aluminium & iron.docx
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Assignment 2 Building Material (QSB 1513) BQS-April 2013 (Sem1)
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Assignment 2Building Materials (QSB 1513)
Site Research Report
Bachelor of Quantity Surveying (Hons) - APRIL 2013
Abby Ling Lili 0309127
Chu Kah Yan 0308507
Choo Choy Leng 0310096
Derek Yung Lih Shiuan 0308511
Janice Kong Yin Ying 0308798
Ruth Teo 0307901
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Table of Content
Content Page
Introduction 3
Appropriate Usage/Application 4
Physical and Chemical Properties 5
Advantages and Disadvantages 6
Suitability/Sustainability 7
Aesthetical Value 8
Performance Behaviour 9
Maintenance 10 - 11
Conclusion 12
Photo Gallery 13
References 14-16
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Introduction
On 7th June 2013, Pn. Hasmanira organized a trip for us to Segamat, Johor and
also Melaka. This study trip is basically for us to visit to understand and explore more
about building materials. On the first day, we went to AJIYA, a company that
manufacture high-quality glass products, metal roofing, metal door and window
frames, floor decks, metal ceiling and other building materials. The trip was also
organized to help on our group assignment which is about the further research of glass
and metal. After the trip, the research for us is much easier as we had witnessed the
actual process of manufacturing the glass and metal. (AJIYA, 2008). The next day,
we went to Melaka to discover more similar materials that has been adapted in various
kinds of buildings.
For this assignment, we are require to choose two types of metals for further
research on their appropriate usage/application, physical and chemical properties,
advantages and disadvantages, suitability/sustainability, performance behaviour andmaintenance. The 2 types of metals chosen by us are Iron and Aluminium.
Iron is a common metal used in construction as the strength is quite high and
easy to work with compare to others. For aluminium, it is one of the lightest metals
among all the metals and it can be used widely as it is a non-ferrous metal which does
not contain any iron and rust easily.
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Appropriate Usage/Application
Iron is the most regularly encountered metal in daily life, as it is an important
component in every structure, in every type of construction. Buildings, bridges,
skyscrapers, and other types of structure would not be finished if it does not consist of
iron in its framework. Thats the same thing goes by automobiles, aircrafts, ships,
heavy carriers, and heavy machineries. It is a fact that, Iron is also useful at home. For
wrought iron, it is used in outdoor things that can decorate the yard and the patio.
There are iron fences, trellis, and even the most decorative iron furniture can be made
of iron. For cast iron, it is an important form that is used to makes pots, pans, ovens,
and trays as cast iron has a heating element. (Uses Of, 2013)
For aluminium, it is a popular metal that has many uses and useful properties.
It is used at home, in construction, car parts and also in most of the modes of
transportation. As in home, it is used for frames of windows, door knobs and to make
utensils in the kitchen. For construction, most of the construction material usesaluminium to make it. E.g.: windows, pins, doors and etc. Moreover, aluminium is
also famous to make the parts of aircraft carriers as it is a light weight metal. (Shivade,
2013)
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Physical & Chemical Properties
Iron is a silvery-white or greyish metal. Iron without carbon, it is softer and
more malleable, ductile and magnetic. Malleable is the capability of being shaped,
iron can form into thin sheets easily by hammering; while ductile is the capability of
forming into a desired shape by using tension, it can form into thin wires. Iron is
magnetic in a magnetic field where it will attract magnet or vice versa. Iron dissolves
quickly in dilute acids and corrodes faster in a high temperature. Generally, iron has a
high tensile strength; it can be stretched without breaking. Iron with carbon, the
strength is greater and it will be harder, but the ductility and weld-ability will be
reduced. Iron is an active metal and readily combines with oxygen in moist air. The
product of the reaction is iron oxide (Fe2O3) which also known as rusting. It will
produce hydrogen gas with it react with hot water or steam. Iron is one of the metals
in the first transition series. Iron has atomic number 26, atomic weight 55.85 g mol,
and stable isotopes 54 (5.9%), 56 (91.6%), 57 (2.2%) and 58 (0.33%). It has
7.86 g/cm3 for the density. The boiling point is around 3000C while the melting
point is around 1535C.
Aluminium is also a silvery-white metal. Generally the properties are almost
same with iron or other metals. It is also soft, malleable and ductile but it is a non-
magnetic metal. It is one of the lightest metals with low density around 2.70 g/cm3. It
is easier to be machined, cast, drawn and extruded. Like most of the metal, aluminium
is also a good thermal and electrical conductor. Aluminium will not rust easily as
when it exposed to air, a thin layer of aluminium oxide is formed and preventing
further oxidation; thus, the corrosion resistance is improved. When aluminium is
oxidized by water, it will produce hydrogen gas and heat. It is categorized in post-
transition metal. Aluminium has an atomic number of 13 and an atomic weight of
26.981539 g mol. Although it has many isotopes but only 27Al (stable isotope) and
26Al (radioactive isotope) occur naturally. The boiling point is around 2467C while
the melting point is much lower compare to iron which is only 660.37C.
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Advantages and Disadvantages
With the used of 25 million metric tons in a year, aluminium become the
second most commonly used metal in the industries after steel. If you think of this
metal, lightness is the property of aluminium that first comes to our mind. Aluminium
is the lightest among all metal, the structure made by aluminium can be 50% lighter
than a structure made up by stainless steel. Besides that, it has high thermal
conductivity; hence it is a good heat conductor. It is very good resistance to corrosion,
hence the appearance of a product made by aluminium can preserved longer and
maintain a good surface appearance even though after a period of time. The ease ofuse because aluminium alloy can be processed without the need of machine tools and
ease of recycling causes this metal widely use in the construction industries. Besides
the good sides of aluminium, there are also some disadvantages. Aluminium has poor
mechanical strength which it can be easily extruding and casting into solid or other
shapes. In addition, aluminium has high and fluctuating cost.
The iron making process was first discovered in Hittite around 2000 BC. Since
then, iron continued to be used in making products for the following 4000 years
because of it good performance in formability and usability iron. Besides that, Iron
had been widely used in engineering application because of it high strength and low
cost to made structural component for building. Despite the advantage, there is an
exception; the disadvantage of iron is it will rust easily.
Aluminium VS Iron
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Suitability/Sustainability
Sustainability is a simple concept for a business or industry to put its verbal
maintain behind. As we know that, steel is one of the most recycled materials on the
Earth, more than all other materials combined. It shows that iron has a higher capital
cost compared to PVC and aluminium but their whole life costs over a 100 year life
cycle are only 35% of that of PVC and aluminium. The materials also have a
significantly lower impact in terms of energy consumption and CO2 emissions than
PVC and aluminium. From an environmental aspect, it shows that irons are much
greener and sustainable than the modern materials. (admin, 2008)
For aluminium, it shows that aluminium has highly successful sustainability
initiative by the aluminium industry was its creation of the aluminium can recycling
infrastructure. Other than that, much of the aluminium role is to reduce the emissions,
fuel use, and energy consumption come, of course, through a products lifespan
particularly in automotive and transportation. As a result, it shows that aluminiumslight weight and combined with its durability could result in a very dramatic fuel and
emissions savings. (Duration, 1985) Besides that, the recycling process of the
aluminium also creates high quality of aluminium which loses none of the physical
properties of primary aluminium and also uses just 5% of the energy it takes to
generate primary aluminium. (Aluminum, 2001)
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Aesthetic Value
With the help of modern technology, metals are no longer just a product with
optimal functionality. The industries tend to improve the appearance of the metal
product to become more aesthetic in value. Aluminium and Iron has become a popular
choice on decorative purpose. Both have been commonly used as gate, railing, frame,
fencing and others.
From the visit to the metal factory, we found that aluminium can be
manufacture as a roofing product, strip ceiling, regal tiles ceiling and so forth. The
factory had manufactured various types of roofing product, all of them have several
colours for selection, and they are all with stylish asymmetrical curve. As for strip
ceiling it is manufactured from colour coated aluminium coil. It form a linear
appearance with square or round edges design which helps enhance the perspective of
building internally as well as externally (Ajiya, 2008).
Iron are commonly use in forming gate and railing, the design are vary and
depends on the customer desire. The common designs are diamond shape, flower
pattern, straight and circle shape etc. The modern type of iron railing and gate, have
simpler and straight forward outlook. It enhances the perspective of the building.
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Performance/Behaviour
Iron
Iron is a good material to be used in construction because it is strong, tough, easily
formed and worked, and very importantly, cheap compared to the alternatives
(Calvert, 2002). Iron is also used as one of the main component in alloys such as
stainless steel which contains 74% iron.
The disadvantages of the performance of iron are its weight and being able to rust
(Calvert, 2002). When iron is exposed to damp air, a brown surface will form on the
surface of the metal. This is when rusting starts to occur. Rusting occurs in the
presence of iron, oxygen and water. Therefore, iron is not commonly use in areas that
are exposed to air and water. In order to avoid rusting a coat of paint is usually
painted on the iron. Therefore, iron is often combined with other metals to form alloys
that will make the metal stronger and corrosion-resistant.
Aluminium
Aluminium is a material that is used widely in the construction industry because it is
lightweight, easily shaped and corrosion-resistant. It is corrosion resistant because
when the surface ofaluminium metal is exposed to air, a protective oxide coating
forms almost instantaneously. This oxide layer is corrosion resistant and can be
further enhanced with surface treatments such as anodising (Aalco, 2005). The cost of
aluminium is rather more expensive compared to iron which is one of the
disadvantages. Lastly, window and door frames are made from anodised aluminium
and therefore do not require painting because the aluminium oxide layer prevents
them from attack by air and water.
http://www.azom.com/ads/abmc.aspx?b=2745http://www.azom.com/ads/abmc.aspx?b=2745 -
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Maintenance
Maintenance of Iron
A lot of the architecture used iron decoratively and structurally. The retention of
traditional ironwork such as gates and railings can be enormously beneficial to the
quality and character of the building. Such period features enhance the appearance
and value of traditional buildings, and are costly to replace if they are removed. This
is why building owners and occupiers should maintain and repair their existing iron
gates and railing.
Regular maintenance
Regular maintenance is the most effective method of prolonging the life of ironwork.
Annual inspections should be conducted to check for:
damage to paint coatings signs of corrosion missing sections damage to stone copes
DOs and DONTs
DO clean the surface of the existing paint thoroughly using water, taking care to
remove any areas of rust, dirt or grease, and then sandpaper the paint to provide a
good key for the fresh coats.
DONT paint over rust. A clean, well prepared surface is essential before applying
paint. This will ensure that the paint adheres properly to the iron and will improve its
effectiveness. It will also prolong the life of the paint.
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Maintenance of Aluminium
The best way to keep aluminium looking pristine is regular cleaning to remove any
buildup of dirt. If left for an extended period of time, grime can cause staining and
depending on the extent of staining will require a harsher cleaning system to remove
the stain. In cleaning aluminium one should always start with the mildest method
possible and only move to successively harsher treatments if absolutely necessary.
Cleaning Methods of Aluminium
The cleaning methods in ascending order of harshness are:
Plain water Mild soap / detergent solvents such as kerosene, turpentine or white spirit Non-etching chemical cleaner Wax-based polish Abrasive wax Abrasive cleaner
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Conclusion
Throughout this assignment, we have improved our understanding towards the
building materials that we had discovered during the study trip, especially the types of
metals that had been chosen by us for this assignment which is iron and aluminium.
We had seen that metal can be manufactured into various kinds of products.
Aluminium is one of the most popular metals manufactured in factory as it is more
widely used in buildings compared to iron. Although the price of aluminium is
slightly higher, consumer still usually choose to use aluminium more than iron is
because the maintenance in long run for iron is higher. We also explored a lot of
special features and also the process of manufacturing Iron and Aluminium. We must
fully understand the pros and cons of the metals in order to help us on deciding
suitable material in the construction.
Besides that, we had also learned to improve our teamwork among our group
members. We learned how to cope in some obstacles that we had faced while doingthis group assignment. This is essential as teamwork is needed in our future career in
order for us to complete a project successfully.
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Photo Gallery
Aluminium Product (Roofing)
Iron Product (Railing & Gate)
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References
1. Aalco (2005, May 17).Aluminium - An Introduction To Aluminium Properties,Production and Applications, Supplier Data by Aalco.
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http://www.azom.com/article.aspx?ArticleID=2861#_Building_and_Architect
ure
2. Admin (2008).Iron and copper: "More sustainable than modern materials" -Greenbang.
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materials_3608.html
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lity/default.htm#Lifecycle%20Considerations
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http://www.azom.com/article.aspx?ArticleID=2861#_Building_and_Architecturehttp://www.azom.com/article.aspx?ArticleID=2861#_Building_and_Architecturehttp://www.greenbang.com/iron-and-copper-more-sustainable-than-modern-materials_3608.htmlhttp://www.greenbang.com/iron-and-copper-more-sustainable-than-modern-materials_3608.htmlhttp://www.aluminum.org/Content/NavigationMenu/NewsStatistics/Sustainability/default.htm%23Lifecycle%20Considerationshttp://www.aluminum.org/Content/NavigationMenu/NewsStatistics/Sustainability/default.htm%23Lifecycle%20Considerationshttp://www.elmhurst.edu/~chm/vchembook/102aluminum.htmlhttp://www.elmhurst.edu/~chm/vchembook/102aluminum.htmlhttp://www.azom.com/article.aspx?ArticleID=2857#_Maintenancehttp://mysite.du.edu/~jcalvert/phys/iron.htmhttp://www.charbroil.com/maintenance/keep-cast-iron-grates-from-rusting.htmlhttp://www.charbroil.com/maintenance/keep-cast-iron-grates-from-rusting.htmlhttp://www.charbroil.com/maintenance/keep-cast-iron-grates-from-rusting.htmlhttp://www.charbroil.com/maintenance/keep-cast-iron-grates-from-rusting.htmlhttp://mysite.du.edu/~jcalvert/phys/iron.htmhttp://www.azom.com/article.aspx?ArticleID=2857#_Maintenancehttp://www.elmhurst.edu/~chm/vchembook/102aluminum.htmlhttp://www.aluminum.org/Content/NavigationMenu/NewsStatistics/Sustainability/default.htm%23Lifecycle%20Considerationshttp://www.aluminum.org/Content/NavigationMenu/NewsStatistics/Sustainability/default.htm%23Lifecycle%20Considerationshttp://www.greenbang.com/iron-and-copper-more-sustainable-than-modern-materials_3608.htmlhttp://www.greenbang.com/iron-and-copper-more-sustainable-than-modern-materials_3608.htmlhttp://www.azom.com/article.aspx?ArticleID=2861#_Building_and_Architecturehttp://www.azom.com/article.aspx?ArticleID=2861#_Building_and_Architecture -
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14.Shivade, M. (2013).Aluminium: Uses of Aluminium.
http://books.google.com.my/books?id=s0i32LSfrJ4C&pg=PA87&dq=advantage+%26+disadvantage+of+aluminium&hl=en&sa=X&ei=uUXcUZCkBoWCrgfRr4Eo&redir_esc=y#v=onepage&q=advantage%20&f=falsehttp://books.google.com.my/books?id=s0i32LSfrJ4C&pg=PA87&dq=advantage+%26+disadvantage+of+aluminium&hl=en&sa=X&ei=uUXcUZCkBoWCrgfRr4Eo&redir_esc=y#v=onepage&q=advantage%20&f=falsehttp://books.google.com.my/books?id=s0i32LSfrJ4C&pg=PA87&dq=advantage+%26+disadvantage+of+aluminium&hl=en&sa=X&ei=uUXcUZCkBoWCrgfRr4Eo&redir_esc=y#v=onepage&q=advantage%20&f=falsehttp://www.duration.co.uk/AluminiumSustainability.asphttp://mysite.du.edu/~jcalvert/phys/iron.htmhttp://books.google.com.my/books?id=0o4DnYptWdgC&pg=PA331&dq=disadvantage+of+iron&hl=en&sa=X&ei=uNjcUZ73EMPyrQfU3oGADg&redir_esc=y#v=onepage&q=disadvantage%20of%20iron&f=falsehttp://books.google.com.my/books?id=0o4DnYptWdgC&pg=PA331&dq=disadvantage+of+iron&hl=en&sa=X&ei=uNjcUZ73EMPyrQfU3oGADg&redir_esc=y#v=onepage&q=disadvantage%20of%20iron&f=falsehttp://books.google.com.my/books?id=0o4DnYptWdgC&pg=PA331&dq=disadvantage+of+iron&hl=en&sa=X&ei=uNjcUZ73EMPyrQfU3oGADg&redir_esc=y#v=onepage&q=disadvantage%20of%20iron&f=falsehttp://books.google.com.my/books?id=fGcX4ZjbsqgC&pg=PA14&dq=disadvantage+of+iron&hl=en&sa=X&ei=uNjcUZ73EMPyrQfU3oGADg&redir_esc=y#v=onepage&q=disadvantage%20of%20iron&f=falsehttp://books.google.com.my/books?id=fGcX4ZjbsqgC&pg=PA14&dq=disadvantage+of+iron&hl=en&sa=X&ei=uNjcUZ73EMPyrQfU3oGADg&redir_esc=y#v=onepage&q=disadvantage%20of%20iron&f=falsehttp://books.google.com.my/books?id=fGcX4ZjbsqgC&pg=PA14&dq=disadvantage+of+iron&hl=en&sa=X&ei=uNjcUZ73EMPyrQfU3oGADg&redir_esc=y#v=onepage&q=disadvantage%20of%20iron&f=falsehttp://books.google.com.my/books?id=KcI99VbjwPwC&pg=PT40&dq=disadvantage+of+aluminium&hl=en&sa=X&ei=VwHZUZvnB8KFrAfpuoGQAg&redir_esc=yhttp://books.google.com.my/books?id=KcI99VbjwPwC&pg=PT40&dq=disadvantage+of+aluminium&hl=en&sa=X&ei=VwHZUZvnB8KFrAfpuoGQAg&redir_esc=yhttp://books.google.com.my/books?id=KcI99VbjwPwC&pg=PT40&dq=disadvantage+of+aluminium&hl=en&sa=X&ei=VwHZUZvnB8KFrAfpuoGQAg&redir_esc=yhttp://books.google.com.my/books?id=KcI99VbjwPwC&pg=PT40&dq=disadvantage+of+aluminium&hl=en&sa=X&ei=VwHZUZvnB8KFrAfpuoGQAg&redir_esc=yhttp://books.google.com.my/books?id=KcI99VbjwPwC&pg=PT40&dq=disadvantage+of+aluminium&hl=en&sa=X&ei=VwHZUZvnB8KFrAfpuoGQAg&redir_esc=yhttp://books.google.com.my/books?id=KcI99VbjwPwC&pg=PT40&dq=disadvantage+of+aluminium&hl=en&sa=X&ei=VwHZUZvnB8KFrAfpuoGQAg&redir_esc=yhttp://books.google.com.my/books?id=fGcX4ZjbsqgC&pg=PA14&dq=disadvantage+of+iron&hl=en&sa=X&ei=uNjcUZ73EMPyrQfU3oGADg&redir_esc=y#v=onepage&q=disadvantage%20of%20iron&f=falsehttp://books.google.com.my/books?id=fGcX4ZjbsqgC&pg=PA14&dq=disadvantage+of+iron&hl=en&sa=X&ei=uNjcUZ73EMPyrQfU3oGADg&redir_esc=y#v=onepage&q=disadvantage%20of%20iron&f=falsehttp://books.google.com.my/books?id=fGcX4ZjbsqgC&pg=PA14&dq=disadvantage+of+iron&hl=en&sa=X&ei=uNjcUZ73EMPyrQfU3oGADg&redir_esc=y#v=onepage&q=disadvantage%20of%20iron&f=falsehttp://books.google.com.my/books?id=0o4DnYptWdgC&pg=PA331&dq=disadvantage+of+iron&hl=en&sa=X&ei=uNjcUZ73EMPyrQfU3oGADg&redir_esc=y#v=onepage&q=disadvantage%20of%20iron&f=falsehttp://books.google.com.my/books?id=0o4DnYptWdgC&pg=PA331&dq=disadvantage+of+iron&hl=en&sa=X&ei=uNjcUZ73EMPyrQfU3oGADg&redir_esc=y#v=onepage&q=disadvantage%20of%20iron&f=falsehttp://books.google.com.my/books?id=0o4DnYptWdgC&pg=PA331&dq=disadvantage+of+iron&hl=en&sa=X&ei=uNjcUZ73EMPyrQfU3oGADg&redir_esc=y#v=onepage&q=disadvantage%20of%20iron&f=falsehttp://mysite.du.edu/~jcalvert/phys/iron.htmhttp://www.duration.co.uk/AluminiumSustainability.asphttp://books.google.com.my/books?id=s0i32LSfrJ4C&pg=PA87&dq=advantage+%26+disadvantage+of+aluminium&hl=en&sa=X&ei=uUXcUZCkBoWCrgfRr4Eo&redir_esc=y#v=onepage&q=advantage%20&f=falsehttp://books.google.com.my/books?id=s0i32LSfrJ4C&pg=PA87&dq=advantage+%26+disadvantage+of+aluminium&hl=en&sa=X&ei=uUXcUZCkBoWCrgfRr4Eo&redir_esc=y#v=onepage&q=advantage%20&f=falsehttp://books.google.com.my/books?id=s0i32LSfrJ4C&pg=PA87&dq=advantage+%26+disadvantage+of+aluminium&hl=en&sa=X&ei=uUXcUZCkBoWCrgfRr4Eo&redir_esc=y#v=onepage&q=advantage%20&f=false -
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15.Uses of (2013). Uses of Iron | Uses Of.Retrieved from:
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16.Vargel, C. (Oct 2, 2004). Corrosion of AluminiumRetrieved from:
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esc=y#v=onepage&q=advantage%20of%20aluminium&f=false
http://www.buzzle.com/articles/aluminum-uses-of-aluminum.htmlhttp://www.usesof.net/uses-of-iron.htmlhttp://books.google.com.my/books?id=NAABS5KrVDYC&pg=PR9&dq=advantage+of+aluminium&hl=en&sa=X&ei=wP_YUZ3AG4SBrgeXsIAo&redir_esc=y#v=onepage&q=advantage%20of%20aluminium&f=falsehttp://books.google.com.my/books?id=NAABS5KrVDYC&pg=PR9&dq=advantage+of+aluminium&hl=en&sa=X&ei=wP_YUZ3AG4SBrgeXsIAo&redir_esc=y#v=onepage&q=advantage%20of%20aluminium&f=falsehttp://books.google.com.my/books?id=NAABS5KrVDYC&pg=PR9&dq=advantage+of+aluminium&hl=en&sa=X&ei=wP_YUZ3AG4SBrgeXsIAo&redir_esc=y#v=onepage&q=advantage%20of%20aluminium&f=falsehttp://books.google.com.my/books?id=NAABS5KrVDYC&pg=PR9&dq=advantage+of+aluminium&hl=en&sa=X&ei=wP_YUZ3AG4SBrgeXsIAo&redir_esc=y#v=onepage&q=advantage%20of%20aluminium&f=falsehttp://books.google.com.my/books?id=NAABS5KrVDYC&pg=PR9&dq=advantage+of+aluminium&hl=en&sa=X&ei=wP_YUZ3AG4SBrgeXsIAo&redir_esc=y#v=onepage&q=advantage%20of%20aluminium&f=falsehttp://books.google.com.my/books?id=NAABS5KrVDYC&pg=PR9&dq=advantage+of+aluminium&hl=en&sa=X&ei=wP_YUZ3AG4SBrgeXsIAo&redir_esc=y#v=onepage&q=advantage%20of%20aluminium&f=falsehttp://www.usesof.net/uses-of-iron.htmlhttp://www.buzzle.com/articles/aluminum-uses-of-aluminum.html