iom vessel
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VULCANIC TERMOELECTRICA S.L.U.
Ctr. A Viernoles, 32 Apdo 85
39300 Torrelavega (Cantabria) ESA!ATel" #3$ 9$2 80 35 35%a&" #3$ 9$2 88 '5 '0
.vl*ani*.*o+
INSTALLATION, OPERATION AND MAINTENANCE
MANUAL
FOR VESSEL
ED-E-08
&
ED-E-08- N1
Rev Ammendment Date Made Ce!"
A I##$e %' (n%'mat(n 08)0*)1+ S d
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VULCANIC TERMOELECTRICA S.L.U.
Ctr. A Viernoles, 32 Apdo 8539300 Torrelavega (Cantabria) ESA!A
Tel" #3$ 9$2 80 35 35%a&" #3$ 9$2 88 '5 '0
.vl*ani*.*o+
INDEX
1. INTRODUCTION.
2. INSTRUCTION AND OPERATION MANUAL
a) FOR VESSEL & ACCESORIES
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VULCANIC TERMOELECTRICA S.L.U.
Ctr. A Viernoles, 32 Apdo 8539300 Torrelavega (Cantabria) ESA!A
Tel" #3$ 9$2 80 35 35%a&" #3$ 9$2 88 '5 '0
.vl*ani*.*o+
1.- INTRODUCTION.
This is the manual for instruction, operation and maintenance of vessel. It contains vesselinstruction and its accesories.
For drawings reference please, referrer to next documentation:
V-ED-X-04-0022 PAINTING PROCEDURE PIPING AND VESSELSV-ED-X-04-0023 PAINTING PROCEDURE PIPING, HEATER, COOLERS, VESSEL &
STRUCTURE
V-ED-E-08-0003 MECHANICAL CALCULATIONS VESSELV-ED-E-08-0004 DETAILED DRAWING FOR MECHANICAL EQUIPMENT (VESSEL)
V-ED-E-09-0006 GENERAL ARRANGEMENT HOT OIL SYSTEMPLD-0021-ED-X-04 AS BUILT FINAL DRAWINGS
V-ED-X-04-0001 QUALITY CONTROL PLAN
V-ED-X-04-0004 PROCESS DESCRIPTION AND CONTROL NARRATIVEV-ED-X-04-0015 INSTRUMENTS DATA SHEET AND DRAWINGSLIS-0002-ED-X-04 RECOMMENDED SPARE PARTS LIST
LIS-0006-ED-X-04 INSTRUMENT LIST
LIS-0016-ED-X-04 SPARE PARTS LIST FOR PRECOMMISSIONING AND START UPV-ED-E-08-0001 TEST PROCEDURES
V-ED-X-04-0026 FAT PROCEDURESV-ED-P-08-0006 WELDING PROCEDURESV-ED-X-04-0027 CLEANING AND DRYING PROCEDURES
V-ED-X-04-0021 VESSEL NDE PROCEDURESPRC-0009-ED-X-04
PRESERVATION INSTRUCTION FOR STORAGE AT SITE
V-ED-X-04-0013 VISUAL & DIMENSIONAL EXAMINATION PROCEDURE
V-ED-X-04-0012 WELDING DOSSIER
V-ED-D-08-0002 WELDING DOSSIER CALDEMONDOS-0002-ED-X-04
FINAL QUALITY DOSSIER
2.INSTRUCTION AND OPERATION MANUAL
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L1165G
T1164G
L0400T
P0400T
ASSEMBLY ED-D-08-N1
TO TR
A(5x) Gate Valve Ø2'' 300#
(2x) Gate Valve Ø3/4'' 300#
(x1)Spectacle Ø6'' 300#
(x2)SpectacleØ4'' 300#
FROM ASSEMBLY
ED4548
FROM ASSEMBLY
ED4545
TO ASSEMBLY
ED4584
Boiler making : + / -1% with mini + / -5 mm
Sheathed element : + / -5% with mini + / -5 mm> 1000 mm : + / -2Angle : + / -30'
Broken angle : 0,1 to 0,3
Sheet-iron maker : 0 to 50 mm : + / -0,5
50 to 1000 mm : + / -1 Pyrometry : + / -1% with mini + / -2 mm
10 to 50 mm : + / - 0,2
50 to 100 mm : + / - 0,5
general tolerances
Mechanic : 0 to 10 mm : + / - 0,1
>100 mm : + / -1
ray : 0,1 to 0,3
SCALE
T h i s d r a w i n g i s t h e e x c l u s i v e p r o p e r t y o f V U L C A N I C a n d c a n ' t b e r e p r o d u c e d
o r c o m m u n i c a t e d w i t h o u t i t s p r i o r w i t t e n a u t h o r i z a t i o n
Draw
Check
on
on
BB 05/08/2014
05/08/2014
Vessel assembly
ED-D-08
TITLE : N° 111206-1400
1/3
REV
0
REVAMENDMENTS
REV
DATE CHECK
VISA AMENDMENTS VISADATE CHECK
PART :1:30
P R E P A R A T I O N B O T T O M P
L A N N ° B E 0 3 9 . R
E V A
PG
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2
1
1
2
2
2
2
2
5
4
3
4
6
4
5
6
43
4
DETALLE AESCALA 1 : 15
Dielectric gasket
Spiral wound gasket
(2x) Blind flangeØ3/4'' 300#
(2x)-Dielectric gasket Ø3/4≡ 1(6x)-Dielectric gasket Ø2''≡ 2(2x)-Spiral wound gasket Ø3/4''≡ 3(x5)-Spiral wound gasket Ø2''≡ 4(x2)-Spiral wound gasket Ø4''≡ 5(x2)-Spiral wound gasket Ø6''≡ 6
For studbolt assembly see drawingNº 111206-1002
Boiler making : + / -1% with mini + / -5 mm
Sheathed element : + / -5% with mini + / -5 mm> 1000 mm : + / -2Angle : + / -30'
Broken angle : 0,1 to 0,3
Sheet-iron maker : 0 to 50 mm : + / -0,5
50 to 1000 mm : + / -1 Pyrometry : + / -1% with mini + / -2 mm
10 to 50 mm : + / - 0,2
50 to 100 mm : + / - 0,5
general tolerances
Mechanic : 0 to 10 mm : + / - 0,1
>100 mm : + / -1
ray : 0,1 to 0,3
SCALE
T h i s d r a w i n g i s t h e e x c l u s i v e p r o p e r t y o f V U L C A N I C a n d c a n ' t b e r e p r o d u c e d
o r c o m m u n i c a t e d w i t h o u t i t s p r i o r w i t t e n a u t h o r i z a t i o n
Draw
Check
on
on
BB 05/08/2014
05/08/2014
Vessel assembly
ED-D-08
TITLE : N° 111206-1400
3/3
REV
0
REVAMENDMENTS
REV
DATE CHECK
VISA AMENDMENTS VISADATE CHECK
PART :1:30
P R E P A R A T I O N B O T T O M P
L A N N ° B E 0 3 9 . R
E V A
PG
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1 2 7 5
4 8 2 5
1 2 7 5
4 8 2 5
4 0 7
4 7 0 0
4 7 0 0
6 3 2 7
5 6 6 6
5 8 8 6
Boiler making : + / -1% with mini + / -5 mm
Sheathed element : + / -5% with mini + / -5 mm> 1000 mm : + / -2Angle : + / -30'
Broken angle : 0,1 to 0,3
Sheet-iron maker : 0 to 50 mm : + / -0,5
50 to 1000 mm : + / -1 Pyrometry : + / -1% with mini + / -2 mm
10 to 50 mm : + / - 0,2
50 to 100 mm : + / - 0,5
general tolerances
Mechanic : 0 to 10 mm : + / - 0,1
>100 mm : + / -1
ray : 0,1 to 0,3
SCALE
T h i s d r a w i n g i s t h e e x c l u s i v e p r o p e r t y o f V U L C A N I C a n d c a n ' t b e r e p r o d u c e d
o r c o m m u n i c a t e d w i t h o u t i t s p r i o r w i t t e n a u t h o r i z a t i o n
Draw
Check
on
on
BB 05/08/2014
05/08/2014
Vessel Assembly
ED-D-08
TITLE : N°
3/3
REV
0
REVAMENDMENTS
REV
DATE CHECK
VISA AMENDMENTS VISADATE CHECK
PART :1:30
P R E P A R A T I O N B O T T O M P
L A N N ° B E 0 3 9 . R
E V A
Boiler making : + / -1% with mini + / -5 mm
Sheathed element : + / -5% with mini + / -5 mm> 1000 mm : + / -2Angle : + / -30'
Broken angle : 0,1 to 0,3
Sheet-iron maker : 0 to 50 mm : + / -0,5
50 to 1000 mm : + / -1 Pyrometry : + / -1% with mini + / -2 mm
10 to 50 mm : + / - 0,2
50 to 100 mm : + / - 0,5
general tolerances
Mechanic : 0 to 10 mm : + / - 0,1
>100 mm : + / -1
ray : 0,1 to 0,3
SCALE
T h i s d r a w i n g i s t h e e x c l u s i v e p r o p e r t y o f V U L C A N I C a n d c a n ' t b e r e p r o d u c e d
o r c o m m u n i c a t e d w i t h o u t i t s p r i o r w i t t e n a u t h o r i z a t i o n
Draw
Check
on
on
TITLE : N° 111206-1400 REV
REVAMENDMENTSREV DATE CHECKVISA AMENDMENTS VISADATE CHECK
PART : P R E P A R A T I O N B O T T O M P
L A N N ° B E 0 3 9 . R
E V A
PG
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TO ED-E-08
(tank)
Gate valveØ2'' 300#
CLASS LINE - 3CB1S01Pipe - Material: ASTM A106 Gr. B
Standard: ASME B36.10Flange - Welding neck / Raised face
Material : ASTM A105 Class: 300Standard: ASME B16.5
POSITION: ED-D-08 (TANK)
Boiler making : + / -1% with mini + / -5 mm
Sheathed element : + / -5% with mini + / -5 mm> 1000 mm : + / -2Angle : + / -30'
Broken angle : 0,1 to 0,3
Sheet-iron maker : 0 to 50 mm : + / -0,5
50 to 1000 mm : + / -1 Pyrometry : + / -1% with mini + / -2 mm
10 to 50 mm : + / - 0,2
50 to 100 mm : + / - 0,5
general tolerances
Mechanic : 0 to 10 mm : + / - 0,1
>100 mm : + / -1
ray : 0,1 to 0,3
SCALE
T h i s d r a w i n g i s t h e e x c l u s i v e p r o p e r t y o f V U L C A N I C a n d c a n ' t b e r e p r o d u c e d
o r c o m m u n i c a t e d w i t h o u t i t s p r i o r w i t t e n a u t h o r i z a t i o n
Draw
Check
on
on
BB 22/07/2014
22/07/2014
GENERAL VIEW
OUTLET N1
TITLE : N° 111206-1411
1/2
REV
0
REVAMENDMENTS
REV
DATE CHECK
VISA AMENDMENTS VISADATE CHECK
PART :1:5
P R E P A R A T I O N B O T T O M P
L A N N ° B E 0 3 9 . R
E V A
PG
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4 1 0
6 5 7
3
8
1
7
6
2
4
5
Boiler making : + / -1% with mini + / -5 mm
Sheathed element : + / -5% with mini + / -5 mm> 1000 mm : + / -2Angle : + / -30'
Broken angle : 0,1 to 0,3
Sheet-iron maker : 0 to 50 mm : + / -0,5
50 to 1000 mm : + / -1 Pyrometry : + / -1% with mini + / -2 mm
10 to 50 mm : + / - 0,2
50 to 100 mm : + / - 0,5
general tolerances
Mechanic : 0 to 10 mm : + / - 0,1
>100 mm : + / -1
ray : 0,1 to 0,3
SCALE
T h i s d r a w i n g i s t h e e x c l u s i v e p r o p e r t y o f V U L C A N I C a n d c a n ' t b e r e p r o d u c e d
o r c o m m u n i c a t e d w i t h o u t i t s p r i o r w i t t e n a u t h o r i z a t i o n
Draw
Check
on
on
BB 22/07/2014
22/07/2014
ED-D-08-N1
OUTLET N1
TITLE : N°
2/2
REV
0
REVAMENDMENTS
REV
DATE CHECK
VISA AMENDMENTS VISADATE CHECK
PART :1:5
P R E P A R A T I O N B O T T O M P
L A N N ° B E 0 3 9 . R
E V A
Boiler making : + / -1% with mini + / -5 mm
Sheathed element : + / -5% with mini + / -5 mm> 1000 mm : + / -2Angle : + / -30'
Broken angle : 0,1 to 0,3
Sheet-iron maker : 0 to 50 mm : + / -0,5
50 to 1000 mm : + / -1 Pyrometry : + / -1% with mini + / -2 mm
10 to 50 mm : + / - 0,2
50 to 100 mm : + / - 0,5
general tolerances
Mechanic : 0 to 10 mm : + / - 0,1
>100 mm : + / -1
ray : 0,1 to 0,3
SCALE
T h i s d r a w i n g i s t h e e x c l u s i v e p r o p e r t y o f V U L C A N I C a n d c a n ' t b e r e p r o d u c e d
o r c o m m u n i c a t e d w i t h o u t i t s p r i o r w i t t e n a u t h o r i z a t i o n
Draw
Check
on
on
TITLE : N° 111206-1411 REV
REVAMENDMENTSREV DATE CHECKVISA AMENDMENTS VISADATE CHECK
PART : P R E P A R A T I O N B O T T O M P
L A N N ° B E 0 3 9 . R
E V A
PG
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AMEND
Angle : +/ -30'
0,3Broken angle : 0,1 to
to 50 mm : +/ - 0,210
100 mm : +/ - 0,5
general tolerances
50 to 10 mm : +/ - 0,1
>100 mm : +/ -1
: 0 to 0,3
T h i s d r a w i n g i s t h e e x c l u s i v e p r o p e r t y o f V U L C A N I C a n d c a n ' t b e r e p r o d u c e d o r c o m m u n i c a t e d w i t h o u t i t s p r i o r w i t t e n a u t h o r i z a t i o n
Draw
Check
on
on
PG
SG
23/06/2014
23/06/2014
BOLTS AND GASKETS
ASSEMBLY AND TORQUE
TITLE :
REVAMENDMENTS
ray : 0,1 toMechanic
CHECK
PART :
DATEREV VISA
STUD BOLT A‐193 B7
(1x)
NUT A‐194 2H
(2x)
WASHER
(2x)
Ø3 300# 8
Ø1 1/2" 300# 4
Ø6" 300# 12
Ø4" 300# 8
FLANGE + SPECTACLE + FLANGE Ø4" 300# 8
FLANGE + SPECTACLE + FLANGE Ø6" 300# 12
FLANGE + PRESSURE RELIEF VALVE Ø3" 300# 8
FLANGE + CHECK VALVE + FLANGE Ø3" 300# 8 Ø3/4" x 195 mm Ø3/4" Ø3/4"
FLANGE + CHECK VALVE + FLANGE Ø6" 300# 12 Ø3/4" x 285 mm Ø3/4" Ø3/4"
Ø4" 150# 8
Ø3" 150# 4
Ø2" 300# 8
Ø2" 150# 4
FLANGE + PRESSURE RELIEF VALVE Ø2" 300# 8 Ø5/8" x 125 mm Ø5/8" Ø5/8"
Ø2" 300# 8
Ø1" 300# 4
Ø1 1/2" 150# 4
Ø3/4" 150# 4
Ø1/2" 150 4
BOLTING KIT
Ø3/4" x 140mm
SIZE QUANTITY
Ø3/4 Ø3/4
Ø3/4" Ø3/4"FLANGE + FLANGE
Ø3/4" x 155 mm Ø3/4" Ø3/4"
ELEMENTS
FLANGE + FLANGE Ø5/8"
x 105
mm Ø5/8" Ø5/8"
FLANGE + CHECK VALVE + FLANGE Ø5/8" x 165 mm Ø5/8" Ø5/8"
FLANGE + FLANGE
Ø3/4" x 120 mm
NOTE ‐ Set a spiral wound gasket between flanges.
Set a flange insulation gasket kit when specified in the drawings
FLANGE + FLANGE Ø1/2" x 85 mm Ø1/2" Ø1/2"
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VULCANIC TERMOELECTRICA S.L.U.
Ctr. A Viernoles, 32 Apdo 85
39300 Torrelavega (Cantabria) ESA!ATel" #3$ 9$2 80 35 35%a&" #3$ 9$2 88 '5 '0
.vl*ani*.*o+
LEVEL GAUGUE
L11656
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VULCANIC TERMOELECTRICA S.L.U.
Ctr. A Viernoles, 32 Apdo 85
39300 Torrelavega (Cantabria) ESA!ATel" #3$ 9$2 80 35 35%a&" #3$ 9$2 88 '5 '0
.vl*ani*.*o+
LEVEL TRANSMITTER
L0400T
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VULCANIC TERMOELECTRICA S.L.U.
Ctr. A Viernoles, 32 Apdo 85
39300 Torrelavega (Cantabria) ESA!ATel" #3$ 9$2 80 35 35%a&" #3$ 9$2 88 '5 '0
.vl*ani*.*o+
PRESSURE TRANSMITTER
P0400T
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VULCANIC TERMOELECTRICA S.L.U.
Ctr. A Viernoles, 32 Apdo 85
39300 Torrelavega (Cantabria) ESA!ATel" #3$ 9$2 80 35 35%a&" #3$ 9$2 88 '5 '0
.vl*ani*.*o+
TEMPERATURE GAUGE
T11646
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