mauli engineering services presentation

P. D. Desai+91 87966 24105+91 95799 29473mauli.enggser@gmail.comdesigncenter.pune@gmail.com

“Engineering Services for Pollution control equipment and Process equipment”

Mauli Engineering Services

Process Equipment

Pollution control equipment

Structure

Piping

• Shell, Dished end head, Flat head calculation• Nozzle and flanges calculation• Support calculation• Wind and Seismic load calculation 

PVELiteactivity

Inputs review/checking

Detail Engineering

Process data sheet, P&ID, Mechanical design basis

• Equipment list• Process data sheet• P & ID• Instrument nozzles• Nozzle orientation• Structure height

Mechanical standards & specifications

• Support standard• Nozzle standard• Nozzle load standard• Material specification• Equipment technical specifications

Inputs for Detail Engineering 

Detailed Engineering

Mechanical • Process data sheet review/checking• P & ID review/checking• Equipment list review/checking

• Mechanical strength calculation (CALCULATION)‐PVELite activity

• Nozzle load calculation• Mechanical data sheet (MDS)• G.A. Drawing• Fabrication drawings

Engineering Services

PROCESS EQUIPMENT1. Pressure vessels ( As per ASME SEC VIII Div. 1 )2. Atmospheric Storage Tank ( API 650 )3. Heat Exchanger ( TEMA & UHX)4. Columns

POLLUTION CONTROL EQUIPMENT1. Bag filters2. Cyclone3. Fan & Ducting4. As build drawing of ducting

Process Equipment

Pressure vessels

Heat Exchanges

Tower/Column

Storage tanks

Pressure Vessel

Scope of Services:Mechanical strength calculation of Pressure vessel as per ASME Section VIII Div.1 by using PVElite software.Preparation of Mechanical data sheets as per calculation.Preparation of GA drawing as per calculation.Preparation of Fabrication drawings as per GA drawings and as per calculation.

Heat Exchanger

Scope of Services:•Thermal design

Thermal design of Heat exchanger by using HTRI softwarePreparation of Process data sheet

• Mechanical designMechanical strength calculation of Heat Exchanger as per ASME Section VIII Div.1/TEMA by using PVElite software.Preparation of Mechanical data sheets as per calculation.Preparation of GA drawing as per calculation.Preparation of Fabrication drawings as per GA drawings and as per calculation.

• Types of Heat ExchangerFixed tube Shell and tube heat exchangerFloating tube Shell and tube heat exchangerU bend Shell and tube heat exchangerRe-boiler

Tower/Column

Scope of Services:Mechanical strength calculation of Tower/Column as per ASME Section VIII Div.1 by using PVElite software.Preparation of Mechanical data sheets as per calculation.Preparation of GA drawing as per calculation.Preparation of Fabrication drawings as per GA drawings and as per calculation.

Storage tankScope of Services:

Mechanical strength calculation of Storage tank as per API 650 by using Excel sheet.Preparation of Mechanical data sheets as per calculation.Preparation of GA drawing as per calculation.Preparation of Fabrication drawings as per GA drawings and as per calculation.

Projects completed in Process equipment

1. RajMet Engineering Pvt Ltd , Pune.2. ACME consultant, Mumbai.

1. RajMet Engineering Pvt Ltd , Pune.

•Strength calculation•GA Drawing•Fabrication drawing

ASME Section VIII Div-1

•Shell ID 4000 mm•Height 17200 mm•200KL Semiburriedvessel

2

•Strength calculation•GA Drawing•Fabrication drawing

API 650•Shell ID 12600 mm•Height 13500 mm•Supported cone roof construction

1

DrawingScope of service Design code

Equipment details

Sr. No

2. ACME consultant, Mumbai.

PROJECT : BABELAN COAL FIRED POWER STATION PROJECTPACKAGE : WATER TREATMENT PLANT (WTP)Client : PT CIKARANG LISTRINDO POWER COMPANY

•Strength calculation by using PVELitesoftware

ASME Section VIII Div-1

7 Nos of Pressure vessels

2

•Strength calculation as per API 650 code by using excel sheet calculation.

API 6502 Nos of storage tank

1

CalculationScope of service

Design code

Equipment details

Sr. No

Pollution control equipment

Pulse Jet Bagfilter

Cyclone

Fan/Blower

Ducting

Pulse Jet Bagfilter

Pulse Jet BagfilterScope of Services:• Bagfilter sizing as per required gas volume• Selection of material• Selection of filter bag Type, Material and Length.• Selection of Pulse valve and pulsing assembly• Sizing of Rotary Air Lock Valve• Selection of Instrumentation• Selection and sizing of Induced draft Fan• Thickness calculation and stiffener calculation• Prepare G.A. Drawing• Prepare Fabrication drawings• Prepare ducting drawings

Types of Bagfilter• Nuisance Bagfilter• Online Bagfilter• Offline Bagfilter• Process Bagfilter• Boiler Bagfilter• Retrofitting Bagfilter (Conversion ESP to Bagfilter)

Ducting

CycloneScope of Service• Cyclone sizing as per required

gas volume• Selection of material• Selection and sizing of Induced

draft Fan• Thickness calculation and

stiffener calculation• Prepare G.A. Drawing• Prepare Fabrication drawings• Prepare ducting drawings

Projects completed in Process equipment

• Bagfilter sizing• Bagfilter design• GA drawing• Fabrication drawings• Instrumentation data sheets

2 Nos of BagfiltersChloride Metals Limited, Pune

4

• Bagfilter sizing• Bagfilter design• GA drawing• Fabrication drawings• Instrumentation data sheets• P & ID

• 1 No boiler Bagfilter• 1 No Cyclone

Lupin, Mumbai3

• Bagfilter sizing• Bagfilter design• GA drawing• Fabrication drawings• Instrumentation data sheets

5 Nos. of dust control system (Bagfilters)

Ganesh dal and besan mill, Satara

2

• Bagfilter sizing• Bagfilter design• GA drawing• Fabrication drawings• Instrumentation data sheets• P & ID• Blower data sheet• Ducting drawing

• Bagfilter : 1 No• Centrifugal blower : 1 No• Ducting

Industrial metal powder, Pune

1

Scope of workEquipment detailsCustomer NameSr. No.

Customer certificates

1. Industrial Metal Powder, Pune2. Ganesh Dal And Besan Mill, Satara

Ganesh Dal And Besan Mill, Satara

Industrial Metal Powder, Pune

Structure

Staad analysis

3D modeling

Detail Engineering

Drawings

1) K D Patil & Construction.CLIENT : INDIAN OIL CORPORATION LTD. PROJECT : RE-BUILDING OF IOCL LUBE PLANT AT TALOJACONSULTANT : Mott MacDonald Pvt. Ltd.CONTRACTOR : K D Patil & Construction

As below•Modeling structure in TEKLA SOFTWARE•Detail drawings for fabrication

TEKLAPipe rack detail engineering service

2

As below•Modeling structure in TEKLA SOFTWARE•Detail drawings for fabrication

TEKLAStructure detail engineering service

1

DrawingScope of service SoftwareEquipment details

Sr. No

Piping

Stress analysis

3D modeling

Isometrics

Drawings

As below•3D modeling•Piping isometrics•BOM

Hindustan Polyamides & Fibres Ltd - HPFL India

Boiler Piping 2

As below•3D modeling•Piping isometrics•BOM

Ghodawat Foods International PvtLtd

IBR steam Piping DT Plant

1

DrawingScope of service ClientDescriptionSr. No

1) RUTAM ENGINEERING.

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