ion exchange vessels by dcms engineering company, maharashtra

DCMS ENGINEERING COMPANY

(AN ISO 9001:2008 CERTIFIED ORGANIZATION)

Informational Presentationby

Manoj Patel

In tune with Nuclear Industries from last 35years

Company Profile.Organization Chart.Vision and Mission. Quality Policy.Quality Our Commitment. Interaction Of Processes.Manufacturing Facilities. Inspection & Testing Facilities.List Of Customers.Pictures of Fabricated Equipments .

TABLE OF CONTENTS

Company Profile DCMS ENGINEERING COMPANY was established on 21.07.1976 and has

acquired a reputation of being a company that enjoys the trust and confidence of customer nationwide and is one of the leading companies for specialized fabrication in Stainless steel,Inconel,Monel,Hastelloy ,Alloy steels and carbon steel coded Pressure Vessels, Heat Exchangers, Reactors, Condensers, Ejectors, Storage Tanks, Storage Drums for Heavy Water Storage, Spent Fuel Storage Trays, Water Cooler Tanks.

On approved list of Government Enterprises like Nuclear Power Corporation Of India Limited(NPCIL),Bhabha Atomic Research Centre(BARC),Indian Space Research Organization(ISRO),HWB,IRE,EIL.

INTRODUCTION

All the types of products manufactured by DCMS ENGINEERING COMPANY are using stringent in process checks and controls. Quality inspection is carried out on active components. Passive components are subjected to random checks.

Over the last 35 years DCMS has firmly established itself as a reputed engineering company specializing in customized & allied fabrication work.DCMS along with its sister concern MIRANG ENGINEERING COMPANY (Gujarat) has a total working area of 55000 Sq.ft.

INTRODUCTION

With a compact and dedicated workforce of 75 (skilled & semi skilled),DCMS has proved over and again that in the field of speciality fabrication ;its not the numbers but quality that counts.

DCMS has a well equipped factory at Mumbai and Gujarat with state of art fabricating machinery covering various facilities like Handling,Drilling,Cutting,Rolling & Bending, Mechanical Tube Expander, Chipping & Gauging,Spraying,Design & drafting etc.

DCMS has proved its expertise by successfully completing a developmental job of fabrication of copper-nickel primary cooling water heat exchanger weighing 5tonnes and having size of 1.2metres x 3.5metres long which was made for the first time in India.

INTRODUCTION

ORGANIZATION CHART

Mr.Manoj PatelProprietor

Mr.S.R. KrishnanAdmin Manger

Ms.KavitaSr.Account

officer

AccountantClerk

Mr.P.V.KhambatkoneQC Manager

Mr.Abhishek NagSr.QC/Prod Engineer

VISION: To develop and deliver equipments &services to the customers

on shore and offshore with high quality, quick turn around time and at low cost.

MISSION: Hold your customer today till he is satisfied. He will hold you till you exist tomorrow.

Vision and mission

To aggressively develop, manufacture and market our products to clients, achieving highest level of customer satisfaction through:

Consistently meeting or exceeding customer requirements. Time bound deliveries. Concentrating our resources on designing and building quality

into our products and services. Continuously improving process controls in all areas of our

business. Encouraging our suppliers to enhance input quality. Attracting, retaining and developing motivated quality performers. Compliance to the legal and regulatory requirements applicable to

our products.

QUALITY POLICY

Company’s top management ensures that the quality policy: Is appropriate & adequate for meeting the objectives of the

purpose of organization. Includes a firm commitment to meet customer requirements

and to continual improvement in product as well as processes. Provides a framework for establishing and reviewing quality

objectives. Is communicated and understood at appropriate levels in the

organization. Is reviewed for controlling suitability. And is controlled.

QUALITY POLICY

Our company’s top management ensures that quality objectives are established at relevant functional levels within the organization. The quality objectives are measurable and consistent with the quality policy and include the commitment to continual improvement. Quality objectives include the ones needed by DCMS ENGINEERING COMPANY to meet the customer requirements for various products and services.

Management ensures that customer needs and expectations are determined, converted into requirements and fulfilled with the aim of achieving customer satisfaction.

Objective is not only to fulfill the customer requirements but deliver results exceeding the expectation of customers.

When determining customer needs and expectations, obligations related to product, including regulatory and legal requirements are considered

QUALITY POLICY

To achieve highest level of Customer satisfaction through continuous improvement in our products and service.

Implementing ISO honestly to trace records/documents and minimize rejections during manufacturing.

Identify necessary and avoidable costs. Set targets to reduce avoidable costs.

Quality–Our Commitment

INTERACTION OF PROCESSES

LIST OF MACHINERIES  HANDLING FACILITIES:  Gantry Chain Pulley Block 15 Tons 1 No. Gantry Chain Pulley Block 10 Tons 2 Nos. Gantry Chain Pulley Block 3 Tons 2 Nos. Gantry Chain Pulley Block 1 Ton 6 Nos. EOT Crane (Planned) 50Tons 2Nos. CUTTING FACILITIES:

Gas cutting Torch Set (Ind. Oxy.) 4 Nos.

Plasma Cutting Torch Set (Ind. Oxy) CAP 2" 2 Nos.

MANUFACTURING FACILITIES

BENDING FACILITIES: Also available with our Associate  Godrej Make Mechanical Press Brake 80 Ton cap. : 1 No. Hand Fly Press 08 Ton cap : 2 Nos. Plate Bending Machine 2 Mtr. Width x 16 mm Thk : 1 No. Sheet Bending Machine – 1 Mtr. Width x 3 mm Thk :

1No. Pipe Bending Machine – upto 25 mm dia pipe : 1 No. Grooving Machine – 25 mm radius : 1 No. 

ROLLING FACILITIES: Also available with our Associate  Coiling and decoiling machine 5T capacity : 1 No.

 MECHANICAL TUBE EXPANDER FACILITY:

Power Master Tube expanding sets : 2 Nos.

MANUFACTURING FACILITIES

WELDING FACILITIES:  AC/DC Rectifiers with TIG Sets with High Frequency units 8Nos. & separator (Make Indian Oxygen & Advani Oerlikon Ltd.)  Automatic seam welding machine for 100% leak proof welding 2Nos.  AC/DC (KEMPPI MAKE) 3600 W, suitable for welding 1 No. SS, MS AND Alloys (Monel, Inconel Aluminum, Copper etc) MACHINE SHOP FACILITIES: 

LATHE MACHINE:  Heavy Duty Lathe Machine 6' Swing Capacity 1 No. Heavy Duty Lathe Machine 12' Bed Length 1 No. Kirloskar Lathe Machine 8' Bed Length 1 No.

SHAPING MACHINE: With our associate   1 No. 24" Stroke Shaping Machine   MILLING MACHINE: With our associate 1

No.

MANUFACTURING FACILITIES

DRILLING MACHINE:  1. Radial Drilling Machine 2" Capacity 1 No. 2. Pillar Type Drilling Machine 2" Capacity 1 No. 3. Pillar Type Drilling Machine 1" Capacity 1 No. 4. Bench Drilling Machine 3/4" Capacity 3 Nos. 5. Hand Drill Machine 3/4" Capacity 6Nos.  PLANNER MACHINE: With our associate  COMPRESSED AIR FACILITIES:  Pneumatic Air Compressors for building the Pressure 2 Nos.& Testing of Pumps & Pump's Characteristics  GRINDING FACILITIES: Portable Grinders (Wolf Make), Flexible Shaft (Sunhner India) : 12 Nos. BUFFING MACHINE Buffing Machine for S.S. Polishing : 1No. :

MANUFACTURING FACILITIES

LIST OF MEASURING INSTRUMENTS 1. Bore Dial Gauge’Mitutoyo’Japan make 0-150 mm : 2 Nos.2. Slip Gauge set Tool room grade : 3 Nos.3. Electronic Vernier ‘Mitutoyo’ Japan make : 2Nos.4. Height gauge 0-300 mm ‘Mitutoyo’ Japan make : 2Nos.5. Combination set 300 mm, ‘Mitutoyo’ Japan make : 2Nos.6. Vernier Caliper 0-150 mm, ‘Mitutoyo’ Japan make : 2 Nos.7. Vernier Caliper 0-300 mm, ‘Mitutoyo’ Japan make : 2 Nos.8. Vernier Caliper 0-200 mm, ‘Mitutoyo’ Japan make : 2 Nos.9. Dial Gauge : 3 Nos.10. Sine Bar 200 mm : 2 Nos.11. Parallel Block 100 mm diameter. : 3 Pairs.12. Hardened ground precision ‘V’block : 2 Nos.13. Dail gauge with Magnetic stand : 2 Nos.14. Adjustable snap gauge 6-13 mm : 2 Nos.15. Thread,Plug,Ring gauges : 20 Nos.16. Size control Plug plain gauges, Go No Go type : 20 Nos.

MANUFACTURING FACILITIES

N.D.T. FACILITIES : Dye Penetrations Testing Kits : 4 Nos. Ultrasonic thickness gauge machine(D-meter) (1.25mm-225mm) :2Nos. Viewer machine for viewing radiographic films :2Nos. X-Ray/Gama Ray, : Facilities available with our sub contractor like Ultrasonic, M.P. Test IXAR,IIS(Approved by NPCIL & BARC).

Tensile, Bending Geochem Laboratory (Approved by NPCIL & BARC) Impact, Hardness. Geochem Laboratory Micro/Macro test. Geochem Laboratory

SPRAYING FACILITY:  Pneumatically operated spraying : 1 No. machine along with accessories   HYDRAULIC TESTING PUMPS:  Hyd. Testing Pumps for Pressure Testing(300kg/cm2) : 5Nos. 

INSPECTION & TESTING

  1. Bhabha Atomic Research Centre, Bombay. 2. Directorate of Purchase & Stores (All India Plants)   3. Nuclear Power Corporation of India Ltd. (All India Plants)  4. Indian Rare Earths Ltd. (Dept. of Atomic Energy) – Mumbai   5. Nuclear Fuel Complex  6. Indian Space Research Organization. (ISRO) 7. Bharatiya Vidyut Nigam Ltd. (BHAVINI) 8. Heavy Water Board (DAE)  9. Larsen & Toubro Ltd. 10. Tecnimont ICB Pvt. Ltd.  11. Dodsal Pvt. Ltd.   12. Indian Oil Tanking Ltd. 14. Blue Star Ltd. Bombay. 15. ABG Shipyard Ltd. (Gujarat& Mumbai Port) 

LIST OF CUSTOMERS

HEAT EXCHANGER

CODE:ASME SEC-III

MOC:Copper-Nickel

PICTURES OF EQUIPMENTS

PICTURES OF EQUIPMENTS

PICTURES OF EQUIPMENTS

ACCELERATOR TANK

CODE:ASME SEC-VIII MOC:SA 516 GR.70

ACCELERATOR TANK

CRYSTALLIZER TANK

CODE:ASME SEC-VIIIMOC:IS-2062 GR.A

PICTURES OF EQUIPMENTS

CRYSTALLIZER TANK

S.S. REACTOR

CODE:ASME SEC-VIIIMOC:SA 240-304L

PICTURES OF EQUIPMENTS

S.S. REACTOR

JACKETED VESSEL

CODE:ASME SEC-VIIIMOC:SA 240-304L

PICTURES OF EQUIPMENTS

ION EXCHANGE VESSEL

CODE:ASME SEC-VIIIMOC:SA 240-304L

PICTURES OF EQUIPMENTS

D2O STORAGE TANK

CODE:ASME SEC-VIIIMOC:SA 240-316L

PICTURES OF EQUIPMENTS

SCRUBBER VESSEL

CODE:ASME SEC-VIIIMOC:SA 240-304L

PICTURES OF EQUIPMENTS

CONDENSER

CODE:ASME SEC-VIIIMOC:SA 240-304L

PICTURES OF EQUIPMENTS

AUTOCLAVE

CODE:ASME SEC-VIIIMOC:SA 515 GR.70

PICTURES OF EQUIPMENTS

DRILLING AND GROOVING

TUBESHEET-COPPER

HELIUM LEAK TEST

HEAT EXCHANGER-SA516 GR.70

HEAT EXCHANGER-SA240 304L

HEAT EXCHANGER-SA516 GR.70

HEAT EXCHANGER-SA516 GR.70

EJECTOR SA 240 -304L

EJECTOR-IS 2062 GR.A

SUPER HEATER-HASTELLOY

VALVE STATION

VALVE STATION

SURGE TANK

CODE:ASME SEC-VIIIMOC:SA 516 GR.70

PICTURES OF EQUIPMENTS

SURGE TANK

HSD TANK

CODE:ASME SEC-IIIMOC:SA 516 GR.70

PICTURES OF EQUIPMENTS

HSD TANK

THANK YOU