ae-plasztik zrt.ae-plasztik.hu/download/aep-pres_en_180901_nopic.pdf · machine purchasing in 1.2...
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H-8400 Ajka, Gyár u. 35. Tel.: +36-88-510-510, Fax: +36-88-211-815
E-mail: [email protected]
AE-PLASZTIK ZRT.
Airports:Budapest 170 km
Vienna 190 km
Zagreb
3 hours
Prague
5 hours
Ljubljana
4 hours
Belgrade
5.5 hours
Moscow
22 hours
Bucharest
12 hours
Kiev
12 hoursMunich
6.5 hours
Warsaw
9 hours
Vienna
2.5 hours
Bratislava
2 hours
100 km
Budapest
Graz
2.5 hours
Budapest
2 hours
AjkaVeszprém (0.5 hours)
Székesfehérvár (1 hour)
Mór (1.5 hours)
LOCATION
The company was founded by VIDEOTON in 1962 for the production of parts for radios and TVs. From the end of the years 70th the production of military radios was determinative.
After the changing of the regime, the company was privatized, which worked from 1992 to 1995 as KVATTRO Rt. From 1996 the name of the company, which is 100% Hungarian property, became Ajkai Elektronikai Gyártó és Szolgáltató Kft.
From 1th October 2008 AE-Plasztik Kft. was divided from the Ajkai Elektronikai Kft. as a legal successor, where the main profile remained the production of plastic parts, electromechanical and mechanical assemblies.
Since June 2016 our company is operating as AE-Plasztik Zrt, a closely held company owned by shares and managed by a board of directors. The change was initiated by owners decision and based on the company’s continuous development and increase.
HISTORY
Machine purchasing in 1.2 million EUR value within the last 2 years.
PROGRESSION, TECHNOLOGY
2015.04. 160t Krauss2015.06. 50t Engel2015.06. 80t Engel2015.12. 350t Krauss2015.12. 180t Fanuc2016.05. 100t Fanuc2016.05. 125t Fanuc2016.05. 125t Fanuc2016.05. 180t Fanuc2016.05. 350t Fanuc2016.10. 100t Fanuc (used)2016.10. 90t Engel (used)2017.03. 100t Fanuc
Number of machines in 2010: 26
Number of machines in 2018 Q2: 48
Dedicated tool warehouse
Greatly improved warehouse capacity during the last 2 years, further plans to gain additional areas
Total area in 2018: 2000m2
PROGRESSION, EXPANSION
ASSEMBLY SHOP MOULDING SHOP
2015~500 m2
2012~1500 m2
2017 Q4~1000 m2
Central warehousefrom 2017 Q4
Both production shops were renovated
and modernized including their heating,
windows replacement during the last 2
years.
Main building was modernized last year
with all windows and entrances
replaced. Received new insulation and
painting as well. Reception was
modernized as well with gate and id
system.
PROGRESSION, BUILDING
State owned
company
Privatization New
establishment
Reorganization Entity form
change
Military radios
Consumer
electronics
Suzuki parts
Electro-mechanical
assembly
Műszertechnika Rt. Műszertechnika Zrt.
- Plastic parts
- Assembling
VIDEOTON KVATTRO Rt. Ajkai Elektronikai
Gyártó és
Szolgáltató Kft.
AE-Plasztik Kft. AE-Plasztik Zrt.
1962-1992 1992-1995 1996-2008 2008-2016.05 2016.06-
THE PAST…
150
200
250
300
350
400
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018
Number of employees
2
4
6
8
10
12
14
16
18
20
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018
Turnover (M. EUR)
COMPANY NUMBERS
PLAN PLAN
17,6390
2017 2018PLAN
CLIENT STRUCTURE
Valeo25%
Adient23%
Sews22%
Suzuki+T15%
Otter6%
Borgwarner3%
AE-Koyo1%
Bourns5%
AEP CILENT STRUCTURE 2017.
Valeo25%
Adient25%
Sews20%
Suzuki+T16%
Bourns5%
Borgwarner4%
AEKoyo1%
Other4%
AEP CLIENT STRUCTURE 2018.
Automotive95%
Non-automotive5%
AUTOMOTIVE RATIO (2017)
Bourns
AdientValeoSuzuki, Toyo-SeatSEWSBorgWarnerAE-Koyo
First certificate
• ISO 9002 in 1996
Current certificates
• ISO 9001:2009, since 2001
• ISO 14001:2004, since 2002
• ISO/TS 16949:2009, since 2002
• BEAB, since 2001
QUALITY CERTIFICATES
ORGANIZATION CHART
1. Injection moulding
2. Assembly
3. Fast pressing
4. Tampon printing
5. Laser marking
OUR TECHNOLOGIES
o 48 modern machines on 1600 m2
o Hydraulic and Electric machines
o Clamping force between 40t and 420t
o Removing robots
o Production of decorative parts
INJECTION MOULDING
o Assembly on semi-automatic and manual lines on 1600m2
o Complete production of inner door handles and door stoppers for automotive
o Assembly of hundreds of different potentiometers
o Electronic spot and plastic welding
o Poka-Yoke system development if necessary
ASSEMBLY
o 6 fast pressing machines
o Clamping force between 25 t and 50 t
FAST PRESSING & TAMPO PRINTING
o 6 tampon printing machines
o PP, ABS, PA plastic part and metal pad printing
Adient-> Mezőlak (HU)
-> Mór (HU)
-> Mandling (AU)
-> Bochum (DE)
-> Solingen (DE)
-> Rockenhausen (DE)
-> Jimbolia (RO)
-> Slovenj Gradec (SL)
-> Strasbourg (FR)
-> Liverpool (UK)
-> Burton-on-Trent (UK)
-> Lucenec (SK)
-> Zilina (SK)
-> Zory (PL)
-> Skarbimierz (PL)
-> Swiebodzin (PL)
-> Calatorao (ES)
-> Esmoriz (PO)
-> Delhi (IN)
-> Shanghai (CH)
-> Rio de Janeiro (BR)
SEWS-> Budapest (HU)
Valeo-> Veszprém (HU)
Suzuki-> Esztergom (HU)
Toyo-Seat-> Nyergesújfalu (HU)
Bourns-> Ajka (HU)
BorgWarner-> Oroszlány (HU)
DELIVERY LOCATIONS
o One of the first and most determinant customers of our company
o Different plastic parts and assemblies
Swift(1992-2003)
Wagon R+(2000-2007)
Ignis(2003-2007)
Swift (2005-2010)
SX4 (2006-2013)
Splash (2007-2014)
Swift (2010-)
S-Cross
(2013-)
Vitara (2015-)
SUZUKI
Stamping
Stamping
Stamping
Stamping
Overmoulding
Final assembly
Injection
moulding
SUZUKI(DOOR STOPPERS)
Injection moulding
Injection moulding
Injection moulding
Final assembly
Galvanizing by AE
SUZUKI(INNER DOOR HANDLES)
o Assembly of couple hundreds different potentiometers from in-house manufactured and purchased parts
Water resistant potentiometer:
BOURNS(POTENTIOMETERS)
Stamping
StampingStamping
Injection moulding
Injection moulding
Tampon printing
Assembly
BOURNS(POTENTIOMETERS)
Hundereds of different elements:
o Indicator arms for lorries and machines for building industry (57 different types)
VALEO(MAIN PRODUCT)
GalvanizingStamping
Bending, machining
Final assembly
Blech push inAssembly
Stift press in
Shrink tube
o 50-100 different components per assembly
VALEO(AFTERSALES)
Major OEM partners through Valeo:
VALEO(VOLVO SPA switches)
WIPER Assy
Weekly 15.000 assemblies
using 19 components
Injection molding (8 cavities)
Annual 1-3 million parts
LIGHTNING Assy
Weekly 15.000 assemblies using
16 components
OTTER CONTROLS(ELECTRIC KETTLE COMPONENTS)
Assembly
Assembly
Assembly
ADIENT (JOHNSON CONTROLS INC)(PLASTICS, ASSEMBLY, TAMPO PRINTING)
Major OEM partners through JCI:
Assembly
Tampon printingHigh volume
Injection moulding
BORGWARNER(FILTER OVERMOULDING, PLASTICS)
Overmoulding with filter
Assembly
TPE part moulding
Plastic welding
Major OEM partners through BorgWarner:
SEWS(FUSEBOX COMPONENTS, PLASTICS)
Major OEM partners through SEWS:
AssemblyLaser engraving
Injection moulding
Assembly
Tampon printing
Injection moulding
Injection moulding
✓ Expanding the supplying and subcontracting activities, take over the logistic
activities on a higher level, increase the complexity of services
✓ Increase the complexity of production, take over the production of complete parts,
increase the engineering activity
✓ Continuous improvement of our quality and environmental management systems.
✓ Stable customers having higher turnover but “standing on several legs”
✓ Improve the basic profiles: parts, components and assemblies for automotive
industry and consumer’s utility goods
✓ Improvement of technologies - improvement of efficiency - improvement of
profitability
STRATEGIC PLANS
THANK YOU FOR YOUR ATTENTION!