konveyör hesabı 7.24.xls
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7/24/2019 Konveyr Hesab 7.24.xls
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Rulmeca Motorized Pulley Power Calculation Program - Metric Version 7.24
Material Cross Section Plotter
0 11/21/15
0 Date
0
0 6!"-# $indmill $ay
$ilmington% &C 2"4!0 0 P' ()!-7(4-(2(4
P'one *a+ *a+ ()!-7(4-(2(6
www.rulmecacor,.com
! "op#right $ %&lmeca "
Reerence &ame 0
Coneyor &um/er 0
System Design Parameters0 1onnage Rate t,'3 )!!!
#elt S,eed ,m3 ).
#ul Density l/s5cu t3 )%44!
Material Surc'arge ngle 2 degrees
#elt $idt' 6 in.
8dler ngle degrees
Material 9eometry in 1roug'ing 8dler0
C:M Ma+. llow. Cross Section ).) s; t
Calculated Cross Section ).4 s; t
Calc
C:M Standard :dge Distance 2.( in
Calculated :dge Distance !.6 in
Calc
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295751749.xls 11/21/2015 09:27:54
Rulmeca Motorized Pulley Power Calculation Program - Metric Version 7.24
1'is is a wors'eet only. 8t is to /e 'idden rom iew.
Customer &ame
Coneyor &um/er
Coneyor Eengt' m3 4!
Eoad 15'our3 )!!! 2(." $
#elt S,eed m5s3 ). )!! mm
Material Eit ?eig't m3 6 RECOMMENDED DRUM MOTOR
m/ient tem,erature deg C3 Min -)! ! $
m/ient tem,erature deg C3 Ma+ "! ).6 m5s
8nitial Velocity o Material m5s3 ! GBH8 Models30
&um/er o #elt Cleaners ) 6!% "!!
&um/er o #elt Ploug's ! I!Eengt' o Sirt Jone m3 4
De,t' o Mat
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$
$
$
$$
$
$
wer.3
ra"ion
e
w7rs/8r% s!if"s/#a$
f"s/#a$ = 0>0;
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Specifer
Rulmeca Motorized Pulley Power Calculation Program - Metric Version 7.24
S,eciier S'eet and Recommendation Summary
))52)5)
Date
www.rulmecac
www.rulmeca
L Co,yrig't - Rulm
1ele,'one 1elea+ e-mail
Proect &ame Coneyor Reerence
Coneyor Eengt' m3 4! 2(." $
1onnage Rate metric tons5'our3 )!!!
#elt S,eed m5s3 ). #:E1 PNEE SNMMRO0 *orce &
6.! Standard Eoading #elt Pull )%(44
-)! :+tra ,ull or ?o,,er i any3 !
m/ient tem,erature C3 Ma+ "! :+tra ,ull or Slider #ed i any3 !
! :+tra ,ull or Dierter or 1ri,,er i any3 !&um/er o #elt Cleaners ) 1B1E Re;uired #elt Pull 1e30 )%(44
&um/er o Return #elt Scra,ers
Eengt' o Sirt Jone m3 4 R:CBMM:&D:D BP18B&S0
7 ). Mec'anical #acsto,
&um/er o &on-drien Pulleys ) 2. Class ? Motor $inding.
:leation /oe Sea Eeel ).! Hm SP:C8E &B1:S i any30
Material% ric coe Eimestone% ,ul.%dry% !.)2" Mini.+. a,,owa,e e," wi#"! for ,+.' si?e is 950 ..
Eimestone% crus'ed% )%44! Mini.+. A--e'"a,e Dia.e"er is 255 .. @
Size Consist (!> ines% )!> ma+ lum, size E-ee#s re-o..en#e# "e.'> Cons+," R+,.e-a>
Ma+. Eum, Size mm3 )!! *A smaller pulley diameter may cause belt carcass or fastener damage.
Material Surc'arge ngle 2 deg. R:CBMM:&D:D QS8&9E: DR8V:Q MB1BR8J:D PNEE:O0
#elt $idt' )!!! mm#elt Carcass 1y,e *a/ric Power0 ! $ Models
8dler Roll diameter ) mm
C #elt S,eed0 ).6 m5s 6!% "!!
1roug'ing 8dler ngle
1roug'ing 8dler S,acing ).2 meters *ace $idt'0 )!! mm
ngle o $ra, )"! degrees R:CBMM:&D:D QDNE DR8V:Q MB1BR8J:D PNEE:O0
1y,e o Eagging *ull Eagging Power0 )". $5ea Models
1y,e o 1ae-u, Manual #elt S,eed0 ).6 m5s !!
1y,e o #elt 2 ,ly% 22 ,iw *ace $idt'0 )!! mm
Drie Eocation ?ead
Material *low :leating or ?orizontal Power savings 1 s!if" an# s!if" 'er #a$4
Condition o 8dlers Pulleys well maintained (Mo"ori?e# P+,,e$ -o.'are# "o e'ose# -onve$or e," #rivesType o Dual Drie !i a"y# none 3ave4 206 *w7rs/8r% 1 s!if"/#a$ or 2961: *w7rs/8r% s!if
;; )his parameter is for either single or (&al (rive arrangement. Sae0 7)4 5Or% ) s'it5day or 2)42 5Or% s'its5day T !.!"7
S,ecial Eoading Conditions0
. Sidewall Cleated #elt Parameters0
2. =or sli(er e(, specif# e( length > t#pe of material elow. i(ewall > cleat height mm3 !
)hic0ness of si(ewall mm3 !
istance etween cleats mm3 !
)hic0ness of cleats mm3 !
). ?o,,er *eeder Design Parameters ?xtra i(ewall > "leat t incl aove3 ! Hg5m
'opper opening wi(th mm3 !
'opper opening length mm3 ! 4. 1ri,,er Design Parameters
@&mer of 'opper penings ! )ripper length m3 !
Aaterial lift height on tripper m3 !
2. Slider #ed Design Parameters @o. of elt cleaners on tripper !
li(er e( +ength m3 ! +ength of tripper s0irt Bone m3 !
9o to Des
9o to 1ra
Standard Eoading Conditions0R:KN8R:D PB$:R0
Material Eit ?eig't m3
m/ient tem,erature C3 Min
8nitial Velocity o Material m5s3
De,t' o Mat
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Rulmeca Motorized Pulley Power Calculation Program - Metric Version 7.24Model Selector
! ))52)5)
! Date
! www.rulm
L Co,yrig't
! ! !
1ele,'one 1elea+ e-mail
! !
Proect &ame Coneyor Reerence
2(." $Select Model
#:E1 PNEE SNMMRO0 *orce &3
Standard Eoading #elt Pull )%(44
:+tra ,ull or ?o,,er i any3 ! :+tra ,ull or Slider #ed i any3 !
:+tra ,ull or Dierter or 1ri,,er i any3 ! Ma+imum llowa/le Radial Eoad
1B1E Re;uired #elt Pull 1e30 )%(44 :stimated Ma+imum Radial Eoad
Selected model is a,,ro,riate or estim!
R:CBMM:&D:D BP18B&S i any30
). Mec'anical #acsto, Minimum cce,ta/le Diameter is 2 m
2. Class ? Motor $inding. Selected Diameter is 4!! mm
Selected diameter is a,,ro,riate or s,
SP:C8E &B1:S i any30 (This calculation does not check pulley/belt tractio
:+ceeds recommended tem,. Consult Rulmeca. !
C'ec #elt 1ension
Ma+imum #elt 1ension 1)3
llowa/le #elt 1ension
R:CBMM:&D:D QS8&9E: DR8V:Q MB1BR8J:D PNEE:O0 !
#elt 1ension Calculation Summary
Power0 ! $ 1e% eectie /elt tension
#elt S,eed0 ).6 m5s 12% to ,reent /elt5,ulley sli,,age
*ace $idt'0 )!! mm 12% to limit /elt sag to 2 >
Models aila/le0 6!% "!! 1)% ma+imum /elt tension
@@Meas+re# a" Drive A in D+a, Drive% if
Ca,-+,a"ion for BD+a, Drive on Carr$ 3i#eB is
R:CBMM:&D:D QDNE DR8V:Q MB1BR8J:D PNEE:O0
Power0 )". $5ea
#elt S,eed0 ).6 m5s
*ace $idt'0 )!! mmModels aila/le0 !!
www.ru
R:KN8R:D PB$:R0
C'ec Radial Eoad to ,reent interndamage to ,ulley3
C'ec Pulley Diameterto ,reent /elt damage.3
$o %o Desig" Para&e%ers
http://www.rulmeca.com/http://www.rulmeca.com/ -
7/24/2019 Konveyr Hesab 7.24.xls
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Rulmeca Motorized Pulley Power Calculation Program - Metric Version 7.24Design Parameter Summary
! ))52)5)
! Date
! www.rulmecacor,.com
www.rulmeca.com
L Co,yrig't - Rulmeca 9rou,
! ! !
1ele,'one 1elea+ e-mail
! !
Proect &ame Coneyor Reerence
Power Calculation Summary Calculated ,ower to drie coneyor /elt0 2.( $
Drie ,ulley /earing riction0 !.4 $
Power at motor0 24. $
9ear loss in motorized ,ulley0 !." $
Calculated ,ower 2.) $
Derate or 'ig' eleation !.! $
Derate or 'ig' tem,erature 4." $
Re;uired Power or motorized ,ulley0 2(." $
Sym/ol Value Deinition o 1erms1e )(44 & )e < effective elt tension at (rive.
ang )"! degrees ang < angle of elt wrap aro&n( (rive p&lle#s3.
Cw !."
12 )27 & )2 < estimate( Dslac0$si(e tensionD reE&ire( to 0eep elt from slipping on p&lle# s&rface.
1) 2"6(( & )1 < )e F )2 1) U 12 4)44 & )1 F )2 < &m of elt forces on (rive p&lle#. @)?: )his is not a vector s&m.
1E *ull Eagging )_+ < t#pe of lagging specifie( for (rive p&lle#s3.
1aty,e Manual )at#pe < t#pe of ta0e$&p specifie( to appl# Dslac0$si(e tensionD.
#elty,e 2 ,ly elt#pe < t#pe of elt carsass specifie(.
w )!!! mm w < elt wi(th
str """ & str < tensile strength of specifie( elt.
,str 7 > pstr < percentage of availale elt tensile strength &se(.
/tr to )) mm tr < thic0ness range of specifie( elt
i ".!!64 & -i < elt tension reE&ire( to overcome frictional resistance an( rotate i(lers.
Cs !.)2" "s < s0irtoar( friction factor.
? 6 m ' < vertical (istance that material is lif te( or lowere(.
Ht ).!6 Ct < amient temperat&re correction factor.
H+ !."2g5m
Hy !.!4 C# < factor to calc&late resistance of elt an( resistance of loa( to f lex&re as the# move over i(lers.
E 4! m + < length of conve#or.
K )!!! mt,' G < tons per ho&r conve#e(.
Si ).2 m i < tro&ghing i(ler spacing.
1ac )2() & )ac < total of the tensions from conve#or accessories.
1am 4)6 & )am < tension reE&ire( to accelerate the material contin&o&sl# as it is fe( onto elt.
1/ "67 & ) < tension reE&ire( to lift or lower the elt.
1/c "76 & )c < tension reE&ire( to overcome elt cleaner (rag.1e )(44 & )e < effective elt tension at (rive.
1m )!"( & )m < tension reE&ire( to lift or lower conve#e( material.
1, )6 &
1,l ! & )pl < tension reE&ire( to overcome elt plow (rag.
1s/ 4) & )s < tension reE&ire( to overcome s0irtoar( (rag.
1tr ! & )tr < tension reE&ire( to overcome special loa(ing con(itions.3
1+ " & )x < tension reE&ire( to overcome carr#ing an( ret&rn i(ler friction.
1y/ ! & )# < total of tensions (&e to resistance of elt to flex&re as it ri(es over carr#ing an( ret&rn i(lers.
1yc 2)4 & )#c < tension (&e to resistance of elt to flex&re as it ri(es over carr#ing i(lers.
1ym 242 & )#m < tension (&e to resistance of material to flex&re as it ri(es over carr#ing i(lers.
1yr (2 & )#r < tension (&e to resistance of elt to flex&re as it ri(es over ret&rn i(lers.
V 2 m5s H < (esign elt spee(.
$/ ) g5m < weight of elt per &nit of length of conve#or.$m )" g5m m < weight of material per &nit of length of conve#or.
Sag @&M:W ag < recommen(e( maxim&m sag percentage to avoi( spillage in tro&ghe( section of elt.
Es ! +s < +ength of conve#or from tail p&lle# to rive sn& for ret&rn r&n (rive onl#3
e%ur" %o Specifer S(ee%
e%ur" %o Specifer S(ee%
Cx < factor to calc&late frictional resistance of the i(lers an( the sli(ing resistance etween elt an( i(lerrolls.
e%ur" %o Specifer S(ee%
)p < tension reE&ire( to overcome resistance of elt to flex&re aro&n( p&lle#s an( resistance of p&lle#s torotate on their earings.
e%ur" %o Specifer S(ee%
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Rulmeca Motorized Pulley Power Calculation Program - Metric Version 7.24
Coneyor ?eig't Calculator
8nclined coneyor lengt' m3
ngle o inclination degrees3Material lit 'eig't m3 !.! www.rulmecacor,.com
www.rulmeca.comL Co,yrig't - Rulmeca 9rou,
e%ur" %o Specifer S(ee%
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7/24/2019 Konveyr Hesab 7.24.xls
9/9295751749 xls Page 9 o 9 11/21/2015 09:27:55
Rulmeca Motorized Pulley Power Calculation Program - Metric Version 7.24
#ul ?andling 1raectory Calculator and Plotter
!!
!
www#r$l%ecacorp#co%
www#r$l%eca#co%
! ! L Co,yrig't - Rulmeca 9rou,
P'one *a+
Proect &ame !
Coneyor Re. !
System Design Parameters0
#elt $idt' )!!! mm
1roug'ing 8dler ngle
Diameter Pulley mm3 ! mm
Eagging 1'icness MM3 mm
#elt S,eed ).6 m5s
Surc'arge ngle degrees3 2 deg.
1onnage Rate M1P?3 )%!!!
)%44!
#elt 1'icness mm3 "
Distance to C'ute Plate mm3 7!!
ngle o Con. 8nclination deg3 ! &rcharge
lternate #elt S,eed m5s3 ).4 )onnage %ateelt pe
Aaterial ens
-rea
!
Calculated Results0 P&lle# iamCalc
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