den testprozess · particlescale with igem vita interface to igem vita transfer amount of needed...

Ryppa, Xaver

AVL Emission Test Systems GmbH

Confidential

Automatisierung als Schlüsselwerkzeug für

den TestprozessAVL Emission Tech Day 2018, Mattsee

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 2Confidential

Emissions Automation Focus = Data Quality

iGEM Emission Automation

Road Emissions OBD II

Statistical Reporting

Driver’s Aid

AVL iGEM Test Automation – one platform to cover all testbed emission automation needs

Gaseous Emissions

Particulate Emissions

Emissions Reporting

Consistent Emission Application Availability

AVL iGEM | Configurations- Emission Test Automation Libraries- Emission Device Procedure Libraries- Test Environment Specific UX Adaptions- Test Environment Specific Libraries

PUMA | Automation System- Test Design & Execution- Parameter Libraries- Device Integration- Diagnostics & Safety- Toolchain Integration

OfficeEnvironment

EngineTesting

PowertrainTesting

VehicleTesting

AVL iGEM | Emission Apps- Emission Regulation Compliance- Portable across Test Environments

iGEMEngineTesting

iGEMOffice

iGEMPowerTrainTesting

iGEMVehicleTesting

Central Parameter and Data Management

AVL HOST

Test Run & ParameterData Administration

Penetrate Formulas,

Conditions, Constants

Calculation

Manually initiating Data

Evaluation

Test Reports

Results Evaluation

Better Test Processes Control adding Software Tools…

…to share configurations

…to share parameters

…to have ONE User Experience

…to exchange data

…avoid wrong user input

…guide through the testing process

…to report status throughout the testing process

Let’s explore how the tools work together…

iGEM VITA iGEM Statistics

▪ Cell readiness analysis▪ Driver evaluation▪ Fleet-/vehicle analysis▪ EPA audit reports▪ COP reports▪ Cell/cell comparison▪ Field/field comparison

Charge Monitor

Particle Scale CalGas

iGEM Test Automation

RDE Workflow IntegrationPEMS

AVL PARTICLE COUNTER

D.A.M.S.

AVL i60 BAG CABINETAVL CVS i60 AVL i60 BAG CABINET AVL AMA i60AVL PSS i60

Chassis DynoAMA + PSS + APC + CVS Automation

+/-50%

+/-10%

+/-15%

Deep Integration to support automated RDE workflows in Chassis Testbeds

Road-2-Lab Use Case➢ Import an reproduce road cycle

Correlation Use Case➢ Correlation Reporting

based on WLTC

➢ Manage devices during testexecution

➢ Data exchange

➢ Data Recording

RDE Workflow: Correlation Example

Correlation Report

RDE Workflow: Road-2-Lab Chassis

Road recording conversion for lab

Import road test into iGEM

Road gradient, wind, temperature displayed on driver’s aid

RDE report also without PEMS, only with testbed data !

iGEM VITA

iGEM VITA Scheduler

➢ Test Scheduling

➢ Station Scheduling

➢ Device DiagnosticsScheduling

➢ Host Interface

iGEM Test Automation

Coming 2019

➢ Schedule device checks in parallel to emission tests

➢ Store device check results and result reports to AVL Santorin

➢ Central device check scheduling, convenient from the office

iGeneration with iGEM VITA

iGEMVITA

iGEMDevice

Software

iGEMTest

Autom.

➢Centralized scheduling of test requests

➢Parameter transfer of test data

➢Common Station backlog, user can select where to execute

➢Execution status reporting

CanLoad with iGEM VITA

CanLoad

iGEMVITA

iGEMTest

Autom.

Charging information management

for PHEV & EV testing work flows

Application Features

• Track & Log UUT Battery Charging in Soak Areas

• Recording of Environmental Data

• Recording of Current, Voltage & Integrated Power

Integration | iGEM Test Automation

• Assignment of charging results to emissions test via unique vehicle identified

• Workflow Support via Pre- & Post Emission Test Recording

• Result storage to iGEM Test data in ASAM-ODS DataBase

Charge Event Management

iGEM CHARGE MONITOR for CD test facility

charge area 110 vehicles

@ temperature 1

charge area 21 vehicle

@ temperature 2

charge area 31 vehicle

@ temperature 3

iGEM VEHICLEChassis Roll Dyno

iGEM Charge Monitor1 central work station

iGEM CHARGE MONITOR for CD test facility

3 HIOKI power analyzers

3 VAISALA sensors

1 iGEM VEHICLE

1 iGEM CHARGE MONITOR

➢ Charge Monitoring OperatorInteractive measuring process for multiple stations.

➢ Charge Meter SupervisorGraphical User Interface (GUI) for initial station & equipment configuration

Actions

Start Charge Recording

• One Click operation of charge station.

• Vehicle-ID via manual entry or bar code reader.

Stop Charge Recording

• One Click Operation to confirm STOP

Software Functionality

Charge Monitor with iGEM Automation

✓Certification workflow integration

✓Link measurement to vehicle

✓Link results to Emission tests

Benefits

❖Avoid wrong user entries

❖Simplify Operation process

❖Eliminate paper based workflows

iGEMTest

Autom.

ChargeMonitor

Particle Scale

ParticleScale with iGEM VITA

Interface to iGEM VITA

✓ Transfer amount of needed filters▪ Designed for Fiter Robot use▪ Display information to user for manual

operation✓ Filterset reservation ✓ Status

Interface to iGEM Automation

✓ Unique Identifiers✓ Results

iGEMVITA

ParticleScale

iGEMTest

Autom.

Particle Scale - Workflow

Time Schedule iGEM VITA

Weighing result to iGEM

Weighing results to iGEM VITA

➢ Synchronization of 2 independent processes

➢ Control of filter set availability

➢ Automated result transfer

➢ Robot Integration

BENEFITS

CalGas

CALGAS with iGEM VITA

Interface to iGEM Test Automation

✓ Distribution of calibration gas concentrations

✓ Locking mechanism• Garanties availabilitity of the needed gases

during the test run• Optimised bottle handling to ensure the

availability• Calgas operator is informed about usageCalGas

iGEMVITA

iGEMTest

Autom.

Interface to Devices AMA & SESAM

Distribution of calibration gas concentrations

CALGAS Locking with iGEM Automation

Summary

iGEM Vehicle & iGEM Engine

Compliance & R&D Automation

iGEM VITATask scheduling PowerTrain test facilities

iGEM StatisticsStatistical Extension Package

iGEM Charge MonitorPHEV / EV Charge Event Logging

Particle ScalePM Result Management

CalGasCalibration Gas Management System

Process Management with SW Tool Support

AutomatedProcess

Emissions Test Procedure

Hybrid

Assure Data Quality

➢ Avoid paper based workflows

➢ Avoid manual data entry

➢ Legislative parameter validation prior to emissions test

➢ Violation monitoring during tests

Increase Productivity

➢ Automated Device and EVAP procedures

➢ Plan and Schedule overall Test Process

➢ See testing capacity in your facility

Increase Device Utilization

➢ Plan efficient use of equipment

➢ Schedule equipment diagnostics

➢ Automate equipment diagnostics

➢ Log diagnostic check results

Workflow Support

➢ Automatic data and parameter transfer

➢ Automate PHEV charging events

➢ Automate PM Measurements

➢ Integrate Calibration Gases

Benefits

www.avl.com

Thank You

den testprozess · particlescale with igem vita interface to igem vita transfer amount of needed...

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