c822444-cor-pm-pre-0002 rev a ( 02 december 2013) - materitraining coating and painting

28/04/2328/04/23

Blasting Coating & Painting & Insulation3 Hours Training.

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Definisi Protective Coating

Protective coatings atau lazim disebut cat menjadi salah satu pilihan yang paling banyak dipergunakan saat ini. Keunggulan cat telah menjadi terbukti efektif dan efisien menjadikannya menjadi suatu pilihan yang praktis dan ekonomis.

DefenisiCat dapat diartikan sebagai suatu produk cair atau kental yang

apabila diulaskan/disemprotkan pada suatu permukaan yang telah lebih dulu dipersiapkan akan membentuk suatu lapisan tipis kering, berkohesi, dan memiliki daya lekat yang baik terhadap permukaan dan dapat memproteksi permukaan tersebut dari ekses luar/lingkunganya.

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Komposisi & Produksi

Komposisi dan Produksi

Cat dapat dibuat dengan mempergunakan beberapa jenis bahan baku yang berbeda, berbentuk cair dan bubuk diproses sedemikian rupa sesuai dengan spesifikasi dan formulasi menurut jenis cat yang dikehendaki. Secara umum, komposisi cat dapat dibagi menjadi lima bahan baku utama yakni:

BinderPigmentSolvent

ExtenderAdditive

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System Proteksi Cat

Cara Cat Memproteksi

Tiga prinsip dasar, dimana cat dapat mencegah timbulnya korosi.

1.Barrier EffectMenciptakan rintangan atau hambatan yang kuat untuk memisahkan permukaan dari air dan oksigen. Dasar prinsip ini disebut BARRIER EFFECT 

2.Inhibitor EffectMemberikan peluang kepada air untuk menembus rongga-rongga pada lapisan dan melarutkan sebahagian campuran antikarat pada permukaan cat dan akan bereaksi terhadap korosi dasar prinsip ini disebut INHIBITOR EFFECT.

3.Galvanic EffectKontak langsung antara besi dengan logam yang potensialnya lebih lemah (missal : seng). Hasilnya adalah perlindungan katodik pada logam itu sendiri dasar prinsip ini disebut GALVANIC EFFECT.

CPI Procedure & Specifications

Specification Coating and Painting CPI :- SP-ME-ME-025-REV1 ( CPI )- Coating System CPI COM-SU 5191-2012A- COM.MS-4042-C for External Pipeline Coating FBE- SP-PI-PP-005 CPI for Insulation

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SP-ME-ME-025-REV1-CPI Coating Procedure ITP ( Inspection Test Plan ) Reference Standard and Codes General Requirement Surface Preparation Reference Application Reference Inspection Reference Equipment and Safety Requirement Reference Coating System

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CPI Specifications

Contoh Coating System Data Sheet CPI Com-su 5191A

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Specifications Coating Data Sheet CPI

Coating System Data Sheet CPI COM – SU 5191-2012A

Surface Preparation Anchor Pattern Total DFT Coat Generic Manufacturer Product - Designation

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CPI Specifications

COM–MS–4045–C for External Pipeline Coating FBE

Sample Frequency Bend Test Differential Scanning Calorimeter (DSC) Adhesion Test Foam Structure Test Cathodic Disbandment Test

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CPI Specifications

COM–MS–4045–C (CPI) for External Pipeline Coating FBE Proses Coating FBE

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CPI Procedure & Specifications

International Standard

Reference International Standards.

NACE ( National Association of Corrosion Engineers ) SSPC ( Stell Structures Painting Council ) ASTM ( American Society for Testing & Material ) United Kingdom Standards ( BS 4232 ) ISO

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Flow Chart

Flow Chart of Applicable Standard for Blasting Painting

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Pre - Inspection

Pre – Inspection Surface PreparationSSPC-VIS 1 for Rust Grade Material

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Pre - Inspection

Rust Grade Material Rust Grade A: Permukaan Baja yang semuanya masih ditutupi oleh

mill scale dan karat tidak ada sama sekali Rust Grade B: Permukaan baja yang ditutupi mill scale tetapi sudah

mulai karat Rust Grade C: Permukaan baja yang sudah ditutupi karat tetapi

pitting belum kelihatan Rust Grade D: Permukaan baja yang sudah ditutupi karat dan

pitting sudah kelihatan

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Pre - Inspection

Design Fabrication Detail NACE – PR 0178 Fabrication Defect

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Weld Spatter Skip Weld

Rough Weld Lamination

Pre - Inspection

Pre – Inspection Equipment

Kav. Compressor, Blast Pot ( Blast Cleaning Equipment Complete ) Check Size Nozzle Blotter Test (water & Oil) ASTM D-4264 Bore Nozzle Test ASTM D-4285

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Pre - Inspection

Abrasive Blasting Equipment

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Pre - Inspection

Nozzle Aperture Test Alat untuk mengukur diameter Nozzle

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Pre - Inspection

Needle Pressure Gauge Pengecekan tekanan udara dari kompresor di ujung Nozzle

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Pre - Inspection

Blotter Test Pengecekan kwalitas angin yang keluar dari kompresor

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Pre - Inspection

Material Abrasive

Size Test ASTM E136, SSPC AB 1/2/3 vial Test Conductivity Soluble Salts SSPC TU4

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Pre - Inspection

Material Abrasive Sieve Analysis Sieve Test – ASTM C136

Test Untuk memastikan ukuran material abrasive yang akan digunakan

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Pre - Inspection

Check Chemical Salt Untuk pengecekan material Abrasive sebelum digunakan

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Environmental Test

Reference Standard , ASTM E – 337 standard untuk uji lingkungan sebelum melakukan kegiatan blasting & painting dan sedang berlangsung

Test − Ambient Temperature(Wet/Dry), Dew Point, Relative

Humidity, Wind Speed &Surface Temperature Tool Inspection Test

− Sling Hygrometer, Dew Point Calculator, Surface Thermometer & Anemometer

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Environmental Test

Standards , ASTM E – 337 ( Uji Lingkungan ) Jenis Alat Untuk Uji Lingkungan

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Specifications Standards Surface Cleaning

Standards Surface Preparation Cleaning Material

SSPC SP1-Solvent Cleaning SSPC SP2-Hand Tool Cleaning SSPC SP3-Power Tool Cleaning

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Method Surface Cleaning

SSPC SP1-Solvent CleaningPembersihan permukaan dengan menggunakan: Solvent atau Detergent

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Method Surface Cleaning

SSPC-SP2,ISO 8501-1 st2 dan st3Pembersihan permukaan dengan menggunakan: Hand Tool Cleaning

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Method Surface Cleaning

SSPC SP 3,SSPC SP 11, SSPC SP 15, ISO 8501 st2 da st3Pembersihan permukaan dengan menggunakan: Power Tool Cleaning

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Specification Standards Cleaning

Standards Surface Cleaning1. SSPC SP5/NACE 1/Sa3 : White Cleaning 2. SSPC SP10/NACE 2/Sa2.5 : Near White Cleaning 3. SSPC SP6/NACE 3/Sa2 : Commercial Cleaning4. SSPC SP7/NACE 4/Sa1 : Brush off Cleaning5. SSPC SP14/NACE 8 Industrial Blast Cleaning6. SSPC SP12/NACE 5 : Water Jetting

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Specifications Surface

Surface Cleanliness Standard

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Specifications Surface

Standard Kebersihan Permukaan Tingkat kebersihan permukaan setelah dilakukan blasting.

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Specifications Surface

Standard Kebersihan Permukaan Tingkat kebersihan permukaan setelah dilakukan blasting.

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Specifications Surface

Standard Kebersihan Permukaan Tingkat kebersihan permukaan setelah dilakukan blasting.

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Method Surface Cleaning

Method Surface Cleaning Abrasive BlastingPembersihan permukaan dengan menggunakan blasting

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Method Surface Cleaning

Method Surface Cleaning Water JettingPembersihan permukaan dengan air bertekanan tinggi

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Specifications Surface Contamination

Surface Contamination

ISO 8502 : Dust Level ISO 8502-9 : Salt Contamination

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Specifications Surface Contamination

ISO 8502 : Dust LevelPemeriksaan dedu di permukaan sesudah blasting

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Specifications Surface Contamination

ISO 8502-9 Salt Contamination.Pemeriksaan Kontaminasi permukaan setelah sesudah blasting

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Specifications Surface Roughness

Surface Roughness ( Anchor profile )

ASTM D-4417A : KTA Surface Profile Comparator

ASTM D-4417B : Micro Depth Gauge

ASTM D-4417C/NACE RP0287:Replica Tape

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Specifications Surface Roughness

Surface Roughness ( Anchor profile )ASTM D-4417A : KTA Surface Profile Comparator

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Specifications Surface Roughness

Surface Roughness ( Anchor profile )ASTM D-4417B : Micro Depth Gauge

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Specifications Surface Roughness

Surface Roughness ( Anchor profile )ASTM D-4417C/NACE RP0287:Replica Tape

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Specifications Surface Roughness

ASTM D-4417C/NACE RP0287:Replica Tape Alat untuk mengukur tingkat kekasaran permukaan.

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Specifications Surface Roughness

ASTM D-4417C/NACE RP0287:Replica Tape Pengukuran tingkat kekasaran permukaan sesudah di blasting

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Data Material Paint

Certification of Analysis Material Product Data Sheet Manufacture Material Safety Data Sheet ( MSDS )

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Standards SSPC PA1

Pastikan Material Cat sebelum di applikasi sesuai dengan Certification of Analysis Material

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Mixing,Thinning & Agitation ( SSPC PA1)

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Mixing,Thinning & Agitation ( SSPC PA1)

Standards Aplikasi sebelum dimulai dan saat applikasi

SSPC-PA1 Spray Equipment SSPC-PA3 : Safety in Painting Operation ASTM D-4414 : Wet Film Thickness

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EQUIPMENT SPRAY

Equipment Spray: Air Less

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EQUIPMENT SPRAY

Equipment Spray: Conventional

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EQUIPMENT SPRAY

Equipment Spray: PLURAL COMPONENT

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Mixing & Application

Mixing dan aplikasi menggunakan Air less:

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Mixing,Thinning & Agitation ( SSPC PA1)

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Standards Wet Film Thickness

ASTM D-4414 Alat untuk mengukur ketebalan cat basah

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NON-DESTRUCTIVE INSPECTION

Standards inspeksi dengan tidak merusak Dry Film Thickness : ASTM D-1186/SSPC PA2 Holiday Test: NACE SP-0188/ASTM D - 5162

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NON-DESTRUCTIVE INSPECTION

Alat untuk Inpeksi Dry Film Thickness

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NON-DESTRUCTIVE INSPECTION

Alat untuk Inpeksi Dry Film Thickness

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NON-DESTRUCTIVE INSPECTION

Referensi SSPC-PA2 ( Dry Film Thickness )

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NON-DESTRUCTIVE INSPECTION

Holiday Test ( NACE SP-0188/ASTM D – 5162 ) Holiday Test Wet Sponge

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NON-DESTRUCTIVE INSPECTION

Holiday Test ( NACE SP-0188/ASTM D – 5162 ) Holiday Test High Voltage

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DESTRUCTIVE INSPECTION

Standards Inspection Test Dengan Cara Merusak

ASTM D - 3359 : Cross-Hatch Adhesion ASTM D - 6677 : Knife Adhesion Test ASTM D - 3363 : Pencil Hardness Test ASTM D - 4138 : PIG Took Gauge ASTM D - 4541 : Full-Off Adhesion Test

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DESTRUCTIVE INSPECTION

ASTM D - 3359 : Cross-Hatch Adhesion

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DESTRUCTIVE INSPECTION

ASTM D - 3359 : Cross-Hatch Adhesion

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DESTRUCTIVE INSPECTION

ASTM D - 3359 : Cross-Hatch Adhesion

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DESTRUCTIVE INSPECTION

ASTM D - 3359 : Cross-Hatch Adhesion

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DESTRUCTIVE INSPECTION

ASTM D-6677 : Knife Adhesion Test

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DESTRUCTIVE INSPECTION

ASTM D-3363 :Pencil Hardness Test

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DESTRUCTIVE INSPECTION

ASTM D-4138 : Pig Tooke Gauge

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DESTRUCTIVE INSPECTION

ASTM D-4138 : Pig Tooke Gauge

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DESTRUCTIVE INSPECTION

ASTM D-4541 :Full-Off Adhesion Test

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DESTRUCTIVE INSPECTION

ASTM D-4541 :Full-Off Adhesion Test

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DESTRUCTIVE INSPECTION

ASTM D-4541 :Full-Off Adhesion Test

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DESTRUCTIVE INSPECTION

ASTM D-4541 :Full-Off Adhesion Test

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DESTRUCTIVE INSPECTION

ASTM D-4541 :Dollies Full-Off Adhesion Test

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Form Daily Report & Inspection

Daily Inspection Report

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Form Report Soluable Salts

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Form Daily Report & Inspection

Form Report Press-O-Film

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Form Daily Report & Inspection

Form Report Dry Film Thickness ( DFT )

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Form Daily Report & Inspection

Form Report Holiday Test ( HDT )

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Form Daily Report & Inspection

Form Report NCR

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Form Daily Report & Inspection

Reference Standards Insulation

Reference Standards Insulation adalah:ASTM (American Society for Testing and Materials)

C195 Specification for Mineral Fiber Thermal Insulating Cement C449 Specification for Mineral Fiber Hydraulic Setting ThermalInsulating

and Finishing Cement C450 Recommended Practice for Fabrication of Thermal Insulating Fitting

Covers C533 Calcium Silicate Block and Pipe Thermal Insulation C547 Specification for Mineral Fiber / Fibergla ss Preformed Pipe

Insulation C552 Cellular Glass Thermal Insulation C585 Recommended Practice for Inner and Outer of Rigid Thermal

Insulation for Nominal Sizes of Pipe and Tubing C591 Unfaced Preformed Rigid Cellular Polyurethane Thermal Insulation

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Reference Standards Insulation

C592 Specification for Mineral Fiber / Fiberglass Blanket Insulation (Metal Mesh Covered)

C610 Expanded Perlite Block and Pipe Thermal Insulation C612 Specification for Mineral Fiber Block and Board Thermal

Insulation C892 High Temperature Fiber Blanket Thermal Insulation C1094 Specification for Removable Covers E84 Surface Burning Characteristics of Building Materials E96 Water VA pour Transmission of Materials in Sheet Form

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Drawing Insulation Procedure

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Drawing Insulation Procedure

Drawing Insulation Procedure

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Form Check List

Report Check List Insulation

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