foods & chemicals - tsukasa-ind.co.jp · pdf fileindex 1 2 原料受入・給粉...
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475-8550178 TEL.056922-5111FAX.056921-1001 URL:http://www.tsukasa-ind.co.jp E-mail:sale-eng@tsukasa-ind.co.jp
Main Office 178 Nakauma-cho Handa Aichi,JAPAN 475-8550 TEL.+81-569-225111 FAX.+81-569-211001 URL:http://www.tsukasa-ind.co.jp E-mail:sale-eng@tsukasa-ind.co.jp
2017.3.2,000
FO
OD
S &
CH
EM
ICA
LS
Material receiving and powder feeding/HandlingDust collecting/Stock/Foreign-material removal
Valve and Piping parts
Handling equipments for powders and granules
INDEX
1 2
/
Automatic bag opening system
PowOpener
Depalletizer robo
Line sifter Standard Model/PowPressor
FleconOpener Stock Model
FleconOpener Compact Hopper Model
Dumping Server Conical Model
Dumping Server and PowSifter Integrated Model
Dumping Server and Line Sifter Integrated Model
Dumping Server Premixing Model
Dumping Server Hopper Model
Pulse Feeder Mini
Pulse Feeder
Pulse Feeder Twin
Shuttle Feeder
PowPump Air Cooling Type
PowRotor
Rotary Valve
Screw Feeder
345678910111212
1313141415161925
PowSilo
Example of PowSilo installation
Table Feeder
PowDischarger
Clean LoaderDischager for truck shipping
2627282930
PowFilter Built-in Model
PowFilter Reciever Model
PowFilter Compact Model
Various filterDust collector
Silo-top system filter
PowFilter Central Cleaner Type
323333343434
41455964656871
Line Sifter Standard Model
PowSifter Standard Model
Line Strainer
PowImpactor
PowMagnet Inline Model
Line Magnet
PowMagnet Rotary Model
PowMagnet Gate Model
Magnet Spout and Magcap
353636363737383940
Example of Tsukasa's innovative technology
Example of installation
Process Equipment
727374
P3P12
// P13P35
P36P41Material receiving and powder feeding
Handling/Stock/Dust collecting
Foreign-material removal
Material receiving and powder feedingHandling
Stock
Dust collecting
Foreign-material rem
oval
Valve and Piping partsExam
ple ofinstallation
Pneumatic PartsPneumatic conveyance
Dacton PartsChute conveyance
Two-way Valve Powchange series)
Multi-directional Distributor
Slide Gate
Flap Gate
Sampling
P42P71 Valve and Piping parts
Features
PO
INLETBags with powder material are supplied automatically by belt conveyor.
3 4
1
2
3
HACCP
1.
2.
3.
4.
Material receiving and powder feeding
Material receiving and powder feeding
Material receiving and powder feeding
Automatic bag opening System
The example of installation
PowOpener
Opening of one type of bag. Depalletizer roboPow OpenerPowRotorLine Sifter
This robot performs rapid bag-feed operations through simple operation via a touch panel.
System OverviewThis is a fully automated, all-in-one packaging system that incorporates into a single unit all of the necessary functions of conventional bag- opening and powder-feed processes, from bag feed, opening to powder separation, foreign material removal, air conveyance, and disposal of empty bags.The single-unit design inhibits contamination by germs and other foreign matter, resisting soiling and helping to ensure an attractive appearance.The design facilitates checking, inspecting, and cleaning inside the equipment, and a system that is also outstanding in terms of hygiene as an HACCP-compliant powder-handling plant.All electrical wiring and pneumatic piping is housed in boxes and the dust collector is incorporated within the equipment, eliminating the need for dust-collector or secondary-wiring construction, so installation is extremely easy and free of limitations on the installation site.It is structure with few adhesion of a granular material and remaining.
This is the world's smallest bag opener equipped with a dust collector.
It is the rotary valve for pneumatic transportation designed lightweight and compact.
It is compact size that is easy to choose the setting position and cleaning. Easy empty bag handling by a patented auto-folding discharge system.An internal structure is also very simple and cleaning and a maintenance are very easy for it.
Specifications200/130kgW350L550H100mmW500L800H150mm99.899.9Capacity:200 bags/hour(MAX.)Adaptable bags:paper bag, paper bag with plastic inner liner, etc.Maximum weight of the bag:30kgAdaptable bag dimentions:min.W350L500H100mmmax.W500L800H150mm.Powder withdrawal rate:99.899.9This ratio may be changed by each powder caracter.
Basic Operation
Sample Flow Sheet
BAG SLITTINGFixed bag is slit by special cutter.
DISCHARGEPowder material is discharged completely by compressed air.
EMPTY BAG DISCHARGINGEmpty bag is discharged automatically.
Vacuum balancer
Belt conveyor
PowOpener
Powchange Middle
PowFilter Receiver Type
PowSack Cleaner with Built-in Dust Collector
Pneumatic conveyor server
Pneumatic conveyor server
Compactor Line Sifter
Line Sifter
Pneumatic conveyor piping
Pneumatic conveyor piping
PowSilo
Depalletizer roboPowFilter Bin-Mounted Type
Belt conveyor
PowOpener
Compactor
Mixer
Depalletizer robo
PowOpener
PowRotor2702
2180
3798
1 2
698
26131915
3 4
1540
724
1882
6786981376
1359 8182177
1 2 3 4 5
1.
2.
3.
4.
5.
Inlet conveyor
Air Sack Cleaner
PowOpener
PowRotor
Built-in Filter
5 6
Features
20
15
20
PP
1520183018
NCP100SNCP40M
LS
Features
DPL
43K
Special mention2HACCP
101.6m
1.2.3.4.5.6.7.8.9.10.11.12.
1.Pallet conveyor(Forward and reverse)2.Pallet conveyor(Forward and reverse)3.Pallet conveyor(Forward and reverse)4.Pallet conveyor(Forward and reverse)5.Depalletizer orthogonal conveyor6.Depalletizer7.Inlet conveyor8.PowOpener9.Pallet conveyor(Forward and reverse)1O.Pallet conveyor(Forward and reverse)l1.Pallet conveyor(Forward and reverse)12.Safety fence
1
1.2.3.4.5.6.7.8.9.10.11.
1.Pallet conveyor2.Pallet conveyor3.Depalletizer orthogonal conveyor4.Depalletizer5.Inlet conveyor6.PowDpener7.Pallet conveyor8.Conveyor for stocker9.Pallet stocker1O.Pallet conveyor11.Safety fence
810
9
7
65421 3
11
7200
5950
4335
1615
4475 2725
1 2 3 4 5 6 7 8
9
10
11
12
10500
7450
5835
1615
27257775
1895 1650
Automatic bag opening system associated equipment Depalletizer Robo
The example of installation
Opening of one type of bag continuously.
Pallet
Max.10 layers(1.6m)
Opening of various type of bags.
Advanced high quality of four axis servo control. The low price design which excluded futility by functional serious consideration. Easily operated robot running at high speed and releasing personnel from dangerous, dirty and hard works. Rectangular-coordinate robot with regular and efficient movement within a given range makes very safe operation.It is simple and an installation area is small.
Please consult optional specification about two palette picking, a size, etc. Opening various kind of bags, a sampling, traceability, and HACCP are also corresponded. It is available to correspond with various stowage patterns.
Material receiving and powder feeding
Material receiving and powder feeding
Material receiving and powder feeding
Foreign material removal and crushing clumps are possible only by installing Line sifter into a pneumatic transportation line.Beater blade rotating inside the cylindrical sieve disperses powder toward the entire circumference of sieve, realizing highly efficient sifting.Only the powder which passed the sieve is pneumatically transported. Check of a sieve and exchange are very easy. The super-low-pitched sound design with very little vibration. Slight pressure loss.It is correspondence for water washing.
Empty bag is made compact and it is an efficiency-of-materials-handling-operation rise. A union string is made from polyester which is easy to connect. The compression situation of a press board can be checked by a press audit window. A main part is a compact and space-saving design.
Line Sifter Standard Model
PowPressor
35*For details, please refer to P35.
Food tray
Corrugated paper
Plastic bag
The standard of the waste for others, and a compression ratio
Paper bag
Cloth bag
Wastepaper
PET bottle
PP band
Features
2700
313
1610ST
21681032 900
2410
1200600
1620
1530880
7 8
Features
Options
FO-TF
HACCP(TF)(H)2
()
ModelFO-TF-500FO-TF-1000FO-TF-1500
B8001,0701,550
A450480450
FleconOpener Stock ModelFO-SFleconOpener Compact Hopper Model
The low-profile floor-mounted design supports various flexible containers.Scattering particulates are controlled with a built-in dust catcher, and the yield of materials also improves. Easy installation with no additional work required.HACCP compliant design that prevents powder accumulation and facilitates cleaning.Two discharging types are available: Table feeder (TF) type and hopper (H) type. Bag opening operation prioritizing safety and favorable work environment.
Features()
P
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