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Analysis of Acrylic Fiber Industry & Development of New Type Fibers
Shen Xibin
Secretary General
Acrylic Fiber Commission of China Chemical Fiber Association
7th China International Acrylonitrile & Acrylic Fiber Forum
1
中国化学纤维工业协会腈纶专业委员会
Analysis of Acrylic Fiber Industry &
Development of New Type Fibers
Mar 2010
Shanghai
Theme
Acrylic Fiber Commission of China Chemical Fiber Association
中国化学纤维工业协会腈纶专业委员会
Content
1
3
2
World Acrylic Fiber Industry
China Acrylic Fiber Industry
New Acrylic Fiber Products
7th China International Acrylonitrile & Acrylic Fiber Forum
2
中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会
World Acrylic Fiber Industry
� Acrylic fiber is honored "artificial wool", but its price is lower than wool
and it is the best alternative of wool and cashmere; it can also be blended with
polyester fiber, viscose fiber, cotton and other fibers to make a variety of
exquisite fabrics, artificial fur and industrial products; it is widely used, as many
domains need acrylic fiber.
Preface
Acrylic Fiber & Wool
Wool Acrylic Fiber$/kg
中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会
World Acrylic Fiber Industry
� In early 1950s, acrylic fiber industry realized industrialization in the world,
and then developed quickly in 60s and 70s, but in 80s, its development slowed
down due to energy and environmental issues as well as the challenge from
advancing modification technology for synthetic fibers. In early 90s, acrylic fiber
production began to increase affected by the output cuts of cotton, but thereafter
the production declined due to the price hike of feedstock. Since 90s, acrylic
fiber production has been hovering up. So far, more than forty enterprises in
twenty-one countries or regions are engaged in the production of acrylic fiber,
with a total capacity of around 2,680 kt/year and a total production of about
2,400kt/yr. ../World's Acrylic Fiber, AN Capacity Table.doc
Acrylic Fiber Commission of China Chemical Fiber Association
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
1、World Acrylic Fiber Industry Development ForecastData source: worid petrochemicals.SRI consulting
World Acrylic Fiber Industry
0
500
1000
1500
2000
2500
3000
3500
2001 2002 2003 2004 2005 2006 2007 2008 2009 2012 2017
Capacity Demand
中国化学纤维工业协会腈纶专业委员会
World Acrylic Fiber Industry
2、Asia becomes the world’s center of production and consumption of acrylic fiber.China, India and other countries in Asia has replaced Europe and the U.S. as the new
production and consumption centers of world's acrylic fiber, with production and consumption reaching 1,560kt and 1,600kt respectively, accounting for 59% and 61% of world’s total. It is expected that the growth rate will be at 2% in next five years.
Asian Acrylic Fiber Production and Consumption to the World's Total
0
200
400
600
800
1000
1200
1400
1600
1800
2000
2002 2003 2004 2005 2006 2007 2008 2012 2017
20%
30%
40%
50%
60%
70%
80% Asian Production Asian Consumption Production Proportion Consumption Proportion
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
World Acrylic Fiber Industry
3、China is the world's largest AF production and consumption baseChina has 910kt/yr AF capacity, accounting for 28% of the world's total
(see bar chart below), and the consumption volume is over 1000kt per year, accounting for about 40% of the world's total.
World’s Acrylic Fiber Capacity
Africa 1%
China28%
M.&E. Europe 6%
Middle East
12%
N.America3%
W. Europe
16% C&S America
3%Asia (except China)
31%
中国化学纤维工业协会腈纶专业委员会
World Acrylic Fiber Industry
4、Consumption StructureWorld's Acrylic Fiber Consumption Structure
61%27%
12%
Textiles & GarmentsDecorationIndustry & Others
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
1、Capacity Producer Production Process Capacity Remark
1 Daqing Petrochem AcrylicFiber Plant NaSCN Two-step 65
2 Shanghai Petrochem, AcrylicFiber Department NaSCN one or two-step 160
3 Anqing Petrochem AcrylicFiber Plant NaSCN Two-step 70
4 Daqing R&C, Acrylic FiberPlant
NaSCN Two-step 30 Down since Jan 08
5 Jilin Qifeng Chemical Fiber DMAC Two-step 140(85) Partly innovated
6 Jilin Jimont Acrylic Fiber DMAC Two-step 100
7 Hangzhou Bay Acrylic Fiber DMAC Two-step 70
8 Ningbo Rayon Chemical Fiber DMAC Two-step 55 Down since Apr 09
9 PetroChina, Fushun AcrylicFiber Plant
DMF Two-step, dry 60
10 Qilu Acrylic Fiber Plant DMF Two-step, dry 60
11 Qinhuangdao Alight AcrylicFiber Plant
DMF Two-step, dry 55 Down since May 08
12 Zhejiang Jinyong AcrylicFiber Plant DMF Two-step, dry 50 Down since Sep 08
Total 915 / 670
China Acrylic Fiber Industry
中国化学纤维工业协会腈纶专业委员会
700
815
915 915
670
0
100
200
300
400
500
600
700
800
900
1000
2005 2006 2007 2008 2009
1. Capacity (kt/yr)
China Acrylic Fiber Industry
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
719790.9 793.1
608.4680
0
100
200
300
400
500
600
700
800
900
2005 2006 2007 2008 2009
2. Production (kt)
China Acrylic Fiber Industry
中国化学纤维工业协会腈纶专业委员会
2008:66.5%
2007:86.7%
2006:97.3%
2005:102.7%
66.5608.399152008
101.56806702009
86.77939152007
97.37918152006
102.77197002005
Operating Rate %
Production (kt)
Capacity(kt/yr)
Year
3. Operating Rate
2009:101.5%
China Acrylic Fiber Industry
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
4. Production, Import/export, Apparent Demand
-30.5%-32774410.01466082008
--6700.82574141999
+23.4%+1578270.93534752000
+7.9%+658921.43745192001
+14.0%+12510170.54235942002
+6.8%+6910860.84586292003
+3.9%+3311191.74596622004
+14.6%+1098535.1179.96782009
-4.8%-5510712.52817932007
-4.7%-5611262.2337791 2006
+5.6%+6311822.1465719 2005
Change %Year-on-Year (kt)
Apparent Demand
Export Vol. (kt)
Import Vol. (kt)
Production (kt)
China Acrylic Fiber Industry
中国化学纤维工业协会腈纶专业委员会
414475 519
594 629 662719
791 793
608678
257353 374
423 458 459 465
337281
146 179.9
0.8 0.9 1.4 0.5 0.8 1.7 2.1 2.2 2.5 10 5.1
670
827892
10171086 1119
11821126
1071
744853
0
200
400
600
800
1000
1200
1400
'99 '00 '01 '02 '03 '04 '05 '06 '07 '08 '09
Production Import Vol. Export Vol. Apparent Demand
China Acrylic Fiber Industry
2009 Actual Demand = 853 + 26 (stock consumption) = 880 kt.
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
5. Capacity compared with demand
China Acrylic Fiber Industry
7 0 0 8 1 5 9 1 5 9 15
6 7 0
1 18 2 1 1 261 07 1
74 485 3
0
2 0 0
4 0 0
6 0 0
8 0 0
1 0 0 0
1 2 0 0
1 4 0 0
200 5 200 6 20 07 20 08 2 009
k t C ap acityD em a nd
In 2008, the production exceeded demand, with over-supply, which triggered domestic enterprises to make deep reshuffle, such as four enterprises ceased production and reduced output by 190kt. But entering 2009, demand was greater than production in China, and it was expected the situation would be maintained for a very long time.
中国化学纤维工业协会腈纶专业委员会
6. Self-sufficiency
81.72 744101466082008
79.48535.1179.96782009
74.04 10712.52817932007
70.25 11262.23377912006
60.83 11822.14657192005
59.16 11191.74596622004
57.92 10860.84586292003
58.41 10170.54235942002
58.18 8921.43745192001
57.44 8270.93534752000
61.79 6700.82574141999
Self-sufficiency %
Apparent demand (kt)Export Vol. (kt)Import Vol. (kt)Production (kt)
China Acrylic Fiber Industry
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
China Acrylic Fiber Industry
61.79
57.44 58.18 58.41 57.9259.16
60.83
70.25
74.04
81.7279.4
50
60
70
80
90
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
Self-sufficiency
中国化学纤维工业协会腈纶专业委员会
7. China capacity and demand to world total
China Acrylic Fiber Industry
26%35%33%33%
25%
41%40%45%45% 45%
0
500
1000
1500
2000
2500
3000
3500
2005 2006 2007 2008 2009
kt
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%World CapacityWorld DemandChina Capacity ratioChina Demand ratio
7th China International Acrylonitrile & Acrylic Fib er Forum
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中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会
8. Import Vol. & Demand
China Acrylic Fiber Industry
1 1 8. 21 1 2. 6
1 0 7.1
7 4 .4
8 6
18 .01 4 . 6
2 8 .13 3 .7
4 6 .5
3 9 .3 %
2 9 .9 %2 6.2 %
1 9.6 % 2 0 .9 %
0
2 0
4 0
6 0
8 0
10 0
12 0
14 0
20 0520 0520 0520 05 2 00 62 00 62 00 62 00 6 2 00 72 00 72 00 72 00 7 200 8200 8200 8200 8 20 0920 0920 0920 09
kt
0 %
1 0%
2 0%
3 0%
4 0%
5 0%
6 0%
7 0%
8 0%
I m p o r t V o l .I m p o r t V o l .I m p o r t V o l .I m p o r t V o l . D e m a n dD e m a n dD e m a n dD e m a n d
I m p o r t r a t i oI m p o r t r a t i oI m p o r t r a t i oI m p o r t r a t i o
中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会
China Acrylic Fiber Industry
9. Consumption Structure
World's Consumption Structure
61%27%
12%
Textiles & Garments
Decoration
Industry & Others
China Consumption Structure
70%
27%
3%
Textiles & Garments
Decoration
Industry & Others
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
China Acrylic Fiber Industry
10. Offline enterprises in the past two years
kt
Producer Production ProcessCapacity Remark
1 Daqing R&C Acrylic Fiber Plant NaSCN Two-step 30Down since Jan 08
2 Ningbo Rayon Chemical Fiber DMAC Two-step 55 Down since Apr 09
3 Qinhuangdao Alight Acrylic Fiber DMF Dry-spinning 55 Down since May 08
4 Zhejiang Jinyong Acrylic Fiber Plant DMF Dry-spinning 50 Down since Sep 08
Total 190
Ningbo Rayon and Qinhuangdao Alight have no acrylonitrile facilities, so the two are lack of integration advantage; Daqing R& C is far away from the distribution center of China's textile industry, so it has no geographic advantage; Zhejiang Jinyong’ production process is relatively weak in competition.
中国化学纤维工业协会腈纶专业委员会
China Acrylic Fiber Industry
11. Price Comparison for Acrylic fiber, ACN, PSF
PSF
Unit: Y/T From to
ACN AF(First-grade)
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
China Acrylic Fiber Industry
Acrylic Staple Y/T Polyester Staple 1.4D*38mm Y/T
中国化学纤维工业协会腈纶专业委员会
China Acrylic Fiber Industry
Acrylic Staple Y/T Viscose Staple 1.5D/38mm Y/T
7th China International Acrylonitrile & Acrylic Fib er Forum
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中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会
China Acrylic Fiber Industry
0
200
400
600
800
1000
1200
1400
Capacity 620 650 650 700 815 915 915 835 835
Demand 1016 1086 1119 1182 1126 1071 744 1182 1280
2002 2003 2004 2005 2006 2007 2008 2012 2017
12. China Acrylic Fiber Development Forecast
Data Source: worid petrochemicals.SRI consulting
(kt)
中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会中国化学纤维工业协会腈纶专业委员会
1、、、、From the consumption structure, China acrylic fiber industry is
potential in the decoration and industrial sectors.
2、、、、China market demand exceeds supply (relying on imports, while less
exports and low self-sufficiency), so it has development potential.
3、、、、Few value-added products,,,,so differentiated products have large
potential market.
4、、、、Less possibility of acrylic fiber further replaced by polyester fiber etc.
“China acrylic fiber industry has a bright future”
To sum up, China acrylic fiber industry has the following characteristics:
China Acrylic Fiber Industry
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
1、Speed up the industrialization of acrylic fiber industry
At present, there are three major patterns for acrylic fiber industry in the world:
first, downstream integrated with textile industry; second, upstream integrated with
raw material manufacturing industry; third, actively readjusting industrial structure
and centralizing production capacity to cope with market competition.
Through merger, joint, asset recombination and other forms, turn loose acrylic
fiber industry into professional and integrated groups; additionally, expanding
production scale is the only way for the survival and development of acrylic fiber
industry. Only to form industry groups can the industry win the survival and
development space in broad international market in the future.
Opinions on China Acrylic Fiber Industry
中国化学纤维工业协会腈纶专业委员会
2. Adjusting product structure, increasing R&D investment
At present, proportion of differential acrylic fiber is normally at above 40%-50%
in developed countries, and the products are changing from a single function to multi-
functions, high-performance and high-simulation.
Acrylic fiber industry in China must vigorously develop high-tech, multi-
functional and value-added products. In addition, it is necessary to actively develop
top-grade products. Currently popular chemical fiber fabrics at abroad mainly use
differentiated fibers like multi-functional fiber, multi-component fiber, blended fiber
and fine denier or ultra fine denier fiber, with functions including anti-static, high-
absorbent, anti-pilling, flame-retardant, anti-bacterial, far-infrared health care, UV
shielding, fragrance, anti-fouling and breathable.
Opinions on China Acrylic Fiber Industry
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
3. Advance post-processing enterprises, accelerate product structure adjustment
Most of acrylic fiber products in China move to private and state-owned textile
post-processing enterprises. These enterprises’ products are mainly low-grade, so they
have no high demand for high-performance and value-added differentiated fibers;
additionally, poor equipments or lack of R&D capability affect structure adjustment
and technology improvement of AF industry and textile products, and also affect
product competitiveness in the market. Therefore, it is suggested that the state should
increase the investment on debottlenecking of post-processing enterprises and upgrade
their technology and equipment to form a sound co-development of chemical fiber and
textile industries.
Opinions on China Acrylic Fiber Industry
中国化学纤维工业协会腈纶专业委员会
4. Develop eco-friendly technology, accelerate sustainable development
As solvent used in acrylic fiber production will cause serious contamination and
corrosion, producers attach importance on wastewater treatment, waste materials
recovery and continuously reducing content of residual toxic solvents on fiber. The gel
dyeing and dope-dyeing are two good processes to eliminate environmental pollution
caused by acrylic fiber dyeing in post-processing, so they should be vigorously
promoted.
Opinions on China Acrylic Fiber Industry
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
Development of New AF Products
257
353374
423458 459 465
337
281
146179.96
0
200
400
600
800
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
Import Vol.
1、Annual imports of 200kt, new products have potential market.
中国化学纤维工业协会腈纶专业委员会
Development of New AF Products
2. Requirements from downstream
China's textile industry is labor-intensive one, relatively weak in R&D. Self-owned
brands only account for about 10%. In 2008, affected by the world financial crisis, many
small- and medium-sized textile players were closed, even large-scale companies were also
struggling. However, financial crisis had limited impact on the enterprises with value-
added and technology-intensive products.
During the Period of "The Twelfth Five Plan", with the state’s more efforts to
restructure the textile industry, future market will see fiercer competition, so if enterprises
are unable to produce high-tech and value-added products, they will be caught in a very
passive situation. In the long run, the textile enterprises will pay more attention to the
development of value-added product. In addition, the industrial upgrading of textile
enterprises will increase demand for new raw materials.
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
Development of New AF Products
3. Raw material price dominates product price
Acrylic fiber staple Y/T ACN (First-grade Y/T)
中国化学纤维工业协会腈纶专业委员会
Two or more components in fiber cross-section; three-dimensional crimpedMulti-component10
High friction, high tearing strength High tenacity & modulus 9
Anti-static: resistivity <108Ω·cm;conductive: resistivity <102Ω·cm。Anti-static8
LOI commonly 26.5 %~ 29 %,automatically extinguishable after ignited. Flame retardant7
Pilling Index>0.5,fluffy and soft feeling.Anti-pilling12
Dyeable with acid dyestuff, one-bath dying with wool fabricAcid-dyeable11
Light stability, ultraviolet light stability up to 5 000 h, anti-chlorine and anti-mildew. Weather resistant13
14
6
5
4
3
2
1
Triangle, multi-lobal, dumbbell, hollow…, different cross sections provide fibers with luster, hardness,anti-abrasion etc.Profiled cross section
High tenacity and rigidity, light weight, good fatigue resistance, electrical conductivity and chemical stability, low thermal expansion.
Precursor for carbon fiber
Water absorption and water retention similar with natural fiber; comfortable to body, easy to be dyed. Water absorbent
Containing quaternary ammonium salt, organo-silicon compound, Cu2+ and Ag+ ect.; bacteria & odor resistance.Anti-bacteria
Fine denier:0.4 ~ 1.2 D,Ultra fine denier:< 0.4 DFine denier
The yarn and fabric blended with regular yarn are lofty, soft and warm-keeping after heat treating.High-shrinkage
Dope-dyed or gel-dyed, high color fastness, easy to change color, less pollution, low cost. Colored
CharacteristicsName
4. Difference from oversea new products
Development of New AF Products
7th China International Acrylonitrile & Acrylic Fiber Forum
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中国化学纤维工业协会腈纶专业委员会
Summary:
1. New acrylic fiber products have certain potential market .
2. Downstream textile industry requires more new acrylic fiber products.
3. High-price raw materials force producers to produce value-added products.
4. China acrylic fiber producers have certain gap with oversea enterprises.
Development of New AF Products
“The production of value-added products will be one of effective ways for
producers to get rid of difficulties”
中国化学纤维工业协会腈纶专业委员会
New AF Products at Shanghai Petrochem
7th China International Acrylonitrile & Acrylic Fiber Forum
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