ae-plasztik zrt.ae-plasztik.hu/download/aep-pres_en_180901_nopic.pdf · machine purchasing in 1.2...

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H-8400 Ajka, Gyár u. 35. Tel.: +36-88-510-510, Fax: +36-88-211-815 E-mail: [email protected] AE-PLASZTIK ZRT.

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Page 1: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

H-8400 Ajka, Gyár u. 35. Tel.: +36-88-510-510, Fax: +36-88-211-815

E-mail: [email protected]

AE-PLASZTIK ZRT.

Page 2: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

Airports:Budapest 170 km

Vienna 190 km

Zagreb

3 hours

Prague

5 hours

Ljubljana

4 hours

Belgrade

5.5 hours

Moscow

22 hours

Bucharest

12 hours

Kiev

12 hoursMunich

6.5 hours

Warsaw

9 hours

Vienna

2.5 hours

Bratislava

2 hours

100 km

Budapest

Graz

2.5 hours

Budapest

2 hours

AjkaVeszprém (0.5 hours)

Székesfehérvár (1 hour)

Mór (1.5 hours)

LOCATION

Page 3: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

The company was founded by VIDEOTON in 1962 for the production of parts for radios and TVs. From the end of the years 70th the production of military radios was determinative.

After the changing of the regime, the company was privatized, which worked from 1992 to 1995 as KVATTRO Rt. From 1996 the name of the company, which is 100% Hungarian property, became Ajkai Elektronikai Gyártó és Szolgáltató Kft.

From 1th October 2008 AE-Plasztik Kft. was divided from the Ajkai Elektronikai Kft. as a legal successor, where the main profile remained the production of plastic parts, electromechanical and mechanical assemblies.

Since June 2016 our company is operating as AE-Plasztik Zrt, a closely held company owned by shares and managed by a board of directors. The change was initiated by owners decision and based on the company’s continuous development and increase.

HISTORY

Page 4: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

Machine purchasing in 1.2 million EUR value within the last 2 years.

PROGRESSION, TECHNOLOGY

2015.04. 160t Krauss2015.06. 50t Engel2015.06. 80t Engel2015.12. 350t Krauss2015.12. 180t Fanuc2016.05. 100t Fanuc2016.05. 125t Fanuc2016.05. 125t Fanuc2016.05. 180t Fanuc2016.05. 350t Fanuc2016.10. 100t Fanuc (used)2016.10. 90t Engel (used)2017.03. 100t Fanuc

Number of machines in 2010: 26

Number of machines in 2018 Q2: 48

Dedicated tool warehouse

Page 5: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

Greatly improved warehouse capacity during the last 2 years, further plans to gain additional areas

Total area in 2018: 2000m2

PROGRESSION, EXPANSION

ASSEMBLY SHOP MOULDING SHOP

2015~500 m2

2012~1500 m2

2017 Q4~1000 m2

Central warehousefrom 2017 Q4

Page 6: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

Both production shops were renovated

and modernized including their heating,

windows replacement during the last 2

years.

Main building was modernized last year

with all windows and entrances

replaced. Received new insulation and

painting as well. Reception was

modernized as well with gate and id

system.

PROGRESSION, BUILDING

Page 7: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

State owned

company

Privatization New

establishment

Reorganization Entity form

change

Military radios

Consumer

electronics

Suzuki parts

Electro-mechanical

assembly

Műszertechnika Rt. Műszertechnika Zrt.

- Plastic parts

- Assembling

VIDEOTON KVATTRO Rt. Ajkai Elektronikai

Gyártó és

Szolgáltató Kft.

AE-Plasztik Kft. AE-Plasztik Zrt.

1962-1992 1992-1995 1996-2008 2008-2016.05 2016.06-

THE PAST…

Page 8: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

150

200

250

300

350

400

2009 2010 2011 2012 2013 2014 2015 2016 2017 2018

Number of employees

2

4

6

8

10

12

14

16

18

20

2009 2010 2011 2012 2013 2014 2015 2016 2017 2018

Turnover (M. EUR)

COMPANY NUMBERS

PLAN PLAN

17,6390

Page 9: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

2017 2018PLAN

CLIENT STRUCTURE

Valeo25%

Adient23%

Sews22%

Suzuki+T15%

Otter6%

Borgwarner3%

AE-Koyo1%

Bourns5%

AEP CILENT STRUCTURE 2017.

Valeo25%

Adient25%

Sews20%

Suzuki+T16%

Bourns5%

Borgwarner4%

AEKoyo1%

Other4%

AEP CLIENT STRUCTURE 2018.

Page 10: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

Automotive95%

Non-automotive5%

AUTOMOTIVE RATIO (2017)

Bourns

AdientValeoSuzuki, Toyo-SeatSEWSBorgWarnerAE-Koyo

Page 11: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

First certificate

• ISO 9002 in 1996

Current certificates

• ISO 9001:2009, since 2001

• ISO 14001:2004, since 2002

• ISO/TS 16949:2009, since 2002

• BEAB, since 2001

QUALITY CERTIFICATES

Page 12: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

ORGANIZATION CHART

Page 13: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

1. Injection moulding

2. Assembly

3. Fast pressing

4. Tampon printing

5. Laser marking

OUR TECHNOLOGIES

Page 14: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

o 48 modern machines on 1600 m2

o Hydraulic and Electric machines

o Clamping force between 40t and 420t

o Removing robots

o Production of decorative parts

INJECTION MOULDING

Page 15: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

o Assembly on semi-automatic and manual lines on 1600m2

o Complete production of inner door handles and door stoppers for automotive

o Assembly of hundreds of different potentiometers

o Electronic spot and plastic welding

o Poka-Yoke system development if necessary

ASSEMBLY

Page 16: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

o 6 fast pressing machines

o Clamping force between 25 t and 50 t

FAST PRESSING & TAMPO PRINTING

o 6 tampon printing machines

o PP, ABS, PA plastic part and metal pad printing

Page 17: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

Adient-> Mezőlak (HU)

-> Mór (HU)

-> Mandling (AU)

-> Bochum (DE)

-> Solingen (DE)

-> Rockenhausen (DE)

-> Jimbolia (RO)

-> Slovenj Gradec (SL)

-> Strasbourg (FR)

-> Liverpool (UK)

-> Burton-on-Trent (UK)

-> Lucenec (SK)

-> Zilina (SK)

-> Zory (PL)

-> Skarbimierz (PL)

-> Swiebodzin (PL)

-> Calatorao (ES)

-> Esmoriz (PO)

-> Delhi (IN)

-> Shanghai (CH)

-> Rio de Janeiro (BR)

SEWS-> Budapest (HU)

Valeo-> Veszprém (HU)

Suzuki-> Esztergom (HU)

Toyo-Seat-> Nyergesújfalu (HU)

Bourns-> Ajka (HU)

BorgWarner-> Oroszlány (HU)

DELIVERY LOCATIONS

Page 18: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

o One of the first and most determinant customers of our company

o Different plastic parts and assemblies

Swift(1992-2003)

Wagon R+(2000-2007)

Ignis(2003-2007)

Swift (2005-2010)

SX4 (2006-2013)

Splash (2007-2014)

Swift (2010-)

S-Cross

(2013-)

Vitara (2015-)

SUZUKI

Page 19: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

Stamping

Stamping

Stamping

Stamping

Overmoulding

Final assembly

Injection

moulding

SUZUKI(DOOR STOPPERS)

Page 20: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

Injection moulding

Injection moulding

Injection moulding

Final assembly

Galvanizing by AE

SUZUKI(INNER DOOR HANDLES)

Page 21: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

o Assembly of couple hundreds different potentiometers from in-house manufactured and purchased parts

Water resistant potentiometer:

BOURNS(POTENTIOMETERS)

Stamping

StampingStamping

Injection moulding

Injection moulding

Tampon printing

Assembly

Page 22: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

BOURNS(POTENTIOMETERS)

Hundereds of different elements:

Page 23: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

o Indicator arms for lorries and machines for building industry (57 different types)

VALEO(MAIN PRODUCT)

GalvanizingStamping

Bending, machining

Final assembly

Blech push inAssembly

Stift press in

Shrink tube

Page 24: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

o 50-100 different components per assembly

VALEO(AFTERSALES)

Major OEM partners through Valeo:

Page 25: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

VALEO(VOLVO SPA switches)

WIPER Assy

Weekly 15.000 assemblies

using 19 components

Injection molding (8 cavities)

Annual 1-3 million parts

LIGHTNING Assy

Weekly 15.000 assemblies using

16 components

Page 26: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

OTTER CONTROLS(ELECTRIC KETTLE COMPONENTS)

Assembly

Assembly

Assembly

Page 27: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

ADIENT (JOHNSON CONTROLS INC)(PLASTICS, ASSEMBLY, TAMPO PRINTING)

Major OEM partners through JCI:

Assembly

Tampon printingHigh volume

Injection moulding

Page 28: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

BORGWARNER(FILTER OVERMOULDING, PLASTICS)

Overmoulding with filter

Assembly

TPE part moulding

Plastic welding

Major OEM partners through BorgWarner:

Page 29: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

SEWS(FUSEBOX COMPONENTS, PLASTICS)

Major OEM partners through SEWS:

AssemblyLaser engraving

Injection moulding

Assembly

Tampon printing

Injection moulding

Injection moulding

Page 30: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

✓ Expanding the supplying and subcontracting activities, take over the logistic

activities on a higher level, increase the complexity of services

✓ Increase the complexity of production, take over the production of complete parts,

increase the engineering activity

✓ Continuous improvement of our quality and environmental management systems.

✓ Stable customers having higher turnover but “standing on several legs”

✓ Improve the basic profiles: parts, components and assemblies for automotive

industry and consumer’s utility goods

✓ Improvement of technologies - improvement of efficiency - improvement of

profitability

STRATEGIC PLANS

Page 31: AE-PLASZTIK ZRT.ae-plasztik.hu/download/AEP-pres_en_180901_NoPic.pdf · Machine purchasing in 1.2 million EUR value within the last 2 years. PROGRESSION, TECHNOLOGY 2015.04. 160t

THANK YOU FOR YOUR ATTENTION!