airbus a320-amm-chap76

98
    C F M     56-5B    HIGHLIGHTS  __________  REVISION NO. 54 May 01/08 Pages which have been revised are outlined below, together with the Highlights of the Revision -------------------------------------------------------------------------------------- CH/SE/SU C REASON FOR CHANGE EFFECTIVITY  PAGES -------------------------------------------------------------------------------------- CHAPTER 76 L.E.P. 1- 1 REVISED TO REFLECT THIS REVISION INDICATING  NEW,REVISED, AND/OR DELETED PAGES T. OF C. REVISED TO REFLECT THIS REVISION  1 76-11-00 EFFECTIVITY UPDATED  5, 7, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 201-225, 229-275, 279-299,  9, 11- 426-499, 503-549, 551-599,  12 701-749, 76-11-19 EFFECTIVITY UPDATED  407, 411- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 201-225, 227-227, 229-299,  412 426-455, 476-499, 503-549,  551-599, 701-749, 76-11-41 EFFECTIVITY UPDATED  405, 411- CONSUMABLE INGREDIENT DATA UPDATED ALL  415, 419, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 201-225, 227-227, 229-299,  421 426-499, 503-549, 551-599,  701-749,  76-HIGHLIGHTS Page 1 of 1  REVISION NO. 54 May 01/08  SROS

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    C F M     56-5B     HIGHLIGHTS  __________

  REVISION NO. 54 May 01/08

Pages which have been revised are outlined below, together with the Highlights of theRevision

-------------------------------------------------------------------------------------CH/SE/SU C REASON FOR CHANGE EFFECTIVITY  PAGES-------------------------------------------------------------------------------------

CHAPTER 76__________

L.E.P. 1- 1 REVISED TO REFLECT THIS REVISION INDICATING  NEW,REVISED, AND/OR DELETED PAGEST. OF C. REVISED TO REFLECT THIS REVISION  176-11-00 EFFECTIVITY UPDATED  5, 7, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 201-225, 229-275, 279-299,  9, 11- 426-499, 503-549, 551-599,  12 701-749,

76-11-19 EFFECTIVITY UPDATED 407, 411- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 201-225, 227-227, 229-299, 412 426-455, 476-499, 503-549,  551-599, 701-749,

76-11-41 EFFECTIVITY UPDATED 405, 411- CONSUMABLE INGREDIENT DATA UPDATED ALL

 415, 419, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 201-225, 227-227, 229-299, 421 426-499, 503-549, 551-599,  701-749,

  76-HIGHLIGHTS Page 1 of 1  REVISION NO. 54 May 01/08

  SROS

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    C F M     56-5B     CHAPTER 76  __________

  ENGINE CONTROLS

  LIST OF EFFECTIVE PAGES  _______________________  N, R or D indicates pages which are New, Revised or Deleted respectively  Remove and insert the affected pages and complete the Record of Revisions and

  the Record of Temporary Revisions as necessary

CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE

RECORD 76-11-00 510 May01/96 76-11-41 408 Feb01/96OF TEMP. 76-11-00 511 May01/96 76-11-41 409 Feb01/96REVISION 76-11-00 512 Feb01/99 76-11-41 410 Feb01/96  76-11-00 513 May01/99 76-11-41 R 411 May01/08L.E.P. R 1- 1 May01/08 76-11-00 514 May01/96 76-11-41 R 412 May01/08T. of C. R 1 May01/08 76-11-00 515 May01/96 76-11-41 R 413 May01/08T. of C. 2 Feb01/07 76-11-17 401 Feb01/96 76-11-41 R 414 May01/08  76-11-17 402 Feb01/99 76-11-41 R 415 May01/0876-00-00 1 Feb01/02 76-11-17 403 Feb01/99 76-11-41 416 Feb01/0776-00-00 2 Feb01/96 76-11-17 404 Feb01/96 76-11-41 417 Feb01/0776-00-00 3 Feb01/96 76-11-17 405 Feb01/96 76-11-41 418 Feb01/0776-00-00 4 Feb01/96 76-11-17 406 Feb01/96 76-11-41 R 419 May01/0876-00-00 5 Feb01/96 76-11-17 407 Feb01/96 76-11-41 420 Feb01/07  76-11-17 408 May01/99 76-11-41 R 421 May01/0876-10-00 1 Feb01/96 76-11-17 409 Feb01/96 76-11-41 422 Feb01/0776-10-00 2 Feb01/96 76-11-17 410 Feb01/99 76-11-41 423 Aug01/99  76-11-17 411 May01/99 76-11-41 424 Aug01/9976-11-00 1 Feb01/96 76-11-17 412 Feb01/96 76-11-41 425 Aug01/0076-11-00 2 Feb01/96 76-11-17 413 Aug01/0476-11-00 3 Feb01/96 76-11-17 414 Feb01/99 76-12-00 1 Feb01/9676-11-00 4 Feb01/96 76-11-17 415 Feb01/99 76-12-00 2 Feb01/96

76-11-00 R 5 May01/08 76-11-19 401 Feb01/97 76-12-00 3 Feb01/9676-11-00 6 Feb01/96 76-11-19 402 Feb01/97 76-12-00 4 Feb01/9676-11-00 R 7 May01/08 76-11-19 403 May01/9676-11-00 8 Feb01/07 76-11-19 404 May01/9676-11-00 R 9 May01/08 76-11-19 405 May01/9676-11-00 10 Feb01/07 76-11-19 406 May01/0576-11-00 R 11 May01/08 76-11-19 R 407 May01/0876-11-00 R 12 May01/08 76-11-19 408 May01/0576-11-00 13 Feb01/08 76-11-19 409 Feb01/9976-11-00 14 Feb01/07 76-11-19 410 May01/9676-11-00 15 Feb01/07 76-11-19 R 411 May01/0876-11-00 16 Feb01/07 76-11-19 R 412 May01/0876-11-00 501 May01/99 76-11-19 413 May01/05

76-11-00 502 May01/99 76-11-19 414 May01/0576-11-00 503 May01/99 76-11-41 401 Feb01/0776-11-00 504 Feb01/96 76-11-41 402 Feb01/0776-11-00 505 May01/96 76-11-41 403 Feb01/9976-11-00 506 Feb01/96 76-11-41 404 Feb01/9676-11-00 507 Feb01/96 76-11-41 R 405 May01/0876-11-00 508 May01/96 76-11-41 406 Feb01/9676-11-00 509 May01/96 76-11-41 407 Feb01/96

  76-L.E.P. Page 1  May 01/08

  SROS

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    C F M     56-5B     CHAPTER 76  __________

  ENGINE CONTROLS

  TABLE OF CONTENTS  _________________

  SUBJECT CH/SE/SU C PAGE EFFECTIVITY  _______ ________ _ ____ ___________

  ENGINE CONTROLS - GENERAL 76-00-00  _________________________  DESCRIPTION AND OPERATION 1 ALL  General 1 ALL  Throttle Control Lever 1 ALL  ENG/MASTER Control Switch 1 ALL  LP Fuel Shutoff Valve Control 1 ALL  Component Location 4 ALL

  POWER CONTROL 76-10-00  _____________  DESCRIPTION AND OPERATION 1 ALL  General 1 ALL  Manual Thrust Setting Mode (the 1 ALL  autothrust function is not  active)  Automatic Thrust Setting Mode 1 ALL  (the autothrust function is  active)

  THROTTLE CONTROL 76-11-00  DESCRIPTION AND OPERATION 1 ALL  General 1 ALL  Throttle Control Mechanical Parts 1 ALL  Throttle Control Lever 1 ALL  Throttle Control Artificial Feel 5 ALL  Unit

  Throttle Control Unit 5 201-225, 229-275  279-299, 426-499  503-549, 551-599  701-749,  Throttle Control Unit 13 227-227, 276-278

  THROTTLE CONTROL 76-11-00  ADJUSTMENT/TEST 501 ALL  Adjustment of the Mechanical 501 ALL  Linkage  Adjustment of the Artificial Feel 511 ALL  Unit

  ARTIFICIAL FEEL UNIT - THROTTLE 76-11-17  CONTROL  REMOVAL/INSTALLATION 401 ALL  Removal of the Throttle Control 401 ALL  Artificial Feel Unit  Installation of the Throttle 408 ALL  Control Feel Unit  CONTROL UNIT - THROTTLE 76-11-19

  76-CONTENTS Page 1  May 01/08R  SROS

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    C F M     56-5B     CHAPTER 76  __________

  ENGINE CONTROLS

  TABLE OF CONTENTS  _________________

  SUBJECT CH/SE/SU C PAGE EFFECTIVITY  _______ ________ _ ____ ___________

  REMOVAL/INSTALLATION 401 ALL  Removal of the Throttle Control 401 ALL  Unit (8KS1, 8KS2)  Installation of the Throttle 406 ALL  Control Unit (8KS1, 8KS2)  LEVER ASSEMBLY - THROTTLE CONTROL 76-11-41  REMOVAL/INSTALLATION 401 ALL  Removal of the Throttle Control 401 ALL  Lever Assembly  Installation of the Throttle 415 ALL  Control Lever Assembly

  ENGINE MASTER CONTROL 76-12-00  DESCRIPTION AND OPERATION 1 ALL  HP Fuel Shut OFF Valve Control 1 ALL  General 1 ALL  Valve Operation 1 ALL  LP Fuel Shut Off Valve Control 4 ALL  General 4 ALL  Valve Operation 4 ALL

  76-CONTENTS Page 2  Feb 01/07R  SROS

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    C F M     56-5B     ENGINE CONTROLS - GENERAL - DESCRIPTION AND OPERATION  _____________________________________________________

  1. General  _______  The engine control system consist of :  - the throttle control  - the HP fuel shutoff valve control  - the LP fuel control.

  A. Throttle Control Lever  (Ref. Fig. 001)  The throttle control system is fully electrical. The throttle control  lever drives the position detectors. The position detectors are located  under the cockpit center pedestal. Two of the resolvers are dedicated to  the FADEC system. Each channel of the Electronic Control Unit receives  the position signal from one resolver in the analog form.

  B. ENG/MASTER Control Switch  (Ref. Fig. 002)  The MASTER control switch interfaces with the HP fuel shutoff valve and  the Engine Interface Unit (EIU).  It controls directly the closure of the fuel shutoff valve : it energizes  the valve solenoid.  An analog signal informs the EIU of the position of the MASTER control  switch.  The EIU transmits then the information to the ECU in digital form.  The ECU uses this information to initiate the automatic and manual engine  starting sequences.  The MASTER control switches are part of the panel 115VU, switchR replacement requires removal of panel 115VU.

  C. LP Fuel Shutoff Valve Control  The LP fuel shutoff valve is electrically controlled :

  - either by the ENG/MASTER control switch on the ENG panel  - or by the ENG FIRE pushbutton switch.

    EFF : ALL Page 1  76-00-00    Feb 01/02      SROS

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    C F M     56-5B  

  Throttle Control System  Figure 001

    EFF : ALL Page 2  76-00-00    Feb 01/96      SROS

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    C F M     56-5B  

  Acquisition of the Discrete Signal by the FADEC  Figure 002

    EFF : ALL Page 3  76-00-00    Feb 01/96      SROS

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    C F M     56-5B     2. Component Location  __________________  (Ref. Fig. 003)

  -------------------------------------------------------------------------------  FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA  I I I I DOOR I REF.  -------------------------------------------------------------------------------

  2KC CTL SW-ENG/MASTER 2 115VU 210 76-12-00  3KC CTL SW-ENG/MASTER 1 115VU 210 76-12-00  4000KC SOLENOID-HP FUEL SOV 437 437AL 80-11-20  447 447AL  8KS1 CTL UNIT-THROTTLE, ENG1 11VU 210 76-11-17  8KS2 CTL UNIT-THROTTLE, ENG2 11VU 210 76-11-17

    EFF : ALL Page 4  76-00-00    Feb 01/96      SROS

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    C F M     56-5B  

  Control and Indicating- Component Location  Figure 003

    EFF : ALL Page 5  76-00-00    Feb 01/96      SROS

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    C F M     56-5B     POWER CONTROL - DESCRIPTION AND OPERATION  _________________________________________

  1. General  _______  (Ref. Fig. 001)

  A. Manual Thrust Setting Mode (the autothrust function is not active)  The throttle control lever in the cockpit center pedestal controls :

  - the engine level of thrust  - the thrust limit mode.  The Electronic Control Unit (ECU):  - receives the throttle lever angle  - computes the engine thrust limit parameter and adjusts the actual  engine thrust parameter accordingly.

  B. Automatic Thrust Setting Mode (the autothrust function is active)  The throttle control lever controls :  - the actual thrust limit  - the thrust limit mode.  The FMGC computes the target thrust parameter and sends it to the ECU.  The ECU adjusts the actual engine thrust parameter according to this  value (Ref. 73-20-00).  The top limit value of the target thrust parameter is the actual position  of the throttle control lever (this is applicable when the alpha floor  protection is not activated).

    EFF : ALL Page 1  76-10-00    Feb 01/96      SROS

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    C F M     56-5B  

  Thrust Setting Block Diagram  Figure 001

    EFF : ALL Page 2  76-10-00    Feb 01/96      SROS

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    C F M     56-5B     THROTTLE CONTROL - DESCRIPTION AND OPERATION  ____________________________________________

  1. General  _______  (Ref. Fig. 001)  The throttle control system consist of :  - the throttle control lever  - the throttle control artificial feel unit

  - the throttle control unit  - the electrical harness.  In addition each throttle control lever is fitted with an instinctive  pushbutton switch.  This pushbutton switch serves for the de-activation and disengagement of the  autothrust function.  The design of the throttle control is based upon a fixed throttle concept :  this means that the throttle control levers are not servo motorized.

  2. Throttle Control Mechanical Parts  _________________________________

  A. Throttle Control Lever  (Ref. Fig. 002, 003)  The throttle control handle comprises :  - a throttle control lever which incorporates stop devices and autothrust  instinctive disconnect pushbutton switch  - a graduated fixed sector  - a reverse latching lever.  The throttle control lever moves over a range from :  - -20 deg. TLA (Reverser Full Throttle stop) to 45 deg. TLA (Forward Full  Throttle stop).  An intermediate mechanical stop is fitted at 0 deg. TLA.  This stop is overriden when the reverse latching lever is pulled up for  selection of the reverse power.  This idle stop is reset as soon as the lever is selected back to forward

  thrust area.  In the forward thrust area, there are two detent points :  - MAX CLIMB detent point set at 25 deg. TLA  - MAX CONTINUOUS/FLEX TAKE OFF detent point set at 35 deg. TLA.  In the reverse thrust throttle range, there is one detent point :  - -6 deg. TLA, this position corresponds to the selection of the thrust  reverser command and the Reverse Idle setting.  From -20 deg. TLA to 0 deg. TLA, the autothrust function cannot be  activated.  In the middle throttle range (0 deg. to 35 deg. TLA), the autothrust  function can be active if engaged.  This range corresponds to the selection of MAX CLIMB or MAX CONTINUOUS  thrust limit mode (except the FLEX TAKE OFF mode).

  If the autothrust is not engaged, the engine control is manual.

    EFF : ALL Page 1  76-11-00    Feb 01/96      SROS

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    C F M     56-5B  

  Throttle Control Mechanical Parts  Figure 001

    EFF : ALL Page 2  76-11-00    Feb 01/96      SROS

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    C F M     56-5B  

  Acquisition of the Throttle Control Discrete Signal by the FADEC  Figure 002

    EFF : ALL Page 3  76-11-00    Feb 01/96      SROS

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    C F M     56-5B  

  Throttle Control System  Figure 003

    EFF : ALL Page 4  76-11-00    Feb 01/96      SROS

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    C F M     56-5B     In the forward range (35 deg. to 45 deg. TLA), the autothrust function  cannot be activated (except in alpha floor condition).  This range corresponds to the selection of FLEX TAKE OFF/MAX TAKE OFF (GO  AROUND) mode.  The throttle control lever is linked to a mechanical rod. This rod drives  the input lever of the throttle control artificial feel unit.

  B. Throttle Control Artificial Feel Unit  (Ref. Fig. 004)  The Throttle control artificial feel unit is located below the cockpit  center pedestal. this artificial feel unit is connected to engine 1(2)  throttle control lever and to the engine 1(2) throttle control unit by  means of rods. The artificial feel unit is a friction system wich  provides a load feedback to the throttle control lever.  This artificial feel unit comprises two symetrical casings, one left and  one right. Each casing contains an identical and independent mechanism.  Each mechanism is composed of:  - a friction brake assembly  - a gear assembly  - a lever assembly  - a bellcrank assembly  Throttle control lever travel is transmitted to the artificial feel  unit and to the throttle control unit.  The linear movement of the throttle control levers is transformed into  a rotary movement at the bellcrank which turns around the friction  brake assembly shaft. This movement rotates a toothed quadrant integral  with the shaft.  This toothed quadrant causes inverse rotation of a gear equipped with a  disk which has four detent notches. Each notch corresponds to a  throttle control lever setting and is felt as a friction point at the  throttle control levers.

R **ON A/C 201-225, 229-275, 279-299, 426-499, 503-549, 551-599, 701-749,

  C. Throttle Control Unit  (Ref. Fig. 005, 006, 007)  A mechanical rod transmits the throttle control lever movement.  It connects the throttle control artificial feel unit to the input lever  of the throttle control unit.  The throttle control unit comprises :  - an input lever  - mechanical stops which limit the angular range  - 2 resolvers whose signals are dedicated to the ECU (one resolver per  channel of the ECU)

  - 6 potentiometers fitted three by three. Their signals are used by the  flight control system

    EFF : ALL Page 5  76-11-00    May 01/08      SROS

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    C F M     56-5B  

  Throttle Control Artificial Feel Unit  Figure 004

    EFF : ALL Page 6  76-11-00    Feb 01/96      SROS

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    C F M     56-5B  

  Throttle Lever Angle Harness  Figure 005

  R EFF : 201-225, 229-275, 279-299, 426-499, Page 7  76-11-00    503-549, 551-599, 701-749, May 01/08      SROS

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    C F M     56-5B  

  Throttle Lever Angle Harness  Figure 005A

  R EFF : 227-227, 276-278, Page 8  76-11-00    Feb 01/07      SROS

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    C F M     56-5B  

  Control Unit - Mechanical Part  Figure 006

  R EFF : 201-225, 229-275, 279-299, 426-499, Page 9  76-11-00    503-549, 551-599, 701-749, May 01/08      SROS

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    C F M     56-5B  

  Control Unit - Mechanical Part  Figure 006A

  R EFF : 227-227, 276-278, Page 10  76-11-00    Feb 01/07      SROS

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    C F M     56-5B  

  Thrust Control Power Supplies  Figure 007

  R EFF : 201-225, 229-275, 279-299, 426-499, Page 11/12  76-11-00    503-549, 551-599, 701-749, May 01/08      SROS

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    C F M     56-5B     - a device which drives the resolver and the potentiometer  - a pin device for rigging the resolvers and potentiometers  - 1 switch whose signal is dedicated to the EIU.  - a safety device which leads the resolvers outside the normal operating  range in case of failure of the driving device  - two output electrical connectors.  The input lever drives two gear sectors assembled face to face. Each

  sector drives itself a set of one resolver and three potentiometers.  The relationship between the throttle lever angle and throttle resolver  angle (TRA) is linear and : 1 deg. TLA = 1.9 TRA.  The accuracy of the throttle control unit (error between the input lever  position and the resolver angle) is 0.5 deg. TRA.  The maximum discrepancy between the signals generated by the two  resolvers is 0.25 deg. TRA. The TLA resolver operates in two quadrants :  the first quadrant serves for positive angles and the fourth quadrant for  negative angles.  Each resolver is dedicated to one channel of the ECU and receives its  electrical excitation from the ECU.  The ECU considers a throttle resolver angle value :  - less than -47.5 deg. TRA or  - greater than 98.8 deg. TRA as resolver position signal failure.  The ECU incorporates a resolver fault accomodation logic. This logic  allows engine operation after a failure or a complete loss of the  throttle resolver position signal.

  **ON A/C 227-227, 276-278,

  C. Throttle Control Unit  (Ref. Fig. 005A, 006A, 007A)  A mechanical rod transmits the throttle control lever movement.  It connects the throttle control artificial feel unit to the input lever

  of the throttle control unit.  The throttle control unit comprises :  - an input lever  - mechanical stops which limit the angular range  - 2 resolvers whose signals are dedicated to the ECU (one resolver per  channel of the ECU)  - 6 potentiometers fitted three by three. Their signals are used by the  flight control system  - a device which drives the resolver and the potentiometer  - a pin device for rigging the resolvers and potentiometers  - a safety device which leads the resolvers outside the normal operating  range in case of failure of the driving device  - two output electrical connectors.

  The input lever drives two gear sectors assembled face to face. Each  sector drives itself a set of one resolver and three potentiometers.

  R EFF : ALL Page 13  76-11-00    Feb 01/08      SROS

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    C F M     56-5B     The relationship between the throttle lever angle and throttle resolver  angle (TRA) is linear and : 1 deg. TLA = 1.9 TRA.  The accuracy of the throttle control unit (error between the input lever  position and the resolver angle) is 0.5 deg. TRA.  The maximum discrepancy between the signals generated by the two  resolvers is 0.25 deg. TRA. The TLA resolver operates in two quadrants :  the first quadrant serves for positive angles and the fourth quadrant for

  negative angles.  Each resolver is dedicated to one channel of the ECU and receives its  electrical excitation from the ECU.  The ECU considers a throttle resolver angle value :  - less than -47.5 deg. TRA or  - greater than 98.8 deg. TRA as resolver position signal failure.  The ECU incorporates a resolver fault accomodation logic. This logic  allows engine operation after a failure or a complete loss of the  throttle resolver position signal.

  R EFF : 227-227, 276-278, Page 14  76-11-00    Feb 01/07      SROS

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    C F M     56-5B  

  Thrust Control Power Supplies  Figure 007A

  R EFF : 227-227, 276-278, Page 15/16  76-11-00    Feb 01/07      SROS

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    C F M     56-5B     THROTTLE CONTROL - ADJUSTMENT/TEST  __________________________________

  TASK 76-11-00-820-044

  Adjustment of the Mechanical Linkage

  1. Reason for the Job  __________________

  Self Explanatory

  2. Job Set-up Information  ______________________

  A. Fixtures, Tools, Test and Support Equipment

  -------------------------------------------------------------------------------  REFERENCE QTY DESIGNATION  -------------------------------------------------------------------------------

  No specific blanking caps  No specific circuit breaker(s) safety clip(s)  No specific warning notice  98DNSA20206080 2 RIGGING PINR 98DNSA20208080 1 RIGGING PIN

  B. Consumable Materials

  -------------------------------------------------------------------------------  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  No specific lockwire 0.032 in. (0.8 mm) dia.  No specific lockwire 0.032 in. (0.8mm) dia.

  C. Referenced Information

  -------------------------------------------------------------------------------  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  22-82-12-000-001 Removal of the MCDU (3CA1,3CA2,3CA3)  22-82-12-400-002 Installation of the MCDU (3CA1,3CA2,3CA3)  23-13-13-000-001 Removal of the Radio Management Panel (CRMP) (1RG1,  1RG2, 1RG3)  23-13-13-400-001 Installation of the Radio Management Panel (CRMP)  (1RG1, 1RG2, 1RG3)

  23-51-12-000-001 Removal of the Audio Control Panel (ACP) (2RN1, 2RN2,  2RN3, 2RN4, 2RN5)

    EFF : ALL Page 501  76-11-00    May 01/99      SROS

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    C F M     56-5B     -------------------------------------------------------------------------------  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  23-51-12-400-001 Installation of the Audio Control Panel (ACP) (2RN1,  2RN2, 2RN3, 2RN4, 2RN5)  34-41-12-000-001 Removal of the Weather Radar Control Unit (3SQ)

  34-41-12-400-001 Installation of the Weather Radar Control Unit (3SQ)  34-52-12-000-001 Removal of the ATC/TCAS Control Unit (3SH)  34-52-12-400-001 Installation of the ATC/TCAS Control Unit (3SH)  76-11-00-991-910 Fig. 501  76-11-00-991-911 Fig. 502  76-11-00-991-912 Fig. 503

  3. Job Set-up  __________

  Subtask 76-11-00-865-059

  A. Open, safety and tag this(these) circuit breaker(s):

  -------------------------------------------------------------------------------  PANEL DESIGNATION IDENT. LOCATION  -------------------------------------------------------------------------------  49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03  49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08  49VU LIGHTING/EMER LT/CKPT/DOME 1LE H08  105VU FLT CTL/SEC1/STBY SPLY 22CE B01  121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42  121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41  121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40  121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39  121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19

  121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18  122VU LIGHTING/INSTL LT/MAIN INST/PNL AND/PED 4LF Y04  122VU LIGHTING/FLOOD/CTR INST/PNL 2LE Z04

  Subtask 76-11-00-941-056

  B. Safety Precautions

  (1) On the center pedestal, on the ENG panel 115VU:

  (a) Put a warning notice to tell persons not to start the engine.

  (2) Make sure that the engine 1(2) shutdown occurred not less than 5

  minutes before you do this procedure.

    EFF : ALL Page 502  76-11-00    May 01/99  R    SROS

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    C F M     56-5B     (3) On the overhead maintenance panel 50VU:

  (a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)  pushbutton switch is off.

  (b) Put a warning notice to tell persons not to energize the FADEC  1(2).

  Subtask 76-11-00-010-055

  C. Open the access door 811.

  4. Procedure  _________

  Subtask 76-11-00-869-060

  A. Put the throttle control lever in the IDLE STOP position and hold it in  this position  (Ref. Fig. 501/TASK 76-11-00-991-910)  detail A.

  (1) Adjust the length of the rod.

  CAUTION : DO NOT APPLY FORCE TO PUSH IN OR PUSH OUT THE RIGGING PINS  _______  IN THE RIGGING HOLES. IF THE RIGGING PINS ARE DIFFICULT TO  PUSH IN, YOU MUST ADJUST THE RODS UNTIL THEY GO IN EASILY.

R (a) Make sure that you can easily install and remove the RIGGING PINR (98DNSA20208080) (5) in the artificial feel unit (1).

  (b) If you can not do this, adjust the length of the rod (6).

  Subtask 76-11-00-820-058  B. Remove for access

  (1) Remove the Multipurpose Control and Display Units 3CA1 and 3CA2  (Ref. TASK 22-82-12-000-001)

  (2) Remove the Radio Management Panels 1RG1 and 1RG2 (Ref. TASK 23-13-13-  000-001)

  (3) Remove the Audio Control Panels 2RN1 and 2RN2 (Ref. TASK 23-51-12-  000-001)

    EFF : ALL Page 503  76-11-00    May 01/99      SROS

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    C F M     56-5B  

  Adjustment of the mechanical linkage  Figure 501/TASK 76-11-00-991-910

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    C F M     56-5B     (4) Remove the Weather Radar Control Unit 3SQ (Ref. TASK 34-41-12-000-  001)

  (5) Remove the ATC/TCAS Control Unit 3SH (Ref. TASK 34-52-12-000-001)

  (6) Remove the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel 112VU.  (Ref. Fig. 502/TASK 76-11-00-991-911)

  NOTE : The removal procedure is the same for the FLOOD LT/INTEG LT  ____  panel 111VU and FLOOD LT panel 112VU.

  (a) Release the fasteners of the panel (1) and disengage the panel  (1) from its housing.

  (b) Disconnect the connector (3) from the panel (1).

  (c) Remove the panel (1).

  (d) Put blanking caps on the connectors (2) and (3).

  (7) Remove the screws (14).

  (8) Remove the ventilation plates (15).

  (9) Disconnect the clamps (16).

  (10) Remove the screws (10) and the washers (11).  (Ref. Fig. 503/TASK 76-11-00-991-912)

  (11) Remove the plates (12) and (13).

  (12) Cut and remove the lockwire and adjust the length of the adjustable

  rod (6)  (Ref. Fig. 501/TASK 76-11-00-991-910)  detail B.

  (13) Tighten and safety the hinge points and the adjustable rod ends with  lockwire 0.032 in. (0.8 mm) dia..

  Subtask 76-11-00-869-061

  C. With the throttle control lever in the IDLE STOP position, make sure that  you can :

  (1) Easily install the pin (5) in the artificial feel unit (1)

  (2) Easily remove this pin from the artificial feel unit (1)

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    C F M     56-5B  

  Ventilation Plates and Clamps  Figure 503/TASK 76-11-00-991-912

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    C F M     56-5B     (3) Install the pin again.

  (4) Make sure that you can:

  (a) Easily install the RIGGING PIN (98DNSA20206080) (3) in the  throttle control unit (4) and in the input lever,

  (b) Easily remove this pin from these components.

  (c) If you can not do this, adjust the length of the rod (2).

  Subtask 76-11-00-820-057

  D. Cut and remove the lockwire and adjust the length of the adjustable rod  (2).  (Ref. Fig. 501/TASK 76-11-00-991-910)  detail B.

  (1) Disconnect the rod (2) from the throttle control unit and the  artificial feel unit to install the lockwire 0.032 in. (0.8mm) dia..  Tighten and safety the hinge points and the adjustable rod ends.

  (2) Install the rod (2).

  Subtask 76-11-00-869-062

  E. Remove the pin (5). With the throttle control lever in the IDLE STOP  position make sure that you can :

  (1) Easily remove the pin (3) from the throttle control unit.

  (2) Easily install this pin in this unit. Remove this pin.

  5. Close-up  ________

  Subtask 76-11-00-869-063

  A. Make sure that all the pins are removed.

  (1) Install the plates (12) and (13).

  (2) Install the screws (10) and washers (11).

  (3) Install the clamps (16).

  (4) Install the ventilation plates (15).

    EFF : ALL Page 508  76-11-00    May 01/96  R    SROS

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    C F M     56-5B     (5) Install the screws (14).

  (6) Install the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel 112VU.  (Ref. Fig. 502/TASK 76-11-00-991-911)

  NOTE : The installation procedure is the same for the FLOOD LT/INTEG  ____  LT panel 111VU and FLOOD LT panel 112VU.

  (a) Remove the blanking caps from the connectors (2) and (3).

  (b) Install the connector (2) on the panel (1).

  (c) Install the panel (1) on the structure.

  (d) Fully tighten the fasteners on the panel (1).

  (7) Install the Multipurpose Control and Display Units (3CA1 and 3CA2).  (Ref. TASK 22-82-12-400-002)

  (8) Install the Radio Management Panels (1RG1 and 1RG2) (Ref. TASK 23-13-  13-400-001)

  (9) Install the Audio Control Panels (2RN1 and 2RN2) (Ref. TASK 23-51-12-  400-001)

  (10) Install the Weather Radar Control Unit (3SQ) (Ref. TASK 34-41-12-400-  001)

  (11) Install the ATC/TCAS Control Unit (3SH) (Ref. TASK 34-52-12-400-001)

  (12) Make sure that the work area is clean and clear of tool(s) and other  items.

  Subtask 76-11-00-410-055

  B. Close Access

  (1) Close the access door 811.

  (2) Remove the access platform(s).

  (3) Remove the warning notice(s).

    EFF : ALL Page 509  76-11-00    May 01/96  R    SROS

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    C F M     56-5B     Subtask 76-11-00-865-060

  C. Remove the safety clip(s) and the tag(s) and close this(these) circuit  breaker(s):  1JH, 2JH1, 2JH2, 3JH1, 3JH2, 21CE1, 21CE2, 22CE, 21CE3.

  Subtask 76-11-00-869-064

  D. With the throttle control lever in the IDLE STOP position, make sure that  you can:

  (1) easily install the pin (5) in the artificial feel unit (1)

  (2) easily remove this pin from the artificial feel unit (1)

  (3) install the pin again.

  (4) Make sure that you can :

  (5) easily install the RIGGING PIN (98DNSA20206080) (3) in the throttle  control unit (4) and in the input lever,

  (6) easily remove this pin from these components.

  (a) If you can not do this, adjust the length of the rod (2).

  Subtask 76-11-00-710-053

  E. Do an operational test of the FLOOD LT/ING LT panel 111VU and FLOOD LT  panel 112VU :

  (1) Operate the light adjustment knobs of the FLOOD LT/INTEG LT panel

  11VU and FLOOD LT panel 112VU.  (2) Make sure that the light intensity of the glareshield 13VU, F/O  glareshield panel 130VU, CAPT glareshield panel 131VU and overheard  control & indicating panel 48VU changes.

    EFF : ALL Page 510  76-11-00    May 01/96  R    SROS

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    C F M     56-5B     TASK 76-11-00-820-045

  Adjustment of the Artificial Feel Unit

  1. Reason for the Job  __________________

  Self Explanatory

  2. Job Set-up Information  ______________________

  A. Fixtures, Tools, Test and Support Equipment

  -------------------------------------------------------------------------------  REFERENCE QTY DESIGNATION  -------------------------------------------------------------------------------

  No specific circuit breaker(s) safety clip(s)  No specific warning notice  No specific access platform 1.8 m (5 ft. 11 in.)  98D76103000000 1 THROTTLE LEVER LOAD MEASURE

  B. Consumable Materials

  -------------------------------------------------------------------------------  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  No specific lockwire 0.032 in. (0.8mm) dia.

  C. Referenced Information

  -------------------------------------------------------------------------------

  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  76-11-00-991-913 Fig. 504

    EFF : ALL Page 511  76-11-00    May 01/96  R    SROS

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    C F M     56-5B     3. Job Set-up  __________

  Subtask 76-11-00-865-061

  A. Open, safety and tag this(these) circuit breaker(s):

  -------------------------------------------------------------------------------

  PANEL DESIGNATION IDENT. LOCATION  -------------------------------------------------------------------------------  49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03  49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08R 105VU FLT CTL/SEC1/STBY SPLY 22CE B01R  121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42  121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41  121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40  121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39  121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19  121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18

  Subtask 76-11-00-941-057

  B. Safety Precautions

  (1) On the center pedestal, on the ENG panel 115VU:

  (a) Put a warning notice to tell persons not to start the engine.

  (2) Make sure that the engine 1(2) shutdown occurred not less than 5  minutes before you do this procedure.

  (3) On the overhead maintenance panel 50VU:

  (a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)  pushbutton switch is off.

  (b) Put a warning notice to tell persons not to energize the FADEC  1(2).

  Subtask 76-11-00-480-052

  C. Install the THROTTLE LEVER LOAD MEASURE (98D76103000000) on the throttle  control levers.

    EFF : ALL Page 512  76-11-00    Feb 01/99      SROS

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    C F M     56-5B     Subtask 76-11-00-941-058

  D. Put an access platform below the forward avionics compartment.

  Subtask 76-11-00-010-056

  E. Open the access door 811.

  4. Procedure  _________

  (Ref. Fig. 504/TASK 76-11-00-991-913)

  Subtask 76-11-00-020-052

  A. Loosen the three screws (3). Remove the guard (7).

  (1) Cut and remove the lockwire from the lock nut (6). Loosen the lock  nut.

  Subtask 76-11-00-820-059

  B. Hold the adjusting rod (5) then turn the nut (4) to get a load of 0.8  +0.1 -0 daN (1.8 +0.22 -0.0000 lbf) on the related throttle control  lever.

  NOTE : Measure this value in the IDLE STOP/MAX CLIMB range. Do not  ____R measure this value at the detent points where the load increasesR suddenly.

  (1) Tighten the lock nut (6) to block the adjustment system. Measure the  load again to make sure that it is the same.

  Subtask 76-11-00-420-052  C. Safety the lock nut (6) with lockwire 0.032 in. (0.8mm) dia..

  Subtask 76-11-00-020-053

  D. Cut and remove the lockwire from the lock nut (2). Loosen the lock nut.

  Subtask 76-11-00-820-060

R E. Turn the adjustment screw (1) to get a load equal to 2.5 +0.1 -0 daNR (5.62 +0.22 -0 lbf) when you go through the MAX CLIMB detent point (theR first detent point that you feel when you move the lever forward).

R NOTE : This detent point includes the load measured in paragraph B.  ____

    EFF : ALL Page 513  76-11-00    May 01/99      SROS

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    C F M     56-5B  

  Adjustment of the Artificial Feel Unit  Figure 504/TASK 76-11-00-991-913

    EFF : ALL Page 514  76-11-00    May 01/96  R    SROS

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    C F M     56-5B     (1) Block the adjustment system. Measure the load again to make sure that  it is the same as the value given in the paragraph E.

  Subtask 76-11-00-420-053

  F. Safety the lock nut (2) with lockwire 0.032 in. (0.8mm) dia.

  (1) Install the guard (7). Tighten the three screws (3).

  5. Close-up  ________

  Subtask 76-11-00-410-056

  A. Close Access

  (1) Make sure that the work area is clean and clear of tool(s) and other  items.

  (2) Close the access door 811.

  (3) Remove the access platform(s).

  (4) Remove the warning notice(s).

  Subtask 76-11-00-865-062

  B. Remove the safety clip(s) and the tag(s) and close this(these) circuit  breaker(s):  1JH, 2JH1, 2JH2, 3JH1, 3JH2, 21CE1, 21CE2, 21CE3, 22CE

  Subtask 76-11-00-080-052

  C. Remove the tool from the throttle control levers.

    EFF : ALL Page 515  76-11-00    May 01/96  R    SROS

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    C F M     56-5B     ARTIFICIAL FEEL UNIT - THROTTLE CONTROL - REMOVAL/INSTALLATION  ______________________________________________________________

  TASK 76-11-17-000-042

  Removal of the Throttle Control Artificial Feel Unit

  1. Reason for the Job  __________________

  Self Explanatory

  2. Job Set-up Information  ______________________

  A. Fixtures, Tools, Test and Support Equipment

  -------------------------------------------------------------------------------  REFERENCE QTY DESIGNATION  -------------------------------------------------------------------------------

  No specific blanking caps  No specific circuit breaker(s) safety clip(s)  No specific warning notice  No specific access platform 1.8 m (5 ft. 11 in.)  98DNSA20206080 1 RIGGING PIN

  B. Referenced Information

  -------------------------------------------------------------------------------  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  22-82-12-000-001 Removal of the MCDU (3CA1,3CA2,3CA3)  23-13-13-000-001 Removal of the Radio Management Panel (CRMP) (1RG1,

  1RG2, 1RG3)  23-51-12-000-001 Removal of the Audio Control Panel (ACP) (2RN1, 2RN2,  2RN3, 2RN4, 2RN5)  34-41-12-000-001 Removal of the Weather Radar Control Unit (3SQ)  34-52-12-000-001 Removal of the ATC/TCAS Control Unit (3SH)  76-11-17-991-908 Fig. 401  76-11-17-991-909 Fig. 402  76-11-17-991-910 Fig. 403

    EFF : ALL Page 401  76-11-17    Feb 01/96      SROS

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    C F M     56-5B     3. Job Set-up  __________

  Subtask 76-11-17-865-056

  A. Open, safety and tag this(these) circuit breaker(s):

  -------------------------------------------------------------------------------

  PANEL DESIGNATION IDENT. LOCATION  -------------------------------------------------------------------------------  49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03  49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08  49VU LIGHTING/EMER LT/CKPT/DOME 1LE H08R 105VU FLT CTL/SEC1/STBY SPLY 22CE B01R  121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42  121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41  121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40  121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39  121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19  121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18R 122VU LIGHTING/INSTL LT/MAIN INST/PNL AND/PED 4LF Y04  122VU LIGHTING/FLOOD/CTR INST/PNL 2LE Z04

  Subtask 76-11-17-869-052

  B. Make sure that the throttle control levers are at idle (0 degree).

  Subtask 76-11-17-941-053

  C. Safety Precautions

  (1) Put a warning notice in the cockpit to tell persons not to move:

  - the throttle control levers  - the slat and flap control levers.

  (2) On the panel 50VU:  - Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)  pushbutton switch is off.  - Install a warning notice.

  (3) On the panel 115VU:  - Put a warning notice to tell persons not to start the engine 1(2).

    EFF : ALL Page 402  76-11-17    Feb 01/99      SROS

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    C F M     56-5B     Subtask 76-11-17-010-052

  D. Get Access

  (1) Open the access door 811.

  (2) Put an access platform.

  Subtask 76-11-17-010-055

  E. Get Access

  (1) Remove the Multipurpose Control and Display Units 3CA1 and 3CA2  (Ref. TASK 22-82-12-000-001).

  (2) Remove the Radio Management Panels 1RG1 and 1RG2 (Ref. TASK 23-13-13-  000-001).

  (3) Remove the Audio Control Panels 2RN1 and 2RN2 (Ref. TASK 23-51-12-  000-001).

  (4) Remove the Weather Radar Control Unit 3SQ (Ref. TASK 34-41-12-000-  001).

  (5) Remove the ATC Control Unit 3SH (Ref. TASK 34-52-12-000-001).

  (6) Remove the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel 112VU.  (Ref. Fig. 401/TASK 76-11-17-991-908)

  NOTE : The removal procedure is the same for the FLOOD LT/INTEG LT  ____  panel 111VU and FLOOD LT panel 112VU.

  (a) Release the fasteners of the panel (1) and disengage the panel  (1) from its housing.

  (b) Disconnect the connector (3) from the panel (1).

  (c) Remove the panel (1).

  (d) Put blanking caps on the connectors (2) and (3).

  (7) Remove the screws (7).

  (8) Remove the ventilation plates (8).

    EFF : ALL Page 403  76-11-17    Feb 01/99  R    SROS

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    C F M     56-5B     (9) Disconnect the clamps (9).

  (10) Remove the screws (6) and the washers (5).  (Ref. Fig. 402/TASK 76-11-17-991-909)

  (11) Remove the plates (4) and (10).

  4. Procedure  _________

  Subtask 76-11-17-480-052

  A. Install the RIGGING PIN (98DNSA20206080) (11) in the throttle control  unit  (Ref. Fig. 402/TASK 76-11-17-991-909)

  Subtask 76-11-17-020-051

  B. Remove the Throttle Control Artificial Feel Unit as follows:

  (1) Remove and discard the 4 cotter pins (13)  (Ref. Fig. 403/TASK 76-11-17-991-910)

  (2) Remove the 4 nuts (14), the 4 washers (15) and the 4 bolts (17). Make  sure that the 4 bushes (16) stay bonded.

  (3) Remove the rods (27).

  (4) Remove and discard the 4 cotter pins (18).

  (5) Remove the 2 nuts (19), the 2 washers (20) and the 2 bolts (26). Make  sure that the 2 bushes (25) stay bonded.

  (6) Remove the 2 nuts (21), the 2 washers (22) and the 2 bolts (24).  (7) Remove the throttle control artificial feel unit (23).

    EFF : ALL Page 405  76-11-17    Feb 01/96      SROS

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    C F M     56-5B  

  Ventilation Plates and Clamps  Figure 402/TASK 76-11-17-991-909

    EFF : ALL Page 406  76-11-17    Feb 01/96      SROS

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    C F M     56-5B  

  Throttle Control Rigging  Figure 403/TASK 76-11-17-991-910

    EFF : ALL Page 407  76-11-17    Feb 01/96      SROS

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    C F M     56-5B     TASK 76-11-17-400-042

  Installation of the Throttle Control Feel Unit

  1. Reason for the Job  __________________

  Self Explanatory

  2. Job Set-up Information  ______________________

  A. Fixtures, Tools, Test and Support Equipment

  -------------------------------------------------------------------------------  REFERENCE QTY DESIGNATION  -------------------------------------------------------------------------------

  No specific warning notice  No specific access platform 1.8 m (5 ft. 11 in.)  98DNSA20206080 1 RIGGING PINR 98DNSA20208080 1 RIGGING PIN  98D76103000000 1 THROTTLE LEVER LOAD MEASURE

  B. Consumable Materials

  -------------------------------------------------------------------------------  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  Material No. CP2188 *  loctite 675 (Ref. 70-30-00)

  C. Expendable Parts

  -------------------------------------------------------------------------------  FIG.ITEM |DESIGNATION |IPC-CSN  -------------------------------------------------------------------------------

  13 cotter pins 76-11-01 02 -010  18 cotter pins 76-11-01 02 -010

    EFF : ALL Page 408  76-11-17    May 01/99      SROS

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    C F M     56-5B     D. Referenced Information

  -------------------------------------------------------------------------------  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  22-82-12-000-001 Removal of the MCDU (3CA1,3CA2,3CA3)

  22-82-12-400-002 Installation of the MCDU (3CA1,3CA2,3CA3)  23-13-13-000-001 Removal of the Radio Management Panel (CRMP) (1RG1,  1RG2, 1RG3)  23-13-13-400-001 Installation of the Radio Management Panel (CRMP)  (1RG1, 1RG2, 1RG3)  23-51-12-000-001 Removal of the Audio Control Panel (ACP) (2RN1, 2RN2,  2RN3, 2RN4, 2RN5)  23-51-12-400-001 Installation of the Audio Control Panel (ACP) (2RN1,  2RN2, 2RN3, 2RN4, 2RN5)  34-41-12-000-001 Removal of the Weather Radar Control Unit (3SQ)  34-41-12-400-001 Installation of the Weather Radar Control Unit (3SQ)  34-52-12-000-001 Removal of the ATC/TCAS Control Unit (3SH)  34-52-12-400-001 Installation of the ATC/TCAS Control Unit (3SH)  76-11-00-820-044 Adjustment of the Mechanical Linkage  76-11-00-820-045 Adjustment of the Artificial Feel Unit  76-11-17-991-908 Fig. 401  76-11-17-991-909 Fig. 402  76-11-17-991-910 Fig. 403  76-11-17-991-911 Fig. 404

  3. Job Set-up  __________

  Subtask 76-11-17-860-051

  A. Aircraft Maintenance Configuration

  (1) In the cockpit, make sure that the warning notice is in position to  tell persons not to move:  - the trottle control levers  - the slat and flap control levers

  (2) On the center pedestal, on the ENG panel 115VU, make sure that a  warning notice is in position to tell persons not to start the  engine.

  (3) On the overhead maintenance panel 50VU, make sure that the ON legend  of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure  that a warning notice is in position to tell persons not to energize

  the FADEC 1(2).

    EFF : ALL Page 409  76-11-17    Feb 01/96      SROS

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    C F M     56-5B     (4) Make sure that the access platform is in position.

  (5) Make sure that the MCDU 3CA1 and 3CA2 are removed (Ref. TASK 22-82-  12-000-001).

  (6) Make sure that the Radio Management Panels 1RG1 and 1RG2 are removed  (Ref. TASK 23-13-13-000-001).

  (7) Make sure that the Audio Control Panels 2RN1 and 2RN2 are removed  (Ref. TASK 23-51-12-000-001).

  (8) Make sure that the Weather Radar Control Unit 3SQ is removed  (Ref. TASK 34-41-12-000-001).

  (9) Make sure that the ATC Control Unit 3SH is removed (Ref. TASK 34-52-  12-000-001).

  (10) Make sure that the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel  112VU are removed.

  (11) Make sure that the plates are removed.

  Subtask 76-11-17-010-056

  B. Make sure that the access door 811 is open.

  Subtask 76-11-17-865-057

  C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and  tagged

  -------------------------------------------------------------------------------

  PANEL DESIGNATION IDENT. LOCATION  -------------------------------------------------------------------------------  49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03  49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08  49VU LIGHTING/EMER LT/CKPT/DOME 1LE H08R 105VU FLT CTL/SEC1/STBY SPLY 22CE B01R  121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42  121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41  121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40  121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39  121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19  121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18

R 122VU LIGHTING/INSTL LT/MAIN INST/PNL AND/PED 4LF Y04  122VU LIGHTING/FLOOD/CTR INST/PNL 2LE Z04

    EFF : ALL Page 410  76-11-17    Feb 01/99      SROS

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    C F M     56-5B  

  Throttle Control Artificial Feel Unit  Figure 404/TASK 76-11-17-991-911

    EFF : ALL Page 412  76-11-17    Feb 01/96      SROS

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    C F M     56-5B     (2) Make sure that you can easily install and remove the rigging pin  RIGGING PIN (98DNSA20206080) (11) in the throttle control unit.  (Ref. Fig. 403/TASK 76-11-17-991-910)

  (a) If you cannot do this, adjust the length of the rod (Ref. TASK  76-11-00-820-044).

  Subtask 76-11-17-420-054

  C. Install 4 news cotter pins (13).

  Subtask 76-11-17-080-052

  D. Remove the rigging pin (12) from the artificial feel unit and the rigging  pin (11) from the throttle control unit.

  Subtask 76-11-17-480-053

  E. Install the THROTTLE LEVER LOAD MEASURE (98D76103000000) on the throttle  control levers.

  Subtask 76-11-17-820-053

  F. Adjustment of the Artificial Feel Unit:

  (1) Measure the value necessary to move the throttle control lever  between the IDLE STOP and the MAX CLIMB.

  (a) This value must be 0.8 +0.1 -0 daN (1.8 +0.2 -0 lbf).

  NOTE : Measure this value in the IDLE STOP to MAX CLIMB range. Do  ____  not measure this value at the hard point where the load

  increases suddenly.  (2) Measure the value necessary to move to more than MAX CLIMB hard  point.

R (a) This value must be 2.5 +0.1 -0 daN (5.62 +0.22 -0 lbf).

  (3) If you do not get these values, adjust the artificial feel unit  (Ref. TASK 76-11-00-820-045)

  Subtask 76-11-17-080-053

  G. Remove the tool from the throttle control levers.

    EFF : ALL Page 413  76-11-17    Aug 01/04      SROS

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    C F M     56-5B     5. Close-up  ________

  Subtask 76-11-17-410-052

  A. Close Access

  (1) Make sure that the work area is clean and clear of tool(s) and other

  items.

  (2) Install the plates (4) and (10).  (Ref. Fig. 402/TASK 76-11-17-991-909)

  (3) Install the washers (5) and the screws (6).

  (4) Install the clamps (9).

  (5) Install the ventilation plates (8).

  (6) Install the screws (7).

  (7) Install the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel 112VU.  (Ref. Fig. 401/TASK 76-11-17-991-908)

  NOTE : The installation procedure is the same for the FLOOD LT/INTEG  ____  LT panel 111VU and FLOOD LT panel 112VU.

  (a) Remove the blanking caps from the connectors (2) and (3).

  (b) Install the connector (2) on the panel (1).

  (c) Install the panel (1) on the structure.

  (d) Fully tighten the fasteners on the panel (1).  (8) Install the Multipurpose Control and Display Units (3CA1 and 3CA2).  (Ref. TASK 22-82-12-400-002).

  (9) Install the Radio Management Panels (1RG1 and 1RG2) (Ref. TASK 23-13-  13-400-001).

  (10) Install the Audio Control Panels (2RN1 and 2RN2) (Ref. TASK 23-51-12-  400-001).

  (11) Install the Weather Radar Control Unit (3SQ) (Ref. TASK 34-41-12-400-  001).

  (12) Install the ATC Control Unit (3SH) (Ref. TASK 34-52-12-400-001)

    EFF : ALL Page 414  76-11-17    Feb 01/99  R    SROS

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    C F M     56-5B     Subtask 76-11-17-410-053

  B. Close Access

  (1) Remove the access platform(s).

  (2) Close the access door 811

  (3) Remove the warning notice(s).

  Subtask 76-11-17-865-058

  C. Remove the safety clip(s) and the tag(s) and close this(these) circuit  breaker(s):  1JH, 2JH1, 2JH2, 3JH1, 3JH2, 21CE1, 21CE2, 21CE3, 22CE, 1LE, 2LE, 4LF.

  Subtask 76-11-17-710-052

  D. Do an operational test of the panels FLOOD LT/INTEG LT PNL 111VU and  FLOOD LT PNL 112VU:

  (1) operate the light adjustment knobs of the panels FLOOD LT/INTEG LT  PNL 111VU and FLOOD LT PNL 112VU.

  (2) Make sure that the light intensity of the glareshield panels 13VU,  F/O glareshield panel 130VU, captain glareshield panel 131VU, and  overhead CTL & IND panel 48VU changes.

    EFF : ALL Page 415  76-11-17    Feb 01/99  R    SROS

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    C F M     56-5B     CONTROL UNIT - THROTTLE (8KS1,8KS2) - REMOVAL/INSTALLATION  __________________________________________________________

  TASK 76-11-19-000-042

  Removal of the Throttle Control Unit (8KS1, 8KS2)

  1. Reason for the Job  __________________

  Self Explanatory

  2. Job Set-up Information  ______________________

  A. Fixtures, Tools, Test and Support Equipment

  -------------------------------------------------------------------------------  REFERENCE QTY DESIGNATION  -------------------------------------------------------------------------------

  No specific blanking caps  No specific access platform 1.5 m (4 ft. 11 in.)R 98DNSA20208080 1 RIGGING PIN

  B. Referenced Information

  -------------------------------------------------------------------------------  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  76-11-19-991-908 Fig. 401  76-11-19-991-909 Fig. 402  76-11-19-991-910 Fig. 403

  3. Job Set-up  __________  Subtask 76-11-19-865-057

  A. Make sure that this(these) circuit breaker(s) is(are) closed:

  -------------------------------------------------------------------------------  PANEL DESIGNATION IDENT. LOCATION  -------------------------------------------------------------------------------  FOR 8KS1  49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04  121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41  FOR 8KS2

  49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05  121VU ENGINE/ENG2/FADEC B 4KS2 Q40

    EFF : ALL Page 401  76-11-19    Feb 01/97      SROS

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    C F M     56-5B  

  Throttle Control Unit - Removal/Installation  Figure 402/TASK 76-11-19-991-909

    EFF : ALL Page 404  76-11-19    May 01/96  R    SROS

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    C F M     56-5B  

  Throttle Control Unit- Rigging  Figure 403/TASK 76-11-19-991-910

    EFF : ALL Page 405  76-11-19    May 01/96  R    SROS

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    C F M     56-5B     TASK 76-11-19-400-042

  Installation of the Throttle Control Unit (8KS1, 8KS2)

  1. Reason for the Job  __________________

  Self Explanatory

  2. Job Set-up Information  ______________________

  A. Fixtures, Tools, Test and Support Equipment

  -------------------------------------------------------------------------------  REFERENCE QTY DESIGNATION  -------------------------------------------------------------------------------

  No specific access platform 1.5 m (4 ft. 11 in.)  98DNSA20206080 1 RIGGING PIN

  B. Consumable Materials

  -------------------------------------------------------------------------------  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  Material No. CP2188 *  Loctite 675 (Ref. 70-30-00)

  C. Expendable Parts

  -------------------------------------------------------------------------------  FIG.ITEM |DESIGNATION |IPC-CSN

  -------------------------------------------------------------------------------  5 cotter pin 76-11-01 02 -010  8 cotter pins 76-11-01 03 -010

  R EFF : ALL Page 406  76-11-19    May 01/05      SROS

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    C F M     56-5B     D. Referenced Information

  -------------------------------------------------------------------------------  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  24-41-00-861-002 Energize the Aircraft Electrical Circuits from the

  External Power  24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied  from the External Power  27-96-00-740-001 BITE Test of the EFCS (Ground Scanning)  31-60-00-860-001 EIS Start Procedure  31-60-00-860-002 EIS Stop Procedure  76-11-00-820-044 Adjustment of the Mechanical Linkage  76-11-19-991-908 Fig. 401  76-11-19-991-909 Fig. 402  76-11-19-991-910 Fig. 403

R **ON A/C 201-225, 227-227, 229-299, 426-455, 476-499, 503-549, 551-599,R 701-749,

  76-11-19-991-911 Fig. 404

  **ON A/C 456-475,

  76-11-19-991-911-A Fig. 404A

  **ON A/C ALL

  3. Job Set-up  __________

  Subtask 76-11-19-860-052

  A. Aircraft Maintenance Configuration

  (1) Make sure that the access platform is in position.

  (2) Make sure that the throttle control levers are set to idle (0 degree  TLA).

  (3) On the panel 50VU, make sure that the ENG FADEC GND PWR 1 and 2  pushbutton switches are released (on legends come on).

  Subtask 76-11-19-010-054

  B. Make sure that the access door 811 is open.

    EFF : ALL Page 407  76-11-19    May 01/08      SROS

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    C F M     56-5B  

  INTENTIONALLY BLANK

  R Page 408  76-11-19    May 01/05      SROS

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    C F M     56-5B     Subtask 76-11-19-865-058

  C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and  tagged

  -------------------------------------------------------------------------------  PANEL DESIGNATION IDENT. LOCATION

  -------------------------------------------------------------------------------  49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08R 105VU FLT CTL/SEC1/STBY SPLY 22CE B01R  121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19  121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18

  Subtask 76-11-19-869-057

  D. Inspection of the bolt

  (1) Make sure that the bush (3) is correctly bonded to the bolt (2).

  (2) If necessary, bond the bush (3) to the bolt (2) with Loctite 675  (Material No. CP2188)

  4. Procedure  _________

  (Ref. Fig. 401/TASK 76-11-19-991-908, 402/TASK 76-11-19-991-909, 403/TASK  76-11-19-991-910)

  Subtask 76-11-19-420-051

  A. Installation of the Throttle Control Unit.

  (1) Remove all the blanking caps from the connectors.  (2) Install the throttle control unit 8KS1 (8KS2) (11) on its support.

  (3) Install the three bolts (1) with the washers (10) and the nuts (9).  Tighten the bolts (1).

  (4) Install the three new cotter pins (8)

  (5) Engage the rod (4) in the fork of the throttle control unit (11).

  (6) Attach the rod to the fork with the bolt (2) on which the bush (3),  the washer (7) and the nut (6) are assembled. Tighten the bolt.

    EFF : ALL Page 409  76-11-19    Feb 01/99      SROS

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    C F M     56-5B     Subtask 76-11-19-820-052

  B. Make sure that you can easily install and remove the rigging pin RIGGING  PIN (98DNSA20206080) (14). If not adjust the rod (12) (Ref. TASK 76-11-  00-820-044)

  Subtask 76-11-19-420-055

  C. Install cotter pin and connectors

  (1) Install a new cotter pin (5).

  (2) Connect the four electrical connectors (12). Tighten electrical  connector fingertight plus one-eight turn using soft nose pliers.

  Subtask 76-11-19-080-052

  D. Remove the rigging pin (13) from the artificial feel unit.

  Subtask 76-11-19-865-060

  E. Remove the safety clip(s) and the tag(s) and close this(these) circuit  breaker(s):  21CE1, 21CE2, 21CE3, 22CE

  Subtask 76-11-19-861-051

  F. Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-002)

  Subtask 76-11-19-869-058

  G. Aircraft Maintenance Configuration

  (1) Do the EIS start procedure (upper ECAM DU only) (Ref. TASK 31-60-00-  860-001).

  (2) On the panel 50VU, make sure that the ENG FADEC GND PWR 1 and 2  pushbutton switches are released (ON LEGENDS COME ON).

    EFF : ALL Page 410  76-11-19    May 01/96  R    SROS

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    C F M     56-5B     Subtask 76-11-19-865-059

  H. Make sure that this(these) circuit breaker(s) is(are) closed:

  -------------------------------------------------------------------------------  PANEL DESIGNATION IDENT. LOCATION  -------------------------------------------------------------------------------

  FOR 8KS1  49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04  121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41  FOR 8KS2  49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05  121VU ENGINE/ENG2/FADEC B 4KS2 Q40

  Subtask 76-11-19-710-052

  J. Do this test

R **ON A/C 201-225, 227-227, 229-299, 426-455, 476-499, 503-549, 551-599,R 701-749,

  (Ref. Fig. 404/TASK 76-11-19-991-911)

  **ON A/C 456-475,

  (Ref. Fig. 404A/TASK 76-11-19-991-911-A)

  **ON A/C ALL

  (1) Open circuit breakers 2KS1, 2KS2

  (2) Move the throttle control lever ENG1(2) and make sure that the small  white circle on N1 indication follows the throttle control lever  position.

  (3) Close circuits breakers 2KS1, 2KS2

  (4) Open circuit breakers 4KS1, 4KS2

  (5) Move throttle control lever ENG1(2) and make sure that the small  white circle on N1 indication follows the throttle control lever  position.

  (6) Close circuit breakers 4KS1, 4KS2.

    EFF : ALL Page 411  76-11-19    May 01/08      SROS

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    C F M     56-5B  

  Upper Display Unit of the Ecam System N1 Indication  Figure 404/TASK 76-11-19-991-911

  R EFF : 201-225, 227-227, 229-299, 426-455, Page 412  76-11-19    476-499, 503-549, 551-599, 701-749, May 01/08      SROS

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    C F M     56-5B  

R Upper Display Unit of the Ecam System N1 IndicationR Figure 404A/TASK 76-11-19-991-911-A

  R EFF : 456-475, Page 413  76-11-19    May 01/05      SROS

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    C F M     56-5B     (7) Move throttle control lever ENG1(2) and make sure that the small  white circle on N1 indication follows the throttle control lever  position. Make sure that no warning message shows on the upper ECAM  DU.

  (8) Do the BITE test of the EFCS (Ref. TASK 27-96-00-740-001) and make  sure that no message related to the throttle control unit 8KS1(2) is

  shown.

  5. Close-up  ________

  Subtask 76-11-19-869-059

  A. Put the aircraft back to its initial configuration.

  (1) On the panel 50VU, release the ENG FADEC GND PWR 1 and 2 pushbutton  switches (ON legends goes off).

  (2) Do the EIS stop procedure  (Ref. TASK 31-60-00-860-002).

  Subtask 76-11-19-862-051

  B. De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-  002).

  Subtask 76-11-19-410-051

  C. Close Access

  (1) Make sure that the work area is clean and clear of tool(s) and other  items.

  (2) Close the access door 811

  (3) Remove the access platform(s).

    EFF : ALL Page 414  76-11-19    May 01/05      SROS

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    C F M     56-5B     3. Job Set-up  __________

  Subtask 76-11-41-865-056

  A. Open, safety and tag this(these) circuit breaker(s):

  -------------------------------------------------------------------------------

  PANEL DESIGNATION IDENT. LOCATION  -------------------------------------------------------------------------------  49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03  49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08  49VU AUTO FLT/FMGC/1 10CA1 B02  49VU LIGHTING/EMER LT/CKPT/DOME 1LE H08  105VU FLT CTL/SEC1/STBY SPLY 22CE B01  121VU AUTO FLT/FMGC/2 10CA2 M17  121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42  121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41  121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40  121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39  121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19  121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18  122VU LIGHTING/INSTL LT/MAIN INST/PNL AND/PED 4LF Y04  122VU LIGHTING/FLOOD/CTR INST/PNL 2LE Z04

  Subtask 76-11-41-869-053

  B. Make sure that the throttle control levers are at idle (0 degree TLA).

  Subtask 76-11-41-941-053

  C. Safety Precautions

  (1) Put a warning notice in the cockpit to tell persons not to move the  slat and flap control lever.

  (2) On the center pedestal, on the ENG panel 115VU:

  (a) Put a warning notice to tell persons not to start the engine.

  (3) Make sure that the engine 1(2) shutdown occurred not less than 5  minutes before you do this procedure.

  (4) On the overhead maintenance panel 50VU:

  (a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)

  pushbutton switch is off.

    EFF : ALL Page 402  76-11-41    Feb 01/07  R    SROS

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    C F M     56-5B  

  Panels 111VU and 112VU  Figure 401/TASK 76-11-41-991-914

    EFF : ALL Page 404  76-11-41    Feb 01/96      SROS

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    C F M     56-5B     (9) Disconnect the clamps (9).

  (10) Remove the screws (6) and the washers (5).  (Ref. Fig. 402/TASK 76-11-41-991-915)

  (11) Remove the plates (4) and (10).

  (12) Remove the pitch trim control mechanism (Ref. TASK 27-41-41-000-001).

  4. Procedure  _________

  (Ref. Fig. 402/TASK 76-11-41-991-915, 403/TASK 76-11-41-991-916, 404/TASK  76-11-41-991-917, 405/TASK 76-11-41-991-918, 406/TASK 76-11-41-991-919)

  Subtask 76-11-41-480-052

  A. Install the rigging pin RIGGING PIN (98DNSA20208120) (11) in the  artificial feel unit.

R **ON A/C 201-205, 227-227, 229-237, 276-281, 476-478,

  Subtask 76-11-41-020-051

  B. Removal of the Throttle Control Lever Assembly

  (1) Remove and discard the 2 cotter pins (30).

  (2) Remove the 2 nuts (31), 2 washers (32) and 2 bolts (34). Make sure  that the 2 bushes (33) stay bonded.

  (3) Remove the links.

  (4) Remove the 2 screws (23) and the index (22).

  (5) Remove the 2 screws (14) and the index (16).

  (6) Remove the screw (28) and the hollow pin (24).

  (7) Drive out the pin (26). Remove the link (25) and the trigger (27).

  (8) Remove the 2 screws (15) and the 2 hollow pins (13).

  (9) Remove the lever (29): pull the lever to disconnect the connector  located inside, at the lever-to-bellcrank junction.

  (10) Remove the lever (12): do the same procedure as for the lever (29).

    EFF : ALL Page 405  76-11-41    May 01/08      SROS

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    C F M     56-5B  

  Ventilation Plates and Clamps  Figure 402/TASK 76-11-41-991-915

    EFF : ALL Page 406  76-11-41    Feb 01/96      SROS

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    C F M     56-5B  

  Rigging Pin Location  Figure 403/TASK 76-11-41-991-916

    EFF : ALL Page 407  76-11-41    Feb 01/96      SROS

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    C F M     56-5B  

  Lever Assembly  Figure 405/TASK 76-11-41-991-918

    EFF : ALL Page 409  76-11-41    Feb 01/96      SROS

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    C F M     56-5B     (11) Remove the 5 screws (85).

  (12) Lift the lighted label (86) and disconnect the connector 21LFA (19).

  (13) Remove the lighted label (86).

  (14) Remove the 3 screws (17) and the 3 screws (20).

  (15) Remove the housing (18).

  (16) Remove and discard the 8 cotter pins (43).

  (17) Remove the 8 nuts (44), the 8 washers (45) and the 8 screws (46).

  (18) Remove 2 forward covers (63) and the 2 aft covers (42).

  (19) Remove and discard the cotter pin (72).

  (20) Remove the washer (73), the nut (74), the bearing (60) the bushing  (61), the screw (64), the bushing (66), the bearing (65) and the link  (25).

  (21) Drive out the pin (59) and remove the rocker (57).

  (22) Remove the screw (76), the washers (78) and (79) and the 2 clamps  (77).

  (23) Remove the screws (80), the washers (81) and (83) and the clamps  (82).

  (24) Disconnect the connectors 2145VC and 2146VC.

  (25) Put blanking caps on the disconnected electrical connectors.  (26) Cut and remove the lockwire.

  (27) Remove the nut (37) and the washer (38).

  (28) Pull smoothly the shaft (54) to remove:

  (a) the bushing (39),

  (b) the bellcrank (41),

  (c) the adjustment bushing (49),

  (d) the bellcrank (55),

  R EFF : 201-205, 227-227, 229-237, 276-281, Page 411  76-11-41    476-478, May 01/08      SROS

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    C F M     56-5B     (15) Remove the housing (18).

  (16) Remove and discard the 8 cotter pins (43).

  (17) Remove the 8 nuts (44), the 8 washers (45) and the 8 screws (46).

  (18) Remove 2 forward covers (63) and the 2 aft covers (42).

  (19) Remove and discard the cotter pin (72).

  (20) Remove the washer (73), the nut (74), the roller (60) the bushing  (61), the screw (64), the bushing (66), the roller (65) and the link  (25).

  (21) Drive out the pin (59) and remove the rocker (57).

  (22) Remove the screw (76), the washers (78) and (79) and the 2 clamps  (77).

  (23) Remove the screws (80), the washers (81) and (83) and the clamps  (82).

  (24) Disconnect the connectors 2145VC and 2146VC.

  (25) Put blanking caps on the disconnected electrical connectors.

  (26) Cut and remove the lockwire.

  (27) Remove the nut (37) and the washer (38).

  (28) Pull smoothly the shaft (54) to remove:

  (a) the bushing (39),  (b) the bellcrank (41),

  (c) the adjustment bushing (49),

  (d) the bellcrank (55),

  (e) the bushing (53),

  (29) Remove the shaft (54).

  (30) On the bellcrank (41), remove the ball bearing (40), the spacer (47)

  and the bearing (48).

  R EFF : 201-204, 206-225, 227-227, 229-299, Page 413  76-11-41    426-499, 503-549, 551-599, 701-749, May 01/08      SROS

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    C F M     56-5B     (31) On the bellcrank (55) remove the bearing (50), the spacer (51) and  the bearing (52).

  R EFF : 201-204, 206-225, 227-227, 229-299, Page 414  76-11-41    426-499, 503-549, 551-599, 701-749, May 01/08      SROS

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    C F M     56-5B     **ON A/C ALL

  TASK 76-11-41-400-042

  Installation of the Throttle Control Lever Assembly

  1. Reason for the Job  __________________

  Self Explanatory

  2. Job Set-up Information  ______________________

  A. Fixtures, Tools, Test and Support Equipment

  -------------------------------------------------------------------------------  REFERENCE QTY DESIGNATION  -------------------------------------------------------------------------------

  No specific warning notice  No specific access platform 1.8 m (5 ft. 11 in.)  No specific Torque Wrench : range 1.00 to 10.00 m.daN  (8.00 to 75.00 lbf.ft)  98DNSA20208120 1 RIGGING PIN

  B. Consumable Materials

  -------------------------------------------------------------------------------  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  Material No. CP8001 *

  lockwire 0.032 in. (0.8 mm) dia. (Ref. 70-30-00)  Material No. CP8002 *  lockwire 0.032 in. (0.8 mm) dia. (Ref. 70-30-00)  Material No. 08-007A  SEALANT, HIGH TEMP. (Ref. 20-31-00)R Material No. 08-029 USA ASTM D 5363 GROUP 4 CLASS 2 GRADE 1R THREADLOCKER (Ref. 20-31-00)

    EFF : ALL Page 415  76-11-41    May 01/08      SROS

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    C F M     56-5B     C. Expendable Parts

  -------------------------------------------------------------------------------  FIG.ITEM |DESIGNATION |IPC-CSN  -------------------------------------------------------------------------------

  30 cotter pins 76-11-01 01A-010

  30 cotter pins 76-11-01 01C-010  40 bearing 76-11-01 01A-310  40 bearing 76-11-01 01C-310  43 cotter pins 76-11-01 01A-230  43 cotter pins 76-11-01 01C-230  48 bearing 76-11-01 01A-310  48 bearing 76-11-01 01C-310  49 adjustment bushing 76-11-01 01A-110  49 adjustment bushing 76-11-01 01C-110  50 bearing 76-11-01 01A-310  50 bearing 76-11-01 01C-310  72 cotter pins 76-11-01 01A-230  72 cotter pins 76-11-01 01C-230

  D. Referenced Information

  -------------------------------------------------------------------------------  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  22-82-12-000-001 Removal of the MCDU (3CA1,3CA2,3CA3)  22-82-12-400-002 Installation of the MCDU (3CA1,3CA2,3CA3)  22-96-00-710-001 Operational Test of the AFS  22-97-00-710-001 Operational Test of the LAND CAT III CapabilityR 23-13-13-000-001 Removal of the Radio Management Panel (RMP) (1RG1,

  1RG2, 1RG3)R 23-13-13-400-001 Installation of the Radio Management Panel (RMP)  (1RG1, 1RG2, 1RG3)  23-51-12-000-001 Removal of the Audio Control Panel (ACP) (2RN1, 2RN2,  2RN3, 2RN4, 2RN5)  23-51-12-400-001 Installation of the Audio Control Panel (ACP) (2RN1,  2RN2, 2RN3, 2RN4, 2RN5)  24-41-00-861-002 Energize the Aircraft Electrical Circuits from the  External Power  24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied  from the External Power  27-41-41-000-001 Removal of the Control Mechanism-Pitch Trim  27-41-41-400-001 Installation of the Control Mechanism-Pitch Trim

  31-60-00-860-001 EIS Start Procedure  31-60-00-860-002 EIS Stop Procedure

    EFF : ALL Page 416  76-11-41    Feb 01/07      SROS

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    C F M     56-5B     -------------------------------------------------------------------------------  REFERENCE DESIGNATION  -------------------------------------------------------------------------------

  34-41-12-000-001 Removal of the Weather Radar Control Unit (3SQ)  34-41-12-400-001 Installation of the Weather Radar Control Unit (3SQ)  34-52-12-000-001 Removal of the ATC/TCAS Control Unit (3SH)

  34-52-12-400-001 Installation of the ATC/TCAS Control Unit (3SH)  76-11-41-991-914 Fig. 401  76-11-41-991-915 Fig. 402  76-11-41-991-916 Fig. 403  76-11-41-991-917 Fig. 404  76-11-41-991-918 Fig. 405  76-11-41-991-919 Fig. 406  76-11-41-991-920 Fig. 407

  3. Job Set-up  __________

  Subtask 76-11-41-865-057

  A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and  tagged

  -------------------------------------------------------------------------------  PANEL DESIGNATION IDENT. LOCATION  -------------------------------------------------------------------------------  49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03  49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08  49VU AUTO FLT/FMGC/1 10CA1 B02  49VU LIGHTING/EMER LT/CKPT/DOME 1LE H08  105VU FLT CTL/SEC1/STBY SPLY 22CE B01  121VU AUTO FLT/FMGC/2 10CA2 M17

  121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42  121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41  121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40  121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39  121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19  121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18  122VU LIGHTING/INSTL LT/MAIN INST/PNL AND/PED 4LF Y04  122VU LIGHTING/FLOOD/CTR INST/PNL 2LE Z04

    EFF : ALL Page 417  76-11-41    Feb 01/07  R    SROS

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    C F M     56-5B     Subtask 76-11-41-860-051

  B. Aircraft Maintenance Configuration

  (1) Make sure that a warning notice is in the cockpit to tell persons not  to move the slat and flap control lever.

  (2) On the center pedestal, on the ENG panel 115VU, make sure that a  warning notice is in position to tell persons not to start the  engine.

  (3) On the overhead maintenance panel 50VU, make sure that the ON legend  of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure  that a warning notice is in position to tell persons not to energize  the FADEC 1(2).

  (4) Make sure that the access platform is in position.

  Subtask 76-11-41-010-057

  C. Get Access

  (1) Make sure that the access door 811 is open.

  (2) Make sure that the Multipurpose Control and Display Units 3CA1 and  3CA2 are removed (Ref. TASK 22-82-12-000-001).

  (3) Make sure that the Radio Management Panels 1RG1 and 1RG2 are removed  (Ref. TASK 23-13-13-000-001).

  (4) Make sure that the Audio Control Panels 2RN1 and 2RN2 are removed  (Ref. TASK 23-51-12-000-001).

  (5) Make sure that the Weather Radar Control Unit 3SQ is removed  (Ref. TASK 34-41-12-000-001).

  (6) Make sure that the ATC Control Unit 3SH is removed (Ref. TASK 34-52-  12-000-001).

  (7) Make sure that the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel  112VU are removed.  (Ref. Fig. 401/TASK 76-11-41-991-914)

  (8) Make sure that the pitch trim control mechanism is removed (Ref. TASK  27-41-41-000-001).

    EFF : ALL Page 418  76-11-41    Feb 01/07  R    SROS

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    C F M     56-5B     (9) Make sure that the RIGGING PIN (98DNSA20208120) (11) is installed in  the artificial feel unit.  (Ref. Fig. 403/TASK 76-11-41-991-916)

  4. Procedure  _________

  (Ref. Fig. 402/TASK 76-11-41-991-915, 403/TASK 76-11-41-991-916, 404/TASK

  76-11-41-991-917, 405/TASK 76-11-41-991-918, 406/TASK 76-11-41-991-919,  407/TASK 76-11-41-991-920)

R **ON A/C 201-205, 227-227, 229-237, 276-281, 476-478,

  Subtask 76-11-41-420-056

  A. Preparation before Installation of the Throttle Control Lever Assembly

  (1) On the bellcrank (55), install a new bearing (50).

  (2) On the bellcrank (41), install a new bearing (40), the spacer (47)  and a new bearing (48).

  (3) Engage the shaft (54) and push it. At the same time install:

  (a) the bushing (53),

  (b) the bellcrank (55),

  (c) the adjustment bushing (49),

  (d) the bellcrank (41),

  (e) the bushing (39).  (4) Push the shaft (54) and install the washer (38) and the nut (37).

  (5) TORQUE the nut (37) to between 3 and 4 m.daN (22.12 and 29.49  lbf.ft).

  (6) Wirelock the nut (37) with lockwire 0.032 in. (0.8 mm) dia. (Material  No. CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material No.  CP8002).

  (7) Remove the blanking caps from the connectors 2145VC and 2146VC.

  (8) Connect the connectors 2145VC and 2146VC.

    EFF : ALL Page 419  76-11-41    May 01/08      SROS

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    C F M     56-5B  

  Throttle Controls - Minimum Clearance  Figure 407/TASK 76-11-41-991-920

  R EFF : ALL Page 420  76-11-41    Feb 01/07      SROS

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    C F M     56-5B     (9) Install the clamps (82), the washers (81) and (83) and the screws  (80).

  (10) Install the clamps (77), the washers (78) and (79) and the screw  (76).

  (11) Install the rocker (57) and the pin (59).

  (12) Install the link (25), the bearing (65), the bushing (66), the screw  (64), the bushing (61), the bearing (60), the washer (73) and the nut  (74).

  (13) Install 2 new cotter pins (72).

  (14) Install the 2 forward covers (63) and the 2 aft covers (42).

  (15) Install the 8 screws (46), the 8 washers (45) and the 8 nuts (44).

  (16) Install 8 new cotter pins (43).

R **ON A/C 201-204, 206-225, 227-227, 229-299, 426-499, 503-549, 551-599,R 701-749,R Post SB 76-1004 For A/C 201-204,227-227,229-237,276-281,476-478,

  Subtask 76-11-41-420-056-A

  A. Preparation before Installation of the Throttle Control Lever Assembly

  (1) On the bellcrank (55), install a new bearing (50).

  (2) On the bellcrank (41), install a new bearing (40), the spacer (47)  and a new bearing (48).

  (3) Engage the shaft (54) and push it. At the same time install:

  (a) the bushing (53),

  (b) the bellcrank (55),

  (c) the adjustment bushing (49),

  (d) the bellcrank (41),

  (e) the bushing (39).

  (4) Push the shaft (54) and install the washer (38) and the nut (37).

  (5) TORQUE the nut (37) to between 3 and 4 m.daN (22.12 and 29.49  lbf.ft).

    EFF : ALL Page 421  76-11-41    May 01/08      SROS

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    C F M     56-5B     (6) Wirelock the nut (37) with lockwire 0.032 in. (0.8 mm) dia. (Material  No. CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material No.  CP8002).

  (7) Remove the blanking caps from the connectors 2145VC and 2146VC.

  (8) Connect the connectors 2145VC and 2146VC.

  (9) Install the clamps (82), the washers (81) and (83) and the screws  (80).

  (10) Install the clamps (77), the washers (78) and (79) and the screw  (76).

  (11) Install the rocker (57) and the pin (59).

  (12) Install the link (25), the roller (65), the bushing (66), the screw  (64), the bushing (61), the roller (60), the washer (73) and the nut  (74).

  (13) Install 2 new cotter pins (72).

  (14) Install the 2 forward covers (63) and the 2 aft covers (42).

  (15) Install the 8 screws (46), the 8 washers (45) and the 8 nuts (44).

  (16) Install 8 new cotter pins (43).

  **ON A/C ALL

  Subtask 76-11-41-220-052

  B. Make sure there is a minimum clearance of 3 mm (0.12 in.) between the 2  screws (64) and the 8 screws (46). If not, install a new adjustment  bushing (49).

  Subtask 76-11-41-420-052

  C. Installation of the Throttle Control Lever Assembly

  (1) Connect the connector 21LFA (19) on the housing (18) and tighten the  nut of the connector.

  (2) Install the housing (18).

  (3) Install the 3 screws (20).

  (4) Install the 3 screws (17).

  (5) Install the lever (29): push the lever to connect the connector  located inside at the lever-to-bellcrank junction.

    EFF : ALL Page 422  76-11-41    Feb 01/07  R    SROS

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    C F M     56-5B   R (6) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-007A) on the 2R screws (15).

R (7) Install the 2 screws (15) and the 2 hollow pins (13).

R (8) Assemble the trigger (27) and the link (25) with the pin (26).

R (9) Engage the trigger (27) in the lever (29) and install the hollow pin  (24) and the screw (28).

R (10) Install the index (16) and the 2 screws (14).

R (11) Install the index (22) and the 2 screws (23).

R (12) Put the two control levers in the idle position (0 degree TLA) and  engage the two links.

R (13) If necessary install 2 new bushings (33) on the screws (34) and bond  them with BONDING AND ADHESIVE COMPOUNDS (Material No. 08-029).

R (14) Install the 2 screws (34), the 2 washers (32) and the 2 nuts (31).

R (15) Install 2 new cotter pins (30).

  Subtask 76-11-41-080-052

  D. Remove the rigging pin (11) from the artificial feel unit.

  5. Close-up  ________

  Subtask 76-11-41-410-054

  A. Close Access  (1) Install the pitch trim control mechanism (Ref. TASK 27-41-41-400-  001).

  (2) Install the plates (4) and (10).  (Ref. Fig. 402/TASK 76-11-41-991-915)

  (3) Install the screws (6) and the washers (5).

  (4) Install the clamps (9).

  (5) Install the ventilation plates (8).

  (6) Install the screws (7).

    EFF : ALL Page 423  76-11-41    Aug 01/99      SROS

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    C F M     56-5B     (7) Install the FLOOD LT/INTEG LT panel 111VU and FLOOD LT panel 112VU.  (Ref. Fig. 401/TASK 76-11-41-991-914)

  NOTE : The installation procedure is the same for the panels FLOOD  ____  LT/INTEG LT panel 111VU and FLOOD LT panel 112VU.

  (a) Remove the blanking caps from the connectors (2) and (3).

  (b) Install the connector (3) on the panel (1).

  (c) Install the panel (1) on the structure.

  (d) Fully tighten the fasteners on the panel (1).

  (8) Install the Multipurpose Control and Display Units (3CA1 and 3CA2)  (Ref. TASK 22-82-12-400-002).

  (9) Install the Radio Management Panels (1RG1 and 1RG2) (Ref. TASK 23-13-  13-400-001).

  (10) Install the Audio Control Panels (2RN1 and 2RN2) (Ref. TASK 23-51-12-  400-001).

  (11) Install the Weather Radar Control Unit (3SQ) (Ref. TASK 34-41-12-400-  001).

  (12) Install the ATC Control Unit (3SH) (Ref. TASK 34-52-12-400-001).

  Subtask 76-11-41-410-055

  B. Close Access

  (1) Make sure that the work area is clean and clear of tool(s) and other  items.

  (2) Close the access door 811.

  (3) Remove the access platform(s).

  (4) Remove the warning notice(s).

  Subtask 76-11-41-865-058

  C. Remove the safety clip(s) and the tag(s) and close this(these) circuit  breaker(s):

  1JH, 2JH1, 2JH2, 3JH1, 3JH2, 21CE1, 21CE2, 21CE3, 22CE, 1LE, 2LE, 4LF.

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    C F M     56-5B     Subtask 76-11-41-861-051

  D. Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-002).

  Subtask 76-11-41-710-052

  E. Do an operational test of the FLOOD LT/INTEG LT panel 111VU and FLOOD LT

  panel 112VU:

  (1) Operate the light adjustment knobs of the FLOOD LT/INTEG LT panel  111VU and FLOOD LT panel 112VU.

  (2) Make sure that the light intensity of the glareshield panel 13VU, F/O  glareshield panel 130VU, CAPT glareshield panel 131VU and overhead  control and indicating panel 48VU changes.

  Subtask 76-11-41-869-057

  F. DO the EIS start procedure (Ref. TASK 31-60-00-860-001).

  Subtask 76-11-41-710-054

  G. Do the test that follows:

  (1) Move the ENG1 and ENG2 throttle control levers from MAX REV to MAX  T/O.

  (a) On the upper ECAM DU, make sure that the small white circle on  the N1 indication follows the throttle control lever position.

  (b) Make sure that the movement is smooth, without friction point.

  (2) Do an operational test of the AFS (Ref. TASK 22-96-00-710-001).R NOTE : If the aircraft is operated in cat 3 conditions, do the LAND  ____R CAT 3 capability test (Ref. TASK 22-97-00-710-001).

  Subtask 76-11-41-869-058

  H. DO the EIS stop procedure (Ref. TASK 31-60-00-860-002).

  Subtask 76-11-41-862-051

  J. De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-  002).

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    C F M     56-5B     ENGINE MASTER CONTROL - DESCRIPTION AND OPERATION  _________________________________________________

  1. HP Fuel Shut OFF Valve Control  ______________________________

  A. General  (Ref. Fig. 001)  The HP fuel shutoff valve control is fully electrical (the HP shutoff

  valve is a part of the HMU described in Ref. 73-20-00). It is performed  from the engine panel in the cockpit as follows :  - opening of the HP fuel SOV :  it is controlled by the ECU : the ECU receives the commands from the  ENG/MASTER control switch and ENG/MODE/CRANK/NORM/IGN START selector  switch.  - closure of the HP fuel SOV :  it is controlled directly from the ENG/MASTER control switch in OFF  position (Ref. 73-20-00 and 80-00-00).

  B. Valve Operation  (Ref. Fig. 002)  The FADEC control system contains two fuel shut-off means, which act  through pilot valves to close the pressurizing valve :

  (1) A fuel shutoff which is directly hardwired to the ENG/MASTER control  switch.  This solenoid operated pilot valve is powered by the 28VDC.  It is closed when powered.

  (2) When the main metering valve is positioned below a minimum fuel flow  position : a mechanically operated pilot valve in the HMU closes the  pressurizing valve. This function is software logic inhibited to  prevent operation at and above idle operation.  The fuel shutoff valve meets the following concepts.

  - The pressurizing valve does not actuate open with boost pressure  (even if both pilot valves call for ON) until the HP fuel pump  provides sufficient pressure to open it.  - Loss of power supply does not lead to change the selected HP fuel  shutoff valve position.  - When HP fuel shutoff valve is selected closed (open) a spurious  transient voltage to open (close) does not lead to a permanent  opening (closure) of the fuel valve.  - The cockpit commanded OFF coil has priority over the ECU command.  The cockpit control interfaces directly with the HP fuel shutoff  solenoid. The valve contains a coil which operates the HP shutoff  closed when energized. The solenoid is of a latching type. It latches  either open or closed until a reversing signal is applied. The open

  function is a hydraulic trip with a magnetic latch. A closed signal  has priority.

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    C F M     56-5B  

  HP and LP Fuel Valve Power Supplies  Figure 001

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    C F M     56-5B  

  HP Fuel Shutoff Valve Control  Figure 002

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    C F M     56-5B     2. LP Fuel Shut Off Valve Control  ______________________________  (Ref. ATA 28)

  A. General  The function of the LP fuel shutoff valve is to control the fuel supply  at engine-to-pylon interface.  The valve is located on the engine supply system in the wing leading

  edge.

  B. Valve Operation  (Ref. Fig. 001)  The LP fuel shutoff valve is controlled :  - From the cockpit overhead panel by means of the ENG FIRE pushbutton  switch  - From the cockpit center pedestal by means of the ENG/MASTER control  switch on engine control panel.