silibus teknologi mekatronik (b10)-pindaan 2(update jun 2009)
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B10 SIJIL TEKNOLOGI MEKATRONIK VERSI : 1/2009
PINDAAN : 2
TERHAD
TERHAD
Cetakan Pertama Jun 2009
Institusi Latihan Jabatan Tenaga Manusia
http ://www.jtm.gov.my/kurikulum
Hak Cipta Terpelihara. Dokumen ini diklasifikasikan sebagai TERHAD. Tidak dibenarkan
mengeluar mana-mana bahagian dalam kandungan Sukatan Latihan dalam apa jua
bentuk tanpa keizinan daripada Jabatan Tenaga Manusia (JTM).
SUKATAN LATIHAN : B10 SIJIL TEKNOLOGI MEKATRONIK merupakan dokumen
yang menggariskan perkara-perkara yang perlu diperolehi oleh seseorang graduan di
dalam bidang kemahiran Teknologi Mekatronik. Sukatan latihan ini dibangunkan
mengikut format sukatan Institusi Latihan Jabatan Tenaga Manusia (ILJTM) dan telah
mengambil kira Standard Kemahiran Pekerjaan Kebangsaan (National Occupational
Skill Standard – NOSS) yang dihasilkan oleh Jabatan Pembangunan Kemahiran (JPK).
Sukatan latihan ini juga mengambil kira penambahan semua duti dan tugasan selaras
dengan keperluan teknologi semasa dan memenuhi standard persijilan.
Kod Pengesahan Sukatan Latihan : SFB/B10/12009
Tarikh Pengesahan Sukatan Latihan : 30 Jun 2009
SFB/B10/12009
PENGESAHAN JAWATANKUASA PEMANDU KURIKULUM KLUSTER ELEKTRONIK
Dengan ini adalah dimaklumkan bahawa silibus kluster Elektronik bagi kursus
peringkat Sijil Teknologi Mekatronik yang telah DISEMAK dan DISAHKAN
dalam Mesyuarat Jawatankuasa Pemandu Kurikulum bil. 1/2009 yang telah
diadakan pada ___________ Sehubungan itu, silibus yang telah disahkan ini
hendaklah digunapakai bermula Sesi 2/2009 di seluruh Institusi Latihan Jabatan
Tenaga Manusia (ILJTM).
_______________ __________________
Pengerusi Kluster Pengerusi Mesyuarat Jawatankuasa Pemandu Kurikulum
SFB/B10/12009
KANDUNGAN 1. PENDAHULUAN
1.1 Pengenalan i
1.2 Objektif i
1.3 Pra-Syarat ii
1.4 Tempoh Latihan iii
1.5 Kaedah Latihan iii
1.6 Peluang Kerjaya iv
2. SENARAI AHLI JAWATANKUASA v 3. SEMESTER 1
3.1 Carta Profil 1
3.2 Carta Aliran Latihan 4
3.3 Carta Perbandingan 6
3.4 Jadual Pembahagian Jam Kredit 8
3.5 Jadual Pengalaman Pembelajaran
• B10-01-01 Engineering Drawing (2D CAD) 9
• B10-01-02 Mechanical Equipment Maintenance 10
• B10-01-03 Electrical Equipment Maintenance 11
• B10-01-04 Electronic Equipment Maintenance 12
• B10-01-05 Hydraulic System 13
• B10-01-06 Pneumatic System 14
• B10-01-07 Jig and Fixture Maintenance 15
• B10-01-08 Industrial Automation 16
3.6 Silibus Profil
• B10-01-01 Engineering Drawing (2D CAD) 17
• B10-01-02 Mechanical Equipment Maintenance 18
• B10-01-03 Electrical Equipment Maintenance 25
• B10-01-04 Electronic Equipment Maintenance 30
• B10-01-05 Hydraulic System 39
SFB/B10/12009
• B10-01-06 Pneumatic System 42
• B10-01-07 Jig and Fixture Maintenance 46
• B10-01-08 Industrial Automation 50
4. SEMESTER 2 4.1 Carta Profil 54
4.2 Carta Aliran Latihan 56
4.3 Carta Perbandingan 57
4.4 Jadual Pembahagian Jam Kredit 58
4.5 Jadual Pengalaman Pembelajaran
• B10-02-01 Engineering Drawing (3D Solid) 59
• B10-02-02 Electrical Equipment Maintenance 60
• B10-02-03 Electronic Equipment Maintenance 61
• B10-02-04 Machine Operation 62
• B10-02-05 Hydraulic and Pneumatic Design 63
• B10-02-06 Industrial Control 65
4.6 Silibus Profil
• B10-02-01 Engineering Drawing (3D Solid) 66
• B10-02-02 Electrical Equipment Maintenance 67
• B10-02-03 Electronic Equipment Maintenance 69
• B10-02-04 Machine Operation 71
• B10-02-05 Hydraulic and Pneumatic Design 73
• B10-02-06 Industrial Control 75
5. SEMESTER 3 5.1 Carta Profil 77
5.2 Carta Aliran Latihan 79
5.3 Carta Perbandingan 80
5.4 Jadual Pembahagian Jam Kredit 81
5.5 Jadual Pengalaman Pembelajaran
• B10-03-01 Industrial Robot 82
• B10-03-02 Preventive Maintenance 83
SFB/B10/12009
• B10-03-03 Networking System 84
• B10-03-04 Supervisory Functions 85
• B10-03-05 Administrative Functions 86
5.6 Silibus Profil
• B10-03-01 Industrial Robot 87
• B10-03-02 Preventive Maintenance 90
• B10-03-03 Networking System 93
• B10-03-04 Supervisory Functions 96
• B10-03-05 Administrative Functions 104
6. SEMESTER 4 6.1 Jadual Pembahagian Jam Kredit 110
6.2 Silibus Profil 111
i
SFB/B10/12009
PENDAHULUAN 1.1 Pengenalan
Sukatan latihan ini merupakan dokumen yang menggariskan perkara-perkara
yang perlu diperolehi oleh seseorang pelajar di dalam bidang kemahiran
Teknologi Mekatronik. Semua modul yang terkandung di dalam sukatan latihan
ini akan dinilai berasaskan keterampilan bagi memastikan setiap pelajar
berkebolehan dan berkeupayaan melaksanakan modul-modul berkenaan
mengikut tahap kemahiran yang dipelajari.
Sukatan latihan ini dibangunkan mengikut format sukatan Institusi Latihan
Jabatan Tenaga Manusia (ILJTM) dan telah mengambil kira Standard Kemahiran
Pekerjaan Kebangsaan (National Occupational Skills Standard – NOSS) yang
dibuat oleh Jabatan Pembangunan Kemahiran (JPK). Sukatan latihan ini juga
mengambil kira penambahan semua duti dan tugasan selaras dengan keperluan
teknologi semasa dan memenuhi standard persijilan.
1.2 Objektif
Objektif sukatan latihan ini dibangunkan adalah untuk membantu pensyarah
dalam menyediakan pembelajaran latihan kemahiran agar keseragaman latihan
dapat dilakukan di semua ILJTM bagi kursus Teknologi Mekatronik.
ii
SFB/B10/12009
1.3 Pra – Syarat
Kursus Teknologi Mekatronik merupakan kursus peringkat Sijil Teknologi yang
dikendalikan oleh Jabatan Tenaga Manusia (JTM). Syarat kelayakan bagi kursus
ini ialah calon mesti warganegara Malaysia berumur di antara 17 hingga 30 tahun
dan mempunyai kelulusan akademik berikut :
(a) Kemasukan ke Semester 1 Memiliki Sijil Pelajaran Malaysia (SPM) atau Sijil Pelajaran Malaysia-Vokasional
(SPMV) dengan lulus Bahasa Melayu / Bahasa Malaysia
(b) Kemasukan ke Semester 2 Mempunyai kelayakan seperti di Para 1.3(a) di atas SERTA memiliki sijil dalam
salah satu bidang berikut :
i. Sijil Juruteknik Perindustrian ILJTM – B10 Automasi Perindustrian
ii. Sijil Juruteknik Perindustrian ILJTM – B10 Teknologi Mekatronik
iii. Sijil Kemahiran Malaysia JPK :
• H-170-2 Pembantu Industri Pembuatan
atau
• H-176-2 Juruteknik Automasi
iii
SFB/B10/12009
1.4 Tempoh Latihan (a) Kemasukan ke Semester 1 Tempoh latihan sepenuh masa bagi kursus ini ialah 1 tahun 9 bulan. Pelajar
diwajibkan menjalani latihan kemahiran selama 1 tahun 6 bulan (dari semester 1
hingga semester 3) dan pada semester 4, pelajar perlu menjalani latihan industri
(industrial training) selama tiga bulan.
(b) Kemasukan ke Semester 2 Tempoh latihan sepenuh masa minima bagi kursus ini ialah selama 1 tahun 3
bulan. Pelajar diwajibkan menjalani latihan kemahiran selama satu tahun (dari
semester 2 hingga semester 3) dan pada semester 4, pelajar perlu menjalani
latihan industri (industrial training) selama tiga bulan.
1.5 Kaedah Latihan Kaedah latihan di ILJTM bagi peringkat sijil adalah berteraskan kemahiran di
mana 70% ialah latihan amali dan 30% pengajaran teori.
(a) Struktur Silibus Silibus yang digunapakai bagi kursus Sijil Teknologi Mekatronik adalah seperti
berikut :
Semester Silibus ILJTM Rujukan NOSS
1 B10 – Teknologi Mekatronik H-176-2 Juruteknik Automasi
2 B10 – Teknologi Mekatronik H-176-3 Juruteknik Automasi Kanan
3 B10 – Teknologi Mekatronik H-176-3 Juruteknik Automasi Kanan
4 Latihan Industri Tiada
Jadual 1 : Struktur Silibus Kluster Elektronik bagi kursus peringkat
Sijil Teknologi Mekatronik
iv
(b) Struktur Silibus Format Baru (SFB) Kluster Elektronik Bagi Kursus Teknologi Mekatronik
TAHAP 5
T07 (H-175-5)
TAHAP 4
L12 (H-175-4)
TAHAP 3 B10 (H-176-3)
B04 (H-300-3)
A01 (H-100-3)
TAHAP 2 B10 (H-176-2)
B04 (H-300-2)
A01 (H-100-2)
TAHAP 1
Tiada B04
(H-300-1) A01
(H-100-1)
Jadual 2 : Struktur SFB Kursus Teknologi Mekatronik dan setara dengannya Petunjuk :
B10 – Sijil Teknologi Mekatronik
B04 – Sijil Teknologi Instrumen Perindustrian
A01 – Sijil Teknologi Mekanik Industri
L12 – Diploma Teknologi Mekatronik
T07 – Diploma Lanjutan Teknologi Mekatronik
1.6 Peluang Kerjaya Pelajar lepasan Sijil Teknologi bagi kursus ini mempunyai peluang kerjaya seperti :
i. Juruteknik Automasi Kanan
ii. Juruteknik Automasi Industri
iii. Juruteknik Elektrik / Elektronik / Mekatronik
iv. Skill Industry Trainer
v. Penyelia (Supervisor) atau pekerjaan lain yang berkaitan.
v
SFB/B10/12009
SENARAI AHLI JAWATANKUASA
JAWATANKUASA PEMBANGUNAN SILIBUS KURSUS SIJIL TEKNOLOGI MEKATRONIK
________________________________________________________________ AHLI JAWATANKUASA 1. En. Mohd. Zaibidi bin Nordin JMTI
(Pengerusi Kluster Elektronik) 2. En. Zamzuri Bin Hassan JMTI
(Penolong Pengerusi Kluster Elektronik) 3. En. Nikmat bin Mohamad ADTEC Kulim
(Ketua Penyelaras) 4. Tuan Zainudin bin Tuan Yahaya ILP Ledang
(Penolong Penyelaras) 5. Pn. Norliza binti Ali ILP Kangar 6. En. Harni bin Awit ILP Kota Samarahan 7. En. Hamed bin Yacob ADTEC Melaka 8. En. Erwandy bin Mohamad Aziz ADTEC Kulim 9. En. Roshaizad bin Ruslan ADTEC Melaka
10. En. Kantan a/l P. Saminathan ADTEC Batu Pahat
11. En. Pitin bin Muin ILP Kota Kinabalu
AHLI PANEL INDUSTRI 1. En. Suhaimi bin Hj. Ujang Pengurus Job For Robotic Enterprise
2. En. A. Chandrapal Pengurus Latihan Festo Sdn. Bhd
URUSETIA 1. Cik Norida Binti Othman BKT Ibupejabat JTM
2. Pn. Hafazah Binti Jaffar BKT Ibupejabat JTM
Tarikh : 25 Mei 2009 hingga 28 Mei 2009
Tempat : Hotel Permai Inn, Kuala Terengganu, Terengganu
SFB/B10/12009
1
SFB/B10/12009CARTA PROFIL (B10 TEKNOLOGI MEKATRONIK – SEMESTER 1
PREPARE ENGINEERING DRAWING
Prepare Design Drawing (2D CAD )
Prepare Electrical And Electronic Drawing (CAD)
01A 01A.01 L2 01A.02 L2 PERFORM MECHANICAL EQUIPMENT MAINTEMANCE
Carry Out Mechanical Equipment Condition Check
Carry out Mechanical Equipment Safety Check
Troubleshoot Mechanical Equipment Failure
Carry out Mechanical Parts/Components Failure Repair/Replacement
01 01.01 L2 01.02 L2 01.03 L2 01.04 L2 PERFORM ELECTRICAL EQUIPMENT MAINTENANCE
Carry Out Electrical Equipment Condition Check
Carry out Electrical Equipment Safety Check
Troubleshoot Electrical Equipment Failure
Carry Out Electrical Parts / Components Failure Repair/Replacement
02 02.01 L2 02.02 L2 02.03 L2 02.04 L2 PERFORM ELECTRONIC EQUIPMENT MAINTENANCE
Interpret Industrial Electronic Circuit Diagram
Install Digital Circuit Carry Out Electronic Equipment Condition Check
Carry out Electronic Equipment Safety Check
Troubleshoot Electronic Equipment Failure
03 03.01a L2 03.01b L2 03.01 L2 03.02 L2 03.03 L2
Carry Out Electronic Parts / Components Failure Repair/Replacement
Calibration and data recording
03.04 L2 03.04a L2 PERFORM TOOL , JIGS AND FIXTURES MAINTENANCE Carry Out Tools, Jigs And
Fixtures Condition Check
Carry Out Calibration Of Tools, Jigs and Fixtures
Carry Out Tools And Jigs Maintenance Activities
Carry Out Tool And Fixtures Replacement
04 04.01 L2 04.02 L2 04.03 L2 04.04 L2
2
SFB/B10/12009
PERFORM PROGRAMMABLE LOGIC CONTROLLER (PLC) MAINTENANCE
Interpret PLC And PC
Carry Out Programmable Logic Controller (PLC) Functionality Check
Carry Out Input / Output (I/O) Maintenance Activities
Carry Out Programmable Logic Controller (PLC) Integration Check
Download Program To PLC And PC
05 05.01a L2 05.01 L2 05.02 L2 05.03 L2 05.03a L2 PERFORM DRIVE AND TRANSMISSION MAINTENANCE
Carry Out Drive And Transmission Condition Check
Carry Out Drive And Transmission Maintenance Activities
Carry Out Drive And Transmission Replacement
Carry Out Drive And Transmission Equipment Functionality Test
06 06.01 L2 06.02 L2 06.03 L2 06.04 L2 PERFORM DETECTION SYSTEM MAINTENANCE
Carry Out Detection System Component Check
Carry Out Detection System Component Installation
Carry Out Detection System Test
Maintain Detection System Component
07 07.01 L2 07.02 L2 07.03 L2 07.04 L2 PERFORM HYDRAULIC AND PNEUMATIC MAINTENANCE
Interpret Pneumatic And Electro-Pneumatic Circuit Diagram
Maintain Power Pack And Air Compressor System
Check Relay, Solenoid, Sensor And Fuse On Pneumatic And Electro-Pneumatic System
Troubleshoot Pneumatic System Failure
Troubleshoot Hydraulic System Failure
08 08.01a L2 08.01b L2 08.01c L2 08.01 L2 08.02 L2
Replace Hydraulic And Electro- Parts /Components
Troubleshoot Vacuum/Clean Dry Air (CDA ) Equipment
08.02c L2 08.03 L2
3
SFB/B10/12009
PERFORM ROBOT MAINTENANCE
Check Condition Of Electrical Servo System Use Servo Motor Carry Out Robots
Condition Check
Carry Out Robots Safety Check
09 09.01a L2 09.01b L2 09.01 L2 09.02 L2
PERFORM PREVENTIVE MAINTENANCE
Carry Out Preventive Maintenance Activities
11 11.01 L2
4
SFB/B10/12009CARTA ALIRAN LATIHAN
B10 TEKNOLOGI MEKATRONIK- SEMESTER SATU
HYDRAULIC MAINTENANCE
B10-01-05
Interpret Hydraulic and Electro-Hydraulic
08.02a 1/4
Troubleshoot Hydraulic System Failure
08.02 3/4
Check Relay, Solenoid, Sensor And Fuse On Hydraulic And Electro-Hydraulic System
08.02b 2/4
Replace Hydraulic And Electro-Hydraulic Parts / Components
08.02c 4/4
A
ELECTRICAL EQUIPMENT MAINTENANCE 1
B10-01-03
Carry out Electrical Equipment Safety Check
02.02 2/6
Carry Out Electrical Equipment Condition Check
02.01 1/6
Troubleshoot Electrical Equipment Failure
02.03 3/6
Check Condition Of Electrical Servo System
09.01a 5/6
Use Servo Motor
09.01b 6/6
Carry Out Electrical Parts / Components Failure Repair/ Replacement
02.04 4/6
03.01a 2/3
Interpret Industrial Electronic Circuit Diagram
Prepare Design Drawing (2D CAD)
01A.01 3/3
Prepare Electrical And Electronic Drawing (CAD
01A.02 1/3
ENGINEERING DRAWING (2D CAD)
B10-01-01
Carry Out Mechanical Equipment Condition Check
01.01 1/8
Carry Out Mechanical Equipment Safety Check
01.02 2/8
Troubleshoot Mechanical Equipment Failure
01 03 6/8
Carry out Mechanical Parts/Components Failure Repair/Replacement
8/8 01 04
3/8 06 01
Carry Out Drive And Transmission Condition Check
Carry Out Drive And Transmission Maintenance Activities
06.02 4/8
Carry Out Drive and Transmission Equipment Functionality Test
06.04 7/8
06.03 5/8
Carry Out Drive And Transmission Replacement
MECHANICAL EQUIPMENT MAINTENANCE
B10-01-02
MULA
Carry Out Detection System Component Check
07.01 3/10
2/10
Carry Out Electronic Equipment Condition Check
03.01
Carry Out Detection System Test
07.03 5/10
Maintain Detection System Component
07.04 6/10
Carry out Electronic Equipment Safety Check
03.02 7/10
Troubleshoot Electronic Equipment Failure
03.03 8/10
Carry Out Electronic Parts / Components FailureRepair/ Replacement
03.04 9/10
Calibration And Data Recording
03.04a 10/10
Carry Out Detection System Component Installation
07.02 4/10
Install Digital Circuit
1/10 03.01b
B10-01-04
ELECTRONIC EQUIPMENT MAINTENANCE 1
5
SFB/B10/12009
CARTA ALIRAN LATIHAN B10 TEKNOLOGI MEKATRONIK- SEMESTER SATU
A
TAMAT
JIGS AND FIXTURES MAINTENANCE
B10-01-07
Carry Out Tools, Jigs And Fixtures Condition Check
04.01 1/5
Carry Out Calibration Of Tools, Jigs and Fixtures
04.02 2/5
Carry Out Tools and Jigs Maintenance Activities -Pneumatic Circuit Diagram
04.03 3/5
Carry Out Tool and Fixtures Replacement -Pneumatic Circuit Diagram
04.04 4/5
Carry Out Preventive Maintenance Activities -Pneumatic Circuit Diagram
11.01
5/5
PNEUMATIC MAINTENANCE
B10-01-06
Interpret Pneumatic And Electro-Pneumatic Circuit Diagram
08.01a 1/6
Maintain Power Pack And Air Compressor System
08.01b 2/6
Troubleshoot Pneumatic System Failure
08.01 4/6
Check Relay, Solenoid, Sensor And Fuse On Pneumatic And Electro Pneumatic System
08 01c 3/6
Replace Pneumatic And Electro-Pneumatic Parts Components
08 01d 5/6
Troubleshoot Vacuum/Clean Dry Air ( CDA ) Equipment
08.03 6/6
Interpret PLC And PC
05.01a 1/7
Carry Out Programmable Logic Controller (PLC) Functionality Check
05 01 2/7
Carry Out Input / Output (I/O) Maintenance Activities
05.02 3/7
Download Program to PLC And PC
05.03a 5/7
Carry Out Robots Condition Check
09.01 6/7
Carry Out Robots Safety Check
09.02 7/7
INDUSTRIAL AUTOMATION
B10-01-08
Carry Out Programmable Logic Controller (PLC) Integration Check
05.03 4/7
6
SFB/B10/12009
CARTA PERBANDINGAN B10 TEKNOLOGI MEKATRONIK – SEMESTER 1
MODUL
PROFIL PEKERJAAN H-176-2 JUNIOR AUTOMATION TECHNICIAN
ENG
INEE
RIN
G D
RA
WIN
G
(2
D C
AD
)
MEC
HA
NIC
AL
EQU
IPM
ENT
MA
INTE
NA
NC
E
ELEC
TRIC
AL
EQU
IPM
ENT
MA
INTE
NA
NC
E 1
ELEC
TRO
NIC
EQ
UIP
MEN
T M
AIN
TEN
AN
CE
1
HYD
RA
ULI
C S
YSTE
M
PNEU
MA
TIC
SYS
TEM
JIG
S A
ND
FIX
TUR
ES
MA
INTE
NA
NC
E
IND
UST
RIA
L A
UTO
MA
TIO
N
DUTY NO DUTY TASKS TASK
NO.
B10
-01-
01
B10
-01-
02
B10
-01-
03
B10
-01-
04
B10
-01-
05
B10
-01-
06
B10
-01-
07
B10
-01-
08
Prepare Design Drawing (2D CAD ) 01A.01 01A
PREPARE ENGINEERING DRAWING
Prepare Electrical And Electronic Drawing (CAD) 01A.02
Carry Out Mechanical Equipment Condition Check 01.01
Carry out Mechanical Equipment Safety Check 01.02 Troubleshoot Mechanical Equipment Failure 01.03
01
PERFORM MECHANICAL EQUIPMENT MAINTENANCE Carry out Mechanical Parts/Components
Failure Repair/Replacement 01.04
Carry Out Electrical Equipment Condition Check 02.01
Carry out Electrical Equipment Safety Check 02.02 Troubleshoot Electrical Equipment Failure 02.03
02
PERFORM ELECTRICAL EQUIPMENT MAINTENANCE Carry Out Electrical Parts / Components Failure
Repair/Replacement 02.04
Interpret Industrial Electronic Circuit Diagram 03.01a Install Digital Circuit 03.01b Carry Out Electronic Equipment Condition Check 03.01
Carry out Electronic Equipment Safety Check 03.02
Troubleshoot Electronic Equipment Failure 03.03 Carry Out Electronic Parts / Components Failure Repair/Replacement 03.04
03
PERFORM ELECTRONIC EQUIPMENT MAINTENANCE
Calibrating & data recording 03.04a Carry Out Tools, Jigs And Fixtures Condition Check 04.01
Carry Out Calibration Of Tools, Jigs and Fixtures 04.02
Carry Out Tools And Jigs Maintenance Activities 04.03
04
PERFORM TOOL, JIGS AND FIXTURES MAINTENANCE
Carry Out Tool And Fixtures Replacement 04.04
Interpret PLC And PC 05.01a Carry Out Programmable Logic Controller (PLC) Functionality Check 05.01 Carry Out Input / Output (I/O) Maintenance Activities 05.02 Carry Out Programmable Logic Controller (PLC) Integration Check 05.03
05
PERFORM PROGRAMMABLE LOGIC CONTROLLER (PLC) MAINTENANCE
Download Program To PLC And PC 05.03a Carry Out Drive And Transmission Condition Check 06.01
Carry Out Drive And Transmission Maintenance Activities 06.02
Carry Out Drive And Transmission Replacement 06.03
06
PERFORM DRIVE AND TRANSMISSION MAINTENANCE
Carry Out Drive And Transmission Equipment Functionality Test 06.04
7
SFB/B10/12009
MODUL
PROFIL PEKERJAAN H-176-2 JUNIOR AUTOMATION TECHNICIAN
ENG
INEE
RIN
G D
RA
WIN
G
(2
D C
AD
)
MEC
HA
NIC
AL
EQU
IPEN
T M
AIN
TEN
AN
CE
ELEC
TRIC
AL
EQU
IPM
ENT
MA
INTE
NA
NC
E 1
ELEC
TRO
NIC
EQ
UIP
MEN
T M
AIN
TEN
AN
CE
1
HYD
RA
ULI
C S
YSTE
M
PNEU
MA
TIC
SYS
TEM
JIG
S A
ND
FIX
TUR
ES
MA
INTE
NA
NC
E
IND
UST
RIA
L A
UTO
MA
TIO
N
DUTY NO DUTY TASKS TASK
NO.
B10
-01-
01
B10
-01-
02
B10
-01-
03
B10
-01-
04
B10
-01-
05
B10
-01-
06
B10
-01-
07
B10
-01-
08
Carry Out Detection System Component Check 07.01
Carry Out Detection System Component Installation 07.02
Carry Out Detection System Test 07.03 07
PERFORM DETECTION SYSTEM MAINTENANCE
Maintain Detection System Component 07.04
Interpret Pneumatic And Electro-Pneumatic Circuit Diagram 08.01a
Maintain Power Pack And Air Compressor System 08.01b
Check Relay, Solenoid, Sensor And Fuse On Pneumatic And Electro-Pneumatic System 08.01c
Troubleshoot Pneumatic System Failure 08.01
Replace Pneumatic And Electro-Pneumatic Parts Components 08.01d
Interpret Hydraulic and Electro-Hydraulic 08.02a
Check Relay, Solenoid, Sensor and Fuse on Hydraulic and Electro-Hydraulic. 08.02b
Troubleshoot Hydraulic System Failure 08.02
Replace Hydraulic and Electro-Hydraulic parts / component. 08.02c
08
PERFORM HYDRAULIC AND PNEUMATIC MAINTENANCE
Troubleshoot Vacuum/Clean Dry Air( CDA ) Equipment 08.03
Check Condition Of Electrical Servo System 09.01a
Use Servo Motor 09.01b
Carry Out Robots Condition Check 09.01 09
PERFORM ROBOT MAINTENANCE
Carry Out Robots Safety Check 09.02
11 PERFORM PREVENTIVE MAINTENANCE
Carry Out Preventive Maintenance Activities 11.01
8
SFB/B10/12009MODUL TEKNOLOGI MEKATRONIK - SEMESTER 1
TASK (A) JAM KREDIT = A/(PEMBERAT (1.5) X 20)
KOD MODUL
TAJUK MODUL TEORI (JAM)
AMALI (JAM)
JAM KREDIT TEORI
JAM KREDIT AMALI
JUMLAH JAM KREDIT
MODUL KREDIT MODUL
B10-01-01 ENGINEERING DRAWING (2D CAD) 18 42 0.60 1.40 2.00 2
B10-01-02 MECHANICAL EQUIPMENT MAINTENANCE
18 42 0.60 1.40 2.00 2
B10-01-03 ELECTRICAL EQUIPMENT MAINTENANCE 1
18 42 0.60 1.40 2.00 2
B10-01-04 ELECTRONIC EQUIPMENT MAINTENANCE 1
18 42 0.60 1.40 2.00 2
B10-01-05 HYDRAULIC SYSTEM 18 42 0.60 1.40 2.00 2
B10-01-06 PNEUMATIC SYSTEM 18 42 0.60 1.40 2.00 2
B10-01-07 JIGS AND FIXTURES MAINTENANCE 18 42 0.60 1.40 2.00 2
B10-01-08 INDUSTRIAL AUTOMATION 18 42 0.60 1.40 2.00 2
PERATUS LATIHAN (SIJIL) 30% 70%
JUMLAH LATIHAN ( SUBJEK TERAS) 144 336 16 MK-1011 MATEMATIK KEJURUTERAAN 1 30 - 1.00 - 1.00 1
SK-1021 SAINS KEJURUTERAAN 1 30 - 1.00 - 1.00 1 PI-1031/ PM-
1041 PENDIDIKAN ISLAM 1/ PENDIDIKAN MORAL 1 30 - 1.00 - 1.00 1
BI-1051 BAHASA INGGERIS 1 30 - 1.00 - 1.00 1
IT-1061 APLIKASI KOMPUTER 30 - 1.00 - 1.00 1
KK 1071 KO-KURIKULUM 1 - 30 - - - 1
JUMLAH LATIHAN ( SUBJEK UMUM) 150 30
JUMLAH KESELURUHAN LATIHAN 660 22
9
SFB/B10/12009JADUAL PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01-01 ENGINEERING DRAWING (2D CAD) TERMINAL PERFORMANCE OBJECTIVE : PERFORM ENGINEERING DRAWING BY USING 2D CAD SOFTWARE AND ELECTRICAL AND ELECTRICAL DRAWING (CAD) SOFTWARE SO THAT:-
1. THE MECHANICAL COMPONENTS SHAPE AND SIZE CAN SPECIFIED, STORE AND RETREIVABLE FROM SOFTWARE.
2. THE ELECTRICAL AND ELECTRONIC COMPONENTS SHAPE, SIZE AND CIRCUIT CAN SPECIFIED, STORE AND RETREIVABLE FROM SOFTWARE
PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1 : Produce Mechanical design
drawing
01A.01 Prepare design drawing ( 2D CAD)
P1
Produce Mechanical design drawing by using 2D-Software so that the mechanical components identifying, shaping and sizing can be specified, store and retrievable from software.
LE 2 : Produce Electrical and
Electronic design drawing
03.01a Interpret Industrial electronic circuit diagram 01A.02 Prepare electrical and electronic drawing (CAD)
P2
Produce Electronic and Electrical design drawing by using CAD software so that the electrical and electronic components identifying, shaping and sizing can be specified, store and retrievable from software.
10
SFB/B10/12009JADUAL PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01-02 MECHANICAL EQUIPMENT MAINTENANCE TERMINAL PERFORMANCE OBJECTIVE : CARRY OUT MECHANICAL MAINTENANCE BY USING MECHANICAL EQUIPMENT, DRIVE AND TTRANSMISSION SO THAT:-
1. THE MECHANICAL EQUIPMENT SHAPE AND SIZE CAN SPECIFIED, STORE AND RETREIVABLE FROM SOFTWARE. 2. THE ELECTRICAL AND ELECTRONIC COMPONENTS SHAPE, SIZE AND CIRCUIT CAN SPECIFIED, STORE AND
RETREIVABLE FROM SOFTWARE
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1 : Carry out, troubleshoot and replacement mechanical equipment .
01.01 Carry out mechanical equipment check
01.02 Carry out mechanical equipment safety check
01.03 Troubleshoot mechanical replacement
01.04 Carry out mechanical part/component failure replacement
P1
Carry out troubleshoot and replacement mechanical equipment by using mechanical parts, hand tools, sensor and electro hydraulic parts so that mechanical equipment, drive and transmission condition check, safety check, maintenance activities, parts replacement, functionality are carried out and mechanical equipment failure is troubleshoot accordance with Standard operating procedure.
LE 2 : Carry out Drive and
transmission maintenance.
06.01 Carry out drive and transmission condition check 06.02 Carry out Drive and Transmission maintenance activities 06.03 Carry out drive and transmission replacement 06.04 Carry out drive and transmission equipment functionality test
P2
Carry out drive and transmission maintenance by using mechanical parts, handtools, sensor and electro hydraulic parts so that mechanical equipment, drive and transmission condition check, safety check, maintenance activities, parts replacement, functionality are carried out and mechanical equipment failure is troubleshoot accordance with Standard operating procedure
11
SFB/B10/12009JADUAL PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01-03 ELECTRICAL EQUIPMENT MAINTENANCE 1 TERMINAL PERFORMANCE OBJECTIVE : PERFORM ELECTRICAL EQUIPMENT BY USING EQUIPMENT MANUFACTURER SPECIFICATION SO THAT:-
1. THE ELECTRICAL EQUIPMENT CONDITION CHECK USING EQUIPMENT MANUFACTURER’S SPECIFICATION. 2. THE SERVO MOTOR CAN BE CHECK AND USE BY USING MANUFACTURE SPESIFICATION AND S.O.P.
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1 : Carry our electrical equipment
condition check
02.01 Carry out electrical equipment condition check 02.02 Carry out electrical equipment safety check 02.03 Troubleshoot electrical equipment failure 02.04 Carry out electrical part/components failure repair/replacement.
P1
Carry Out Electrical Equipment Condition Check using Equipment Manufacturer’s Specification, Equipment Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms etc. so that electrical equipment identified, abnormalities detected and condition recorded in accordance with Job Specification Requirements and Standard Operating Procedures.
LE 2 : Check condition and use
Servo motor
09.01a Check condition of electrical servo system. 09.01b Use servo motor.
P2
Carry Out Electrical Equipment Condition Check using Equipment Manufacturer’s Specification, Equipment Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms etc. so that electrical equipment identified, abnormalities detected and condition recorded in accordance with Job Specification Requirements and Standard Operating Procedures.
12
SFB/B10/12009JADUAL PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01-04 ELECTRONIC EQUIPMENT MAINTENANCE 1 TERMINAL PERFORMANCE OBJECTIVE : PERFORM TROUBLE-SHOOTING PRINTED CIRCUIT BOARD (PCB) BY USING ELECTRONIC TOOLS, MEASURING INSTRUMENT AND ANALYZE SYMPTOM OF THE ELECTRONIC SYSTEM MALFUNCTION SO THAT :-
1. THE CIRCUIT DIAGRAM IS IDENTIFIYING ACCORDING TO THE SPECIFICATION. 2. THE COMPONENT CAN BE INSTALLED ACCORDING TO THE SPECIFICATION. 3. THE COMPONENT IS FUNCTION ACCORDING TO THE SPECIFICATION.
PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1: Interpret Industrial Circuit
Diagram
06.05 Interpret Industrial Electronic Circuit Diagram
P1
Interpret industrial circuit diagram by using manually so that circuit diagram are identifying correctly according to specification.
LE 2: Install Electronic Component
03.01b Install Digital Circuit
P2
Install Electronic component by using electronic tools and equipment so that the components can be installed according to the specification
LE 3: Carry out detection system
components
07.01 Carry out detection system
component check. 07.02 Carry out detection system
component installation. 07.03 Carry out detection system
test. 07.04 Maintain detection system
component.
P3
Carry out detection system component by using manually and measure instrument so that the component is function according to the specification
13
SFB/B10/12009JADUAL PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01- 05 HYDRAULIC SYSTEM TERMINAL PERFORMANCE OBJECTIVE : UNDERSTAND HYDRAULIC / ELECTROHYDRAULIC COMPONENT, CIRCUIT DIAGRAM, RELAY, SENSOR, FUSE, SOLENIOD VALVE & SYSTEM LEAKAGE BY USING MEASUREMENT TOOLS & EQUIPMENT SO THAT :-
1. THE COMPONENTS AND FUNCTION REQUIRED FOR THE SYSTEM ARE DEFINED AND IDENTIFIED. 2. THE COMPONENTS IS ALWAYS MAINTAINED AT ITS WORKING SPECIFICATION IN GOOD CONDITION. 3. THE PARTS/COMPONENTS CAN BE INSTALLED CORRECTLY
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1 : Interpret hydraulic and electro-hydraulic circuit diagram.
08.2a Interpret Hydraulic And
Electro-hydraulic Circuit Diagram
P1
Interpret hydraulic and electro-hydraulic circuit diagram so that the components and function required for the system are defined and identified.
LE 2 : Check hydraulic and electro-hydraulic
components
08.02b Check relay, Sensor And Fuse On Hydraulic And Electro-hydraulic System. 08.02 Troubleshoot hydraulic
system Failure.
P2
P3
Check hydraulic and electro-hydraulic components by using tools, instrument, equipment and checklist so that the component is always maintained at its working specification in good condition.
LE 3 :Replaced hydraulic and electro-hydraulic parts.
08.02c Replace Hydraulic And
Electro-hydraulic parts/component.
P4
Replace hydraulic and electro-hydraulic parts / components by disassembling and installing new parts / components so that the parts/components can be installed correctly.
14
SFB/B10/12009JADUAL PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01- 06 PNEUMATIC SYSTEM TERMINAL PERFORMANCE OBJECTIVE : UNDERSTAND PNEUMATIC AND ELECTRO-PNEUMATIC COMPONENTS, RELAY, SENSOR, FUSE, CIRCUIT DIAGRAM, SOLENOID VALVE AND AIR COMPRESSOR BY USING MEASURING TOOLS AND EQUIPMENT SO THAT :
1. THE COMPONENT CAN BE FUNCTION SAFELY AND FULLFILLED THE OPERATING SPECIFICATION. 2. THE CONDITION OF THE COMPONENT IS DITERMINED AGAINST ITS OPERATING SPECIFICATION ACCORDING TO
TECHNICAL MANUAL WITHOUT DAMAGING THE COMPONENTS AND ABLE TO FUNCTION SAFELY. 3. THE AIR COMPRESSOR IS ALWAYS MAINTAINED AT ITS NORMAL WORKING CONDITION
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1 : Interpret pneumatic and
electro-pneumatic circuit diagram
08.01a Interpret pneumatic
and electro-pneumatic
P1
Interpret pneumatic and electro-pneumatic circuit diagram so that the components can be function safely and full field the operating specification
LE 2 : Replace pneumatic and
electro-pneumatic components
08.01c Check relay, sensor and fuse on pneumatic and electro-pneumatic system
08.01 Troubleshoot Pneumatic system Failure
08.01d Replace pneumatic and electro-pneumatic components
P2
P3
Replace pneumatic and electro-pneumatic components so that the condition of the components is determined against its operating specification according to technical manual without damaging the components and able to function safely.
LE 3 : Maintain air compressor and
maintenance service
08.01B Maintain air compressor system
08.03 Troubleshoot vacuum/Cleaner Dry Air (CDA) Equipment
P4 Maintain air compressor using preventive maintenance schedule and check list so that the compressor is maintained according to manufacturing recommendation.
15
SFB/B10/12009JADUAL PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01- 07 JIGS AND FIXTURES MAINTENANCE TERMINAL PERFORMANCE OBJECTIVE : PERFORM JIGS AND FIXTURES BY USING TOOLS EQUIPMENT SO THAT :
1. TOOL, JIGS AND FIXTURES CONDITION CHECK ARE CARRIED OUT ACCORDANCE WITH SERVICE MANUAL. 2. TOOL, JIGS AND FIXTURES MAINTENANCE ARE CARRIED OUT ACCORDANCE WITH SERVICE MANUAL. 3. PREVENTIVE MAINTENANCE ARE CARRY OUT ACCORDANCE WITH SERVICE MANUAL.
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1 : Carry out tool,jigs and fixtures
condition check.
04.01 Carry out tool,Jigs and Fixtures condition chech
04.02 Carry out calibration of tool,jigs
and fixtures.
P1
Maintain jigs and fixtures using handtools, common tools, measuring tools, equipment and parts so that tool, jigs and fixures condition check, calibration, maintenance activities, replacement and preventive maintenance are carried out accordance with service manual ( Technical manual ).
LE 2 : Carry out Tool and jig
maintenance activities. 04.03 Carry out tools and jigs
maintenance activities.
04.04 Carry out tool and fixtures replacement.
P2
Maintain jigs and fixtures using handtools, common tools, measuring tools, equipment and parts so that tool, jigs and fixtures condition check, calibration, maintenance activities, replacement and preventive maintenance are carried out accordance with service manual ( Technical manual ).
LE 3 : Perform Preventive
maintenance activities
11.01 Carry out preventive
maintenance activities.
P3 Maintain jigs and fixtures using handtools, common
tools, measuring tools, equipment and parts so that tool, jigs and fixures condition check, calibration, maintenance activities, replacement and preventive maintenance are carried out accordance with service manual ( Technical manual )
16
SFB/B10/12009JADUAL PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01- 08 INDUSTRIAL AUTOMATION TERMINAL PERFORMANCE OBJECTIVE : PERFORM INDUSTRIAL AUTOMATION SYSTEM AND PROGRAMMER LOGIC CONTROLLER (PLC) BY USING FLOW CHART AND PROGRAMMING SO THAT:
1. THE FUNCTION AND OPERATING SEQUENCE OF THE PROGRAM IS IDENTIFIED AND DEFINED 2. THE PROGRAM IS INSTALLED AND FUNCTION ACCORDING TO THE USER REQUIREMENT. 3. THE INPUT AND OUTPUT TERMINALS ARE IDENTIFIED AND LOCATED AGAINST THE DIAGRAM AND PROGRAM. 4. THE ROBOT CONDITION IS IDENTIFIED AND FUNCTION ACCORDING TO THE USER REQUIREMENT
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1 : Identify input and output
05.02 Carry out Input/output (I/O) Maintenance activities
P1
Identify input and output terminal by referring to the circuit diagram so that the input and output terminals are identified and located against the diagram and program.
LE 2 : Interpret Programmer Logic
Controller (PLC) and personal computer program
05.01a Interpret Programmer Logic Controller (PLC) and personal computer program
05.01 Carry out programmable Logic Controller (PLC) Functionality check.
P2
Interpret Programmer Logic Controller (PLC) program by referring to Programmer Logic Controller (PLC) program manual so that the function and operating sequence of the program is identified and defined
LE 3: Download program to Programmer Logic Controller (PLC) and personal computer (PC).
05.03a Download program to Programmer Logic Controller (PLC) and personal computer (PC)
P3
Download program to Programmer Logic Controller (PLC) and Personal Computer (PC) by key-in and installing program so that the program is installed and function according to the user requirement..
LE 4 : Carry Out Robot condition .
09.01 Carry Out robots condition check 09.02 Carry out robots safety check
P4 Identify robot condition and safety by referring to the diagram so that the robot system are identified and located against the diagram and program.
SFB/B10/12009
: B10 Practical training Hours/Practical Credit Hours :: TEKNOLOGI MEKATRONIK Knowledge Learning Hours/Knowledge Credit Hours :: 1 Total Training Hours/Total Credit Hours :: H - 176 - 2
Terminal performance objective:
01A.01 / L2
1- Identify type of engineering drawing1.1 Basic types of engineering drawing,pictorial,orthographic and assembly drawing 1.2 Types of line,symbol,dimension and projection
3
1.1 Basic computer system √ √ √
1.2 Type of common software drawing and design. √ √ √
2.1 Software usage 1.5 √ √ √2.2 Use software application √ √ √2.3 Save and retrieve drawing. √ √ √
03.01a/L2
1.1 Industrial electronic system and circuit √ √
1.2 Electronic components √ √ √
2.1 Electronic symbols 1.5 √ √
2.2 Determine type of components √ √ √
2.3 Interpret circuit diagram √ √ √
01A.02 / L2
1.1 CAD software feature on electrical/electronic drawing. 6 √ √ √
1.2 Use symbols in libraries to complete the electrical/electronic drawing. 9 √ √ √
2.1 Use software application √ √ √2.2 Save and retrieve drawing. √ √ √
42 15
Text Books : (Title, Atr, Pg No.)
A. PREPARE DESIGN DRAWING (2D CAD)
2. Identify type of software
3. Produce design drawing
3
12
2. Read circuit diagram
12
2. Produce design drawing
9
1. Identify type of software
Manuals :
AVA Materials :
References LG No. :
e-Learning No. :
Total Hours
Auto Cad Mechanical 2000i (User Guide and Tutorials), CAD-STAR (User Guide and Tutorial).
Delivery Methods
B10-
01-0
1
ENGI
NEER
ING
DRAW
ING
(2D
CAD)
Module
Practical Othe
r
C. PREPARE ELECTRICAL AND ELECTRONIC DRAWING (CAD)
B. INTERPRET INDUSTRIAL ELECTRONIC CIRCUIT DIAGRAM1. Identify industrial circuit system
6
42 hours18 hours
PC with CAD software Plotter/Printer Diskette
Demo
Proje
ct /
Assig
ment
Writt
en T
est
SYLLABUS PROFILE
Hrs
Module Code
TRAINING CONTENT
WIM No.
ISTASK No./
LEVEL
Lectu
re
Assessment Methods
Course CodeCourseSemester
Knowledge
TASK
Hrs
NOSS Code
Prac
tice
WS
60 hours
Prac
tical
Test
Oral
Test
PC with CAD software Plotter/Printer Diskette
AS
Othe
rs
Draw Mechanical and electrical/electronic CAD drawing by using 2D-Software so that components shape, size and the circuit can be specified, stored and retrievable accordance with standard drawing.
Tools/ Equipment/ Materials
17
SFB/B10/12009
: B10 Practical Training Hours/Practical Credit Hours : TEKNOLOGI MEKATRONIK Knowledge Learning Hours/Knowledge Credit Hours
Semester : 1 Total Training Hours/Total Credit Hours : H - 176 - 2
01.01/L2 Electrohydraulic parts
1.1 Mechanical equipment √ √ Handtools1.2 Equipment terminology √ √ Technical manual1.3 Equipment specification √ √ Chart / table1.4 Equipment function √ √ Solenoid valves1.5 Equipment application √ √ Check list
1.6 Determine types of equipment √ √ √ Sensor1.7 Interprete specific equipment terminology √ √ √ Fuses1.8 Interprete equipment specification √ √ √ Measuring equipment1.9 Determine equipmeni function √ √ √1.10 Determine equipment application √ √ √
06.01/L21. Identify drive and trnsmission
1.1 Type of Drive and Transmission √ √1.2 Purpose of Drive and Transmission √ √1.3 Application of Drive and Transmission √ √1.4 Manufacturer Specification √
1.5 Determine type of Drive and Transmission √ √ √1.6 Determine Purpose of Drive and Transmission √ √ √1.7 Determine application of Drive and √ √ √ Transmission1.8 Interpret Manufacturer Specification √ √ √
2. Check Condition of Drive and Transmission 2.1 Functionality of Drive And Transmission √ √2.2 Drive And Transmission Manufacturers √ √ Specification2.3 Method of checking condition of Drive and √ √ Transmission2.4 Operation Manual √ √2.5 Schematic Diagram √ √
2.6 Determine functionality of Drive and √ √ √ Transmission2.7 Comply to Drive And Transmission √ √ √ Manufacturers Specification2.8 Apply method of checking condition of √ √ √ Drive And Transmission2.9 Comply to Operation Manual √ √ √2.10 Interpret Schematic Diagram √ √ √
B10-
01-0
2
MECH
ANIC
AL E
QUIP
MENT
MAI
NTEN
ANCE
A. CARRY OUT MECHANICAL EQUIPMENT CONDITION CHECK1. Identify mechanical equipment
B. CARRY OUT DRIVE AND TRANSMISSION CONDITION CHECK
Tools/ Equipment/ MaterialsWS
Hrs IS
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
Oral
Test
SYLLABUS PROFILE
Course CodeCourse
NOSS Code
Terminal Perfomance Objectives:Maintain mechanical equipments using mechanical parts, handtools, sensor and electro hydraulic parts so that mechanical equipment, drive and transmission condition check, safety check, maintenance activities, parts replacement, functionality are carried out and mechanical equipment failures are troubleshooted accordance with Standard operating procedure.
TRAINING CONTENT
Module Code Module
TASKTASK No./
LEVELPractical Hr
s Knowledge
Delivery Methods Assessment Methods WIM No.
AS
Writt
en T
est
Othe
rs
1.0
1.5
1.0
1.5
1.0
1.5
: 42 hours: 18 hours: 60 hours
18
SFB/B10/12009
Tools/ Equipment/ MaterialsWS
Hrs IS
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
Oral
Test
TRAINING CONTENT
Module Code Module
TASKTASK No./
LEVELPractical Hr
s Knowledge
Delivery Methods Assessment Methods WIM No.
AS
Writt
en T
est
Othe
rs
3.1 Recording method √ √3.2 Types of documentation √ √
3.3 Apply recording method √ √ √3.4 Select types of documentation √ √ √
01.02/L2
1.1 Mechanical equipment √ √1.2 Specific equipment terminology √ √1.3 Equipment Specification √ √1.4 Equipment function √ √1.5 Equipment Service Manual √ √
1.6 Determine mechanical equipment √ √ √1.7 Interpret established equipment terminology √ √ √1.8 Interpret Equipment Specification √ √ √1.9 Determine equipment function √ √ √1.10 Interpret Equipment Service Manual √ √ √
1.1 Mechanical equipment safety √ √1.2 Equipment Safety Regulation √ √2.3 Hazardous Signage √ √2.4 Procedure of Checking Mechanical √ √ Equipment’s Safety2.5 Standard Operating Procedure √ √2.6 Application of PPE √ √
2.7 Determine mechanical equipment safety √ √ √2.8 Comply to Equipment Safety regulation √ √ √2.9 Determine Hazardous Signage √ √ √2.10 Procedure of Checking Mechanical √ √ √ Equipment’s Safety2.11 Comply with Standard Operating Procedure √ √ √2.12 Utilise Personal Protective Equipment √ √ √
3.1 Reporting Procedure √ √3.2 Compliance and non-compliance √ √3.3 Organization Chart √ √
3.4 Comply to Reporting Procedure √ √ √3.5 Determine compliance and non-compliance √ √ √3.6 Determine responsible personnel √ √ √ /parties involved /Safety Committee
06.02/L2
1.1 Purpose of Drive and Transmission √ √1.2 Application of Drive and Transmission √ √1.3 Types of parts ( Bearing, Pulley, Sprocket, √ √ Carbon Brush, etc)
D. CARRY OUT DRIVE TRANSMISSION MINTENANCE ACTIVITIES
0.5
1
0.5
3.0
0.5
1. Identify parts of drive and transmission
C. CARRY OUT MECHANICAL EQUIPMENT SAFETY CHECK1. Identify mechanical equipment
2
2. Check Mechanical Equipment Safety
3. Record condition Of Drive And Transmission
3. Report Equipment Safety
0.5
0.5
1.5
MECH
ANIC
AL E
QUIP
MENT
MAI
NTEN
ANCE
B10-
01-0
2
19
SFB/B10/12009
Tools/ Equipment/ MaterialsWS
Hrs IS
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
Oral
Test
TRAINING CONTENT
Module Code Module
TASKTASK No./
LEVELPractical Hr
s Knowledge
Delivery Methods Assessment Methods WIM No.
AS
Writt
en T
est
Othe
rs
1.4 Determine purpose of Drive and √ √ √ Transmission 1.5 Determine application of Drive And √ √ √ Transmission 1.6 Determine types of parts ( Bearing, Pulley, √ √ √
Sprocket, Carbon Brush, etc)
2. Check condition of Drive And Transmission2.1 Functionality of Drive and Transmission √ √2.2 Drive And Transmission Manufacturers √ √ Specification2.3 Method of checking condition of Drive And √ √ Transmission2.4 Operation Manual √ √2.5 Schematic Diagram √ √
2.1 Determine functionality of Drive And √ √ √ Transmission2.2 Comply to Drive And Transmission √ √ √ Manufacturers Specification2.3 Apply method of checking condition of Drive √ √ √ And Transmission2.4 Comply to Operation Manual √ √ √2.5 Interpret Schematic Diagram √ √ √
2.1 Functionality of parts √ √2.2 Application of parts √ √2.3 Purpose of Parts √ √2.4 Method of rectifying (Repair, Align and √ √ Adjust)2.5 Manufacturer Specification √ √2.6 Special Tools √ √2.7 Types of Countermeasure √ √
2.1 Determine functionality of parts √ √ √ 2.2 Determine application of parts √ √ √ 2.3 Determine purpose of parts √ √ √ 2.4 Apply method of rectifying(Repair, Align and √ √ √ Adjust) 2.5 Comply to Manufacturer Specification √ √ √ 2.6 Utilize Special Tools √ √ √ 2.7 Determine types of countermeasure √ √ √
3.1 Recording method √ √3.2 Types of documentation √ √
3.1 Apply recording method √ √ √3.2 Select types of documentation √ √ √
1.5
4 Record Drive And Transmission Maintenance Activities
0.5
1
MECH
ANIC
AL E
QUIP
MENT
MAI
NTEN
ANCE
B10-
02-0
2
1.5
3.Rectify parts of Drive and Transmission
3.0
1
0.5
20
SFB/B10/12009
Tools/ Equipment/ MaterialsWS
Hrs IS
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
Oral
Test
TRAINING CONTENT
Module Code Module
TASKTASK No./
LEVELPractical Hr
s Knowledge
Delivery Methods Assessment Methods WIM No.
AS
Writt
en T
est
Othe
rs
06.03/L2
1.1 Type of Drive and Transmission √ √1.2 Purpose of Drive and Transmission √ √1.3 Application of Drive and Transmission √ √1.4 Manufacturer Specification √ √
1.1 Determine type of Drive and Transmission √ √ √1.2 Determine purpose of Drive and Transmission √ √ √1.3 Determine application of Drive and Transmission √ √ √1.4 Interpret Manufacturer Specification √ √ √
2.1 Functionality of Drive and Transmission √ √2.2 Application of Drive and Transmission √ √2.3 Drive and Transmission Manufacturers √ √ Specification2.4 Method of replacing of Drive and Transmission √ √ parts2.5 Operation Manual √ √2.6 Schematic Diagram √ √2.7 Special Tools / Hand Tools √ √
2.1 Determine functionality of Drive and √ √ √ Transmission 2.2 Determine application of Drive and √ √ √ Transmission2.3 Comply to Drive and Transmission √ √ √ Manufacturers Specification2.4 Apply method of replacing Drive and √ √ √ Transmission parts2.5 Interpret Operation Manual √ √ √2.6 Interpret schematic Diagram √ √ √2.7 Utilize Special Tools / Hand Tools √ √ √
3.1 Recording method √ √3.2 Types of documentation √ √
3.1 Apply recording method √ √ √3.2 Select types of documentation √ √ √
01.03/L2
1.1 Mechanical equipment √ √1.2 Equipment terminology √ √1.3 Equipment Specification √ √1.4 Equipment Function √ √1.5 Equipment Application √ √1.6 Equipment Service Manual √ √
1.1 Determine types of equipment √ √ √1.2 Interpret specific equipment terminology √ √ √1.3 Interpret Equipment Specification √ √ √1.4 Determine equipment function √ √ √1.5 Determine equipment application √ √ √1.6 Interpret Equipment Service Manual √ √ √
3.0
0.5
1
1.5
1 Identify Drive and Transmission
F. TROUBLESHOOT MECHANICAL EQUIPMENT FAILURE
0.5
1
E. CARRY OUT DRIVE AND TRANSMISSION REPLACEMENT
2. Replace Drive and Transmission Parts
1. Identify Mechanical Equipment
3.0
MECH
ANIC
AL E
QUIP
MENT
MAI
NTEN
ANCE
3. Record replacement of Drive and Transmission parts
0.5
B10-
02-0
2
21
SFB/B10/12009
Tools/ Equipment/ MaterialsWS
Hrs IS
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
Oral
Test
TRAINING CONTENT
Module Code Module
TASKTASK No./
LEVELPractical Hr
s Knowledge
Delivery Methods Assessment Methods WIM No.
AS
Writt
en T
est
Othe
rs
1.1 Mechanical equipment functionality √ √1.2 Procedure of checking mechanical equipment √ √ functionality1.3 Standard Operating Procedure √ √1.4 Personal Protective Equipment √ √
√ √ √2.2 Comply to Procedure of Checking Mechanical √ √ √ Equipment functionality2.3 Comply with Standard Operating Procedure √ √ √2.4 Utilise Personal Protective Equipment √ √ √
3.1 Mechanical equipment components √ √ (rollers, bearings, belts, pulleys, chains, gears etc.)3.2 Functionality of mechanical equipment √ √ component (rollers, bearings, gears etc.) 3.3 Troubleshooting Tools √ √3.4 Troubleshooting Procedures √ √
3.1 Determine mechanical equipment component √ √ √3.2 Determine functionality of mechanical equipment √ √ √ component (rollers, bearings, belts, pulleys, chains, gears etc.)3.3 Apply troubleshooting tools √ √ √3.4 Comply to Troubleshooting Procedure √ √ √
4.1 Recording procedure √ √ 4.2 Failure categories √ √ 4.3 Counter measures √ √ 4.4 Management Information System √ √ (maintenance database record)
4.1 Comply to recording procedure √ √ √4.2 Categorise failures √ √ √4.3 Determine counter measures √ √ √4.4 Utilise Management Information System √ √ √ (Maintenance Database Record)
06.04/L2
1.1 Type of Drive and Transmission √ √1.2 Purpose of Drive and Transmission √ √1.3 Application of Drive and Transmission √ √1.4 Functions of Drive and Transmission √ √
1.1 Determine type of Drive and Transmission √ √ √1.2 Determine purpose of Drive and Transmission √ √ √1.3 Determine application of Drive and Transmission √ √ √1.4 Determine functions of Drive and √ √ √ Transmission
0.5
2. Check Mechanical Equipment Functionality
0.5
0.5
4. Record equipment failure
0.5
0.5
1.5
3.0
G. CARRY OUT DRIVE AND TRANSMISSION FUNCTIONALITY TEST1. Identify Drive and Transmission
1.5
3. Identify Equipment Component Failure
MECH
ANIC
AL E
QUIP
MENT
MAI
NTEN
ANCE
B10-
02-0
2
22
SFB/B10/12009
Tools/ Equipment/ MaterialsWS
Hrs IS
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
Oral
Test
TRAINING CONTENT
Module Code Module
TASKTASK No./
LEVELPractical Hr
s Knowledge
Delivery Methods Assessment Methods WIM No.
AS
Writt
en T
est
Othe
rs
2.1 Functions of Drive and Transmission √ √2.2 Application of Drive and Transmission √ √2.3 Purpose of Drive and Transmission √ √2.4 Method of testing functionality of Drive and √ √ Transmission
2.1 Determine functions of Drive and Transmission √ √ √2.2 Determine application of Drive and √ √ √ Transmission 2.3 Determine purpose of Drive and Transmission √ √ √2.4 Apply functionality Testing Method of Drive √ √ √ and Transmission
3.1 Types of documentation √ √3.2 Record status of Functionality Test √ √
3.1 Select types of documentation √ √ √3.2 Determine record status of Functionality Test √ √ √
01.04/L2
1.1 Normal and abnormal operating condition of √ √ automation system1.2 Equipment components condition and function √ √1.3 Types of symptoms √ √
1.1 Differentiate normal and abnormal operating √ √ √ condition of automation system1.2 Determine equipment components condition √ √ √ and function1.3 Determine different types of symptoms √ √ √
1.1 Possible causes of malfunction √ √1.2 Equipment Specification √ √1.3 Trouble Shooting manual √ √1.4 Equipment components condition and function √ √1.5 Mechanical and electrical component √ √1.6 Schematic and Block Diagram √ √
2.1 Determine causes of malfunction √ √ √2.2 Determine equipment specification √ √ √2.3 Interpret trouble shooting manual √ √ √2.4 Determine equipment components condition √ √ √ and function √ √2.1 Differentiate between mechanical and electrical √ √ √ component √ √2.2 Interpret Schematic and Block Diagram √ √ √
H. CARRY OUT MECHANICAL PARTS/COMPONENT FAILURE REPAIR/REPLACEENT1. Identify symptoms of mechanical equipment malfunction
3. Record status of Functionality Test of Drive and Transmission
3.0
2. Test Functionality of Drive and Transmission
0.5
0.5
0.5
1
2. Detect Causes of Malfunctions
0.5
0.5
1.5MECH
ANIC
AL E
QUIP
MENT
MAI
NTEN
ANCE
B10-
02-0
2
23
SFB/B10/12009
Tools/ Equipment/ MaterialsWS
Hrs IS
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
Oral
Test
TRAINING CONTENT
Module Code Module
TASKTASK No./
LEVELPractical Hr
s Knowledge
Delivery Methods Assessment Methods WIM No.
AS
Writt
en T
est
Othe
rs
3.1 Method of assessing defects severity √ √3.2 Operating condition of components √ √3.3 Components Specification √ √
3.1 Determine method of assessing defects severity √ √ √3.1 Determine operating condition of components √ √ √3.2 Determine Components Parameters (life span, √ √ √
rating, etc)
4.1 Repair/Replacement Procedure of faulty √ √ component4.2 Tools and equipment √ √4.3 Safety precaution related to assembling and √ √ disassembling component
4.1 Comply to Repair/Replacement √ √ √Procedures4.2 Utilise tools and equipment √ √ √4.3 Adhere to safety precaution assembling and √ √ √ disassembling component
5.1 Mechanical part functionality √ √5.2 Mechanical components operating sequence √ √5.3 Procedure of functional test √ √5.4 Safety precaution √ √
5.1 Determine mechanical part functionality √ √ √5.2 Determine mechanical components operating √ √ √ sequence5.3 Comply to Procedure of functional test √ √ √5.4 Adhere to safety precaution √ √ √
6.1 Reporting procedure √ √6.2 Organization Chart (responsible personnel √ √ /parties involved)
6.1 Comply to reporting procedure √ √ √6.2 Determine responsible personnel/parties involved √ √ √
Total Hours
References:
Text Books : Hidraulik Kuasa by Wan Mohd Norsani Wan Nik ( Utm ), Hydraulics by Festo, Electro – Hydraulics by Festo (Title, Atr, Pg No.)
Manuals :
LG No. :
e-Learning No. :
AVA Materials :
42 18
0.5
0.5
1.5
6. Report repair/ replacement activities
1.5
3 Assess Severity of Defects
0.5
4. Repair/Replace Faulty Components
0.5
0.5
5. Test functionality of mechanical equipments
0.5
MECH
ANIC
AL E
QUIP
MENT
MAI
NTEN
ANCE
B10-
02-0
2
24
SFB/B10/12009
: B10 Practical training Hours / Practical Credit Hours : 42 Hours: TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours : 18 Hours: 1 Total Training Hours / Total Credit Hours : 60 Hours: H - 176 - 2
02.01 / L21. Identify Electrical Equipment
1.1 Electrical equipment and symbols √ √ - Standard Operating Procedure1.2 Equipment Terminology √ √ - Equipment Manufacturer Specification1.3 Equipment Specification √ √ - Schematic / Block iagram1.4 Schematic / Block Diagram √ √ - Measuring and Test instruments1.5 Equipment function √ √ - Equipment Data Book1.6 Equipment application √ √ - Logbook
1.1 Determine types of equipment and symbols √ √ √ - Checklist1.2 Interpret specific equipment Terminology √ √ √ - Hand Tools1.3 Interpret Equipment Specification √ √ √ - Special Tools1.4 Interpret Schematic / Block Diagram √ √ √ - Report Forms1.5 Determine equipment function √ √ √1.6 Determine equipment application √ √ √
2. Detect abnormalities2.1 Functionality of equipment √ √2.2 Characteristics of equipment √ √2.3 Equipment Manufacturers Specification √ √2.4 Method of detecting abnormalities √ √
2.1 Determine functionality of equipment √ √ √
2.2 Determine characteristics of equipment √ √ √2.3 Interpret Equipment Manufacturers Specification √ √ √2.4 Apply method of detecting abnormalities √ √ √
3. Record equipment condition 3.1 Recording method √ √3.2 Types of documentation √ √
3.1 Apply recording method √ √ √3.2 Select types of documentation √ √ √
Carry Out Electrical Equipment Condition Check using Equipment Manufacturer’s Specification, Equipment Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms etc. so that electrical equipment identified, abnormalities detected and condition recorded in accordance with Job Specification Requirements and Standard Operating Procedures.
0.5
1
1
3
A. CARRY OUT ELECTRICAL EQUIPMENT CONDITION CHECK
1
3
Practical
Delivery Methods
Hrs Knowledge Hrs
TASKTASK No./
LEVEL IS AS
Assessment Methods WIM No.
WS
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Pra
ctic
al T
est
Tools/ Equipment/ Materials
Lect
ure
Terminal Performance Objectives :
Oth
ers
Dem
o
Pra
ctic
e
Oth
er
TRAINING CONTENT
Title Code Title
SYLLABUS PROFILE
Course CodeCourseSemesterNOSS Code
ELEC
TRIC
AL
EQU
IPM
ENT
MA
INTE
NA
NC
E 1
B10
-01-
03
25
SFB/B10/12009
Practical
Delivery Methods
Hrs Knowledge Hrs
TASKTASK No./
LEVEL IS AS
Assessment Methods WIM No.
WS
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Pra
ctic
al T
est
Tools/ Equipment/ Materials
Lect
ure
Oth
ers
Dem
o
Pra
ctic
e
Oth
er
TRAINING CONTENT
Title Code Title
B. CARRY OUT ELECTRICAL EQUIPMENT SAFETY CHECK 02.02 / L21. Identify Electrical Equipment
1.1 Electrical equipment and symbols √ √ - Standard Operating Procedure1.2 Equipment Terminology √ √ - Organization Chart1.3 Equipment Specification √ √ - Equipment1.4 Schematic / Block Diagram √ √ - Equipment Manufacturer Specification1.5 Equipment function √ √ - Equipment Data Book1.6 Equipment application √ √ - Logbook
1.1 Determine types of equipment and symbols √ √ √ - Checklist1.2 Interpret specific equipment Terminology √ √ √ - Hand Tools1.3 Interpret Equipment Specification √ √ - Special Tools1.4 Interpret Schematic / Block Diagram √ √ - Report Forms1.5 Determine equipment function √ √ √ - Personal Protective Equipment (PPE1.6 Determine equipment application √ √ √
2. Check Electrical Equipment Safety2.1 Electrical equipment safety √ √2.2 Equipment Safety regulation √ √2.3 Hazardous Signage √ √2.4 Procedure of Checking Electrical Equipment Safety √ √2.5 Standard Operating Procedure √ √2.6 Application of Personal Protective Equipment √ √
2.1 Determine Electrical equipment safety √ √ √2.2 Comply to Equipment Safety Regulation √ √ √2.3 Determine Hazardous Signage √ √ √2.4 Procedure of Checking Electrical Equipment Safety √ √ √2.5 Comply with Standard Operating Procedure √ √ √2.6 Utilise Personal Protective Equipment √ √ √
3. Report Equipment Safety3.1 Reporting procedure √ √
3.2 Compliance and non-compliance √ √
3.3 Organization Chart (responsible personnel ) √ √
3.1 Comply to reporting procedure √ √ √
3.2 Determine compliance and non-compliance √ √ √
3.3 Determine responsible personnel/parties involved in Sa √ √ √
C. TROUBLESHOOT ELECTRICAL EQUIPMENT FAILURE 02.03 / L21. Identify electrical equipment - Standard Operating Procedure
1.1 Electrical equipment and symbols √ √ - Organization Chart1.2 Equipment Terminology √ √ - Equipment1.3 Equipment Specification √ √ - Equipment Manufacturer Specification1.4 Schematic / Block Diagram √ √ - Measuring and Test Instruments1.5 Equipment function √ √ - Equipment Data Book1.6 Equipment application √ √ - Logbook
1.1 Determine types of equipment and symbols √ √ √ - Checklist1.2 Interpret specific equipment Terminology √ √ √ - Hand Tools1.3 Interpret Equipment Specification √ √ √ - Special Tools1.4 Interpret Schematic / Block Diagram √ √ √ - Report Forms1.5 Determine equipment function √ √ √ - Personal Protective Equipment (PPE1.6 Determine equipment application √ √ √ - Recording
1.5
3
1
2
1.5
3
1
3
ELEC
TRIC
AL
EQU
IPM
ENT
MA
INTE
NA
NC
E 1
B10
-01-
03
26
SFB/B10/12009
Practical
Delivery Methods
Hrs Knowledge Hrs
TASKTASK No./
LEVEL IS AS
Assessment Methods WIM No.
WS
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Pra
ctic
al T
est
Tools/ Equipment/ Materials
Lect
ure
Oth
ers
Dem
o
Pra
ctic
e
Oth
er
TRAINING CONTENT
Title Code Title
2. Check Electrical Equipment functionality2.1 Electrical equipment functionality √ √ procedure2.2 Procedure of Checking Electrical Equipment functionali √ √ - Management2.3 Standard Operating Procedure √ √ Information System2.4 Personal Protective Equipment √ √ (Maintenance Database Record)
2.1 Determine Electrical equipment functionality √ √
2.2 Comply to Procedure of Checking Electrical Equipment √ √2.3 Comply with Standard Operating Procedure √ √2.4 Utilise Personal Protective Equipment √ √
3. Identify equipment component failure 3.1 Electrical equipment components √ √
3.2 Electrical equipment component’s functionality (timers, √ √
(timers, meters, relays, contactors etc.) √ √
3.3 Troubleshooting tools √ √
3.4 Troubleshooting Procedure √ √
3.1 Determine Electrical equipment component √ √ √
3.1 Determine Electrical equipment component’s functiona √ √ √ (timers, meters, relays, contactors etc.) √ √ √3.3 Apply Troubleshooting tools √ √ √3.4 Comply to Troubleshooting Procedure √ √ √
4.1 Recording procedure √ √4.2 Failure categories √ √4.3 Counter measures √ √4.4 Management Information System (Maintenance √ √ Database Record) √ √
4.1 Comply to recording procedure √ √ √4.2 Categorise failures √ √ √4.3 Determine counter measures √ √ √4.4 Utilise Management Information System (Maintenance √ √ √ Database Record) √ √ √
02.04 / L2 - Standard Operating Procedure - Organization Chart
1.1 Normal and abnormal Operating condition of √ √ - Maintenance Flow Char automation system √ √ - Equipment manufacturer specification1.2 Equipment component condition and function √ √ - Measuring and Test Instruments1.3 Types of symptoms √ √ - Trouble shooting Manua
1.1 Differentiate normal and abnormal Operating condition o √ √ √ - Components/Parts specification automation system √ √ √ - Equipment data book1.2 Determine equipment component condition and function √ √ √ - Logbook1.3 Determine different types of symptoms √ √ √ - Checklist
- Hand tools
1.5
D. Carry Out Electrical Parts/Component Failure Repair/Replacement1. Identify symptom of malfunction of electrical equipment
1.5
4. Record equipment failure
1.5
3
1.5
3
1
3
ELEC
TRIC
AL
EQU
IPM
ENT
MA
INTE
NA
NC
E 1
B10
-01-
03
27
SFB/B10/12009
Practical
Delivery Methods
Hrs Knowledge Hrs
TASKTASK No./
LEVEL IS AS
Assessment Methods WIM No.
WS
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Pra
ctic
al T
est
Tools/ Equipment/ Materials
Lect
ure
Oth
ers
Dem
o
Pra
ctic
e
Oth
er
TRAINING CONTENT
Title Code Title
- Special tools2.1 Possible causes of malfunction √ √ - Report forms2.2 Equipment specification √ √2.3 Trouble shooting manual √ √2.4 Equipment components condition and function √ √2.5 Mechanical and electrical component √ √2.6 Schematic and Block Diagram √ √ - Personal Protective Equipment (PPE)
2.1 Determine causes of malfunction √ √ √ - Recording procedure2.2 Determine equipment specification √ √ √ - Management2.3 Interpret troubleshooting manual √ √ √ - Information System2.4 Determine equipment components condition and functio √ √ √2.5 Differentiate between mechanical and electrical compon √ √ √2.6 Interpret Schematic and Block Diagram √ √ √
3.1 Method of assessing defects severity √ √3.2 Operating condition of components √ √3.3 Components specification √ √
3.1 Determine method of assessing defects severity √ √ √3.2 Determine operating condition of components √ √ √3.3 Determine components parameters (life span, rating, et √ √ √
4.1 Repair/replacement procedure of faulty components √ √4.2 Tools and equipment √ √4.3 Safety precaution related to assembling and √ √ disassembling component √ √
4.1 Comply to repair/replacement procedure √ √ √4.2 Utilise tools and equipment √ √ √4.3 Adhere to safety precaution assembling and disassemb √ √ √ component √ √ √
5.1 Electrical part functionality √ √5.2 Electrical components operating sequence √ √5.3 Procedure of functional test √ √5.4 Safety precaution √ √
5.1 Determine electrical part functionality √ √ √5.2 Determine electrical components operating sequence √ √ √5.3 Comply to procedure of functional test √ √ √5.4 Adhere to safety precaution √ √ √
6.1 Reporting procedure √ √6.2 Organization Chart (responsible personnel/parties √ √ involved) √ √
6.1 Comply to reporting procedure √ √ √6.2 Determine responsible personnel/parties involved √ √ √
1
1.5
6. Report repair/ replacement activities
0.25
1.5
5. Test functionality of Electrical equipments
0.5
3. Assess severity of Defects
0.5
4. Repair/replace faulty component
0.5
B10
-01-
03
ELEC
TRIC
AL
EQU
IPM
ENT
MA
INTE
NA
NC
E 1
2. Detect Causes of Malfunctions
1.5
1.5
3
28
SFB/B10/12009
Practical
Delivery Methods
Hrs Knowledge Hrs
TASKTASK No./
LEVEL IS AS
Assessment Methods WIM No.
WS
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Pra
ctic
al T
est
Tools/ Equipment/ Materials
Lect
ure
Oth
ers
Dem
o
Pra
ctic
e
Oth
er
TRAINING CONTENT
Title Code Title
E. CHECK CONDITION OF ELECTRICAL SERVO SYSTEM 09.01a / L21. Identify system components
1.1 Servo system component and its function √ √ Measuring instrumen1.2 Electrical/ Electronic schematic / blok √ √ Maintenance manua diagram √ √ Check list
√ √1.1 Interpret electrical / electronic schematic/blok diagram 1 √ √ √ Hand tools
Measuring instrumentCarbon Brush
2.1 Operating specification of Servo system unit √ √ Maintenance manua2.2 Procedure of checking servo system √ √ Check list
2.1 Identify physical defect2.2 Safety precaution 1 √ √ √ SOP
Operating instruction
√ √4.1 Prepare report/complete check list 1 √ √ √
√ √ √09.01b / L2 √ √ √
1.1 Type of servo motor, AC and DC √ √ √1.2 Operation of servo motors √ √ Servo Motor1.3 Servo motor parameters √ √ Servo motor driver1.4 Servo motor driver √ √ Hand tools1.5 Type of controller √ √ Multimeter1.6 Operation of controller √ √ √ Oscilloscope
1.1 Select servo motor √ √ √1.2 Select drive system √ √ √1.3 Select type of controller √ √ √
2.1 Safe handling of servo motor √ √2.2 Refering data sheet for application √ √
2.1 Use appropriate tools √ √ √2.2 Test servo motor √ √ √
Text Books : Safety training methods by Jack B. Revelle, Safety rules and regulations by OSHA, Buku pertolongan cemas asas by Mohd. Ramzan Mainal / Badri Abdul
(Tittle, Atr, Pg No.)
e-Learning No. :
AVA Materials :
Manuals :
ReferencesLG No. :
42 18
1
1
0.25
2. Install servo motor and driver
3. Write inspection report
0.25
Total Hours
B10
-01-
03
ELEC
TRIC
AL
EQU
IPM
ENT
MA
INTE
NA
NC
E 1
F. USE SERVO MOTOR1. Identify servo motor
1
0.25
2.Inspect physical condition
29
SFB/B10/12009
: B10 Practical Training Hours/Practical Credit Hours : 42 hrs .: TEKNOLOGI MEKATRONIK Knowledge Learning Hours/Knowledge Credit Hours : 18 hrs
Semester : 1 Total Training Hours/Total Credit Hours : 60 hrs: H - 176 - 2
03.01b/L21. Identify digital components. Various Digital component
1.1 Logic components and its characteristic. √ √1.2 Types and characteristics of digital ICs √ √
1.3 Select appropriate component. √ √ √ 2. Check component functionality.
2.1 Functions and application of digital component. 0.5√ √ √
2.2 Use manual book. √ √ √2.3 Use various test equipments. √ √ √3. Install digital component
3.1 Circuit configuration √ √3.2 Safety procedure √ √3.3 Installing procedure √ √
3.4 Install digital component according to specification √ √ √3.5 Use tools √ √ √3.6 Practice safety precautions √ √ √4. Test circuit functionality
4.1 Electrical safety 0.5 √ √4.2 Identify circuit functionality √ √ √4.3 Practice electrical safety precautions √ √ √
03.01/L2 - Standard Operating Procedure1. Identify electronic equipment - Equipment Manufacturer Specification
1.1 Equipment terminology and symbols √ √ - Measuring and Test Instruments1.2 Equipment Specification √ √ - Schematic / Block Diagram1.3 Schematic / Block Diagram √ √ - Measuring and Test Instruments1.4 Function of equipment √ √ - Equipment Data Book
1.1 Familiarize with established equipment √ √ √ - Logbook terminology and symbols - Checklist1.2 Interpret Equipment Specification √ √ - Hand Tools1.3 Schematic / Block Diagram √ √ √ '- Special Tools1.4 Determine function of equipment √ √ '- Report Forms
SYLLABUS PROFILE
Terminal Perfomance Objectives:
Course CodeCourse
NOSS Code
Carry Out and Troubleshoot Electronic Equipment Maintenance by Check and test using Equipment Manufacturer’s Specification, Equipment Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms etc. so that electronic equipment identified, abnormalities detected and condition recorded in accordance with Job Specification Requirements and Standard Operating Procedures
Module Code Module
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
TRAINING CONTENT
0.5
AS WS
Oral
Test
Writt
en T
est
Othe
rs
IS
Lectu
re
Demo
Prac
tice
0.5
Practical Hrs Knowledge Hrs
1
0.5
B. CARRY OUT ELECTRONIC EQUIPMENT CONDITION CHECK
A. INSTALL DIGITAL CIRCUIT
0.5
1
0.5
0.5
ELEC
TRON
IC E
QUIP
MENT
MAI
NTEN
ANCE
1
B10 -
01 -
04
30
SFB/B10/12009
Module Code Module
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
TRAINING CONTENT
AS WS
Oral
Test
Writt
en T
est
Othe
rs
IS
Lectu
re
Demo
Prac
tice
Practical Hrs Knowledge Hrs
2. Detect Abnormalities2.1 Functionality of equipment √ √2.2 Characteristics of equipment √ √2.3 Equipment Manufacturers Specification √ √2.4 Method of detecting abnormalities √ √
2.1 Determine functionality of equipment √ √2.2 Determine characteristics of equipment √ √2.3 Interpret equipment Manufacturers √ √ Specification2.4 Apply method of detecting abnormalities √ √ √3. Record equipment condition
3.1 Recording method √ √3.2 Types of documentation √ √
3.1 Apply recording method √ √3.2 Select types of documentation √ √
07.01/L21. Identify detection system components
1.1 Type of Detection System Components √ √ - Standard Operating Procedure (sensor, resolver, encoder etc) - Organization Chart1.2 Function of Detection System Components √ √ - Equipment Manufacturer Specification (sensor, resolver, encoder etc) - Measuring and Test Instruments1.3 Characteristic of Detection System √ √ - Component ParametersComponents (sensor, resolver, encoder etc) - Equipment Data Book
1.1 Determine Type of Detection System √ √ - LogbookComponents (sensor, resolver, encoder etc) - Checklist1.2 Determine Function of Detection System √ √ √ - Hand ToolsComponents(sensor, resolver, encoder etc) - Special Tools1.3 Determine Characteristic of Detection System √ √ - Report FormsComponents (sensor, resolver, encoder etc) - Personal Protective Equipment (PPE)2. Check detection system components - Recording Procedure
2.1 Schematic and Block Diagram √ √ - Management Information System2.2 Components Specification √ √2.3 Components Parameters √ √2.4 Checking method √ √
2.1 Interpret Schematic and Block Diagram √ √ √2.2 Interpret Components Specification √ √ √2.3 Determine Components Parameters √ √2.4 Comply to checking method √ √
0.5
1
0.5
0.5
1.5
C. CARRY OUT DETECTION SYSTEM COMPONENTS CHECK
0.5
2
0.5
B10 -
01 -
04
ELEC
TRON
IC E
QUIP
MENT
MAI
NTEN
ANCE
1
31
SFB/B10/12009
Module Code Module
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
TRAINING CONTENT
AS WS
Oral
Test
Writt
en T
est
Othe
rs
IS
Lectu
re
Demo
Prac
tice
Practical Hrs Knowledge Hrs
3. Record condition of detection system components3.1 Types of documentation √ √3.2 Condition of Detection System √ √ Components
3.1 Select types of documentation √ √3.2 Determine condition of Detection System √ √ Components
07.02/L21. Identify detection system components - Standard Operating Procedure
1.1 Type of Detection System Components √ √ - Organization Chart (sensor, resolver, encoder etc) - Equipment Flow Chart1.2 Function of Detection System Components √ √ - Equipment Manufacturer Specification (sensor, resolver, encoder etc) - Measuring and Test Instruments1.3 Characteristic of Detection System √ √ - Trouble shooting ManualComponents (sensor, resolver, encoder etc) - Components/Parts Specification
1.1 Determine Type of Detection System √ √ - Component ParametersComponents (sensor, resolver, encoder etc) - Plant System Layout1.2 Determine Function of Detection System √ √ - Equipment Data BookComponents(sensor, resolver, encoder etc) - Logbook1.3 Determine Characteristic of Detection System √ √ - ChecklistComponents (sensor, resolver, encoder etc) - Hand Tools2. Identify system requirements - Special Tools
2.1 Schematic and Block Diagram √ √ - Report Forms2.2 System Specification √ √ - Personal Protective Equipment (PPE)2.3 Components Specification √ √ - Recording Procedure2.4 Plant System Layout √ √ - Management Information System
2.1 Interpret Schematic and Block Diagram √ √ √2.2 Interpret System Specification √ √ √2.3 Determine Components Specification √ √2.4 Interpret Plant System Layout √ √ √3. Install Detection System Components
3.1 Detection System Components √ √installation procedure3.2 Detection System Components Parameters √ √3.3 Standard Operating Procedure √ √3.4 Documentation process √ √
3.1 Comply to Detection System Components √ √ √installation procedure3.2 Determine suitability and reliability of √ √
Detection System Components 3.3 Comply with Standard Operating Procedure √ √ √3.4 Complete documentation √ √
1
D. CARRY OUT DETECTION SYSTEM COMPONENTS INSTALLATION
0.5
0.25
0.5
1.5
1.5
0.5
1.5
B10 -
01 -
04
ELEC
TRON
IC E
QUIP
MENT
MAI
NTEN
ANCE
1
32
SFB/B10/12009
Module Code Module
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
TRAINING CONTENT
AS WS
Oral
Test
Writt
en T
est
Othe
rs
IS
Lectu
re
Demo
Prac
tice
Practical Hrs Knowledge Hrs
07.03/L21. Identify detection system - Standard Operating Procedure
1.1 Type of Detection System √ √ - Organization Chart1.2 Function of Detection System √ √ - Equipment Manufacturer Specification1.3 Plant System Layout √ √ - Measuring and Test Instruments
1.1 Determine Type of Detection System √ √ - Component Parameters1.2 Determine Function of Detection System √ √ - Plant System Layout1.3 Determine Plant System Layout √ √ - Schematic and Block Diagram2. Test detection system - Equipment Data Book
2.1 Schematic and Block Diagram √ √ - Logbook2.2 System Specification √ √ - Checklist2.3 Plant System Layout √ √ - Hand Tools2.4 Detection System Testing Procedure √ √ - Special Tools2.5 Testing Instruments √ √ - Report Forms2.6 Safety procedures √ √ - Personal Protective Equipment (PPE)
2.1 Interpret Schematic and Block Diagram √ √ √ - Recording Procedure2.2 Determine system requirement √ √ - Management Information System2.3 Interpret Plant System Layout √ √ √2.4 Comply to Detection System Testing Procedure √ √ √2.5 Utilise testing instruments √ √2.6 Comply to safety procedures √ √ √3. Record status of detection system test
3.1 Documentation process √ √3.2 Testing results √ √
3.1 Complete Documentation √ √3.2 Document test results √ √
07.04/L21. Identify detection system components
1.1 Type of Detection System Components √ √ (sensor, resolver, encoder, transducer etc)1.2 Function of Detection System Components √ √ (sensor, resolver, encoder,transducer etc)1.3 Characteristic of Detection System √ √Components (sensor, resolver, encoder,transducer etc)
1.1 Determine Type of Detection System √ √ √Components (sensor, resolver, encoder,transducer etc)1.2 Determine Function of Detection System √ √ √Components(sensor, resolver, encoder,transducer etc)1.3 Determine Characteristic of Detection System √ √ √Components (sensor, resolver, encoder,transducer etc)
0.5
F. MAINTAIN DETECTION SYSTEM COMPONENTS
1
0.5
E. CARRY OUT DETECTION SYSTEM TEST
0.5
1.5
1
1.5
1.5
B10-
01 -
04
ELEC
TRON
IC E
QUIP
MENT
MAI
NTEN
ANCE
1
33
SFB/B10/12009
Module Code Module
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
TRAINING CONTENT
AS WS
Oral
Test
Writt
en T
est
Othe
rs
IS
Lectu
re
Demo
Prac
tice
Practical Hrs Knowledge Hrs
2. Check detection system components - Standard Operating Procedure2.1 Schematic and Block Diagram √ √ - Measuring and Test Instruments2.2 Components Specification √ √ - Components/ parts spesification2.3 Components Parameters √ √ - Component Parameters2.4 Checking Method √ √ - Equipment Data Book
2.1 Interpret Schematic and Block Diagram √ √ √ - Logbook2.2 Interpret Components Specification √ √ √ - Checklist2.3 Fine tune Components parameters within √ √ √ - Hand Tools tolrance/ spesification - Special Tools2.4 Comply to checking method √ √ √ - Report Forms3. Record Detection System Components condition - Personal Protective Equipment (PPE)
3.1 Types of documentation √ √ - Recording Procedure3.2 Condition of Detection System √ √ '- Management Information System Components
3.1 Select types of documentation √ √3.2 Determine condition of Detection System √ √ Components
03.02/L21. Identify electronic equipment
1.1 Electronic equipment and symbols √ √ - Standard Operating Procedure1.2 Equipment terminology √ √ - Organization Chart1.3 Equipment Specification √ √ - Equipment Manufacturer Specification1.4 Schematic / Block Diagram √ √ - Measuring and Test Instruments1.5 Equipment function √ √ - Equipment Data Book1.6 Equipment application √ √ - Logbook
1.1 Determine types of equipment and symbols √ √ - Checklist1.2 Interpret specific equipment terminology √ √ √ - Hand Tools1.3 Interpret equipment Specification √ √ √ - Special Tools1.4 Interpret Schematic / Block Diagram √ √ √ - Report Forms1.5 Determine equipment function √ √ - Personal Protective Equipment (PPE)1.6 Determine equipment application √ √2. Check electronic equipment safety
2.1 Electronic equipment safety √ √2.2 Equipment Safety Regulation √ √2.3 Hazardous Signage √ √
2.4 Procedure of Checking Electronic Equipment safety √ √2.5 Standard Operating Procedure √ √
2.6 Application of Personal Protective Equipment √ √
0.5
G. CARRY OUT ELECTRONIC EQUIPMENT SAFETY CHECK
0.5
1.5
0.5
1.5
0.5
1.5
B10 -
01 -
04
ELEC
TRON
IC E
QUIP
MENT
MAI
NTEN
ANCE
1
34
SFB/B10/12009
Module Code Module
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
TRAINING CONTENT
AS WS
Oral
Test
Writt
en T
est
Othe
rs
IS
Lectu
re
Demo
Prac
tice
Practical Hrs Knowledge Hrs
2.1 Determine electronic equipment safety √ √2.2 Comply to Equipment Safety Regulation √ √ √2.3 Determine Hazardous Signage √ √2.4 Procedure of Checking Electronic Equipment √ √ √ Safety2.5 Comply with Standard Operating Procedure √ √2.6 Utilise Personal Protective Equipment √ √ √3. Report equipment safety
3.1 Reporting Procedure √ √3.2 Compliance and non-compliance √ √3.3 Organization Chart √ √
3.1 Comply to Reporting Procedure √ √ √3.2 Determine compliance and non-compliance √ √
3.3 Determine responsible personnel/parties √ √ involved in Safety Committee
03.03/L21. Identify electronic equipment
1.1 Electronic equipment and symbols √ √ - Standard Operating Procedure1.2 Equipment terminology √ √ - Organization Chart1.3 Equipment Specification √ √ - Equipment Manufacturer Specification1.4 Schematic / Block Diagram √ √ - Measuring and Test Instruments1.5 Equipment function √ √ - Component Parameters1.6 Equipment application √ √ - Equipment Data Book
1.1 Determine types of equipment and symbols √ √ - Logbook1.2 Interpret specific equipment terminology √ √ √ - Checklist1.3 Interpret equipment Specification √ √ √ - Hand Tools1.4 Interpret Schematic / Block Diagram √ √ √ - Special Tools1.5 Determine equipment function √ √ - Report Forms1.6 Determine equipment application √ √ - Personal Protective Equipment (PPE)2. Check electronic equipment functionality - Recording Procedure
2.1 Electronic equipment functionality√ √
- Management Information System (Maintenance Database Record)
2.2 Procedure of Checking Electronic Equipment √ √
Functionality2.3 Personal Protective Equipment √ √
2.1 Determine electronic equipment functionality √ √ √2.2 Comply to Procedure of Checking Electronic √ √Equipment Functionality2.3 Utilise Personal Protective Equipment √ √
1.5
1.5
0.5
1.5
H. TROUBLESHOOT ELECTRONIC EQUIPMENT FAILURE
1
0.5
1
B10-
01 -
04
ELEC
TRON
IC E
QUIP
MENT
MAI
NTEN
ANCE
1
35
SFB/B10/12009
Module Code Module
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
TRAINING CONTENT
AS WS
Oral
Test
Writt
en T
est
Othe
rs
IS
Lectu
re
Demo
Prac
tice
Practical Hrs Knowledge Hrs
3. Identify equipment component failure3.1 Electronic equipment components √ √
3.2 Electronic equipment components functionality √ √(timers, meters, relays, contactors etc.) √3.3 Troubleshooting tools √ √3.4 Troubleshooting Procedure √ √
3.1 Determine electronic equipment components √ √3.2 Determine electronic equipment components √ √ √functionality (timers, meters, relays, contactors,etc)3.3 Apply troubleshooting tools √ √3.4 Comply to Troubleshooting Procedure √ √ √
4. Record equipments failure4.1 Recording Procedure √ √4.2 Failure categories √ √4.3 Counter measures √ √4.4 Management Information System √ √(Maintenance Database Record)
4.1 Comply to Recording Procedure √ √ √4.2 Categorise failures √ √4.3 Determine counter measures √ √4.4 Utilise Management Information System √ √ √ (Maintenance Database Record)
03.04/L2 1. Identify symptom of malfunction of electronic equipment
1.1 Normal and abnormal operating condition √ √ - Standard Operating Procedureof automation system - Organization Chart1.2 Equipment component condition and function √ √ - Equipment Flow Chart1.3 Types of symptoms √ √ - Equipment Manufacturer Specification
1.1 Differentiate normal and abnormal operating √ √ √ - Measuring and Test Instrumentscondition of automation system - Trouble shooting Manual1.2 Determine equipment component condition √ √ - Components/Parts Specification and function - Equipment Data Book1.3 Determine different types of symptoms √ √ - Logbook
0.5
1.5
0.5
1.5
ELEC
TRON
IC E
QUIP
MENT
MAI
NTEN
ANCE
1
B10-
01 -
04 0.5
1.5
I. CARRY OUT ELECTRONIC PARTS/COMPONENT FAILURE REPAIR/REPLACEMENT
36
SFB/B10/12009
Module Code Module
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
TRAINING CONTENT
AS WS
Oral
Test
Writt
en T
est
Othe
rs
IS
Lectu
re
Demo
Prac
tice
Practical Hrs Knowledge Hrs
2. Identify causes of malfunctions - Checklist2.1 Possible causes of malfunction √ √ - Hand Tools2.2 Equipment Specification √ √ - Special Tools2.3 Troubleshooting Manual √ √ - Report Forms
2.4 Equipment components condition and function√ √ - Personal Protective Equipment (PPE)
2.5 Mechanical and electrical component √ √ - Recording Procedure2.6 Schematic and Block Diagram √ √ - Management Information System
2.1 Determine causes of malfunction √ √ √2.2 Determine Equipment Specification √ √2.3 Interpret Troubleshooting Manual √ √ √2.4 Determine equipment components condition √ √and function2.5 Differentiate between mechanical and √ √electrical component2.6 Interpret Schematic and Block Diagram √ √3. Assess severity of defects
3.1 Method of assessing defects severity √ √3.2 Operating condition of components √ √3.3 Components Specification √ √
3.1 Determine method of assessing defects severity √ √ √3.2 Determine operating condition of components √ √3.3 Determine components parameters (life span, √ √rating, etc)4. Repair /replace faulty components
4.1 Repair/replacement procedure of faulty √ √components 4.2 Tools and equipment √ √
4.3 Safety precaution related to assembling and √ √
disassembling component4.1 Comply to Repair/Replacement Procedures √ √ √4.2 Utilise tools and equipment √ √4.3 Adhere to safety precaution assembling and √ √ √ disassembling component
1.5
0.5
0.5
1.5
1.5
ELEC
TRON
IC E
QUIP
MENT
MAI
NTEN
ANCE
1
B10-
01 -
04
0.5
37
SFB/B10/12009
Module Code Module
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
TRAINING CONTENT
AS WS
Oral
Test
Writt
en T
est
Othe
rs
IS
Lectu
re
Demo
Prac
tice
Practical Hrs Knowledge Hrs
5.1 Electronic part functionality √ √5.2 Electronic components operating sequence √ √5.3 Procedure of functional test √ √5.4 Safety precaution √ √
5.1 Determine electronic part functionality √ √ √5.2 Determine electronic components operating √ √ sequence5.3 Comply to procedure of functional test √ √ √5.4 Adhere to safety precaution √ √ √6. Report repair/ replacement activities
6.1 Reporting Procedure √ √6.2 Organization Chart (responsible √ √personnel/parties involved)
6.1 Comply to Reporting Procedure √ √ √6.2 Determine responsible personnel/parties √ √ involved
03.04a/L21.Prepare calibrating data sheet according to equipment
Equipment data specification √ √Distinguish actual data against recorded √ √
Interpretation of calibration data 0.5 √ √ √
2. Testing the equipmentTesting procedure √ √ √Safety procedure √ √ √
Testing calibrated equipment with a Externally calibrated equipment. 0.5 √ √ √
References:
Text Books : Elektronik Asas (Sazali Kadlan) , Power Electronic (Cyril W. Lander), Practical Electronics Handbook by( Ian Sinclair)(Title, Atr, Pg No.)
18
LG No. :
0.5
1.5
0.5
1.5
J. CALIBRATION AND DATA RECORDING
0.5
0.5
Manuals :
Total Hours 42
5. Test functionality of electronic equipments
ELEC
TRON
IC E
QUIP
MENT
MAI
NTEN
ANCE
1
B10-
01 -
04
e-Learning No. :
AVA Materials :
38
SFB/B10/12009
: B10 Practical Training Hours/Practical Credit Hours : TEKNOLOGI MEKATRONIK Knowledge Learning Hours/Knowledge Credit Hours
Semester : 1 Total Training Hours/Total Credit Hours : H - 176 - 2
08.02a/ L2 Electrohydraulic circuit diagram
1.1 Hydraulic and Electro-hydraulic circuit diagram √ √ Chart / table
1.2 Hydraulic and Electro-hydraulic components such as – i) Valves ii) Pumps iii) Actuators iv) Motors v) Relays vi) Solenoids vii) Switchers
√ √ Solenoid valves
Multimeter2.1 Interpret circuit diagram √ √ √ Test pen2.2 Identify components √ √ √
08.02b/ L2
1.1 Type and function of relay, sensors and fuse √ √ √
1.2 Type of measuring tools and instrument √ √ √
1.3 Determine type of relays, sensor and fuses 3.0 √ √ √
2.1 Procedure of checking various relays, sensors and fuses √ √
2.2 Safety rules related to handling of relays, sensors and fuses √ √
2.3 Use measuring tools and instrument √ √ √
2.4 Interpret reading of measuring tools and instrument √ √ √2.5 Safety rules and regulation √ √ √2.6 Complete report √ √ √
SYLLABUS PROFILE
Course CodeCourse
NOSS Code
Terminal Perfomance Objectives:Understand,check, troubleshoot Hydraulic/pneumatic System Failure & replace electrohydraulic/pneumatic component,circuit diagram,relay,sensor,fuse,soleniod valve & system leakage by using Equipment Manufacturer Specification, Operating Manual, Logbook, Checklist, Hand Tools, Special Tools, Report Forms, measurement tools & equipment so that the component can be operated safely according to the system operating spesification.
: 42 hours: 18 hours: 60 hours
WIM No.
Practical Hrs Knowledge Hrs
Prac
tical
Test
Proje
ct /
Assig
ment
Oral
Test
WS
Othe
rs
TRAINING CONTENT
Module Code Module
TASK
Writt
en T
est
Tools/ Equipment/ Materials
Lectu
re
Demo
Prac
tice
Othe
r
Assessment Methods
3.0
3.0
B. CHECK RELAY,SOLENOID, SENSOR AND FUSE ON HYDRAULIC AND ELECTRO HYDRAULIC SYSTEM.
1. Identify relay, sensor and fuse
IS AS
B10-
01-0
5
HYDR
AULI
C SY
STEM
A. INTERPRET HYDRAULIC AND ELECTRO HYDRAULIC CIRCUIT DIAGRAM
1. Identify electro-hydraulic circuit diagram
1.5
2. Read Hydraulic Electro-Hydraulic circuit diagram
TASK No./ LEVEL
Delivery Methods
1.5
2. Inspect relay, sensor and fuse
1.5
39
SFB/B10/12009
WIM No.
Practical Hrs Knowledge Hrs
Prac
tical
Test
Proje
ct /
Assig
ment
Oral
Test
WS
Othe
rs
TRAINING CONTENT
Module Code Module
TASK
Writt
en T
est
Tools/ Equipment/ Materials
Lectu
re
Demo
Prac
tice
Othe
r
Assessment Methods
IS AS
TASK No./ LEVEL
Delivery Methods
3.1 Type of solenoid coil/valve √ √3.2 Function of solenoid coil/valve √ √
3.3 Determine type of solenoid coil/valve 3.0 √
4.1 Measuring instrument 1.5 √ √4.2 Use measuring instrument √ √ √4.3 Read and interpret reading √ √ √4.4 Safety precautions √ √ √4.5 Determine condition of coil/valve √ √ √ Standard Operating Procedure
08.02/ L2 Organization Chart
Equipment1.1 Types of components √ √ √ Equipment Manufacturer Specification1.2 Specific components terminology/symbols √ √ √ Operating Manual1.3 Equipment/Components Specification √ √ √ Logbook1.4 Functionality of equipment/components √ √ √ Checklist1.5 Equipment Service Manual √ √ √ Hand Tools
1.6 Determine types of components √ √ Special Tools
1.7 Interpret specific components terminology/symbols √ √ Report Forms1.8 Interpret Equipment/Components Specification √ √ Personal Protective Equipment (PPE)1.9 Determine function of equipment/components √ √ Recording Procedure1.10 Interpret Equipment Service Manual √ √ Management
Information System(Maintenance
2.1 Hydraulic components functionality √ √ √ Database Record)2.2 Procedure of Checking Hydraulic components √ √ √ functionality √ √ √2.3 Standard Operating Procedure √ √ √2.4 Personal Protective Equipment √ √ √
2.5 Determine Hydraulic components functionality √ √2.6 Comply to Procedure of Checking Hydraulic components functionality √ √
2.7 Comply with Standard Operating Procedure √ √2.8 Utilize Personal Protective Equipment √ √
3.1 Hydraulic component functionality (valve, cylinder, gauge, hose, filters etc.)
√ √
3.2 Hand Tools √ √3.3 Troubleshooting Procedure √ √
3.4 Determine Hydraulic components functionality (valve, cylinder, gauge, hose, filters, etc.)
√ √
3.5 Utilise Hand Tools √ √
3.6 Comply to Troubleshooting Procedure √ √
4. Inspect solenoid coil/valve
3.0
2. Check Hydraulic Components functionality
1. Identify Hydraulic Equipment
1.5
3. Identify component failure
C.TROUBLESHOOT HYDRAULIC SYSTEM FAILURE
3. Identify solenoid Coil / Valve
1.5
3.0
1.5
1.5
3.0
6.0
B10-
01-0
5
HYDR
AULI
C SY
STEM
40
SFB/B10/12009
WIM No.
Practical Hrs Knowledge Hrs
Prac
tical
Test
Proje
ct /
Assig
ment
Oral
Test
WS
Othe
rs
TRAINING CONTENT
Module Code Module
TASK
Writt
en T
est
Tools/ Equipment/ Materials
Lectu
re
Demo
Prac
tice
Othe
r
Assessment Methods
IS AS
TASK No./ LEVEL
Delivery Methods
4.1 Types of documentation√ √
4.2 Condition of Hydraulic component failure √ √ Standard Operating Procedure4.3 Select types of documentation √ √ Organization Chart4.4 Document condition of Hydraulic component failure √ √ Equipment
Equipment Manufacturer SpecificationOperating ManualLogbook
08.01/L2Checklist Hand Tools
1.1 Various types and function of hydraulic and electro-hydraulic parts / components √ √ √
Special Tools
1.2 Safety precaution related to handling of parts / components √ √ √Report Forms
1.3 Determine type of parts / components 3.0 √ √
2.1 Procedure and technique of installing parts / components √
2.2 Tools required √2.3 Disassembling of parts / components √
2.4 Use tools √ √
2.5 Disassemble and assemble parts / components √ √
2.6 Adhere safety precaution √ √
Log BookManagement
3.1 Recording procedure √ Information System3.2 Failure category √ (Maintenance3.3 Counter measure’s category √ Database Record)3.4 Management Information System/MIS (Maintenance Database Record/MDS) √
3.5 Comply to recording procedure √ √3.6 Determine failure types √ √3.7 Determine counter measure’s category √ √3.8 Utilize Management Information System (Maintenance Database Record) √ √
References:
Text Books : Hidraulik Kuasa by Wan Mohd Norsani Wan Nik ( Utm ), Hydraulics by Festo, Electro – Hydraulics by Festo (Title, Atr, Pg No.)
HYDR
AULI
C SY
STEM
B10-
01-0
5
D. REPLACE HYDRAULIC AND ELECTRO-HYDRAULIC PARTS / COMPONENTS
1. Identify hydraulic and electro-hydraulic parts/component
2. Install hydraulic and electro-hydraulic parts / components
1.5
4. Record components failure
1.5
1.5
6.0
3. Record equipment’s failure
1.5
3.0
1842
Manuals :
LG No. :
e-Learning No. :
AVA Materials :
Total Hours
3.0
41
SFB/B10/12009
: B10 Practical Training Hours/Practical Credit Hours : 42 hrs: TEKNOLOGI MEKATRONIK Knowledge Learning Hours/Knowledge Credit Hours : 18 hrs
Semester : 1 Total Training Hours/Total Credit Hours : 60 hrs: H - 176 - 2
08.01a/ L2
Electrohydraulic circuit diagram
1.1 Pneumatic electro pneumatic circuit diagram √ √ Chart / table
1.2 Pneumatic and electro pneumatic components such as – i) Valves ii) Pumps iii) Actuators iv) Motors v) Relays vi) Solenoids vii) Switchers
√ √ Solenoid valves
Multimeter
2.1 Interpret circuit diagram √ √ √ Test pen2.2 Identify components √ √ √
08.01b/ L2
1.1 Type of compressor √ √ √1.2 Safety precaution related to handling and operation of air compressor √ √
1.3 Operational features of compressor √ √
1.4 Determine type of compressors and its main component 2
2.1 Preventive maintanance √ √ √
2.2 Materials and tools required for maintenance √ √ √
2.3 Interpret service manual2.4 Safety precaution
SYLLABUS PROFILE
Course CodeCourse
NOSS Code
Terminal Perfomance Objectives:
Delivery Methods
Understand,check, troubleshoot Hydraulic/pneumatic System Failure & replace electrohydraulic/pneumatic component,circuit diagram,relay,sensor,fuse,soleniod valve & system leakage by using Equipment Manufacturer Specification, Operating Manual, Logbook, Checklist, Hand Tools, Special Tools, Report Forms, measurement tools & equipment so that the component can be operated safely according to the system operating spesification.
Module Code Module
TASK WIM No.TRAINING CONTENT
PNEU
MATI
C SY
STEM
B10-0
1-06
WS
Othe
rs
Prac
tice
Othe
r
Prac
tical
Test
TASK No./ LEVEL
Oral
Test
Writ
ten
Test
Tools/ Equipment/ Materials
Lectu
re
Dem
o
Proje
ct /
Assig
men
t
ASIS
Assessment Methods
1. Identify electro pneumatic circuit diagram
1.0
2. Read pneumatic and electro pneumatic circuit diagram
Practical Hrs Knowledge Hrs
A. INTERPRET PNEUMATIC AND ELECTRO PNEUMATIC
2. Carry out maintenance service
0.5
2
3.0
B. MAINTAIN POWER PACK AND AIR COMPRESSOR SYSTEM
1. Identify power pack hydarulics and air compressor
0.5
42
SFB/B10/12009
Delivery Methods
Module Code Module
TASK WIM No.TRAINING CONTENT
WS
Othe
rs
Prac
tice
Othe
r
Prac
tical
Test
TASK No./ LEVEL
Oral
Test
Writ
ten
Test
Tools/ Equipment/ Materials
Lectu
re
Dem
o
Proje
ct /
Assig
men
t
ASIS
Assessment Methods
Practical Hrs Knowledge Hrs
08.01c/ L2
1.1 Type and function of relay, sensors and fuse √ √ √
1.2 Type of measuring tools and instrument √ √ √1.3 Determine type of relays, sensor and fuses 3 √ √ √
2.1 Procedure of checking various relays, sensors and fuses √ √
2.2 Safety rules related to handling of relays, sensors and fuses √ √
2.3 Use measuring tools and instrument √ √ √
2.4 Interpret reading of measuring tools and instrument √ √ √
2.5 Safety rules and regulation √ √ √
2.6 Complete report √ √ √
Standard Operating Procedure
3.1 Type of solenoid coil/valve √ √ Organization Chart
3.2 Function of solenoid coil/valve √ √ Equipment
3.3 Determine type of solenoid coil/valve 2.0 √Equipment Manufacturer Specification
Operating Manual
4.1 Measuring instrument 0.5 √ √ Logbook
4.2 Use measuring instrument √ √ √ Checklist
4.3 Read and interpret reading √ √ √Hand Tools
4.4 Safety precautions √ √ √Special Tools
4.5 Determine condition of coil/valve √ √ √ Report Forms
√ √ √ Personal Protective Equipment (PPE)
08.01 / L2 Recording Procedure
Management1.1 Types of components √ √ √ Information System1.2 Specific components terminology/symbols √ √ √ Database Record)1.3 Equipment/Components Specification √ √ √1.4 Functionality of equipment/components √ √ √1.5 Equipment Service Manual √ √ √
1.6 Determine types of components √ √ √1.7 Interpret specific components terminology/symbols √ √ √1.8 Interpret Equipment/Components Specification √ √ √1.9 Determine function of equipment/components √ √ √1.10 Interpret Equipment Service Manual √ √ √
2.1 Pneumatic components functionality √ √
2.2 Procedure of Checking Pneumatic components functionality √ √
2.3 Standard Operating Procedure √ √ √2.4 Personal Protective Equipment √ √
PNEU
MA
TIC
SYS
TEM
B10
-01-
06
C. CHECK RELAY,SOLENOID, SENSOR AND FUSE ON PNEUMATIC AND ELECTRO-PNEUMATIC SYSTEM.
2
3. Identify solenoid Coil / Valve
1.0
4. Inspect solenoid coil/valve
1. Identify relay, sensor and fuse
0.5
2. Inspect relay, sensor and fuse
1.0
3.0
2. Check Pneumatic Components functionality
1.0
3.0
D.TROUBLESHOOT PNEUMATIC SYSTEM FAILURE
1.Identify Pneumatic Equipment
1.0
43
SFB/B10/12009
Delivery Methods
Module Code Module
TASK WIM No.TRAINING CONTENT
WS
Othe
rs
Prac
tice
Othe
r
Prac
tical
Test
TASK No./ LEVEL
Oral
Test
Writ
ten
Test
Tools/ Equipment/ Materials
Lectu
re
Dem
o
Proje
ct /
Assig
men
t
ASIS
Assessment Methods
Practical Hrs Knowledge Hrs
2.5 Determine Pneumatic components functionality √ √
2.6 Comply to Procedure of Checking Pneumatic components functionality √ √
3.4 Determine Pneumatic components functionality (valve, cylinder, gauge, hose, filters, etc.) √ √
3.5 Utilise Hand Tools √ √ Standard Operating Procedure
3.6 Comply to Troubleshooting Procedure √ √ Operating ManualLog Book
08.01d/ L2 Personal Protective Equipment (PPE)
Recording Procedure
1.1 Various types and function of hydraulic and electro-hydraulic parts / components √ √ √ Standard Operating Procedure
1.2 Safety precaution related to handling of parts / components √ √ √ Organization Chart
1.3 Determine types of components 2.0 √ √ Equipment
Equipment Manufacturer Specification
2.1 Procedure and technique of installing parts / components √ Logbook
2.2 Tools required √ Checklist2.3 Disassembling of parts / components √ Hand Tools
2.4 Use tools √ √ Special Tools2.5 Disassemble and assemble parts / components √ √ Report Forms2.6 Adhere safety precaution √ √ Personal Protective Equipment (PPE)
Recording Procedure
08.03 /L2
1.1 Types of Equipment √
1.2 Specific Equipment Terminology √
1.3 Equipment Specification √
1.4 Functionality of equipment √
1.5 Equipment Service Manual √
1.6 Determine types of equipment √ √
1.7 Interpret specific Equipment Terminology √ √
1.8 Interpret equipment Specification √ √
1.9 Determine function of equipment √ √
1.10 Interpret Equipment Service Manual √ √
2.1 Vacuum / Clean Dry Air (CDA) equipment functionality √
2.2 Procedure of Checking Vacuum / Clean Dry Air (CDA) Equipment functionality √
2.3 Standard Operating Procedure √2.4 Personal Protective Equipment √
2.1 Determine Vacuum / CDA equipment functionality √ √
2.2 Comply to Procedure of Checking Vacuum / CDA Equipment’s functionality √ √
2.3 Comply with Standard Operating Procedure √ √2.4 Utilise Personal Protective Equipment √ √
PNEU
MATI
C SY
STEM
B10-0
1-06
3.0
2. Check Vacuum / Clean Dry Air (CDA) Equipment functionality
2.0
2
3.0
E.REPLACE PNEUMATIC AND ELECTRO PNEUMATIC PARTS COMPONENTS
2.0
1. Identify Vacuum / Clean Dry Air (CDA) Equipment
1. Identify pneumatics and electro pneumatics parts/component
1.5
2. Install pneumatics and electro-pneumatics parts / components
1.5
4.0
1.5
F.TROUBLESHOOTVACUUM / CLEAN DRY AIR (CDA) EQUIPMENT
44
SFB/B10/12009
Delivery Methods
Module Code Module
TASK WIM No.TRAINING CONTENT
WS
Othe
rs
Prac
tice
Othe
r
Prac
tical
Test
TASK No./ LEVEL
Oral
Test
Writ
ten
Test
Tools/ Equipment/ Materials
Lectu
re
Dem
o
Proje
ct /
Assig
men
t
ASIS
Assessment Methods
Practical Hrs Knowledge Hrs
3.1 Vacuum / CDA equipment component functionality (valve, gauge, hose, pumps, filters, seals, O rings etc.) √
3.2 Hand Tools √3.3 Troubleshooting Procedure √
3.1 Determine Vacuum / CDA equipment components functionality (valve, gauge, hose, pumps, filters, seals, O rings etc.) √ √
3.2 Apply Hand Tools √ √3.3 Comply to Troubleshooting Procedure √ √
4.1 Recording procedure √
4.2 Failure category √
4.3 Counter measure’s category √
4.4 Management Information System/MIS (Maintenance Database Record/MDS) √
4.1 Comply to recording procedure √ √
4.2 Determine failure types √ √
4.3 Determine counter measure’s category √ √
4.4 Utilize Management Information System (Maintenance Database Record) √ √
References:
Text Books : Hidraulik Kuasa by Wan Mohd Norsani Wan Nik ( Utm ), Hydraulics by Festo, Electro – Hydraulics by Festo (Title, Atr, Pg No.)
3. Identify equipment component failure
4.0
Total Hours 42 18
B10-0
1-06
2.0
2.0
4. Record equipment’s failure
2.0PNEU
MATI
C SY
STEM
Manuals :
LG No. :
e-Learning No. :
AVA Materials :
45
SFB/B10/12009
: B10 Practical Training Hours/Practical Credit Hours : TEKNOLOGI MEKATRONIK Knowledge Learning Hours/Knowledge Credit Hours
Semester : 1 Total Training Hours/Total Credit Hours : H - 176 - 2
04.01/L2Common tools
1.1 Types of tools, jigs and fixtures √ √ Seal tape1.2 Tools, jigs and fixtures terminology √ √ Cotton rag1.3 Tools, Jigs and Fixtures specification √ √ Relay1.4 Tools, jigs and fixtures functions √ √ Sensor1.5 Tools, jigs and fixtures application √ √ Fuses
1.6 Determine types of tools, jigs and √ √ √ Multimeter fixtures Test pen1.7 Interpret specific tools, jigs and fixtures √ √ √ Handtools terminology Check list1.8 Interpret Tools, Jigs and Fixtures √ √ √ Electropneumatic diagram Specification Chart / table1.9 Determine tools, jigs and fixtures √ √ √ Service manual function Air compressor1.10 Determine tools, jigs and fixtures √ √ √ Solenoid Coil application
2.1 Functionality of tools, jigs and fixtures √ √2.2 Features of tools, jigs and fixtures √ √2.3 Tools, Jigs and Fixtures Manufacturers √ √ Specification2.4 Method of checking tools, jig and fixtures √ √ condition
2.1 Determine functionality of tools, jigs √ √ √ and fixtures2.2 Determine features of tools, jigs √ √ √ and fixures2.3 Interpret Tools, Jigs and Fixtures √ √ √ Manufacturers Specification2.4 Apply method of checking tools, jig and √ √ √ fixtures condition
3.1 Recording method √ √3.2 Types of documentation √ √
3.1 Apply recording method √ √ √3.2 Select types of documentation √ √ √
1.5
3.0
1.5
3. Record tools, jigs and fixtures condition
JIGS
AND
FIXT
URES
MAI
NTEN
ANCE
B10-
01-0
7
A. CARRY OUT TOOL,JIGS AND FIXTURES CONDITION CHECK1. Identify tools, jigs and fixtures
2. Check tools, jigs and fixtures condition
TASK WIM No.
Othe
rs
TASK No./ LEVEL
Oral
Test
Writt
en T
est
Proje
ct /
Assig
ment
Lectu
re
Prac
tice
Othe
r
Hrs Knowledge Hrs
Terminal Perfomance Objectives :
Maintain jigs and fixtures using handtools, common tools, measuring tools, equipment and parts so that tool, jigs and fixures condition check, calibration, maintenance activities, replacement and preventive maintenance are carried out accordance with service manual ( Technical manual ).
TRAINING CONTENT
Module Code
Practical
ModuleIS AS
Prac
tical
Test
Delivery Methods
Demo
Assessment Methods
SYLLABUS PROFILE
Course CodeCourse
NOSS Code
: 42 hours: 18 hours: 60 hours
Tools/ Equipment/ MaterialsWS
3.0
0.5
1.5
46
SFB/B10/12009
TASK WIM No.
Othe
rs
TASK No./ LEVEL
Oral
Test
Writt
en T
est
Proje
ct /
Assig
ment
Lectu
re
Prac
tice
Othe
r
Hrs Knowledge Hrs
TRAINING CONTENT
Module Code
Practical
ModuleIS AS
Prac
tical
Test
Delivery Methods
Demo
Assessment Methods
Tools/ Equipment/ MaterialsWS
04.02/L21.1 Types of tools, jigs and fixtures √ √1.2 Tools, jigs and fixtures terminology √ √1.3 Tools, Jigs and Fixtures specification √ √1.4 Tools, jigs and fixtures functions √ √1.5 Tools, jigs and fixtures application √ √
1.6 Determine types of tools, jigs and √ √ √ fixtures1.7 Interpret specific tools, jigs and fixtures √ √ √ terminology1.8 Interpret Tools, Jigs and Fixtures √ √ √ Specification1.9 Determine tools, jigs and fixtures √ √ √ function1.10 Determine tools, jigs and fixtures √ √ √ application
2.1 Functionality of tools, jigs and fixtures √ √2.2 Function of tools, jigs and fixtures √ √2.3 Purpose of Tool, Jigs and Fixtures √ √2.4 Method of calibrating tools jigs and fixtures √ √
2.1 Determine functionality of tools jigs and √ √ √ fixtures2.2 Determine function of tools, jigs and √ √ √ fixures2.3 Determine purpose of tool, jigs and √ √ √ fixures2.4 Apply method of calibrating tools, jigs √ √ √ fixtures
3.1 Types of documentation √ √3.2 Calibration status of tools jigs and fixtures √ √3.3 Recording method √ √
3.1 Select types of documentation √ √ √3.2 Determine calibration status of tools, √ √ √ jigs and fixtures3.3 Apply recording method √ √ √
04.03/L2
1.1 Types of tools, jigs √ √1.2 Tools, jigs terminology √ √1.3 Tools, Jigs Specification √ √1.4 Tools, jigs function √ √1.5 Tools, jigs application √ √
1.1 Determine types of tools, jigs √ √ √1.2 Interpret specific tools, jigs terminology √ √ √1.3 Interpret Tools, Jigs Specification √ √ √1.4 Determine tools, jigs and fixtures function √ √ √1.5 Determine tools, jigs and fixtures application √ √ √
C. CARRY OUT TOOLS AND JIGS MAINTENANCE ACTIVITIES
3.0
1.5
1.5
3.0
1. Identify tools and jigs to be maintained
1.5
1. Identify tools, jigs and fixtures
2. Calibrate tools, jigs and fixture
B10-
01-0
7
JIGS
AND
FIXT
URES
MAI
NTEN
ANCE
B. CARRY OUT CALIBRATION OF TOOLS, JIGS AND FIXTURES
3. Record Calibration of tools, jigs and fixtures
0.5
3.0
3.0
47
SFB/B10/12009
TASK WIM No.
Othe
rs
TASK No./ LEVEL
Oral
Test
Writt
en T
est
Proje
ct /
Assig
ment
Lectu
re
Prac
tice
Othe
r
Hrs Knowledge Hrs
TRAINING CONTENT
Module Code
Practical
ModuleIS AS
Prac
tical
Test
Delivery Methods
Demo
Assessment Methods
Tools/ Equipment/ MaterialsWS
2.1 Functionality of tools and jigs √ √2.2 Function of tools and jigs √ √2.3 Purpose of tool and jigs √ √2.4 Method of rectifying and repairing of tools √ √ and jigs
2.1 Determine functionality of tools and jigs √ √ √2.2 Determine function of tools and jigs √ √ √2.3 Determine purpose of tool and jigs √ √ √2.4 Apply method of rectifying and repairing √ √ √ of tools and jigs
3.1 Condition status of tools and jigs √ √3.2 Recording method √ √3.3 Types of documentation √ √
3.1 Determine condition status of tools and √ √ √ jigs3.2 Apply recording method √ √ √3.3 Select types of documentation √ √ √
04.04/L2
1.1 Types of tools and fixtures √ √1.2 Tools and fixtures terminology √ √1.3 Tools and Fixtures Specification √ √1.4 Tools and fixtures function √ √1.5 Tools and fixtures application √ √
1.1 Determine types of tools and fixtures √ √ √1.2 Interpret specific tools and fixtures √ √ √ terminology1.3 Interpret Tools and Fixtures Specification √ √ √1.4 Determine tools and fixtures function √ √ √1.5 Determine tools and fixtures application √ √ √
2.1 Functionality of tools and fixtures √ √2.2 Function of tools and fixtures √ √2.3 Purpose of Tool and Fixtures Manufacturers √ √ Specification √ √2.4 Method of replacing of tools and fixtures √ √
2.1 Determine functionality of tools and √ √ √ fixures2.2 Determine function of tools and fixtures √ √ √2.3 Determine purpose of tool and fixtures √ √ √2.4 Apply method of replacing of tools and √ √ √ fixtures
3.1 Replacement activities of tools and fixtures √ √3.2 Recording method √ √3.3 Types of documentation √ √
3.1 Determine Replacement activities of √ √ √ tools and fixtures3.2 Apply recording method √ √ √3.3 Select types of documentation √ √ √
2. Rectify tools and jigs
1.5
3.0
0.5
1.5
3.0
3.0
3. Record condition status of tools ang jigs
2. Replace tools and fixtures
3. Record replacement of tools and fixtures
1.0
D. CARRY OUT TOOLS AND FIXTURES REPLACEMENT
0.5
1.5
3.0
1. Identify tools and fixtures
JIGS
AND
FIXT
URES
MAI
NTEN
ANCE
B10-
01-0
7
48
SFB/B10/12009
TASK WIM No.
Othe
rs
TASK No./ LEVEL
Oral
Test
Writt
en T
est
Proje
ct /
Assig
ment
Lectu
re
Prac
tice
Othe
r
Hrs Knowledge Hrs
TRAINING CONTENT
Module Code
Practical
ModuleIS AS
Prac
tical
Test
Delivery Methods
Demo
Assessment Methods
Tools/ Equipment/ MaterialsWS
11.01/L2√ √ Maintainance sheet.
1.1 Work Request / Job Instruction √ √ (rujuk NOOS)1.2 Maintenance Schedule √ √1.3 Plant / Machine Layout Plan √ √1.4 Standard Operating Procedure √ √
1.1 Interpret Job Instruction √ √ √1.2 Interpret Maintenance Schedule √ √ √1.3 Interpret Plant Layout Plan √ √ √1.4 Comply with S.O.P √ √ √
1.1 Job Instruction √ √1.2 Maintenance materials, tools and equipment √ √1.3 Maintenance Procedure √ √1.4 Organization Chart √ √1.5 Standard Operating Procedure √ √
2.1 Interpret Job Instruction √ √ √2.2 Request maintenance materials, tools and √ √ √ equipment2.3 Interpret maintenance procedure √ √ √2.4 Determine responsible personnel/parties √ √ √ involved2.5 Comply with S.O.P √ √ √
3.1 Job Instruction √ √3.2 Maintenance materials, tools and equipment √ √3.3 Maintenance Procedure √ √3.4 Safety Rules and Regulation √ √3.5 Organization Chart √ √3.6 Standard Operating Procedure √ √
3.1 Comply to job instruction √ √ √3.2 Utilise maintenance materials, tools and √ √ √ equipment3.3 Comply with Maintenance Procedure √ √ √3.4 Adhere to Safety Rules and Regulation √ √ √3.5 Co – work with responsible personnel √ √ √ /parties involved3.6 Comply with S.O.P √ √ √
4.1 Documentation Procedure √ √4.2 Standard Operating Procedure √ √
4.1 Comply to Documentation Procedure √ √ √4.2 Comply with S.O.P √ √ √
References:
Text Books : Sensors selection guide by NAIS,Hydraulics and Pneumatics by Butterworth Heinerman,Operation manual SYSMAC Programmable Controller C500 by OMRON � �(Title, Atr, Pg No.)
3.0
1.5
Manuals :
LG No. :
e-Learning No. :
AVA Materials :
0.5
Total Hours 42.0 18.0
3. Excute Maintenance Activities
4. Record Maintenance Activities
3.0
0.5
3.0
0.5
1.5
2. Arrange Maintenance Activities Requirements
1. Identify Preventive Maintenance ActivitiesE. CARRY OUT PREVENTIVE MAINTENANCE ACTIVITIES
JIGS
AND
FIXT
URES
MAI
NTEN
ANCE
B10-
01-0
7
49
SFB/B10/12009
: B10 Practical Training Hours/Practical Credit Hours : TEKNOLOGI MEKATRONIK Knowledge Learning Hours/Knowledge Credit Hours
Semester : 1 Total Training Hours/Total Credit Hours : H - 176 - 2
05.01a/ L2
1.1 Various types of PLCs √ √1.2 Type of commands / symbols related to PLC √ √
2.1 Various type of PLCs such as :- i) Ladder diagram ii) statement list √ √ PC and programming console
2.2 Input and output terminals √ √ Circuit diagram2.3 Machine operating sequence √ √ Manufacturer Specification
2.4 Interpret PLC program √ √ √ Standard Operating Procedure2.5 Interpret application function √ √ √ Programmable Logic Controller
Operation Manual
05.01/ L2 Checklist1. Identify Programmable Logic Controller (PLC) √ Hand Tools
1.1 Type of PLC √ √ Report Forms
1.2 Purpose of Functionality Programmable Logic Controller (PLC)√ √
Function Test Procedures
1.3 Function of Functionality Programmable Logic Controller (PLC) √ √
Report Forms
1.4 Determine Type of Programmable Logic Controller (PLC)√ √ √
1.5 Determine Purpose of Programmable Logic Controller (PLC)√ √ √
1.6 Determine Function of Programmable Logic Controller (PLC)√ √ √
2.2 Functionality of Programmable Logic √ √ Controller (PLC)2.2 Application of Programmable Logic Controller √ √ (PLC)2.3 Method of checking Programmable Logic √ √ Controller (PLC) functionality
2.4 Determine Functionality of Programmable √ √ √ Logic Controller (PLC)2.5 Determine Application of Programmable Logic √ √ √ Controller (PLC)2.6 Apply method of checking Programmable √ √ √ Logic Controller (PLC) Functionality
B10 -
01 - 0
8
INDU
STRI
AL A
UTOM
ATIO
N
2.5
2. Check Functionality Of Programmable Logic Controller (PLC)
2.0
2.5
1.0
1.5
B.CARRY OUT PROGRAMMABLE LOGIC CONTROLLER(PLC) FUNCTIONALITY CHECK
1.0
A. INTERPRET (PLC) PROGRAM & PERSONAL COMPUTER PROGRAM1. Identify type of PLC
1.0
2. Read PLC program (hard copy)
AS WSPractical Hrs Knowledge Hrs
Oral
Test
Writt
en T
est
Othe
rs
IS
Assessment Methods
Lectu
re
Demo
Prac
tice
Othe
r
: 18 hours
Prac
tical
Test
Proje
ct /
Assig
ment
Carry out Functionality Check, Integration Check, Condition Check,Safety Check & Maintenance Activities using automation mechanical component Manufacturer’s Specification, Operation Manual, Checklist, Special Tools, Hand Tools, Report Forms, etc. so that Input / Output (I/O) identified, status checked, abnormalities rectified, module replaced and recorded according to Job Specification Requirements and Standard Operating Procedures.
TRAINING CONTENT
Modul Code Modul
TASK
TASK No./ LEVEL
Delivery Methods
: 60 hours
WIM No.
Tools/ Equipment/ Materials
SYLLABUS PROFILE
Course CodeCourse
NOSS Code
Terminal Perfomance Objectives:
: 42 hours
50
SFB/B10/12009
AS WSPractical Hrs Knowledge Hrs
Oral
Test
Writt
en T
est
Othe
rs
IS
Assessment Methods
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
TRAINING CONTENT
Modul Code Modul
TASK
TASK No./ LEVEL
Delivery Methods WIM No.
Tools/ Equipment/ Materials
3.1 Documentation procedures √ √3.2 Types of documentation √ √
3.3 Comply to Documentation procedures √ √ √3.4 Document function test PLC √ √ √
05.02/ L2
1.1 Type of Input and Output (I/O) √ √1.2 Function of Input and Output (I/ O) √ √1.3 Application of Input and Output (I/O) √ √
1.4 Determine Type of Input and Output (I/O) √ √ √1.5 Determine Function of Input and Output (I/O) √ √ √1.6 Determine Application of Input and Output (I/O) √ √ √
2.1 Input And Output Terminals ( Connections ) √ √2.2 Number of Input And Output √ √2.3 Input and Output Voltage √ √2.4 Checking Procedures √ √
2.5 Determine Input And Output Terminals √ √ √2.6 Determine Number of Input And Output √ √ √2.7 Determine Input and Output Voltage √ √ √2.8 Comply To Checking Procedures √ √ √
√ √ √ Manufacturer Specification Standard Operating Procedure
3.1 Input / Output devices √ √3.2 Ladder Diagram √ √ Operation Manual3.3 Operation sequence √ √ Special Tools3.4 Rectifying Procedures √ √ Hand Tools3.5 Checking Procedures √ √ Report Forms
3.6 Apply Input / Output devices √ √ √ Functionality Testing Procedures3.7 Interpret Ladder Diagram √ √ √ Report Forms3.8 Apply Operation sequence √ √ √ MIS3.9 Comply to Rectifying Procedures √ √ √ Checking Procedure3.10 Comply to Checking Procedures √ √ √ Rectifying procedure
√ Programmable Logic Controller (PLC)Parameter
4.1 Input / Output Of Parameters device √ √4.2 Ladder Diagram √ √4.3 Operation sequence √ √4.4 Rectifying Procedures √ √4.5 Checking Procedure √ √
4.6 Apply Input / Output Of Parameters device √ √ √4.7 Interpret Ladder Diagram √ √ √4.8 Apply Operation sequence √ √ √4.9 Comply to Rectifying Procedures √ √ √4.10 Comply to Checking Procedures √ √ √
5.1 Types of documentation √ √5.2 I/O maintenance activities √ √5.3 Record I/O maintenance status √ √
5.4 Select types of documentation √ √ √5.5 Determine I/O maintenance activities √ √ √5.6 Apply maintenance status recording. √ √ √
INDU
STRI
AL A
UTOM
ATIO
N
B10 -
01 - 0
8
1.5
3. Rectify Input / Output Abnormalities
1.0
2.5
4. Replace Input / Output ( I/O) Module
2.0
2
5. Record I/O Maintenance Activities
0.5
1.0
2.5
3. Record function test Of Programmable Logic Controller (PLC)
0.5
2.5
C. CARRY OUT INPUT/OUTPUT (I/O) MAINTENANCE ACTIVITIES1. Identify Input and Output(I/O)
1.0
2.5
2. Check Input / Output Status
51
SFB/B10/12009
AS WSPractical Hrs Knowledge Hrs
Oral
Test
Writt
en T
est
Othe
rs
IS
Assessment Methods
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
TRAINING CONTENT
Modul Code Modul
TASK
TASK No./ LEVEL
Delivery Methods WIM No.
Tools/ Equipment/ Materials
05.03/ L2
1.1 Type of Programmable Logic Controller (PLC) √ √
1.2 Programmable Logic Controller (PLC) Specification√ √
1.3 Type of Programmable Logic Controller (PLC) Languages (Commands / Symbols)
√ √
1.4 Functions of Programmable Logic Controller (PLC) √ √1.5 Determine Programmable Logic Controller (PLC) √ √ √ Manufacturer’s Specification1.6 Determine Programmable Logic Controller (PLC) Specification √ √ √ Programmable Logic Controller (PLC)1.7 Determine Type of Programmable Logic Controller (PLC) Languages (Commands / Symbols)
√ √ √ Program Language
1.8 Determine Functions of Programmable Logic Controller (PLC)√ √ √
(Ladder Diagram, Statement List etc) Computer System
2.1 Power supply iinput √ √ Standard Operating Procedure2.2 Mounting Instruction √ √ Operation Manual2.3 Mounting requirements √ √2.4 Manufacturers Specification √ √ Checklist
2.5 Determine power supply input √ √ √ Special Tools2.6 Follow Mounting Instruction √ √ √ Hand Tools2.7 Determine mounting requirements √ √ √ PLC Specification2.8 Comply to Manufacturers Specification √ √ √ Mounting
Instruction
3.1 Input And Output Terminals √ √ Power Supply3.2 Input And Output Capacities √ √ Cables3.3 Method Of Connecting Input And Output (I/O) √ √ Personal Protective 3.4 Input And Output (I/O) Type and Specification √ √3.5 Type Of Cables And Sizes √ √
.3.6 Select Input And Output Terminals √ √ √3.7 Determine Input And Output Capacities √ √ √3.8 Comply to I/O Type and Specification √ √ √3.9 Apply Method Of Connecting Input And √ √ √ Output (I/O) √ √ √3.10 Apply Type Of Cables And Sizes √ √ √
05.03a/ L2
1.1 PLC and PC √ √1.2 Type of programs √ √
1.3 Determine program for required application 2 √ √ √
2.1 Type of commands for PLC and PC √ √2.2 Procedure of installing program √ √
2.3 Key-in and install program 1.5 √ √ √
09.01/ L2
1.1 Robot Terminology and Symbols √ √ Standard Operating Procedure1.2 Robot Specification √ √ Robot manufacturer Specification1.3 Schematic / Block Diagram √ √ Measuring and Test Instruments1.4 Robot functions √ √ Schematic / Block diagram1.5 Programming Language √ √ Measuring and Test
1.6 Familiarize with established Robot Terminology and Symbols √ √ √ instruments1.7 Interpret Robot specification √ √ √ Robot Programming1.8 Interpret Schematic / Block Diagram √ √ √ Language1.9 Determine Robot functions √ √ √1.10 Determine Programming Language √ √ √
INDU
STRI
AL A
UTOM
ATIO
N
B10 -
01 - 0
8
F.CARRY OUT ROBOT CONDITION CHECK1. Identify types of Robot
1.0
2.5
1.5
E. DOWNLOAD PROGRAM TO PLC AND PC1. Identify type of program
0.5
D.CARRY OUT PROGRAMMABLE LOGIC CONTROLLER (PLC) INTEGRATION CHECK
2. Install program to PLC and PC
0.5
1.5
2. Install Programmable Logic Controller (PLC)
0.5
1.5
3. Interface Programmable Logic Controller (PLC)
1.0
1. Identify Type Of Programmable Logic Controller (PLC)
0.5
52
SFB/B10/12009
AS WSPractical Hrs Knowledge Hrs
Oral
Test
Writt
en T
est
Othe
rs
IS
Assessment Methods
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
TRAINING CONTENT
Modul Code Modul
TASK
TASK No./ LEVEL
Delivery Methods WIM No.
Tools/ Equipment/ Materials
Robot Programming2.1 Functionality of Robot √ √ Manuals2.2 Features of Robot √ √2.3 Manufacturers Specification √ √ Robot data book2.4 Method of checking Robot condition √ √ Logbook
2.5 Determine functionality of Robot √ √ √ Checklist2.6 Determine features of Robot √ √ √ Hand Tools2.7 Interpret Manufacturers Specification √ √ √ Special Tools2.8 Apply method of checking Robot condition √ √ √ Report Forms
3.1 Recording method √ √3.2 Types of documentation √ √
3.1 Apply recording method √ √ √3.2 Select types of documentation √ √ √
09.02/ L2
1.1 Robot Terminology and Symbols √ √1.2 Robot Specification √ √ Standard Operating Procedure1.3 Schematic / Block Diagram √ √ Robot manufacturer Specification1.4 Robot functions √ √ Measuring and Test Instruments1.5 Programming Language √ √ Schematic / Block diagram
1.6 Familiarize with established Robot Terminology and Symbols√ √ √
Measuring and Test1.7 Interpret Robot Specification √ √ √ instruments1.8 Schematic / Block Diagram √ √ √ Robot Programming1.9 Determine Robot functions √ √ √ Language1.10 Determine Programming Language √ Robot Programming
Manuals
2.1 Functionality of Robot √ √ Robot data book2.2 Features of Robot √ √ Logbook2.3 Manufacturers Specification √ √ Checklist2.4 Method of checking Robot safety √ √ Hand Tools
2.5 Determine functionality of Robot √ √ √ Special Tools2.6 Determine features of Robot √ √ √ Report Forms2.7 Interpret Manufacturers Specification √ √ √2.8 Apply method of checking Robot safety √ √ √
3.1 Recording method √ √3.2 Types of documentation √ √
3.3 Apply recording method √ √ √3.4 Select types of documentation √ √ √
References:
Text Books : Fundamental Of Mechatronic by David Hoey And Festo Staff, Fundamental Of Robotics by H.Dahlhoff, S. Gotz, Robotics And Meterial Handling by Intelitek(Title, Atr, Pg No.)
INDU
STRI
AL A
UTOM
ATIO
N
B10 -
01 - 0
8
LG No. :
2.5
42.0
G. CARRY OUT ROBOT SAFETY CHECK1. Identify types of Robot
2. Check Robot conditions
0.5
e-Learning No. :
AVA Materials :
Manuals :
3. Record Robot condition
0.5
2.5
0.50
1.5
Total Hours 18.0
1.00
3.0
2. Check Robot safety
0.5
3.0
3. Record Robot safety condition
53
SFB/B10/12009
54
SFB/B10/12009
CARTA PROFIL (B10 TEKNOLOGI MEKATRONIK – SEMESTER 2
Prepare Engineering Drawing
Perform 3D Drawing Perform 3D Solid Modeling
01A 01A.03 L3 01A.04 L3
Perform Electrical Equipment Maintenance
Trouble Shoot Fault On Electrical System
Propose Upgrade/ Modification On Electrical System
02 02.04a L3 02.04b L3
Perform Electronic Equipment Maintenance
Troubleshoot Fault On Electronic System
Propose Upgrade/ Modification On Electronic System
03 03.04b L3 03.04c L3
Perform Tool , Jigs and Fixtures Maintenance
Carry Out Machining Activities
Ensure Tools, Jigs And Fixtures Functionality
04 04.05a L3 04.05 L3
Perform Programmable Logic Controller (PLC) Maintenance
Configure Programmable Logic Controller (PLC)
Monitor Process Parameters
05 05.04 L3 05.05 L3
55
SFB/B10/12009
Perform Detection System Maintenance
Carry Out Detection System Parameter Setup
07 07.05 L3
Perform Hydraulic And Pneumatic Maintenance
Propose, Upgrade Modification Of Hydraulic/ Electro-Hydraulic And Pneumatic / Electro-Pneumatic System
Repair Hydraulic/ Electro-Hydraulic And Pneumatic / Electro-Pneumatic Components/Parts
Verify Hydraulic/ Electro-Hydraulic And Pneumatic / Electro-Pneumatic System
Set Up Standard Operating Procedure
08 08.03a L3 08.03b L3 08.03c L3 08.03d L3
56
SFB/B10/12009CARTA ALIRAN LATIHAN B10 TEKNOLOGI MEKATRONIK- SEMESTER DUA
TAMAT
MULA
ELECTRONIC EQUIPMENT
MAINTENANCE 2
B10-02-03
ELECTRICAL EQUIPMENT
MAINTENANCE 2
B10-02-02
ENGINEERING DRAWING
(3D SOLID)
B10-02-01
MACHINE OPERATION
B10-02-04
HYDRAULIC & PNEUMATIC
DESIGN
B10-02-05
INDUSTRIAL CONTROL
B10-02-06
3D Solid Drawing
01A.04
2/2
Prepare 3D Drawing
01A.03
1/2
Propose Upgrade / Modification on Electrical
System
02.04b
2/2
Troubleshoot Fault On Electrical System
02.04a
1/2
Propose Upgrade / Modification on Electronic
System
03.04b
3/3
Carry Out Detection System Parameter Setup
07.05
2/3
Troubleshoot Fault On Electronic System
03.04a
1/3
Ensure Tools, jigs and Fixtures Functionality
04.05 1/2
Carry Out Machining Activities
04.05a 2/2
Repair Hydraulic/ Electro Hydraulic and Pneumatic/
Electro Pneumatic Component/ Parts
08.04b
2/4
Repair Hydraulic/ Electro Hydraulic and Pneumatic/
Electro Pneumatic System
08.04c
3/4
Propose Upgrade Modification of Hydraulic/
Electro Hydraulic and Pneumatic/ Electro Pneumatic System
08.04a
1/4
Set up Standard Operating Procedure
08.04d 4/4
Monitor Process Parameter
05.05
2/2
Configure Programmable Logic Controller (PLC)
05.04
1/2
57
SFB/B10/12009
CARTA PERBANDINGAN B10 TEKNOLOGI MEKATRONIK - SEMESTER 2
MODUL
PROFIL PEKERJAAN H-176-3 SENIOR AUTOMATION TECHNICIAN
ENG
INEE
RIN
G D
RA
WIN
G (
3D S
OLI
D)
ELEC
TRIC
AL
EQU
IPM
ENT
MA
INTE
NA
NC
E 2
ELEC
TRO
NIC
EQ
UIP
MEN
T M
AIN
TEN
AN
CE
2
MA
CH
INE
OPE
RA
TIO
N
HYD
RA
ULI
C &
PN
EUM
ATI
C D
ESIG
N
IND
UST
RIA
L C
ON
TRO
L
DUTY NO DUTY TASKS TASK NO.
B10
-02-
01
B10
-02-
02
B10
-02-
03
B10
-02-
04
B10
-02-
05
B10
-02-
06
Perform 3D Drawing 01A.03
01A Prepare Engineering Drawing
Perform 3D Solid Modeling 01A.04
Trouble Shoot Fault On Electrical System 02.04a
02 Perform Electrical Equipment Maintenance
Propose Upgrade/ Modification On Electrical System 02.04b
Troubleshoot Fault On Electronic System 03.04b
03 Perform Electronic Equipment Maintenance
Propose Upgrade/ Modification On Electronic System 03.04c
Carry Out Machining Activities 04.05a
04 Perform Tool , Jigs and Fixtures Maintenance
Ensure Tools, Jigs And Fixtures Functionality 04.05
Configure Programmable Logic Controller (PLC) 05.04
05 Perform Programmable Logic Controller (PLC) Maintenance
Monitor Process Parameters 05.05
07 Perform Detection System Maintenance Carry Out Detection System Parameter Setup 07.05
Propose, Upgrade Modification Of Hydraulic/ Electro-Hydraulic And Pneumatic / Electro-Pneumatic System 08.03a
Repair Hydraulic/ Electro-Hydraulic And Pneumatic / Electro-Pneumatic Components/Parts 08.03b
Verify Hydraulic/ Electro-Hydraulic And Pneumatic / Electro-Pneumatic System 08.03c
08 Perform Hydraulic And Pneumatic Maintenance
Set Up Standard Operating Procedure 08.03d
58
SFB/B10/12009
MODUL TEKNOLOGI MEKATRONIK - SEMESTER 2
TASK (A)
JAM KREDIT = A/(PEMBERAT (1.5) X 20)
KOD MODUL
TAJUK MODUL TEORI
(JAM) AMALI (JAM)
JAM KREDIT TEORI
JAM KREDIT AMALI
JUMLAH JAM
KREDIT MODUL
KREDIT MODUL
B10-02-01 ENGINEERING DRAWING (3D SOLID) 27 63 0.9 2.1 3.00 3
B10-02-02 ELECTRICAL EQUIPMENT MAINTENANCE 2 18 42 0.6 1.4 2.00 2
B10-02-03 ELECTRONIC EQUIPMENT MAINTENANCE 2 27 63 0.9 2.1 3.00 3
B10-02-04 MACHINE OPERATION 27 63 0.9 2.1 3.00 3
B10-02-05 HYDRAULIC & PNEUMATIC DESIGN 27 63 0.9 2.1 3.00 3
B10-02-06 INDUSTRIAL CONTROL 27 63 0.9 2.1 3.00 3
PERATUS LATIHAN (SIJIL) 30% 70%
JUMLAH LATIHAN ( SUBJEK TERAS) 153 357 17
MK-2011 MATEMATIK KEJURUTERAAN 2 30 - 1.00 - 1.00 1
SK-2021 SAINS KEJURUTERAAN 2 30 - 1.00 - 1.00 1 PI-2031/ PM-2041
PENDIDIKAN ISLAM 2/ PENDIDIKAN MORAL 2 30 - 1.00 - 1.00 1
BI-2051 BAHASA INGGERIS 2 30 - 1.00 - 1.00 1
KK 2071 KO-KURIKULUM 2 - 30 - - - 1
JUMLAH LATIHAN ( SUBJEK UMUM) 120 30
JUMLAH KESELURUHAN LATIHAN 660 22
59
SFB/B10/12009
JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE)
No. & TAJUK MODUL : B10-02-01 ENGINEERING DRAWING (3D SOLID) TERMINAL PERFORMANCE OBJECTIVE : PERFORM AUTOCAD USING COMPUTER WITH CAD SYSTEM, PRINTER EQUIPMENTS AND DRAWING PAPER SO THAT 3D DRAWING IS CARRIED OUT ACCORDANCE TO DRAWING SPECIFICATION.
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1 : Carry out 3D drawing
02.07a : Perform 3D drawing 02.07b : Perform 2D surface and
3D solid modelling.
P1
Carry out 3D drawing using computer with CAD system, printer equipments and drawing paper so that CAD System is operated and manupulated, drawing and editing are perform, an output is manupulated, the wire frame is visualizesed, 3D wire frame is constructed, 3D surface are visualised and constructed, primitive solid shape is identified and solid modelling is constructed accordance to drawing specification.
60
SFB/B10/12009
JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE)
No. & TAJUK MODUL : B10-02-02 ELECTRICAL EQUIPMENT MAINTENANCE 2 TERMINAL PERFORMANCE OBJECTIVE : PERFORM ELECTRICAL EQUIPMENT MAINTENANCE SYSTEM USING TECHNICAL MANUAL, PC, CHECK LIST, SOLDERING IRON MEASURING INSTRUMENT, TOOL,CIRCUIT DIAGRAM AND SYSTEM DIAGRAM SO THAT ELECTRONIC AND ELECTRICAL SYSTEM ARE MODIFIED ACCORDANCE TO MACHINE OPERATING / EQUIPMENT MANUAL.
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1 : Modify electric system
02.04a: Troubleshoot fault on electrical system 02.04b : Propose upgrade /
modification on electric system
P1 Modify electric system using
technical manual, PC, check list, soldering iron measuring instrument, tool,circuit diagram and system diagram so that system of mulfunction and causes are identified, fault components are verified and replaced, function test is performed, job report is wrote, system problem or shortcoming is identified, problem analized, draft modification design is prepared and proposal of modification is presented accordance to machine operating / equipment manual.
61
SFB/B10/12009
JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE)
No. & TAJUK MODUL : B10-02-03 ELECTRONIC EQUIPMENT MAINTENANCE 2 TERMINAL PERFORMANCE OBJECTIVE : PERFORM ELECTRONIC EQUIPMENT MAINTENANCE USING TECHNICAL MANUAL, PC, CHECK LIST, SOLDERING IRON MEASURING INSTRUMENT, TOOL,CIRCUIT DIAGRAM AND SYSTEM DIAGRAM SO THAT ELECTRONIC AND ELECTRICAL SYSTEM ARE MODIFIED ACCORDANCE TO MACHINE OPERATING / EQUIPMENT MANUAL.
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1 : Modify electronic system.
06.05 : Troubleshoot fault on
Electronic system. 06.06 : Propose upgrade
modification on electronic system.
P1
Modify electronic system using technical manual, PC, check list, measuring instrument, tool,circuit diagram and system diagram so that system of mulfunction and causes are Identified, fault components are verified and replaced, fault on sofeware is rectified, report is wrote, system problem or shortcoming is identified, problem analized, draft modification design is prepared and proposal of modification is presented accordance to machine operating / equipment manual.
62
SFB/B10/12009
JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE)
KOD & NAMA MODUL : B10-02-04 MACHINE OPERATION TERMINAL PERFORMANCE OBJECTIVE :
.
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1 :
P1
LE 2 :
P2
LE 3 :
P3
63
SFB/B10/12009
JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE)
KOD & NAMA MODUL : B10-02-05 HYDRAULIC & PNEUMATIC DESIGN TERMINAL PERFORMANCE OBJECTIVE : CHECK COMPONENT, PROPOSES UPGRADE/MODIFICATION, REPAIR COMPONENTS, TROUBLESHOOT AND SET UP STANDARD OPERATING PROCEDURE (SOP) SO THAT HYDRAULIC AND PNEUMATIC SYSTEM / COMPONENT CAN BE IDENTIFIED, INSPECTED, PROBLEM IS IDENTIFIED AND ANALYZED, DRAFT MODIFY CAUTION DESIGN IS PREPARED, MODIFICATION PROPOSAL IS PRESENTED, TYPE OF COMPONENT / PART IS IDENTIFIED, CHECKED AND REPAIRED, SYMPTOM AND CAUSES OF MALFUNCTION IS IDENTIFIED, FAULTY COMPONENT IS VERIFIED AND REPLACED, SYSTEM FUNCTIONAL TEST IS PERFORMED, WORK REPORT IS PREPARED, MACHINE / EQUIPMENT IS INTERPRETED , MACHINE OPERATING AND SAFETY PROCEDURE IS IDENTIFIED, TOOL JIGS AND EQUIPMENT IS IDENTIFIED AND MACHINE SOP IS WROTE.
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1 : Check, propose, upgrade
modification of hydraulic and electro hydraulic system.
03.09 Check hydraulic components. 03.10 Propose, upgrade modification
of hydraulic and electro hydraulic system.
P1
Checked, proposed, upgraded modification using relays, sensor, fuse, check list, hand tools, test pen, multimeter, so that hydraulic and electro hydraulic system can be performed or improved.
LE 2 : Troubleshoot and repair hydraulic and electro hydraulic system, parts and components.
03.11 Repair hydraulic and electro hydraulic component / parts. 03.12 Troubleshoot hydraulic and electro hydraulic system.
P2
Troubleshoot and repaired hydraulic and electro hydraulic system using system circuit diagram, troubleshooting manual, hand tools, component, test pen, tachometer, pressure gauge and adapter so that system can be perform or improve
64
SFB/B10/12009
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 3 : Inspect pneumatic and electro
pneumatic system.
04.09 : Repair pneumatic and electro
pneumatic component/parts 04.10 : Troubleshoot pneumatic and
electro pneumatic system. 04.11 : Maintain compressor system.
P3
Inspect pneumatic and electro pneumatic system using component / part, gauges, check list, chart / table, testing equipments, common hand tool and cleaning solvent so that type of component / part is identified, checked and repaired, symptom of system and causes of malfunction are identified, faulty components are verified and replaced, compresser system is identified and service maintenance is carried out accoedance to machine / equipment operating manual.
LE 4 : Carry out Standard Operating
Procedure. (SOP)
04.12 : Set up standard operating
procedure (sop)
P4
Carry out Standard Operating Procedure (SOP) using machine manual, stationories and related ISO Standard document so that machine / equipment manual interpreted, machine operating procedure, tools, jigs and equipment are identified and machine standard operating procedure is wrote accordance to machine / equipment operating manual.
65
SFB/B10/12009
JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE)
KOD & NAMA MODUL : B10-02-06 INDUSTRIAL CONTROL TERMINAL PERFORMANCE OBJECTIVE :
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
SFB/B10/12009
: B10 Practical training Hours / Practical Credit Hours : TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours: 2 Total Training Hours / Total Credit Hours : H - 176 -3
01A.03/L3
1.1 Determine the 3D wire frame of difference √ √ √ shape and size of the object
1.2 Interpret the difference shape and size of the object √ √ √
2.1 Manipulate 3D command to set up of 3D √ √ environment and construct the plane
2.2 Interpret and to set up of 3D √ √ √ environment and construct the plane
01A.04/L3
√ √ √1.1 Determine the 3D surface from the object 1.2 Interpret type of surface and setting 6 √ √ √ of surface parameters from 3D surface command
2.1 Enable to construct 3D surface 3 √ √2.2 Developed technique on 3D √ √ √ surface modelling
3.1 Manipulate primitive solid shape 3 √ √ √3.2 Interpret primitive solid shape 6 √ √ √
√ √ √4.2 Interpret solid model 3 4.1 Enable to construct solid model 6 √ √ √
Text Books : (Tittle, Atr, Pg No.)
TASKTASK No./
LEVEL
Prac
tical
Test
2. Construct 3D surface
Delivery Methods
Manuals :
AVA Materials :
A. PERFORM 3D DRAWING
12
18
e-Learning No. :
63Total Hours
ReferencesLG No. :
3. Identify primitive solid shape
4. Construct solid modeling
27
TRAINING CONTENT
Title Code
6
Writt
en T
est
Title
Computer with CAD system. Plotter. Printer. Blue print machine. Treating paper. Drawing
paper A4, A3, A2, A1, A0. Ink
Hrs
6
3
Othe
rs
Computer with CAD system. Plotter. Printer. Blue print machine. Treating paper. Drawing paper A4, A3, A2, A1, A0. Ink
Assessment Methods WIM No.
Knowledge Hrs
1. Visualizes the wire frame from the object / blue print
18
2. Construct 3D wire frame
1. Visualize 3D surface from the object/ blue print
Practical Demo
Prac
tice
Othe
r
WSIS AS
SYLLABUS PROFILE
: 63 Hours: 27 Hours: 90 HoursSemester
Course CodeCourse
NOSS CodeB1
0-02
-01
ENGI
NEER
ING
DRAW
ING
(3D
SOLI
D)
B. PERFORM 2D SURFACE AND 3D SOLID MODELLING
Terminal Performance Objective :Prepare design drawing using 3D computer aided design software so that component shape, size, surface, model can be specified, stored and retrievable from the software according to standard spesification.
Proje
ct /
Assig
ment
Oral
Test Tools/ Equipment/ Materials
Lectu
re
66
SFB/B10/12009
: B10 Practical training Hours / Practical Credit Hours : 42 Hours: TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours : 18 Hours: 2 Total Training Hours / Total Credit Hours : 60 Hours: H - 176 -3
A. TROUBLESHOOT FAULT ON ELECTRICAL SYSTEM 02.04a / L3
1.1 Normal operating condition √ √ √1.2 Type of components and function √ √ √
1.3 Calculate component rating 3 √ √ √ - Circuit diagram- Hand tools - Soldering iron
2.1 Interpreting troubleshooting manual 3 √ - Check list2.2 Interpret manual √ √ - Measuring instrument and tools2.3 Perform measurement, labelling and cable lug √ √ - Operation manual2.4 Analyze cause of faults √ √2.5 Identify faulty components √ √2.6 Adhere to safety precaution √ √ √ √
3.1 Operating condition of component √ √3.3 Method of testing and verifying component √ √
3.4 Use measuring instrument √ √ √3.5 Perform test √ √ √3.6 Determine condition of component √ √ √
4. Replace faulty component4.1 Soldering and desoldering technique √ √4.2 Types of tools for wiring √ √
4.3 Use tools √ √4.4 Solder and desolder √ √4.5 Wire component to circuit √ √4.6 Adhere to safety precaution √ √ √ √
5.1 System normal operating condition/specification √ √
5.2 Operating sequence √ √5.3 Procedure of functional test √ √
5.4 Adhere to safety precaution 3 √ √ √ √
3
6
1.5
5. Perform functional test
3. Verify faulty component
1.5
Knowledge Hrs
Lectu
re
2
WS
Proje
ct /
Assig
ment
Othe
rs
Oral
Test
Writt
en T
est
ELEC
TRIC
AL E
QUIP
MENT
MAI
NTEN
ANCE
2
2. Identify cause of malfunction
6
1. Identify symptom of malfunction
6
SYLLABUS PROFILE
Course CodeCourseSemesterNOSS Code
B10-
02-0
2
WIM No.
Practical Hrs
Assessment Methods
Title
TASKTASK No./
LEVEL
Delivery Methods
Demo
Terminal Performance Objectives :
Perform Industrial electrical system using technical manual, PC, check list, soldering iron measuring instrument, tool,circuit diagram and system diagram so that electrical system are modified according to machine operating / equipment manual.
IS
TRAINING CONTENT
Title Code Tools/ Equipment/ Materials
Prac
tice
Othe
r
Prac
tical
Test
AS
67
SFB/B10/12009
Knowledge Hrs
Lectu
re
WS
Proje
ct /
Assig
ment
Othe
rs
Oral
Test
Writt
en T
est
WIM No.
Practical Hrs
Assessment Methods
Title
TASKTASK No./
LEVEL
Delivery Methods
Demo IS
TRAINING CONTENT
Title Code Tools/ Equipment/ Materials
Prac
tice
Othe
r
Prac
tical
Test
AS
6.1 Prepare job report/complete check list 3 √ √
02.04b / L3
1.1 The technical process √ √ - Technical References1.2 Various type of electrical systems designs/model √ √ √ - Technical Data1.3 Function of system components √ √ √ - Statistical Tools
1.4 Determine normal operating condition √ √ - Drawing Tool And Instrument1.5 Determine location of problem area √ √ - Circuit Diaram
- System Diagram
2.1 Collecting relevant statistical data √ √2.2 Related statistic √ √
2.3 Collect data √ √2.4 Interpret statistical data √ √2.5 Identify shortcoming √ √
3.1 Principles electrical system 2 √ √3.2 Design draft electrical system/model √ √ √3.3 Apply the principles of electrical system √3.4 Draw schematic electrical diagram √ √
4.1 Report writing √ √4.2 Presentation media √ √
4.3 Communicate √
Text Books : (Tittle, Atr, Pg No.)
18
1.5
e-Learning No. :
AVA Materials :
Manuals :
ReferencesLG No. :
Total Hours 42
B10-
02-0
2
6
3
2. Analyze problem
3. Prepare draft modification design
6
4. Present modification proposal
2
1. Identify system problem or shortcoming
1.5
6. Write job report
B. PROPOSE UPGRADE / MODIFICATION ON ELECTRIC SYSTEM
ELEC
TRIC
AL E
QUIP
MENT
MAI
NTEN
ANCE
2
68
SFB/B10/12009
: B10 Practical training Hours / Practical Credit Hours : 63 Hours: TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours : 27 Hours: 2 Total Training Hours / Total Credit Hours : 90 Hours: H - 176 -3
03.04a/L3
1.1 Normal operating condition of system √ √1.2 Type of components and functioncomponent and function. √ √
1.3 Type of hardware and software use in the system. √ √
1.4 Operate software programming 3
1.5 Operate EPROM writers 4 √ √
2.Identify causes of mulfuntion.(hardware)2.1 Interpret troubleshooting manual. √ √ √ √ - Troubleshooting manual2.2 Use measuring instrument.
√ √ √ - PC- Cards- Check List
3.1 Operating condition of component √ - Measuring instrument3.2 Testing of component √ - EPROM writer
3.3 Determine condition of component. √ √ - Operation manual Hand tools Components
3.4 Conduct test on component. √ √√ √
4.1 Procedure of installing component. √ √4.2 Handling of components. √ √
4.3 Use soldering equipment √ √ √ √4.4 Install new components. √ √ √ √
5.1 Process operating system (flow) √ √5.2 System paramater √ √5.3 Relevant software √ √
5.4 Locate possible error in software 4 √ √
6.1 Application system software 2 √ √6.2 Edit software. 3 √
7. Write report7.1 Prepare report/ complete check list √ √ √
07.05/L3
1.1 Type of Detection System (heat, light, sound, Components (heat, light, sound proximity etc) √ √
1.2 Function of Detection System Components (heat, light, sound, proximity etc) √ √
1.3 Characteristic of Detection System, proximity etc) √ √
1.4 Determine type of Detection System Components (heat, light, sound, proximity etc) √ √
1.5 Determine function of Detection System Components (heat, light, sound, proximity etc)1.6 Determine characteristic of Detection System Components (heat, light, sound, proximity etc)
4. Replace faulty component.
6
2
3.Verify fault components.
2
1. Identify Detection System .
2
B. CARRY OUT DETECTION SYSTEM PARAMETER SETUP.
4
4
4
6. Rectify fault on software.
5.Identify causes of malfunction (software)
6
2
IS AS WS
A. TROUBLESHOOTING FAULT ON ELECTRONIC SYSTEM 1. Identify system of mulfunction.
3
Practical Hrs Knowledge Hrs
Tools/ Equipment/ Materials
Lect
ure
Dem
o
Pra
ctic
e
Oth
er
Pra
ctic
al
Test
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Oth
ers
Terminal Performance Objectives :Troubleshooting fault on electronic system, carry out Detection System Parameter Setup, Perform Industrial electronic / electrical system using Measuring and Test Instruments, System Parameters, Equipment Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms, technical manual, PC, check list, soldering iron measuring instrument, tool,circuit diagram and system diagram so that electronic and electrical system are modified accordance to machine operating / equipment manual and Detection System identified, checked and condition recorded in accordance with Job Specification Requirements and Standard Operating Procedures.
TRAINING CONTENT
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
SYLLABUS PROFILE
Course CodeCourseSemesterNOSS Code
B10
-02-
03
ELEC
TRO
NIC
EQ
UIP
MEN
T M
AIN
TEN
AN
CE
2
69
SFB/B10/12009
IS AS WSPractical Hrs Knowledge Hrs
Tools/ Equipment/ Materials
Lect
ure
Dem
o
Pra
ctic
e
Oth
er
Pra
ctic
al
Test
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Oth
ers
TRAINING CONTENT
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
2.1 Schematic and Block Diagram √ √ √ √ - Troubleshooting manual
2.2 System Specification √ √ √ - PC2.3 System Parameters2.4 Checking method2.5 Plant System Layout
2.5 Interpret System Specification2.6 Fine tune System Parameters within tolerance/specification2.7 Comply to checking method2.8 Interpret Plant System Layout
- Cards- Check List
3.1 Types of documentation √ - Measuring instrument3.2 Condition of Detection System Components
3.3 Select types of documentation √ √ - Operation manual Hand tools Components
3.4 Determine condition of Detection System Components √ √
C. PROPOSE UPGRADE / MODIFICATION ON ELECTRONIC SYSTEM 03.04b/L3
1.1 Technical process √ √
1.2 Various type of electronic system designs/model. √ √
1.3 Function of system components √ √ - Technical references1.4 Determine normal operating condition √ - Technical data1.5 Determine location of problem area. √ √ - Statistical tools
- Presentation media- Circuit diagram
2.1 Collecting relevant statistical data. √ - System diagram2.2 Related statistic. √
2.3 Collect data. √ √ √2.4 Interpret statistical data √ √2.5 Identify shortcoming. √ √
3.1 Principle electronic system. 2 √ √3.2 Design draft electronic system/model. √ √ √
3.3 Apply the principles of electronic/electrical system. √ √
3.4 Draw schematic electronic diagram. √ √ √ √
4.1 Report writing. √ √4.2 Presentation media √ √
4.3 Communicate. 3 √ √
Text Books : (Tittle, Atr, Pg No.)
74
AVA Materials :
Manuals :
27
References LG No. :
e-Learning No. :
4. Present modification proposal.
3
Total Hours 63
2. Analyse problem
3
4
6
3
4
3. Prepare draft modification design.
1. Identify system problem or shortcoming
4
1
2. Check Detection System condition
3 Record Detection System condition.
4
2
B10
-02-
03
ELE
CTR
ON
IC E
QU
IPM
ENT
MA
INTE
NA
NC
E 2
70
SFB/B10/12009
: B10 Practical Training Hours/Practical Credit Hours : 63 : TEKNOLOGI MEKATRONIK Knowledge Learning Hours/Knowledge Credit Hours : 27
Semester : 2 Total Training Hours/Total Credit Hours : 90 : H - 176 -3
04.05/L3 Miling machine and accessoriesTurning machine and accessories
1.1 Types of tools, jigs and fixtures √ √ Grinding machine and accessories1.2 Tools, jigs and fixtures terminology √ √ Cutting tools1.3 Tools, Jigs and Fixtures Specification √ √ Grinding wheel1.4 Tools, jigs and fixtures function √ √ Measuring equipment1.5 Tools, jigs and fixtures application √ √ Machine vice
1.6 Determine types of tools, jigs and fixtures √ √ √ Safety equipment1.7 Interpret specific tools, jigs and fixtures √ √ √ Workpiece terminology Drawing1.8 Interpret Tools, Jigs and Fixtures √ √ √ Specification1.9 Determine tools, jigs and fixtures function √ √ √1.10 Determine tools, jigs and fixtures √ √ √ application
2.1 Functionality of tools, jigs and fixtures √ √2.2 Application of tool, jigs and fixtures √ √2.3 Method of testing functionality of tools, jig and √ √ fixtures
2.4 Determine Functionality of tools, jigs and √ √ √ fixtures2.5 Determine Application of tool, jigs and √ √ √ fixtures2.6 Apply method testing functionality of √ √ √ tools, jigs and fixtures
3.1 Types of documentation √ √3.2 Functionality status of tools, jigs and √ √ fixtures
3.3 Select types of documentation √ √ √3.4 Determine functionality status of tools, √ √ √ jigs and fixtures
Terminal Perfomance Objectives:
ModuleAS
Delivery Methods Assessment Methods
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
SYLLABUS PROFILE
Course CodeCourse
NOSS Code
WIM No.
Othe
rs
TASK No./ LEVEL
Knowledge
TASK
6.0
Practical
9
6.0
3 Record Function Test activities of tools, jigs and fixtures
IS
3.0
6
TRAINING CONTENT
Module Code
Hrs
A. ENSURE TOOL, JIGS AND FIXTURES FUNTIONALITY
Tools/ Equipment/ Materials
Hrs
Operate machine using conventional machines, accessories, vice and safety equipments so that tools, jigs and fixures funtionality are ensured, and conventional machine works are performed accordance with standard operating procedure and standard drawing.
MACH
INE
OPER
ATIO
N
B10-
02-0
4
9
WS
Writt
en T
est
1. Identify tools, jigs and fixtures
Proje
ct /
Assig
ment
Oral
Test
2. Test functionality of tools, jigs and fixtures
71
SFB/B10/12009
ModuleAS
Delivery Methods Assessment Methods
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
WIM No.
Othe
rs
TASK No./ LEVEL
Knowledge
TASK
Practical IS
TRAINING CONTENT
Module Code
Hrs
Tools/ Equipment/ Materials
Hrs WS
Writt
en T
est
Proje
ct /
Assig
ment
Oral
Test
04.05a/L3
1.1 Various type of cutting tools √ √tools and machine such as milling and turning1.2 Safety precaution related to handling √ √ and operating machine1.3 Various type of machine √ √operation
2.1 Tools selection √ √2.2 Type of wheel grading √ √
2.3 Sharpened the cutting tool √ √ √ 2.4 Select types of wheel grading √ √ √
3.1 Set up workpiece √ √ √3.2 Set up cutting tools and grinding √ √ √ wheel3.3 Set up the speed of machine as per √ √ √ requirement3.4 Operate machine to produce product √ √ √
References:
Text Books : Hidraulik Kuasa by Wan Mohd Norsani Wan Nik ( Utm ), Hydraulics by Festo, Electro – Hydraulics by Festo (Title, Atr, Pg No.)
B10-
02-0
4
6
B. PERFORM CONVENTIONAL MACHINE WORKS1.Identify various type of machine and cutting tools
6
Manuals :
LG No. :
e-Learning No. :
AVA Materials :
Total Hours 63 27
2.Select types and size of cutting tools for the works
MACH
INE
OPER
ATIO
N
3.Set machine workpiece ,cutting tools and various types of machine
33
3
72
SFB/B10/12009
: B10 Practical training Hours / Practical Credit Hours : 63 Hours: TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours : 27 Hours: 2 Total Training Hours / Total Credit Hours : 90 Hours: H - 176 -3
Terminal Performance Objective :
08.04a/L31. Identify system problem or shortcoming
1.1 The technical process √ √1.2 Hydraulic/Electro Hydraulic and Pneumatic / Electro - Pneumatic systems √ √1.3 Function of system components √ √ √ Technical references
1.4 Determine normal operating condition √ √ √ Technical data1.5 Determine location of problem area √ √ √ Drawing tools and instrument
System circuit diagram2.1 Collecting relevent statistical data √ √ Statistical tools2.2 Related statistic √ √ √ Presentation media
2.3 Collect data √ √ √2.4 Interpret statistical data √ √ √2.5 Identify shortcoming √ √ √
3.1 Principles of Hydraulic/Electro Hydraulic and Pneumatic / Electro - Pneumatic 1.5
√ √
3.2 Design draft hydraulic/pneumatic and electro hydraulic/pneumatic√ √ √
3.3 Apply the principles of pneumatic and electropneumatic √ √ √3.4 Draw schematic diagram √ √ √
4.1 Report writing √ √4.2 Presentation media √ √ √
4.3 Communicate 3 √ √ √08.04b/L3
1.1 Function of various components / parts 3 √ √ √1.2 Dertermine type of components √ √1.3 Determine components/ parts specification √ √
2.1 Checking procedure √ √ Components/parts2.2 Normal operating condition of components / parts √ √ Technical references2.3 Checking tools and instrument required √ √ Components/ parts
2.4 Assemble and disassemble components / parts √ √ Specifications2.5 Use checking tools and instrument √ √ Gauges2.6 Determine condition of component / parts √ √ Tools and instrument
3.1 Main features of components/parts 1.5 √ √3.2 Restore components / part √ √3.3 Perform functional test on component/part after repair √ √
B10-
02-0
5
HYD
RAUL
IC A
ND P
NEUM
ATIC
DES
IGN
6
3
3. Repair component
6
3
B.REPAIR HYDRAULIC/ELECTRO HYDRAULIC AND PNEUMATIC / ELECTRO PNEUMATIC COMPONENT/PARTS
2. Check component/ part physically
1. Identify type of component / part
4
2
3. Prepare draft modification design
6
4. Present modification proposal
3
2. Analyse problem
1.5
Practical Hrs Knowledge Hrs
A. PROPOSE UPGRADE/MODIFICATION OF HYDRAULIC/ELECTRO HYDRAULIC AND PNEUMATIC / ELECTRO PNEUMATIC SYSTEM
WS
Oral
Test
Writt
en T
est
Othe
rs
IS
1.5
Prac
tice
Othe
r
AS
Understand Hydraulic & Pneumatic System using equipment operating manual, tools, measuring and tool instrument, circuit diagram, drawing tool, equipment component / part, gauges, check list, chart / table, testing equipments, common hand tool, cleaning solvent machine manual, stationories and related ISO Standard document so that hydraulic/pnuematic and electro hydaulic/pneumatic system are modified, hydaulic/pneumatic and electro hydaulic/pneumatic system are identified and Standard Operating Procedure (SOP) is carried out accordance to operating / equipment manual.
TRAINING CONTENT
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods
Lectu
re
Demo
WIM No.
Tools/ Equipment/ Materials
SYLLABUS PROFILE
Course CodeCourseSemesterNOSS Code
Prac
tical
Test
Proje
ct /
Assig
ment
73
SFB/B10/12009
Practical Hrs Knowledge Hrs WS
Oral
Test
Writt
en T
est
Othe
rs
IS
Prac
tice
Othe
r
AS
TRAINING CONTENT
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods
Lectu
re
Demo
WIM No.
Tools/ Equipment/ Materials
Prac
tical
Test
Proje
ct /
Assig
ment
08.04c/L3
1.1 Hydraulic/Electro Hydraulic and Pneumatic/ Electro - Pneumatic circuit and system √ √ √ System circuit diagram1.2 Normal operating condition of system √ √ Check list1.3 Type and function of hydraulic/electro - hydraulic and pneumatic / electro - pneumatic component √ √ √ Charts/tables
1.4 Calculate component rating 3 √ √ MultimeterHandtools
2.1 Interpret trobleshooting manual √ √ Tacho meter2.2 Determine condition of component visually √ √ Cotton rag2.3 Identify internel leakage √ √ Hoses
Components3.1 Component characteristic 1 √ √ √ Bench Vice
3.2 Distinguish faulty component by measurement 9 √ √ Cleaning solventTrobleshhoting manual
4.1 Procedure of dismantling and installing component √ √ √4.2 Safety procedure related to replacing of component √ √ √
4.3 Use tools and equipment √ √4.4 Set and adjust pressure in the system √ √
08.04d/L3
1.1 Machine operation √ √ √1.2 Flow chart √ √ √1.3 Flow chart symbol √ √ √
2.1 Machine operating sequence 1 √ √ √ Machine manualWriting stationery
3.1 Safety precaution related to handling and operation of machine 1√ √ √ Related ISO standard
3.2 Predict consequences of mis-operation √ √3.3 Awareness on safety rules and regulation √ √
4.1 Type of tools, jigs and equipment required by machine 1√ √ √
5.1 Related ISO standard requirement √ √ √5.2 Formats of standard (SOP) √ √ √
5.3 Write SOP proficiently 3 √ √
Text Books : (Tittle, Atr, Pg No.)
B10-
02-0
5
e-Learning No. :
4. Identify tools, jigs and equipment
5. Write machine standard operating procedure
D. SET UP STANDARD OPERATING PROCEDURE (SOP)1. Interpret machine / equipment manual
AVA Materials :
Manuals :
HYD
RAUL
IC A
ND P
NEUM
ATIC
DES
IGN
1
3. Identify machine safety procedure
9
2. Identify machine operating procedure
References LG No. :
Total Hours 63 27
3
3
2
3. Verify faulty component
4. Replace faulty component
2. Identify causes of malfunction
5
C. TROUBLESHOOT HYDRAULIC/ELECTRO HYDRAULIC AND PNEUMATIC / ELECTRO PNEUMATIC SYSTEM1. Identify symptom of system malfunction
3
74
SFB/B10/12009
: B10 Practical training Hours / Practical Credit Hours : 63 Hours: TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours : 27 Hours: 2 Total Training Hours / Total Credit Hours : 90 Hours: H - 176 -3
A. CONFIGURE PROGRAMMABLE LOGIC CONTROLLER (PLC) 05.04 / L3- Manufacturer spesification
1.1 Type of I/O terminals √ √ - Programmable Logic Controller (PLC)1.2 Purpose of I/O terminals √ √ - Operation Manual1.3 Function of I/O terminals √ √ - Operation Procedure
1.1 Determine type of I/O terminals √ √ √ √ - PLC Programming Console1.2 Determine purpose of I/O terminals √ √ √ √ - Programming Languange (Ladder Diagram,1.3 Determine Function of I/O terminals √ √ √ √ Statement list, etc)
2.1 Programming Languange (Ladder Diagram, Statement List, etc)√ √
2.2 Type of Commands/ Symbols √ √2.3 Input and Output Terminals √ √2.4 Operation Sequence √ √2.5 Programming Console √ √
2.1 Determine Programming Languange (Ladder Diagram, Statement List, etc) √ √ √ √2.2 Interpret of Commands/ Symbols √ √ √ √2.3 Deterimine Input and Output Terminals √ √ √ √2.4 Comply to Operation Sequence √ √2.5 Utilize Programming Console √ √
√ √05.05 / L3
1.1 Type of Process Parameter √ √1.2 Purpose of Process Parameter √ √1.3 Application of Process Parameter √ √1.4 Condition and Functions of Process Parameter √ √
1.1 Determine Type of Process Paameter √ √ √ √1.2 Determine Purpose of Process Parameter √ √ √ √1.3 Determine Application of Process Parameter √ √ √ √
1.4 Determine Condition and Functions of Process Parameter √ √ √ √
TASK No./ LEVEL
Assessment Methods
SYLLABUS PROFILE
Course CodeCourseSemesterNOSS Code
Terminal Performance Objectives :
Configure Programmable Logic Controller (PLC) and monitor process parameter using Manufacturer’s Specification, Operation Manual, Operation Procedure, Programming Console, etc. so that Input and Output (I/O) terminals identified, program written, configuration confirmed, process parameters identified, checked and status recorded in accordance with Job Specification Requirements and Standard Operating Procedures.
WIM No.
Tools/ Equipment/ MaterialsWS
Othe
rs
Demo AS
Writt
en T
est
Delivery Methods
Lectu
re
TRAINING CONTENT
Title Code
Practical Hrs Knowledge Hrs IS
Title
TASK
Proje
ct /
Assig
ment
Oral
Test
Prac
tice
Othe
r
Prac
tical
Test
9
1. Identify Input/Output (I/O) Terminals
6
18
2. Write Programmable Logic Controller (PLC) Configuration Program
9
18
B. MONITOR PROCESS PARAMETER1. Identify Process Parameter
4
B10-
02-0
6
INDU
STRI
AL C
ONTR
OL
75
SFB/B10/12009
TASK No./ LEVEL
Assessment Methods WIM No.
Tools/ Equipment/ MaterialsWS
Othe
rs
Demo AS
Writt
en T
est
Delivery Methods
Lectu
re
TRAINING CONTENT
Title Code
Practical Hrs Knowledge Hrs IS
Title
TASK
Proje
ct /
Assig
ment
Oral
Test
Prac
tice
Othe
r
Prac
tical
Test
- Manufacturer spesification2.1 Process Parameter Function √ √ - Standard Operating Procedure (SOP)2.2 Purpose of Process Parameter √ √ - Programmable Logic Controller (PLC)2.3 Method of Checking Process Parameter √ √ - Operation Manual2.4 Interpretaton of Process Parameter √ √ - Checklist
2.1 Determine Process Parameter Function √ √ √ √ - Report Forms2.2 Determine Purpose of Process Parameter √ √ √ √ - Management Information System (MIS)2.3 Apply Method of Checking Process Parameter √ √ √ - Communication Tools2.4 Interpret Process Parameter √ √ √ '- Checking Process Parameter
'- Communication Procedure
3.1 Recording status of Process Parameter √ √3.2 Reporting document (Printed Report etc) √ √3.3 Reporting Procedure √ √
3.1 Determine Recording status of Process Parameter √ √ √ √
3.2 Provide Reporting document (Printed Report etc) √ √ √ √3.3 Comply to Reporting Procedure √ √ √
Text Books : (Tittle, Atr, Pg No.)
63
5
2. Check Process Parameter
9
9
27
3. Report Status of Process Parameter
3
B10-
02-0
6
Manuals :
ReferencesLG No. :
e-Learning No. :
AVA Materials :
Total Hours
INDU
STRI
AL C
ONTR
OL
76
SFB/B10/12009
77
SFB/B10/12009
CARTA PROFIL (B10 TEKNOLOGI MEKATRONIK – SEMESTER 3 Perform Robot Maintenance
Troubleshoot Robots Malfunction
Carry Out Robots Faulty Parts Replacement
Ensure Robots Functionality
09 09.03 L3 09.04 L3 09.05 L3
Perform Preventive Maintenance
Carry Out Preventive Maintenance Scheduling
Verify Preventive Maintenance Activities
11 11.02 L3 11.03 L3 Perform Administrative Functions
Prepare Report Verify Partlist Requisition
Carry Out Inventory Control
Administer System Procedures
Carry Out Related Administrative Work
12 12.01 L3 12.02 L3 12.03 L3 12.04 L3 12.04a L3
Write Work Report
12.04b L3
Perform Operation and Network System Check
Carry Out Operation and Network System Condition Check
Carry Out Operation and Network System Functionality Check
Monitor Operation and Network System Condition and Functionality
10 10.01 L3 10.02 L3 10.03 L3
78
SFB/B10/12009
Perform Supervisory Functions
Prepare Work Schedule
Monitor Work Progress
Conduct In House Training Conduct Meeting Ensure Safe Working
Environtment
13 13.01 L3 13.02 L3 13.03 L3 13.04 L3 13.05 L3
Prepare Accident Report
Setup Work Safety Standard
Ensure Safety And Environment Are Complied With
13.05a L3 13.05b L3 13.05c L3
79
SFB/B10/12009CARTA ALIRAN LATIHAN
B10 TEKNOLOGI MEKATRONIK- SEMESTER TIGA
MULA
TAMAT
INDUSTRIAL ROBOT
B10-03-01
Ensure Robots Functionality
09.05 3/3
Carry Out Robots Faulty Parts Replacement
09.04
2/3
Troubleshoot Robots Malfunction
09.03
1/3
NETWORKING SYSTEM
B10-03-03
Carry Out Operation and Network System
Functionality Check 10.02 2/3
Carry Out Operation and Network System Condition Check
10.01
1/3
Monitor Operation And Network System Condition And Functionality
10.03 3/3
SUPERVISORY FUNCTION
B10-03-04
Conduct In House Training
13.03 3/8
Conduct Meeting
13.04 4/8
Monitor Work Progress
13.02 2/8
Prepare Work Schedule
13.01 1/8
Prepare Accident Report
13.05a 6/8
Set Up Work Safety Standard
13.05b 7/8
Ensure Safety And Environment Are Complied
With
13.05c 8/8
Ensure Safe Working Environment
13.05 5/8
PREVENTIVE MAINTENANCE
B10-03-02
Verify Preventive Maintenance
11.03
2/2
Carry Out Preventive Maintenance Scheduling
11.02
1/2
ADMINISTRATIVE FUNCTIONS
B10-03-05
Carry Out Inventory Control
12.03 3/6
Administer System Procedure
12.04 4/6
Verify Part List Requisition
12.02 2/6
Prepare Report
12.01 1/6
Write Work Report
12.04b 6/6
Carry Out Related Administer Work
12.04a 5/6
80
SFB/B10/12009
CARTA PERBANDINGAN B10 TEKNOLOGI MEKATRONIK – SEMESTER 3
MODUL
PROFIL PEKERJAAN
H-176-3 SENIOR AUTOMATION TECHNICIAN
IND
UST
RIA
L R
OB
OT
PREV
ENTI
VE M
AIN
TEN
AN
CE
NET
WO
RK
ING
SYS
TEM
SUPE
RVI
SOR
Y FU
NC
TIO
NS
AD
MIN
ISTR
ATI
VE F
UN
CTI
ON
S
DUTY NO DUTY TASKS TASK
NO.
B10
-03-
01
B10
-03-
02
B10
-03-
03
B10
-03-
04
B10
-03-
05
Troubleshoot Robots Malfunction 09.03
Carry Out Robots Faulty Parts Replacement 09.04 09 Perform Robot Maintenance
Ensure Robots Functionality 09.05
Carry Out Operation and Network System Condition Check 10.01
Carry Out Operation and Network System Functionality Check 10.02 10
Perform Operation and Network System Check Monitor Operation and Network System
Condition and Functionality 10.03 Carry Out Preventive Maintenance Scheduling 11.02
11 Perform Preventive Maintenance Verify Preventive Maintenance Activities 11.03
Prepare Report 12.01 Verify Part-list Requisition 12.02 Carry Out Inventory Control 12.03 Administer System Procedures 12.04 Carry Out Related Administrative Work 12.04a
12
Perform Administrative Functions
Write Work Report 12.04b Prepare Work Schedule 13.01
Monitor Work Progress 13.02
Conduct In House Training 13.03
Conduct Meeting 13.04
Ensure Safe Working Environment 13.05
Prepare Accident Report 13.05a
Setup Work Safety Standard 13.05b
13
Perform Supervisory Functions
Ensure Safety And Environment Are Complied With 13.05c
81
SFB/B10/12009
MODUL TEKNOLOGI MEKATRONIK - SEMESTER 3
TASK (A) JAM KREDIT = A/(PEMBERAT (1.5) X 20)
KOD MODUL
TAJUK MODUL TEORI
(JAM) AMALI (JAM)
JAM KREDIT TEORI
JAM KREDIT AMALI
JUMLAH JAM
KREDIT MODUL
KREDIT MODUL
B10-03-01 INDUSTRIAL ROBOT 24.3 56.7 0.9 2.1 3.00 3
B10-03-02 PREVENTIVE MAINTENANCE 16.2 37.8 0.6 1.4 2.00 2
B10-03-03 NETWORKING SYSTEM 24.3 56.7 0.9 2.1 3.00 3
B10-03-04 SUPERVISORY FUNCTIONS 24.3 56.7 0.9 2.1 3.00 3
B10-03-05 ADMINISTRATIVE FUNCTIONS 16.2 37.8 0.6 1.4 2.00 2
PERATUS LATIHAN (SIJIL) 30% 70%
JUMLAH LATIHAN ( SUBJEK TERAS) 105.3 245.7 13
MK-3011 MATEMATIK KEJURUTERAAN 3 30 - 1.00 - 1.00 1
SK-3021 SAINS KEJURUTERAAN 3 30 - 1.00 - 1.00 1 PI-3031/ PM-
3041 PENDIDIKAN ISLAM 3/ PENDIDIKAN MORAL 3 30 - 1.00 - 1.00 1
JUMLAH LATIHAN ( SUBJEK UMUM) 90 -
JUMLAH KESELURUHAN LATIHAN 441 16
82
SFB/B10/12009
JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE)
KOD & NAMA MODUL : B10-03-01 INDUSTRIAL ROBOT TERMINAL PERFORMANCE OBJECTIVE : ** TPO terhasil dari gabungan Objektif Memboleh dari LE yang dibentuk
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
LE 1 09.03 Troubleshoot robot malfunction
09.04 Carry out robots faulty parts replacement
09.05 Ensure Robot Functionality
83
SFB/B10/12009
JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE)
KOD & NAMA MODUL : B10-03-02 PREVENTIVE MAINTENANCE TERMINAL PERFORMANCE OBJECTIVE :
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
11.02 Carry out preventive maintenance scheduling. 11.03 Veryfy preventive maintenance.
84
SFB/B10/12009
JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE)
KOD & NAMA MODUL : B10- 03 – 03 NETWORKING SYSTEM TERMINAL PERFORMANCE OBJECTIVE :
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
10.01 Carry out operation and network system condition check 10.02 Carry out operation and network system functionality check 10.03 monitor operation and network system condition and fuctionality
85
SFB/B10/12009
JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE)
KOD & NAMA MODUL : B10-03-04 SUPERVISORY FUNCTIONS TERMINAL PERFORMANCE OBJECTIVE :
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
13.01 Prepare Work Schedule. 13.02 Monitor Work Progress 13.03 Conduct In-House Training 13.04 Conduct Meeting 13.05 Ensure Safe Working Environment.
13.05a Prepare Accident Report 13.05b Set Up Work Safety Standard 13.05c Ensure Safety And Environment Are Complied With
86
SFB/B10/12009
JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE)
KOD & NAMA MODUL : B10-03-05 ADMINISTRATIVE FUNCTIONS TERMINAL PERFORMANCE OBJECTIVE :
PENGALAMAN PEMBELAJARAN
(LEARNING EXPERIENCE)
NO & TUGASAN BERKAITAN (No. & RELATED TASK)
KOD (CODED BY)
OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)
12.01 Prepare Report 12.02 Verify Part List Requisition 12.03 Carry Out Inventory Control
12.04 Administer System Procedures 12.04a Carry Out Related Administrative Work 12.04b Write Work Report
SFB/B10/12009
: B10 Practical training Hours / Practical Credit Hours : 56.7 Hours: TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours : 24.3 Hours: 3 Total Training Hours / Total Credit Hours : 90 Hours: H - 176 - 3
Terminal Performance Objectives :
A. TROUBLESHOOT ROBOT MALFUNCTION 09.03 / L3
1.1 Robot Terminology and Symbols √ √ - Standard Operating Procedure1.2 Robot Specification √ √ - Robot manufacturer specification1.3 Schematic/ Block Diagram √ √ - Measuring and Test Instruments1.4 Robot functions √ √ - Schematic / Block diagram1.5 Programming Languange √ √ - Robot programming languange
1.1 Determine established Robot Terminology and Symbols √ √ √ - Robot programming manuals1.2 Interpret Robot Specification √ √ √ - Robot Data Book1.3 Interpret Schematic/ Block Diagram √ √ √ - Logbook1.4 Determine Robot functions √ √ √ - Checklist1.5 Determine Programming Languange √ √ √ - Hand Tools
- Special Tools- Report Forms
2.1 Robot functionality √ √2.2 Procedure of Checking Robotfunctionality √ √2.3 Standard Operating Procedure √ √
2.1 Determine Robot functionality √ √ √2.2 Comply to Procedure of Checking Robotfunctionality √ √ √2.3 Comply with Standard Operating Procedure √ √ √
3.1 Robot parts √ √
3.2 Robot parts functionality (Controller, sensor, motor, gears, etc.) √ √
3.3 Troubleshooting tools √ √3.4 Troubleshooting Procedure √ √
3.1 Determine Robot parts √ √ √3.2 Determine Robot parts functionality (Controller, sensor, motor, gears, etc.) √ √ √
3.3 Utilise Troubleshooting tools √ √ √3.4 Comply to Troubleshooting Procedure √ √ √
Course CodeCourseSemesterNOSS Code
Troubleshoot robot malfunction, carry out robots faulty parts replacement and ensure robot functionality using Manufacturer's specification, robot maintenance flow chart and data book, log book, checklist, hand tools, special tools, report forms etc. so that symptom and causes of malfunction of robot identified, severity of malfunctions assessed, faulty parts replaced, functionality tested and replacement activities recorded in accordance with job specification requirements and standard operating procedures.
TRAINING CONTENT
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ MaterialsIS AS WS
Prac
tical
Test
Proje
ct /
Assig
ment
Oral
Test
Writt
en T
est
Othe
rs
Practical Hrs Knowledge Hrs
1. Identify Types of Robot
2
5
Lectu
re
Demo
Prac
tice
Othe
r
2
2. Check Robot Functinality
2
3. Identify Robot malfunction
2
5
INDU
STRI
AL R
OBOT
B10-
03-0
1
87
SFB/B10/12009
TRAINING CONTENT
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ MaterialsIS AS WS
Prac
tical
Test
Proje
ct /
Assig
ment
Oral
Test
Writt
en T
est
Othe
rs
Practical Hrs Knowledge Hrs Lectu
re
Demo
Prac
tice
Othe
r
4.1 Recording Procedure √ √4.2 Malfunction categories √ √4.3 Counter measures √ √4.4 Management Information System (Maintenance Database Record) √ √
4.1 Comply to Recording Procedure √ √ √4.2 Categories Malfunction √ √ √4.3 Determine Counter measures √ √ √4.4 Utilise Management Information System (Maintenance Database Record) √ √ √
B. CARRY OUT ROBOTS FAULTY PARTS REPLACEMENT 09.04 / L3
1.1 Normal and abnormal operating condition of robot √ √ - Standard Operating Procedure1.2 Robot parts condition and function √ √ - Organization Chart1.3 Types of symptoms √ √ - Maintenance Flow Chart
1.1 Differentiate normal and abnormal operating condition of robot √ √ √ - Robot Manufacturer Specification1.2 Determine Robot parts condition and function √ √ √ - Measuring and Test Instruments1.3 Determine different types of symptoms √ √ √ - Troubleshooting Manual
- Components / Parts specificaton- Robot Data Book
2.1 Possible causes of malfunction √ √ - Logbook2.2 Robot specification √ √ - Checklist2.3 Troubleshooting manual √ √ - Hand Tools2.4 Robot parts condition and function √ √ - Special tools2.5 Schematic and block diagram √ √ - Report forms
2.1 Determine causes of malfunction √ √ √ - Personal Protective Robot (PPE)2.2 Interpret Robot specification √ √ √ - Recording Procedure2.3 Apply Troubleshooting manual √ √ √ - Management Information System2.4 Determine Robot parts condition and function √ √ √2.5 Interpret Schematic and block diagram √ √ √
3.1 Method of assessing malfunctions severity √ √3.2 Operating condition of parts √ √3.3 Parts specification √ √
3.1 Apply Method of assessing malfunctions severity √ √ √3.2 Determine Operating condition of parts √ √ √3.3 Determine suitability of parts (life span, rating, etc) √ √ √
4.1 Replacement procedure of faulty parts √ √4.2 Tools and Robot √ √
4.3 Safety precaution related to assembling and disassembling parts √ √
4.1 Comply to replacement procedures √ √ √4.2 Utilise Tools and Robot √ √ √
4.3 Adhere to safety precaution in assembling and disassembling parts √ √ √
4. Record Robot Malfunction
2
5
1. Identify Symptom of Robot malfunction
2. Identify Causes of Malfunctions
2
5
3. Assess severity of Malfunctions
2
5
5
2
4
4. Replace Faulty Parts
2
INDU
STRI
AL R
OBOT
B10-
03-0
1
88
SFB/B10/12009
TRAINING CONTENT
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ MaterialsIS AS WS
Prac
tical
Test
Proje
ct /
Assig
ment
Oral
Test
Writt
en T
est
Othe
rs
Practical Hrs Knowledge Hrs Lectu
re
Demo
Prac
tice
Othe
r
5.1 Robot parts functionality √ √5.2 Robot parts Operating Sequence √ √5.3 Procedure of functional test √ √5.4 Safety precaution √ √
5.1 Determine Robot parts functionality √ √ √5.2 Determine Robot parts Operating Sequence √ √ √5.3 Comply to procedure of functional test √ √ √5.4 Adhere to safety precaution √ √ √
6.1 Recording procedure √ √6.2 Types of documentation √ √
6.1 Comply to Recording Procedure √ √ √6.2 Document replacement activities √ √ √
C. ENSURE ROBOT FUNCTIONALITY 09.05 / L3
1.1 Robot Terminology and Symbols √ √ - Standard Operating Procedure1.2 Robot Specification √ √ - Robot manufacturer specification1.3 Schematic/ Block Diagram √ √ - Measuring and Test Instruments1.4 Robot functions √ √ - Schematic / Block diagram1.5 Programming Languange √ √ - Robot programming languange
1.1 Determine established Robot Terminology and Symbols √ √ √ - Robot programming manuals1.2 Interpret Robot Specification √ √ √ - Robot Data Book1.3 Interpret Schematic/ Block Diagram √ √ √ - Logbook1.4 Determine Robot functions √ √ √ - Checklist1.5 Determine Programming Languange √ √ √ - Hand Tools
- Special Tools- Report Forms
2.1 Functionality of Robot √ √2.2 Application of Robot √ √2.3 Method of Testing Functionality of Robot √ √
2.1 Determine Functionality of Robot √ √ √2.2 Determine application of Robot √ √ √2.3 Apply Method of Testing functionality of Robot √ √ √
3.1 Types of documentation √ √3.2 Functionality status of Robot √ √
3.1 Document function test activities √ √ √3.2 Determine functionality status of Robot √ √ √
Text Books : (Tittle, Atr, Pg No.)
6
5. Test functionality of Robots
2
6. Record replacement activities
2
2
1. Identify Types of Robot
1.5
4
5
2. Test Functionality of Robots
1.5
3.7
56.7 24.3
3. Record Function Test activities of Robot
1.3
AVA Materials :
Total Hours
e-Learning No. :
Manuals :
INDU
STRI
AL R
OBOT
B10-
03-0
1
ReferencesLG No. :
89
SFB/B10/12009
: B10 Practical training Hours / Practical Credit Hours : 37.8 Hours: TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours : 16.2 Hours: 3 Total Training Hours / Total Credit Hours : 60 Hours: H - 176 - 3
11.02 / L3
1.1 Job Work Request Instruction. √ √1.2 History of Maintenance Schedule √ √1.3 Plant / Machine Layout Plan. √ √1.4 Standard Operating Procedure √ √
1.5 Interpret Job Instruction √ √ √1.6 Interpret history of Maintenance Schedule √ √1.7 Interpret Plant Layout Plan √ √1.8 Comply with Standard Operating Procedure √ √
√
√
2.1 Equipment/Parts Inventory List √ √ √ √ √ - Troubleshooting manual
2.2 Maintenance Job Instruction √ √ √ √ √ - PC2.3 Equipment/Parts Specification √ √2.4 Plant layout Plan √ √2.5 Equipment Part List Diagram √ √2.6 Equipment Schematic and Block Diagram √ √2.7 Equipment Handbook √ √2.8 Maintenance materials, tools and equipment √ √2.9 Maintenance Procedure √ √2.10 Organization Chart √ √
2.11 Determine equipment/parts to be maintained √ √ √
2.12 Determine Maintenance Job Instruction √ √ √
2.13 Determine Equipment/Parts Specification √ √ √2.14 Interpret Equipment Part List Diagram √ √ √
2.15 Interpret Equipment Schematic and Block Diagram √ √ √
2.16 Interpret Equipment Handbook √ √ √2.17 Determine maintenance materials, tools and equipment √ √ √
2.18 Determine Maintenance Procedure √ √ √
2.19 Determine responsible personnel/parties involved √ √ √
√
Oth
ers
Carry oiut scheduling and veryfy Preventive Maintenance activitiesusing Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms, Documentation Procedure, etc. so that Preventive Maintenance Schedule studied, Maintenance Activities Records checked, maintained equipment inspected and completion of Preventive Maintenance Activities confirmed in accordance with Job Specification Requirements and Standard Operating Procedures.
TRAINING CONTENT
Title Code
Oth
er
Pra
ctic
al
Test IS AS
Ora
l Tes
t
SemesterNOSS Code
Title
Terminal Performance Objectives :
PR
EVEN
TIVE
MA
INTE
NA
NC
E
B10
-03-
02
Writ
ten
Test
Pro
ject
/ A
ssig
men
t
A. CARRY OUT PREVENTIVE MAINTENANCE SCHEDULING.
SYLLABUS PROFILE
Course CodeCourse
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ MaterialsWSPractical H
rs Knowledge Hrs
TASK
TASK No./ LEVEL
Lect
ure
Dem
o
Pra
ctic
e
6
1. Identify Preventive Maintenance Activities.
2
5
2. Identify equipment for Preventive Maintenance Activities.
2.2
90
SFB/B10/12009
Oth
ers
TRAINING CONTENT
Title Code
Oth
er
Pra
ctic
al
Test IS AS
Ora
l Tes
t
Title
Writ
ten
Test
Pro
ject
/ A
ssig
men
t
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ MaterialsWSPractical H
rs Knowledge Hrs
TASK
TASK No./ LEVEL
Lect
ure
Dem
o
Pra
ctic
e
√ - Check List
3.1 Preventive Maintenance Activities √ √ - Measuring instrument
3.2 Equipment to be maintained. √ √ - Cards3.3 Plant Operation √ √3.4 Organization Chart √ √3.5 Availability of parts and materials √ √
3.6 Preventive Maintenance Activities √3.7 Equipment to be maintained √3.4 Determine responsible personnel/parties involved √ √ √ - Operation manual Hand tools
Components3.5 Comply with Standard Operating Procedure √ √ √3.6 Determine availability of parts and materials √ √ √
√√
4.1 Scheduling of Preventive Maintenance √ √4.2 Organization Chart √ √4.3 Standard Operating Procedure √ √ - Technical references
4.4 Schedule Preventive Maintenance √ √ - Technical data4.5 Determine responsible personnel/parties involved √ √ √
- Statistical tools4.6 Comply with Standard Operating Procedure √
√ - Presentation mediaB. VERYFY PREVENTIVE MAINTENANCE. 11.03 / L3 √ - Circuit diagram
√1.1 Work Request / Job Instruction √ √ - System diagram1.2 Maintenance schedule √ √1.3 Plant / Machine Layout Plan √1.4 Standard Operating Procedure √
1.4 Interpret Job instruction √ √ √ √
1.5 Interpret Maintenance Schedule √ √ √1.6 Interpret Plant Layout Plan √ √ √1.7 Comply with Standard Operating Procedure √
√√
2.1 Maintenance Activities Report √ √
2.2 Types of Maintenance Activities √ √ √ √
2.3 Maintenance materials, tools and equipment √ √ √
2.4 Maintenance Procedure √ √ √ √ √
2.5 Organization Chart √
2.6 Interpret Maintenance Activities Report √
2.7 Determine types of Maintenance Activities √2.8 Determine utilisation of maintenance materials, tools and equipment √
2.9 Determine compliance of Maintenance Procedure √
2.10 Determine responsible personnel/parties involved √
2.11 Comply with Standard Operating Procedure √
√
B10
-03-
02
PR
EVEN
TIVE
MA
INTE
NA
NC
E
4
3. Prepare Preventive Maintenance Plan
2
4
4. Document Preventive Maintenance Schedule
2
4
1. Review Preventive Maintenance Schedule
2
4
2 Check Maintenance Activities Records
2
91
SFB/B10/12009
Oth
ers
TRAINING CONTENT
Title Code
Oth
er
Pra
ctic
al
Test IS AS
Ora
l Tes
t
Title
Writ
ten
Test
Pro
ject
/ A
ssig
men
t
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ MaterialsWSPractical H
rs Knowledge Hrs
TASK
TASK No./ LEVEL
Lect
ure
Dem
o
Pra
ctic
e
√3.1 Inspection Procedures √ √3.2 Types of Maintenance Activities √ √
3.3 Maintenance Procedure √
3.4 Safety Rules and Regulation √ √
3.5 Organization Chart √ √
3.6 Standard Operating Procedure √ √
3.7 Comply to Inspection Procedures √ √
3.8 Determine types of Maintenance Activities √ √
3.9 Determine utilisation of maintenance materials, tools and equipment √ √
3.10 Determine compliance of Maintenance procedure. √ √
3.11 Determine adherence to Safety Rules and regulatipon. √ √
3.12 Determine responsible personnel/parties involved √ √
3.13 Comply with Standard Operating Procedure √ √3.14 Communicate. √ √
4.1 Documentation Procedure √ √
4.2 Organization Chart √ √
4.3 Standard Operating Procedure √ √
4.1 Determine compliance of Documentation Procedure √
4.1 Determine responsible personnel/parties involved √4.3 Determine compliance of Standard Operating Procedure √ √ √
Text Books : (Tittle, Atr, Pg No.)
5.8
3. Inspect maintained equipment
2
Manuals :
LG No. :
Total Hours 37.8 16.2
e-Learning No. :
AVA Materials :
References
5
PR
EVEN
TIVE
MA
INTE
NA
NC
E
B10
-03-
02
4. Confirm completion of Preventive Maintenance
2
92
SFB/B10/12009
: B10 Practical training Hours / Practical Credit Hours : 56.7 Hours: TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours : 24.3 Hours: 3 Total Training Hours / Total Credit Hours : 90 Hours: H - 176 - 3
10.01 / L3- Operation and Network Equipment Manufacturer - Specification
1.1 Types of Operation and Network Equipment √ √ - Computer System1.2 Specific Network Protocol and topology √ √ - Network Protocol1.3 Operation and Network System Setup √ √ - Operating Manual
1.4 Operation and Network Configuration √ √ - Operation and Network Checking Procedure
1.5 Different types of Computer System √ √ - Logbook1.1 Determine types of Network equipment √ √ √ - Checklist1.2 Determine Network Protocol and topology √ √ √ - Hand tools1.3 Determine of Operating System and Network √ √ √ - Special tools (Tester) Operating System Setup. √ √ √ - Report forms1.4 Interpret Operation and Network Configuration √ √ √ - Report forms1.5 Determine types of Computer System √ √ √ - Recording procedure
2.1 Operation and Network System equipment √ √ - Management condition √ √
2.2 Procedure of Checking Operation and Network √ √ - Information System System Equipment condition √ √ (Maintenance Database Record)
2.1 Determine Operation and Network System equipment √ √ √
condition √ √ √ - Standard Operating Procedure2.3 Comply to Procedure of Checking Operation and √ √ √
Network System Equipment’s condition √ √ √
3.1 Types of documentation √ √
3.2 Condition of Operation and Network System � � √ √
3.1 Select types of documentation √ √ √
3.2 Record condition of Operation and Network System √ √ √
Terminal Performance Objectives :
Carry Out Operation and Network System Functionality Check using Manufacturer’s Specification, e, Operation and Network Equipment , Operation Manual, Checklist, Special Tools, Hand Tools, Report Forms, etc. so that Operation and Network System functionality identified, tested and recorded in accordance with Job Specification requirements and Standard Operating Procedures.
2
3
3. Record Operation and Network System Condition
5
3
8
IS
Dem
o
Pra
ctic
e
Oth
er
Pra
ctic
al T
est
B10
-03-
03
NET
WO
RK
ING
SYS
TEM
A. CARRY OUT OPERATION AND NETWORK SYSTEM CONDITION CHECK1. Identify Operation and Network System Configuration
2
2. Check Operation and Network System condition
AS WSPractical H
rs Knowledge Hrs
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Oth
ers
TRAINING CONTENT
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Lect
ure
SYLLABUS PROFILE
Course CodeCourseSemesterNOSS Code
93
SFB/B10/12009
IS
Dem
o
Pra
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e
Oth
er
Pra
ctic
al T
est
AS WSPractical H
rs Knowledge Hrs
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Oth
ers
TRAINING CONTENT
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Lect
ure
10.02 / L3 - Manufacturer Specification - Operation and Network Equipment
1.1 Type of Operation and Network System √ √ - Computer System1.2 Purpose of Operation and Network System √ √ - Standard Operating Procedure1.3 Application of Operation and Network System √ √ - Operation Manual1.4 Functions of Operation and Network System √ √ - Checklist
1.1 Determine type of Operation and Network System √ √ √ - Special Tools1.2 Determine purpose of Operation and Network System √ √ √ - Hand Tools1.3 Determine application of Operation and Network System √ √ √ - Report Forms1.4 Determine functions of Operation and Network System √ √ √ - Functionality Testing Procedures
- Management
2.1 Functionality of Operation and Network System √ √ Information System2.2 Application of Operation and Network System √ √ (Maintenance Database Record)2.3 Purpose of Operation and Network System √ √
Functionality √ √
2.4 Method of testing functionality of Operation and √ √
Network System
2.1 Determine functionality of Operation and Network Syste √ √ √
2.2 Determine application of Operation and Network System √ √ √
2.3 Determine purpose of Operation and Network System √ √ √ functionality √ √ √2.4 Apply method testing functionality of Operation √ √ √ and Network System √ √ √
3.1 Types of documentation √ √
3.2 Record functionality status √ √
3.1 Select types of documentation √ √ √
3.2 Apply functionality status recording √ √ √
10.03 / L3
1.1 Type of Operation and Network System √ √
1.2 Purpose of Operation and Network System √ √
1.3 Application of Operation and Network System √ √
1.4 Condition and Functions of Operation and √ √
Network System1.1 Determine Type of Operation and Network System √ √ √
1.2 Determine Purpose of Operation and Network System √ √ √
1.3 Determine application of Operation and Network System √ √ √
1.4 Determine Condition and Functions of Operation and √ √ √
Network System √ √ √
B10
-03-
03
NET
WO
RK
ING
SYS
TEM
6
3
C. MONITOR OPERATION AND NETWORK SYSTEM CONDITION AND FUCTIONALITY1. Identify Operation and Network System
4
8
3. RECORD FUNCTIONALITY TESTING OPERATION AND NETWORK SYSTEM
2
2. Test Functionality Of Operation and Network System
8
3
3
B. CARRY OUT OPERATION AND NETWORK SYSTEM FUNCTIONALITY CHECK1. Identify Operation and Network System
94
SFB/B10/12009
IS
Dem
o
Pra
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e
Oth
er
Pra
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al T
est
AS WSPractical H
rs Knowledge Hrs
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Oth
ers
TRAINING CONTENT
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Lect
ure
2.1 Condition and functionality of Operation and √ √ √ Network System √ √ √ - Manufacturer Specification2.2 Application of Operation and Network System √ √ √ - Operation And Network Equipment2.3 Method of checking status of condition and √ √ √ - Computer System functionality of Operation and Network System √ √ √ - Standard Operating Procedure
2.1 Interpret condition and functionality of Operation and √ √ - Operation Manual Network System √ √ - Checklist2.2 Interpret application and functionality of Operation and √ √ - Special Tools Network System √ √ - Hand Tools2.3 Apply method of checking status of condition and √ √ - Report Forms functionality of Operation and Network System √ √ - Monitoring Procedures
- Management - Information System
3.1 Types of documentation √ √ - (Maintenance Database Record)3.2 Condition and functionality status of Operation √ √ Communication Tools and Network System √ √
3.3 Recording condition and functionality status √ √
3.1 Select types of documentation √ √ √
3.2 Determine Condition and functionality status of √ √ √
Operation and Network System √ √ √
3.3 Apply condition and functionality status recording √ √ √
Text Books : (Tittle, Atr, Pg No.)
NET
WO
RK
ING
SYS
TEM
B10
-03-
03
e-Learning No. :
3. Record Condition and Functionality Status Of Operation and Network System
3
AVA Materials :
Manuals :
ReferencesLG No. :
Total Hours
8.7
56.7 24.3
6
2. Check Condition and Functionality Status Of Operation and Network System
3.3
95
SFB/B10/12009
: B10 Practical training Hours / Practical Credit Hours : 56.7 Hours: TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours : 24.3 Hours: 3 Total Training Hours / Total Credit Hours : 90 Hours: H - 176 - 3
1.1 Resources (Manpower, tools, equipment, parts, Yearly Planner etc). √ √
1.2 Production activities √ √1.3 Plant Operation √ √1.4 Duration of each activity √ √1.5 Subordinate Job Description √1.6 Organization Chart √1.7 Management Information System √1.8 Standard Operating Procedure √
1.1 Source resources (Manpower, tools, equipment, parts, Yearly Planner, etc) √ √ √
1.2 Determine production activities √ √1.3 Determine Plant Operation √ √1.1 Duration of each activity √ √1.5 Determine subordinate job and responsibility √ √1.6 Determine responsible personnel/parties involved √ √1.7 Utilize Management Information System √ √1.8 Comply to Standard Operating Procedure √
2.1 Resources (Manpower, tools, equipment, parts etc) √ √ √ √ Troubleshooting manual
2.2 Production activities √ √ √ PC
2.3 Plant Operation √
2.4 Duration of each activity √
2.5 Organization Chart √
2.6 Management Information System √
2.7 Standard Operating Procedure √
SU
PER
VISO
RY
FUN
CTI
ON
B10
-03-
04
13.01/ L3
SYLLABUS PROFILE
Course CodeCourseSemesterNOSS Code
Terminal Performance Objectives :
Prepare Work Schedule, Monitor Work Progress, Conduct In-House Training, Conduct Meeting and related supervisory finctions so that Training Program studied, material compiled, facilities set-up,agenda,Statutory Safety Regulations and Requirements, Company Safety Procedures and Regulations, Management Information System and subordinate and existing work scope/ Work Schedule/Plan reviewed, Work Progress checked, Training Program studied, material compiled, facilities set-up, training delivered and delivery effectiveness assessed, Meeting Objective identified, Meeting Requirements provided, meeting executed and concluded, that location of workplace identified, workplace checked, Safety Procedures and Regulations imposed and non-compliance of Safety Requirements reported in accordance with Job Specification Requirements and Standard Operating Procedures.
TRAINING CONTENT
Title Code Title
TASKTASK No./
LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Lect
ure
Dem
o
Pra
ctic
e
Oth
er
Pra
ctic
al
Test
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Oth
ers
AS WSPractical H
rs Knowledge Hrs IS
A. PREPARE WORK SCHEDULE.1. Identify Subordinate Work scope
1.5
2. Identify existing workload.
1.5
2
96
SFB/B10/12009
TRAINING CONTENT
Title Code Title
TASKTASK No./
LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Lect
ure
Dem
o
Pra
ctic
e
Oth
er
Pra
ctic
al
Test
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Oth
ers
AS WSPractical H
rs Knowledge Hrs IS
2.8 Determine resources (Manpower, tools, equipment, parts etc) √
2.9 Determine production activities
2.10 Determine plant operation
2.11 Determine duration of each activity
2.12 Determine responsible personnel/parties involved
2.13 Utilize Management Information System
2.14 Comply to Standard Operating Procedure
- Cards
- Check List
3.1 Resources (Manpower, tools, equipment, parts etc) √ - Measuring instrument
3.2 Production activities
3.3 Plant Operation
3.4 Duration of each activity.
3.5 Labour Law
3.6 Company Labour Rules and Regulation
3.7 Formatting of schedule
3.8 Documenting of schedule
3.9 Organisation Chart
3.10 Management Information System
3.11 Standard Operating Procedure3.12 Determine availability of resources (Manpower, tools, equipment, parts etc) √ √ - Operation manual Hand tools
Components3.13 Determine production activities √ √
3.14 Determine plant operation
3.15 Determine duration of each activity
3.16 Comply to Labour Law
3.17 Comply to Company’s Labour Rules and Regulation
3.18 Format schedule
3.19 Document schedule
3.20 Determine responsible personal/parties
3.21 Utilize Management Information System
3.22 Comply Standard Operating Procedure √ √
SUP
ERVI
SORY
FUN
CTIO
N
B10
-03-
04
3. Produce Work Schedule Plan
1.5
1
3
97
SFB/B10/12009
TRAINING CONTENT
Title Code Title
TASKTASK No./
LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Lect
ure
Dem
o
Pra
ctic
e
Oth
er
Pra
ctic
al
Test
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Oth
ers
AS WSPractical H
rs Knowledge Hrs IS
4.1 Plant Operation information / data √ √
4.2 Work Schedule/Plan √ √
4.3 Job Description √ √ √
4.5 Organisation Chart √ √ √
4.6 Management Information System √ √
4.7 Standard Operating Procedure √ √
4.8 Determine plant operation information / data √
4.9 Interpret Work Schedule/Plan √
4.10 Determine Job Description √
4.11 Determine responsible personnel/parties involved √
4.12 Utilise Management Information System √
4.13 Comply to Standard Operating Procedure √
2.1 Plant Operation information / data. √ √
2.2 Work Schedule/Plan √ √
2.3 Workload and completion target √ √
2.4 Job Description
2.5 Organization Chart
2.6 Management Information System √ √
2.7 Standard Operating Procedure
2.8 Utilize Plant Operation information / data √ √ √
2.9 Determine compliance of Work Schedule/Plan √ √
2.10 Determine completion of work within target √ √ √
2.11 Determine Job Description √ √ √
2.12 Determine responsible personnel/parties involved √ √ √
2.13 Utilise Management Information System √ √ √
2.14 Comply to Standard Operating Procedure √ √
√
SUP
ERVI
SORY
FUN
CTIO
N
B10
-03-
04
B. MONITOR WORK PROGRESS
1. Review Work Schedule / Plan
1
2. Check status of Work Progress
13.02 / L3
1.5
3
3
98
SFB/B10/12009
TRAINING CONTENT
Title Code Title
TASKTASK No./
LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Lect
ure
Dem
o
Pra
ctic
e
Oth
er
Pra
ctic
al
Test
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Oth
ers
AS WSPractical H
rs Knowledge Hrs IS
√ - Technical references
3.1 Formatting of Progress Reports √ √ - Technical data3.2 Documenting of Progress Report √ √ - Presentation media3.3 Organisation Chart √ √ √ √ - Circuit diagram
3.4 Management Information System √ √ √ - System diagram3.5 Standard Operating Procedure √ √ √
3.6 Format Progress Reports √
3.7 Document Progress Report √
3.8 Determine responsible personnel/parties involved √
3.9 Utilize Management Information System √
3.10 Comply to Standard Operating Procedure √ √
1.1 Training Programs objective √
1.2 Target group √
1.3 Training Schedule √
1.4 Training venue √1.5 Training material √
1.6 Training methodology √
1.7 Training facilities √1.8 Teaching/Lesson Plan √ √ √
1.9 Determine Training Program objectives √ √
1.20 Determine target group profile √ √
1.21 Determine Training Schedule √ √1.4 Determine venue accessibility and logistic √ √
1.5 Determine training materials √ √
1.6 Determine Training methodology √ √
1.7 Determine availability of training facilities √ √ √1.8 Determine Teaching/Lesson Plan (including human resource/assistant requirement) √ √ √
2.1 Training Syllabus √ √2.2 Training materials (printed matters, soft wares, handouts etc) √ √2.3 Participants information (no of participant and profile)
√ √2.1 Interpret Training Syllabus √ √ √ √2.2 Source Training Materials (printed matters, soft wares, hando ts etc)
√ √ √ √2.3 Interpret participants information (no of participant and profile) √
√ √ √
SU
PER
VISO
RY
FUN
CTI
ON
B10
-03-
04
13.03 / L3
3. Produce Work Progress Report
1
C. CONDUCT IN-HOUSE TRAINING
1. Study Training Program
2
3
.-SOP, Measuring and test instrument, component parts specification, component parameters, equipment data book, logbook, checklist, hand tools, special tools, report forms, personal protective equipment, recording procedure, and management information sys
3.7
2. Compile Training Material
1
3
99
SFB/B10/12009
TRAINING CONTENT
Title Code Title
TASKTASK No./
LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Lect
ure
Dem
o
Pra
ctic
e
Oth
er
Pra
ctic
al
Test
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Oth
ers
AS WSPractical H
rs Knowledge Hrs IS
3.1 Different types of training facilities √ √3.2 Various training setups/configurations √3.3 Teaching aids/Audio Visual Aid √ √ √3.4 Participants profile √ √ √2.5 Procedure of Setting Training Facility √ √ √
2.6 Select training facility √ √ √2.7 Select training setup/configuration √ √2.8 Arrange teaching aids/facility/ Audio Visual Aid √ √2.9 Determine participants profile √ √2.10 Follow Procedure of Setting Training Facility √ √
4.1 Method of delivery (lecture/demonstration/case study/role play) √ √
√
4.2 Technique of handling Audio Visual Aid. √ √ √4.3 Lesson/Teaching Plan √ √ √
4.1 Comply to method of delivery √ √4.2 Comply to technique of handling Audio Visual Aid √
√
4.3 Follow Lesson/Teaching Plan √ √
1.1 Meeting Objective √ √1.2 Target group √ √1.3 Meeting Schedule √ √1.4 Meeting venue √ √1.5 Meeting material and facilities √ √1.6 Meeting Methodology √ √
1.1 Determine Meeting Objectives √ √1.2 Determine target group profile √ √1.3 Determine Meeting Schedule √ √1.4 Determine venue √ √1.5 Determine meeting materials and facilities √ √ √1.6 Determine Meeting Methodology √ √
SU
PER
VISO
RY
FUN
CTI
ON
B10
-03-
04
13.04 / L3
4
3 Setup Training Facilities
1
4
D. CONDUCT MEETING
4 Deliver Training
2
1. Identify Meeting Objectives
1
100
SFB/B10/12009
TRAINING CONTENT
Title Code Title
TASKTASK No./
LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Lect
ure
Dem
o
Pra
ctic
e
Oth
er
Pra
ctic
al
Test
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Oth
ers
AS WSPractical H
rs Knowledge Hrs IS
2.1 Meeting Agenda √ √2.2 Participants information (no of participant and √ √ profile) √ √2.3 Various meeting facilities and materials √ √2.4 Procedure of Setting Meeting Facility √ √
2.1 Comply to Meeting Agenda √2.2 Determine participants information (no of participant √ and profile) √2.3 Determine Various meeting facilities and materials √2.4 Select meeting setup √2.5 Follow Procedure of Setting Meeting Facility √
3.1 Procedures of Meeting √ √3.2 Meeting Objective √ √3.3 Meeting Agenda √ √
3.1 Follow Procedures of Meeting √ √ √3.2 Achieve meeting objective √ √ √3.3 Follow meeting Agenda √ √ √
4.1 Proceeding of meeting √4.2 Resolution of meeting √
4.1 Follow Proceeding of meeting √ √4.2 Achieve resolution of meeting √ √
13.05 / L3
1.1 Workplace Location Layout Plan √ √1.2 Various condition (lighting, ventilation, etc) of √ √ √ workplace
1.1 Interpret Workplace Location Layout Plan √ √ √1.2 Determine various condition of workplace √ √ √
B10
-03-
04
SU
PER
VISO
RY
FUN
CTI
ON
2. Provide Meeting Requirements
1
2
2
3. Execute meeting
1
2
4. Conclude Meeting
1
2
E. ENSURE SAFE WORKING ENVIRONMENT. 1. Identify location of Workplace
1
101
SFB/B10/12009
TRAINING CONTENT
Title Code Title
TASKTASK No./
LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Lect
ure
Dem
o
Pra
ctic
e
Oth
er
Pra
ctic
al
Test
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Oth
ers
AS WSPractical H
rs Knowledge Hrs IS
2.1 Statutory Safety Regulations and Requirements √ √ (OSHA, etc.) √ √2.2 Environment Safety √ √2.3 Safety requirements √ √2.4 Safety equipment/tools √ √2.5 Standard Operating Procedure √ √
2.1 Determine compliance of Statutory Safety √ √ Regulations and Requirements (OSHA, etc.) √ √2.2 Determine compliance of Environment Safety √ √2.3 Determine availability of safety requirements √ √2.4 Determine availability of safety equipment/ tools √ √2.5 Comply to Standard Operating Procedure √ √
3.1 Statutory Safety Regulations and Requirements √ √ (OSHEA, etc.) √ √3.2 Safety Procedure and Regulations √ √3.3 Organisation Chart √ √3.4 Standard Operating Procedure √ √
3.1 Comply with Statutory Safety Regulations and √ √ Requirements (OSHEA, etc.) √ √3.2 Determine compliance of Safety Procedure and Regula √ √3.3 Determine responsible personnel/parties involved √ √3.4 Comply to Standard Operating Procedure √ √
4.1 Statutory Safety Regulations and Requirements √ √ (OSHEA, etc) √ √4.2 Safety Procedure and Regulations √ √4.3 Formatting of Non-Compliance Report √ √4.4 Documenting of Non-Compliance Report √ √4.5 Organisation Chart √ √4.6 Management Information System √ √4.7 Standard Operating Procedure √ √
4.1 Determine compliance of Statutory Safety √ √ Regulations and Requirements (OSHA, etc) √ √4.2 Determine compliance of Safety Procedure and √ √ Regulations √ √4.3 Format non-Compliance Report √ √4.4 Document non-compliance report √ √4.5 Determine responsible personal / parties √ √4.6 Utilise Management Information System √ √4.7 Comply to Standard Operating Procedure √ √
SU
PER
VISO
RY
FUN
CTI
ON
B10
-03-
04
3
3. Impose Safety Procedures
1.5
2
2. Check Workplace
1.5
4. Report Non- Compliances of Safety requirements
1.5
3
102
SFB/B10/12009
TRAINING CONTENT
Title Code Title
TASKTASK No./
LEVEL
Delivery Methods Assessment Methods WIM No.
Tools/ Equipment/ Materials
Lect
ure
Dem
o
Pra
ctic
e
Oth
er
Pra
ctic
al
Test
Pro
ject
/ A
ssig
men
t
Ora
l Tes
t
Writ
ten
Test
Oth
ers
AS WSPractical H
rs Knowledge Hrs IS
1. Collect data of accident1.1 First aid √ √ √
1.2 Identify type of accidents accrued √ √ √ - PC1.3 Communicate with relevant department √ √ √ - Report form
2. Prepare format of report2.1 Prepare a simple format for report √ √ √
3. Fill in format and file/save in PC3.1 Complete report and file/save in PC √ √ √
1. Identify various work safety standards1.1 Safety work standard requirement in industry √ √ √
1.2 Identify relevant safety standards √ √ √1.3 Select relevant safety work standard √ - Industrial Safety And Environmental
Standards Charts2.Interpret related safety standard
2.1 Interpretation of standard √ √ √2.2 Describe basic standard requirement √ √ √
3. Prepare work safety standard3.1 Writing safety instruction and procedure √ √ √
3.2 Set up work safety standard √ √ √
1. Identify various safety and environmental requirements1.1 Safety and environmental requirement in industry √ √ √
1.2 Describe basic safety and environmental requirement √ √ √ - Industrial Safety And Environmental Standards
2. Identify various potential hazard on safety and environment
2.1 Potential industrial hazards √ √ √2.2 Maintain safe work site and clean environment
√ √ √
Text Books : (Tittle, Atr, Pg No.)
13.05a/ L3
13.05b/ L3
13.05c/ L3
G. SET UP WORK SAFETY STANDARD
3 1
H. ENSURE SAFETY AND ENVIRONMENT ARE COMPLIED WITH
B10
-03-
04
SUPE
RVI
SOR
Y FU
NC
TIO
N
F. PREPARE ACCIDENT REPORT
4 0.8
2 1
References LG No. :
Total Hours 56.7 24.3
e-Learning No. :
AVA Materials :
Manuals :
103
SFB/B10/12009
: B10 Practical training Hours / Practical Credit Hours : 37.8 Hours: TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours : 16.2 Hours: 3 Total Training Hours / Total Credit Hours : 60 Hours: H - 176 - 3
Terminal Performance Objectives :
A. PREPARE REPORT 12.01 / L3
1.1 Objective of Report √ √ - Standard Operating Procedure1.2 Types of Report √ √ - Company’s Profile1.3 Source of Records √ √ - Organization Chart1.4 Management Information System √ √ - Management Information System 1.5 Organization Chart √ √ - Records1.6 Standard Operating Procedure √ √ - Report Forms
1.1 Determine objective of Report √ √ √ √ - Logbook1.2 Determine type of Report √ √ √ √1.3 Determine source of Records √ √ √ √1.4 Utilise Management Information System √ √ √ √1.5 Determine responsible personnel/parties involved √ √ √ √1.6 Comply to Standard Operating Procedure √ √ √ √
2.1 Source of Records √ √2.2 Type of Records √ √2.3 Category/priority of Records √ √2.4 Management Information System √ √2.5 Organization Chart √ √2.6 Standard Operating Procedure √ √
2.1 Source Records √ √ √ √2.2 Determine type of Records √ √ √ √2.3 Categorise/prioritise Records √ √ √ √2.4 Utilise Management Information System √ √ √ √2.5 Determine responsible personnel/parties involved √ √ √ √2.6 Comply to Standard Operating Procedure √ √ √ √
ADMI
NIST
RATI
VE F
UNCT
IONS
B10-
03-0
5
Assessment Methods
SYLLABUS PROFILE
Course CodeCourseSemesterNOSS Code
WIM No.
Prepare Report, Verify Part List Requisition, Carry Out Inventory Control and Administer System Procedure using Company's Profile, Organization Chart, Management Information System (MIS), Records, Report Forms etc, so that objective of Reports identified, Records compiled, analysed and report produced in accordance with Job Specifiction Requirements and Standard Operating Procedures.
TRAINING CONTENT
Oral
Test
Writt
en T
est
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods
Tools/ Equipment/ Materials
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
WS
Othe
rs
ASIS
1. Identify objective of Report
Practical Hrs Knowledge Hrs
1
1
2
2. Compile Records
2
104
SFB/B10/12009
Assessment Methods WIM No.
TRAINING CONTENT
Oral
Test
Writt
en T
est
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods
Tools/ Equipment/ Materials
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
WS
Othe
rs
ASISPractical Hr
s Knowledge Hrs
3.1 Company Profile √ √3.2 Plant Operation √ √3.3 Analysis method √ √3.4 Management Information System √ √3.5 Organization Chart √ √3.6 Standard Operating Procedure √ √
3.1 Determine compliance of Company’s Vision, Mission, Policy, Objective etc.
√√ √ √
3.2 Determine Plant Operation activities √ √ √ √3.3 Comply to analysis method √ √ √ √3.4 Utilise Management Information System √ √ √ √3.5 Determine responsible personnel/parties involved √ √ √ √3.6 Comply to Standard Operating Procedure √ √ √ √
4.1 Formatting of Report √ √4.2 Documenting of Report √ √4.3 Technique of Report Writing √ √4.4 Summarising of Report √ √4.5 Management Information System √ √4.6 Organisation Chart √ √4.7 Standard Operating Procedure √ √
4.1 Determine Report Format √ √ √ √4.2 Document Report √ √ √ √4.3 Apply technique of Report Writing √ √ √ √4.4 Summarise Report √ √ √ √4.5 Utilise Management Information System √ √ √ √4.6 Determine responsible personnel/parties involved √ √ √ √4.7 Comply to Standard Operating Procedure √ √ √ √
B. VERIFY PART LIST REQUISITION 12.02 / L3
1.1 Requisition Procedure √ √ - Standard Operating Procedure1.2 Purpose of requisition √ √ - Company’s Profile1.3 Parts and Specification √ √ - Organization Chart1.4 Management Information System √ √ - Management Information System (MIS)1.5 Organisation Chart √ √ - Part List Requisition1.6 Standard Operating Procedure √ √ - Requisition Procedure
1.1 Determine compliance of Requisition Procedure
√√ √ √ - Endorsement Procedure
1.2 Determine purpose of requisition √ √ √ √ - Parts Specification1.3 Determine Parts and Specification √ √ √ √ - Plant equipment1.4 Utilise Management Information System √ √ √ √1.5 Determine responsible personnel/parties involved √ √ √ √1.6 Comply to Standard Operating Procedure √ √ √ √
ADMI
NIST
RATI
VE F
UNCT
IONS
B10-
03-0
5
3. Analyse Records
1
2
2
1. Study Part List Requisition
1
2
4. Produce Report
1
105
SFB/B10/12009
Assessment Methods WIM No.
TRAINING CONTENT
Oral
Test
Writt
en T
est
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods
Tools/ Equipment/ Materials
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
WS
Othe
rs
ASISPractical Hr
s Knowledge Hrs
2.1 Plant equipment √ √2.2 Requisition Procedure √ √2.3 Purpose of requisition √ √2.4 Parts and Specification √ √2.5 Management Information System √ √2.6 Organization Chart √ √2.7 Standard Operating Procedure √ √
2.1 Determine Plant equipment √
2.2 Determine compliance of Requisition Procedure
√√ √ √
2.3 Determine purpose of requisition achievable √ √ √ √2.4 Determine validity of parts and specification √ √ √ √2.5 Utilize Management Information System √ √ √ √2.6 Determine responsible personnel/parties involved
√√ √ √
2.7 Comply to Standard Operating Procedure √ √ √ √
3.1 Endorsement Procedures √ √3.2 Management Information System √ √3.3 Organization Chart √ √3.4 Standard Operating Procedure √ √
3.1 Comply to Endorsement Procedures √ √ √ √3.2 Utilise Management Information System √ √ √ √3.3 Determine responsible personnel/parties involved √ √ √ √3.4 Comply to Standard Operating Procedure √ √ √ √
C. CARRY OUT INVENTORY CONTROL 12.03 / L3
1.1 Parts and Specifications √ √ - Standard Operating Procedure1.2 Company Inventory System √ √ - Organization Chart1.3 Location of stock √ √ - Management Information System (MIS)1.4 Organization Chart √ √ - Inventory Records1.5 Management Information System √ √ - Stock Card1.6 Standard Operating Procedure √ √ - List of inventory
1.1 Determine Parts and Specifications √ √ √ √ - Requisition Documentation1.2 Determine Company Inventory System √ √ √ √1.3 Determine location of stock √ √ √ √1.4 Determine responsible personnel/parties involved √ √ √ √1.5 Utilise Management Information System √ √ √ √1.6 Comply to Standard Operating Procedure √ √ √ √
ADMI
NIST
RATI
VE F
UNCT
IONS
B10-
03-0
5
2. Check Validity of Requested Parts
1
3. Endorse Requisition
2
1. Identify Inventory List
1
1
2
2
106
SFB/B10/12009
Assessment Methods WIM No.
TRAINING CONTENT
Oral
Test
Writt
en T
est
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods
Tools/ Equipment/ Materials
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
WS
Othe
rs
ASISPractical Hr
s Knowledge Hrs
2.1 Parts and Specifications √ √2.2 Company Inventory System √ √2.3 Checking Procedure √ √2.4 Location of stock √ √2.5 Stock Card √ √2.6 Requisition Documentation √ √2.7 Inventory Record (stock take, bin card, etc.) √ √2.8 Organization Chart √ √2.9 Management Information System √ √2.10 Standard Operating Procedure √ √
2.1 Determine validity of Parts and Specifications √ √ √ √
2.2 Determine compliance of Company Inventory System√
√ √ √2.3 Comply to Checking Procedure √ √ √ √2.4 Determine location of stock √ √ √ √2.5 Determine updating of Stock Card √ √ √ √2.6 Determine updating of Requisition Documentation according to Procedure
√√ √ √
2.7 Determine updating of Inventory Record (stock take, bin card, etc.) √
√ √ √2.8 Utilize Management Information System √ √ √ √2.9 Determine responsible personnel/parties involved √ √ √ √2.10 Comply to Standard Operating Procedure √ √ √ √
3.1 Parts and Specifications √ √3.2 Company Inventory System √ √3.3 Stock Card √ √3.4 Requisition Documentation √ √3.5 Inventory Record (stock take, bin card, etc.) √ √3.6 Stock level √ √3.7 Organization Chart √ √3.8 Management Information System √ √3.9 Standard Operating Procedure √ √
3.1 Determine Parts and Specifications √ √ √ √3.2 Determine Company Inventory System √ √ √ √3.3 Utilise Stock Card √ √ √ √3.4 Determine Requisition Documentation √ √ √ √p y ( , card, etc.) √ √ √ √3.6 Determine stock level √ √ √ √3.7 Utilise Management Information System √ √ √ √3.8 Determine responsible personnel/parties involved
√√ √ √
3.9 Comply to Standard Operating Procedure √ √ √ √
B10-
03-0
5
ADMI
NIST
RATI
VE F
UNCT
IONS
2. Check Inventory Stock
1
3. Update Inventory
3
1
3
107
SFB/B10/12009
Assessment Methods WIM No.
TRAINING CONTENT
Oral
Test
Writt
en T
est
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods
Tools/ Equipment/ Materials
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
WS
Othe
rs
ASISPractical Hr
s Knowledge Hrs
D. ADMINISTER SYSTEM PROCEDURES 12.04 / L3
1.1 Type of Administrative System Procedures √ √ - Standard Operating Procedure1.2 Company Operation √ √ - Organization Chart1.3 Organization Chart √ √ - Management Information System (MIS)1.4 Management Information System √ √ - System Procedures1.5 Standard Operating Procedure √ √ - Record of Administrative Procedures
1.1 Determine type of Administrative System Procedures√
√ √ √1.2 Determine Company Operation √ √ √ √1.3 Determine responsible personnel/parties involved √ √ √ √1.4 Management Information System √ √ √ √1.5 Comply to Standard Operating Procedure √ √ √ √
2.1 Type of Administrative System Procedures √ √2.2 Company Operation √ √2.3 Record of Administrative Procedures √ √2.4 Organisation Chart √ √2.5 Management Information System √ √2.6 Standard Operating Procedure √ √
2.1 Determine type of Administrative System Procedures
√√ √ √
2.2 Determine Company Operation √ √ √ √
2.3 Interpret record of Administrative Procedures √ √ √ √2.4 Determine responsible personnel/parties involved
√√ √ √
2.5 Utilize Management Information System √ √ √ √2.6 Comply to Standard Operating Procedure √ √ √ √
3.1 Type of Administrative System Procedures √ √3.2 Record of Administrative Procedures √ √3.3 Organization Chart √ √3.4 Management Information System √ √3.5 Standard Operating Procedure √ √
3.1 Determine type of Administrative System Procedures
√√ √ √
3.2 Complete record of Administrative Procedures √ √ √ √3.3 Determine responsible personnel/parties involved
√√ √ √
3.4 Utilize Management Information System √ √ √ √3.5 Comply to Standard Operating Procedure √ √ √ √
1.1 Company policy √ √1.2 Labour law √ √1.3 Work schedule √ √
B10-
03-0
5
ADMI
NIST
RATI
VE F
UNCT
IONS
1. Identify Administrative System Procedures
1
2. Review Record of Administrative Procedures
1
2
3. Update Record of Administrative Procedure
3
1
3
12.04a/L31. Plan authorize and approve leave
0.5
E. CARRY OUT RELATED ADMINISTRATIVE WORK
108
SFB/B10/12009
Assessment Methods WIM No.
TRAINING CONTENT
Oral
Test
Writt
en T
est
Title Code Title
TASK
TASK No./ LEVEL
Delivery Methods
Tools/ Equipment/ Materials
Lectu
re
Demo
Prac
tice
Othe
r
Prac
tical
Test
Proje
ct /
Assig
ment
WS
Othe
rs
ASISPractical Hr
s Knowledge Hrs
Labour law manual2.1 Job time scheduling √ √ OSHA manual2.2 Job activities √ √ Company policy manual
3.1 Company policy √ √3.2 Procedure of handling of disciplinary action √ √
3.1 Handle disciplinary issue √ √3.2 Demonstrate a firm and fair enforcement skills √ √ √ √
√ √ √ √
4.1 In house work safety and health requirement √ √4.2 Related OSHA regulation √ √
1.1 Report writing √ √ Application software1.2 Application of computer software √ √ Stationery
1.1 Use application software 2 √ √ √ √ Data
2.1 Type of information needed √ √2.2 SPC tools √ √
2.1 Use SPC tools √ √ √ √2.2 Communicate at various level √ √ √ √2.3 Demonstrate interpersonal skill √ √ √ √
3.1 Compile information √ √ √ √3.2 Summarize relevant facts √ √ √ √3.3 Describe and express in writing √ √ √ √
4.1 Verify facts and data 1 √ √ √ √
5.1 Presentation media 0.45 √ √5.1 Communicate 0.8 √ √ √ √
Text Books : (Tittle, Atr, Pg No.)
B10-
03-0
5
2. Plan authorize and approve job time frame
0.5
F. WRITE WORK REPORT
3. Ensure company policy is enforce
0.5
4. Handle manpower, health and safety issues
0.5
2
4. Edit draft report
16.2
1
2. Gather relevant information
12.04b/L31. Plan report format
0.25
5. Present
Total Hours
ADMI
NIST
RATI
VE F
UNCT
IONS
ReferencesLG No. :
e-Learning No. :
AVA Materials :
Manuals :
3. Prepare draft report
37.8
0.5
1
16.2 37.8
109
SFB/B10/12009
110
SFB/B10/12009
MODUL TEKNOLOGI MEKATRONIK - SEMESTER 4
TASK (A) JAM KREDIT = A/(PEMBERAT (1.5) X 20)
KOD MODUL
TAJUK MODUL TEORI
(JAM) AMALI (JAM)
JAM KREDIT TEORI
JAM KREDIT AMALI
JUMLAH JAM
KREDIT MODUL
KREDIT MODUL
B10-04-01 LATIHAN INDUSTRI - - - - 3.00 3
JUMLAH KESELURUHAN LATIHAN 3 BULAN
Catatan : 1 bulan = 1 kredit
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