEuroquip dealer has not already registered your product, please register it online or download a physical registration form at www.euroquip.co.nz.

Registered warranty period for the ADVANCETIG 200:

Commercial Use: 36 Months

Domestic Use: 36 Months

Warranty covers failure caused by manufacturing and ma-terial defects in the product, during the warranty period specified. The warranty period begins when the product is purchased by the end user. Warranty is not transferrable and is only claimable by the original purchaser.

Warranty does not cover parts that are subject to wear and tear from usage.

Warranty covers failure of a product caused by defective materials and/ormanufacturing for the period given andthe usage specified by Euroquip. The warranty period begins when the product is purchased by the end user. Warranty is not transferrable and is only claimable by the original purchaser.

Warranty also does not cover failure caused by the untime-ly replacement or service of the above wearing parts. Evi-dence must be provided that the product has been main-tained and serviced suitably for a claim to be considered under warranty.

Failurecausedbyincorrectoperationoftheproduct,lackof proper care and maintenance of the product, external damage, external circumstances such as contaminated fuel or poor water supply, modifications to the product, at-temptedrepair/servicebyapartyotherthananApprovedService Agent, is not covered under warranty.

Warranty does not cover pre delivery service and adjust-ment,orfailurethatmayoccurasaresultoflackof/incor-rect pre delivery service and adjustment.

Warranty does not cover any incidental, indirect or conse-quential loss, damage or expense that may result from any defect, failure or malfunction of a product.

Should any issue be found to be a combination of a war-rantyfailureandanon-warrantyissue,therepaircostcom-ponenttorectifyandrepairthenon-warrantyfailureisthecustomers’ full responsibility.

The decision that an issue with a product qualifies as a warranty claim is made at the sole jurisdiction of Euroquip.

No costs incurred will be considered under warranty if re-pairs are carried out by a party other than a Euroquip Ap-proved Service Agent, unless with prior consent in writing from Euroquip.

It istheresponsibilityofthepurchasertodeliveraprod-uct under warranty to the nearest relevant service agent or product reseller. Warranty does not cover call outs, mile-age and freight costs.

Ifaproductisrepairedunderwarranty,partsandlabourre-quired for the repair will be supplied at no charge. Warranty assessment and repair will be scheduled and executed ac-cording to the normal work flow at the service location and depending on the availability of suitable replacement parts.

This warranty policy is an additional benefit and does not affect the legal rights of any end user, reseller or service agent.

Warranty

http://www.euroquip.co.nz/Contact+Us/Product+Registration+Form.html

www.strata.co.nz

Congratulations on your new STRATA product. We are

proud to have you as our customer and will strive to

provide you with the best service and reliability in

the industry. This product is backed by our extensive

warranty and world-wide service network. To locate

your nearest distributor or service agency visit www.

strata.co.nz, or email us at [email protected].

advancetig 200 - euroquip · 2016-10-05 · advancetig 200 operating instructions multi-process tig...

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