plm 2.0: power für die solarenergie · 2011-11-29 · helbling it solutions hohlstrasse 614...
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Helbling IT Solutions
Hohlstrasse 614
CH-8048 Zürich
Fon +41 44 986 39 39
Fax +41 44 986 39 19
Mail his@helbling.ch
PLM 2.0:
Power für die Solarenergie
Präsentation HSR 10.11.2011
Projektverantwortung: Karlheinz Ribar
Zürich, 1.11.2011
2 2
Inhalt
1. Herausforderung
Airlight Energy, Biasca
Rahmenbedingungen
2. Die Partner
Helbling Technik und Helbling IT Solutions im Leistungsverbund
Dassault Systèmes
3. Lösungen
CATIA V6 PLM Express
Entwicklung PLM Strategie / Konzept PLM2.0 – CATIA/ENOVIA V6
Implementationsschritte
Inhaltsverzeichnis
Helbling IT Solutions
Hohlstrasse 614
CH-8048 Zürich
Fon +41 44 986 39 39
Fax +41 44 986 39 19
Mail his@helbling.ch
Airlight Energy, Biasca – Switzerland www.airlightenergy.com
R&D COMPLEXITY EVOLUTION
4 4
EXISTING SYSTEMS
CONCENTRATED SOLAR POWER TECHNOLOGIES
Parabolic Trough
Commercial
Stirling Dish
Commercial
Solar tower
Developmental
5 5
AIRLIGHT ENERGY PRESENT COLLECTOR CONCEPT
ETFE foil
Mylar mirror
Concrete frame
Tilt Drive
Differential pressure Air Receiver
Fiberglas silicon fabric
8 8
R&D – EVOLUTION OF COMPLEXITY
2008 – Construction machines design begins
• Higher complexity in the design
• Details are more and more important
• Money: apparently a lot more compared to previous results
• Developing the machines for making machines
10 10
R&D – EVOLUTION OF COMPLEXITY
2011 – Industrialization……
• Design complexity increases beyond internal resources can handle
• Details attention, documentations and design traceability are a must
• Money: it is time for budget
11 11
Rahmenbedingungen
• Firma / Organisation
• KMU mit grossen Zielen
• Konstruktion und Anlagenbau
• Geplantes Wachstum
• Budget
• Prozesse / Arbeitsweisen nicht etabliert
• Prozessdesign
• Wachstum der Prozesse
• Produkte
• Prototypen stehen
• ‚Industrialisierung‘ gestartet
• Termin für Inbetriebnahme erste Anlage steht
12 12
Antworten
Entwicklungspartner
• Produktentwicklung ‚Industrialisierung‘ Helbling Technik
• Prozesse / Organisation / IT-Unterstützung Helbling IT Solutions
Entwicklungswerkzeuge CATIA/ENOVIA V6
• Skalierbar
• Einbezug Dritter in Entwicklung
• Modern, Zukunftsgerichtet
• Ausbau in DELMIA, SIMULIA
13 13
HELBLING AS PARTNER
What are the key factors to partner with Helbling IT Solutions:
• AEM as a dynamic industrial start-up requires a reliable, flexible partner who can quickly cope with manifold requirements and needs
• The combination of product neutral PLM consulting and the support of Dassault Systèmes solution portfolio • Knowledge about and experience with requirements and needs of SMBs • Know-how, experience and flexibility in the business relationships with SMBs • Employees who speak Italian to discuss with, train and support AEM‘s employees
Helbling Group
• With 1 partner you get 2: Helbling IT Solutions and Helbling Technik • Design complexity requires skilled people in specific sectors • Details attention, documentations and design traceability requires well organized company management • Budget
15 15
Helbling – Ein Leader in technologischer Innovation und Business Consulting
Helbling Gruppe
Eckpunkte 2010
424 Mitarbeitende
Umsatz CHF 101.4 Mio.
Gesellschaften in der Schweiz, Deutschland, USA sowie in China
Internationale Network-Offices (Corporate Finance International)
Im Besitz von 24 geschäftsführenden Partnern
Der Helbling Leistungsverbund
Wir positionieren uns durch die Bündelung
vielfältigster Kompetenzen und Fähigkeiten
in einem Leistungsverbund
Die Kombination von technischem und
betriebswirtschaftlichem
Know-how führt zu Ergebnissen, die aus
gesamtunternehmerischer
Sicht überzeugen
16 16
Dienstleistungsspektrum Helbling IT Solutions
Konzeption und Realisierung von PLM-Prozessen mittels Informationstechnologien
Projektmanagement
Coaching
Expertisen, Audits und Analysen
Organisationsberatung
Prozessoptimierung
Methoden
Lösungskonzepte
IT-Architektur / -Infrastruktur
PLM-Solutions
Konzeption und Implementation
auf Basis der Produkte
― CATIA V5 / CATIA V6
― ENOVIA SmarTeam V5
― ENOVIA V6 Express / High
End
― 3DVIA
― SIMULIA / DELMIA
Firmenspezifische Zusatz-
entwicklung
CAE-, CAM-Einsatz
Schulung
Support (Hotline; vor Ort)
Outsourcing der
Systembetreuung
Projekt-Leasing
Unser Partner
Mitarbeitende 13
Umsatz 2010 CHF 5.9 Mio.
Standort Zürich
PLM-Consulting PLM-Services
Helbling IT Solutions
17 17
Dokumentenmanagement, Workflow, Lifecycle Management, Visualisierung
Prozess Know-how entlang des Produkt-Entstehungsprozess
Helbling IT Solutions
Innovation
Standardisierung,
Modularisierung
Design
Simulation,
Virtualisierung
Fertigung,
NC / Planung
Wartung / Instandhaltung,
Ersatzteilwesen
Requirement Management
Varianten / Komplexität
CAD-Einsatz / Methodik
Standardisierung / Automatisierung
Crash Test
FEM-Methoden
Programmierung
Simulation
As built Dokumentation
Teile Identifikation
18 18
Dokumentenmanagement, Workflow, Lifecycle Management, Visualisierung
Software im Produkt-Entstehungsprozess
Helbling IT Solutions
Innovation
Standardisierung,
Modularisierung
Design
Simulation,
Virtualisierung
Fertigung,
NC / Planung
Wartung / Instandhaltung,
Ersatzteilwesen
Requirement-Management
Varianten / Komplexität
CAD-Einsatz / Methodik
Standardisierung / Automatisierung
Crash Test
FEM-Methoden
Programmierung
Simulation
As built Dokumentation
Teile Identifikation
19 19
“Online environment for virtual experience in 3D from anywhere”
Digital Mock-Up
Product Life Cycle
Management
Collaborative Business Process
Realistic
Simulation
Lifelike
Experience
1 2
3
4 5
6
3D to 2D
1994 2000 2005 2011 1981
PLM 1.0
3D
• All Users
• Users’ Interactions
• Generate IP
• Experience in 3D
• Online
Harnessing
Collective
Intelligence
PLM 2.0
DS Strategy: PLM 2.0, the PLM Online for All
21 21
ENOVIA V6 - Übersicht Portfolio mit den 4 Hauptdomänen
Governance
Unified Live
Collaboration
IP Lifecycle
Management
Global Sourcing
Requirement (R) Projects
Product Architecture
Part Classification Standard Parts Mgt.
As Designed BoM As Planned BoM As Built BoM As Maintained BoM
RFx Quotation
Requirements
Management
Functional (F) Logical (L) Physical (P) Process (P) Resource (R) Simulation (S) Multi-CAD In-Work Design BoM
Features
Variants
Units
SMS
Product Rev 2
SMS Options
Set2 rev2
SMSOc
SMS Cfg 1 SMS Cfg 2
4 5Builds Builds
Allocation of Build to Prod Conf
SMS
Model
SMS
Product Rev 1
SMS Options
Set1 rev1
SMS Options
Set2 rev1
SMS Oa
SMSOb
SMS O1
SMS O2
Marketing features
1 2 3Builds Builds
Allocation or Prod rev to Builds
Regulatory Compliancy
xPDM Integration ERP Integration
Monitor Scorecard
Configure Data Model External
Microsoft Collaboration File Collaboration Server
Project
Management Portfolio Configuration
Management
Compliancy
Management
Supply Chain Network Collaborative Sourcing Supplier Performance Monitoring
IP Work-in-Progress IP Asset Release
IP Asset Federation
Decision Support
Business Intelligence
IP Classification & Reuse
DW Indexing & Search BP Mgt. & Execution IPLM Collaboration Studio
Guided Search
Organization Access Rights
Search Navigate Collaborate
X-BOM Mgt
Multi CAD data Mgt
Requirement Mgt Material Compliancy
Variant Configuration IP Protection
Sourcing
Supply Chain Mgt
ERP Connectors Customization Tools
Version 6 ENOVIA High-End
R2012 Multisite Collab. Server
Adv. where used (Impact Graph) Publish/Subscribe
xPDM connectors (BOM to PS)
R2012x CATIA V5 Data Mgt
R2013
Advanced BOM Capabilities SolidWorks Data Mgt
xCAD Data Mgt
Version 6 ENOVIA High-End- TEAM
OOTB setup with TEAM Environment
Business Process Coverage
ENOVIA scope and portfolio on premise
Industrial Equipment TEAM, Roles, and parameters included
Auto, High Tech , etc.. TEAM
Specific Setup
R2012
CATIA, DELMIA , SIMULIA V6 Role based
Mono site Collab. server Program Management
System Architect 25 Parameters Admin Console
BOM management Change management
Lifecycle, Versioning R2012x
CATIA V5 Data Mgt Hybrid product structure
V6 PLM Express
R21 Parameterization CATIA V5 (Design Express) Design BOM Viewer Document Vaulting
CATIA V5 PLM Express
SmarTeam Design Express
Industry Accelerators
Deployment Options
Pa
ram
eter
iza
tio
n
Spec
ific
22 22
23 23
ENOVIA Version 6
Angebote für die verschiedenen Industrien - Accelerators
PLM Branchenlösungen
Industrial Equipment
24 24
ENOVIA Version 6
CAD - Design Central/VPM - Engineering Central
MCAD
ECAD
Entwicklungswerkzeuge
DesignCentral
VPM
CAD Datenverwaltung
Design BOM
Engineering Central
Engineering BOM
xBOM
Manufacturing BOMs
As-built BOM
As-delivered BOM
25 25
V6 bei Airlight Energy
Products
Plan
ts
Phase 1 Phase 2/3
Program ManagementProduct Data Management
CSP
CCME
PSME
Plant ManagementAsset Lifecycle Management
Plant ACSP
Type I
SilicaCharge Type II
Turbine Island Supplier I
Plant BCSP
Type III
SilicaCharge Type I
Turbine Island Supplier IV
Plant ...
Data Management LandscapeData Management Landscape
26 26
Single Version of the Truth
E-Bill of Material
(ENOVIA Engineering Central)
Product Structure
(CATIA V6 & ENOVIA VPM Central)
Alignment of engineering work-in-progress and enterprise business processes improves communication for faster results
Highlights –
Precise alignment between CATIA / VPM instances and EBOM quantities
Complete attribute mapping including part number, description, others...
‘Synchronize’ initiates a fully automated & bi-directional data alignment process
Advanced EBOM analysis reports provide designers more information
Improved and Quicker Decisions
Manage Lifecycle of all V6 Authoring Data
27 27
Generate engineering Parts from CAD models
Engineering parts take on name of CAD designs
Tailor synchronization to exclude certain models, change names, change lifecycle, etc…
Full and/or partial BOM creation/updates
Will not interfere with non-CAD parts
Status indications for type of update
New, Attribute Update only, Removed, Engineering Part only
Evaluate synchronization parameters before accepting modifications to generate EBOM
Generate Engineering BOM from CAD Structure
28 28
Reduce cost and development time by increasing re-use with part classification, part compare and comprehensive searching.
Increase product innovation and communication by creating and sharing BOM markups that define proposed changes.
Improving cross functional communication with automatic change notification using part subscriptions and workflow
Decrease quantity and cycle time of engineering changes with common and flexible ECR / ECO process
Improve engineering decisions by providing comprehensive reports and views
Part Search and Re-use
Part Definition
BOM Definition
Change Management
Reports
Concept to Production
ENOVIA Engineering Central enables cross functional BOM management, resulting in shortened product development cycles with increased innovation
ENOVIA Solution
29 29
Search, navigate, update
Parts/BOMs
Design or Senior Engineer
Search, navigate, update
Part Classification/ Families
Compare attributes and BOM structure
Part Search and Re-use
Part Definition
BOM Definition
Change Management
Reports
Business Process Flow
30 30
V6 bei Airlight Energy
Overview of independent Lifecycles of ECO, Part and Product
ECO Part Product Lifecycle Maturities
ECO
St
ate
Par
tSt
ate
Pro
du
ctM
atu
riti
es
REVIEW
DESIGN WORK CANCELLED
OBSOLETE
PRIVATE
CREATEDEFINE
COMPONENTS
PRELIMINARY
IN_WORK WAIT_APP
REVIEW
APPROVED
SHARED
RELEASE
RELEASE
1
2
3
5
6
6
7
8
4 9 10
10
Maturity Change by DESIGNER
Maturity Change by SENIOR DESIGNER
Precondition for Maturity Change
Syn
chro
niz
e
wit
h E
ngi
ne
eri
ng
Automatic Icon Mail Notification
To SenDesEng
Overview of Independent Lifecycles of ECO, Part and Product
31 31
CATIA / ENOVIA V6 - Skalierbarkeit
PLM Express
ENOVIA V6
Konzept und Implementation
ENOVIA V6 / ALM
Phase 1
Phase 2
CATIA Funktionalität mit einfachem
Datenmanagement
Schneller Start, Einbezug Externe
Datenmanagement;
Prozesse im Engineering
Datenmanagement;
Prozesse im Anlagenbau
Erweiterungen, z.B. ERP Interface
2010 2011 2012
PL
M -
Pro
ze
ss
tiefe
V6 bei Airlight Energy
32 32
PLM2.0 – und Airlight: die Erfolgsfaktoren
Ein innovatives Produkt in einem Wachstums-Segment
Eine innovative, stark wachsende Unternehmung mit Weitsicht
Ein erfahrener Partner der die Entwicklung von Produkten und Unternehmung in
allen Bereichen unterstützen kann
Zukunftsgerichtete, leistungsfähige Software, welche den gesamten Produkt-
Lebenszyklus unterstützen kann
Skalierbarkeit der Software, welche einen schnellen Produktiv-Start erlaubt, dem
Wachstum in Prozessen, Produkten und Anwendung keine Grenzen setzt!
Airlight – Helbling – Dassault Systèmes
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