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PACKAGING SOLUTIONSSOLPAC
MR 14
Solpac Co.Ltd.59 Mongnae-Ro, Danwon-Gu Ansan, Gyeonggi-Do South Korea Zip code 425-100Tel +82-31-431-1877 Fax +82-31-431-1874E-mail sales@solpac.co.kr www.solpac.co.kr
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Having more than 1,200 installations worldwide, Solpac has never stopped implementing newconcepts and has focused to develop the most economical, yet efficient solutions for broadvariety of packaging requirements in any field.
All Solpac machines feature uncompromising quality, rugged construction, and true value formoney that is backed up by our corporate policy of Quality, Creativity, and Continual ProductDevelopment.
We are a fast growing company, flexible to any requirements, making quick decisions to benefitour customers. We are dedicated to your success. We appreciate your business.
Solpac was founded in 1996 in response to the hugedemands of automatic packaging machines usingflexible films and pre-made pouches in the food,pharmaceutical and cosmetic industries.
SOLPACPACKAGING SOLUTIONS
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History1996 Corporation founded as Sejin Precision Works Co. in Seoul, Korea
1998 Started building international sales network
2001 Acquisition of ISO 9001/2000 (Quality Management System)
2004 Appointed to a Venture Business Company by the Government
2005 Company name changed to Solpac Company LimitedFactory moved to Sihwa Industrial Complex (Ansan, Gyeonggi-do)Acquisition of ISO 14001/9001 (Environmental Management System)
2006 Certified as Clean Work Place from the Minister of LaborAcquisition of CE certificate (sachet packaging machine)Appointed to a Inno-Biz (Innovative Business) enterprise by the Government
2007 Appointed to a Promising Export Firm by the Government
2008 Awarded $1MIL Export Tower by the Ministry of Commerce, Industry and Energy
2009 Received a Presidential Commendation for Superior Capital Goods from the Government
2010 Opened an affiliated Research & Development center
2011 Acquisition of CE certificate (rotary pouch filler)Awarded $3MIL Export Tower by the Ministry of Commerce, Industry and Energy
2013 Factory moved to Ansan Smart Hub (Ansan, Gyeonggi-do)Received Exporting Section Award from Small & Medium Business AdmistrationAwarded $5MIL Export Tower by the Ministry of Commerce, Industry and Energy
SP-101 - Sachet - Powder/Granule
SP-202 - Sachet - LiquidsSachet - Swabs, Towelettes, Wipes
SP-303 - Stick Pack - Powder/Liquids
SP-404 - Strip Pack - Tablets/Capsules
SP-505 - High speed 3-side seal - PowderPouch winding & cutting system
SP-606 - Horizontal 4-side seal - Patches, Flat & solid items
S/SD/SQ - Rotary Pouch Filling & Sealing
SPC-75A - Cartoner - Pouch into Carton cases
Line up - Sachets, Stick Packs into a Bulk bag or Carton cases
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Standard features• Single or twin web roll• Rugged painted steel frame• Product level sensor in the hopper• Straight/Zigzag cut• Film horizontal/vertical sealing rollers and slitter• Forming guides and collars set to customer’sspecification• Sensor controlled film tracking• Quick film splice table• Various seal patterns and shapes• Film tension controller• Cartridge type heater• Waste film chopper• Discharge chute• Product discharge conveyor
Optional features• All servo drives• Stainless steel package• Dust suction nozzle• Static eliminator• Gas flush• Film edge trimming (round edge) and suction• Embossing in the longitudinal/latitudinal seal• Multi-lane hot stamp or inkjet printer• Single or multiple perforated sachets• Automatic film motion compensation sensor with servodriven film shaft• Easy open features like tear notch or perforation• Powder loader
Control• Omron controls or to customer’s specifications (option)• Touch screen - All operating parameters, filler controls, batch production set up, product count and more• Variable speed control• Proportional-Integral-Derivative (PID) temperature control• Eye-mark detection• Optional all servo drives - Controls include film feeding speed,side/end sealing rollers, notch roller, end cutter speed, bag length adjustment
Safety• Fully interlocked safety cover• Main motor overload protector• Automatically stops when doors open, running out of film or film cut and empty hopper.
• Customized designs are available to customer’s specification. • Designs and specifications are subject to change without notice.• Bag lengths of non-servo models are not adjustable. • Max/min fill volume is 50/0.5 gram and may require additional nozzles.
1. Servo controlled auger filler2. Rotor feeding system for high speed operation3. Sealing, slitting, coding and empty pack detectionwith rejection
Specifications
Sachet Packaging Machine
Powder/GranuleSP-101
Uses include:Coffee, powders, granular, sugar, salt, pepper, drink mixes, protein powder, tea, seeds, powdered/granulatedmedicine and more
• Fully automatic vertical 4 side sealing machine• Continuous motion• 4 to 12 lane configurations• PLC control with touch screen operation• Choose from all servo motors or electro-mechanical drives• Multi-lane 1) volumetric, 2) rotor, or 3) servo auger fillers
Feature Highlights
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Standard features• Single or twin web roll• Rugged painted steel frame• Product level sensor in the hopper• Straight/Zigzag cut• Film horizontal/vertical sealing rollers and slitter• Forming guides and collars set to customer’s specification• Sensor controlled film tracking• Quick film splice table• Various seal patterns and shapes• Film tension controller• Cartridge type heater• Waste film chopper• Discharge chute• Product discharge conveyor
Optional features• All servo drives• Stainless steel package• Dust suction nozzle• Static eliminator• Gas flush• Film edge trimming (round edge) and suction• Embossing in the longitudinal seal• Multi-lane hot stamp or inkjet printer• Single or multiple perforated sachets• Automatic film motion compensation sensor with servo driven film shaft• Easy open features like tear notch or perforation• Liquid tank
Control• Omron controls or to customer’s specifications (option)• Touch screen - All operating parameters, filler controls, batch production set up, product count and more• Variable speed control• Proportional-Integral-Derivative (PID) temperature control• Eye-mark detection• Optional all servo drives - Controls include film feeding speed, side/end sealing rollers, notch roller, end cutter speed, bag length adjustment
Safety• Fully interlocked safety cover• Main motor overload protector• Automatically stops when doors open, running out of film or film cut and empty hopper.
• Customized designs are available to customer’s specification. • Designs and specifications are subject to change without notice.• Bag lengths of non-servo models are not adjustable. • Max/min fill volume is 50/0.5 gram and may require additional nozzles.
1. Servo controlled mono pump filling system2. Accurate piston pump and check valve3. Sealing, slitting, coding and empty packdetection with rejection
Specifications
Uses include:Water, shampoo, hair rinse, hair gel, cream, lotion, liquid medicines, solutions, syrups, soup, paste, ketchup and more Medical wipes, Alcohol prep pads, Isopropyl alcohol towelettes, Antiseptic cleansing wipes, Antibacterial hand towelettes and more
• Fully automatic vertical 4 side sealing machine• Continuous motion• 4 to 12 lane configurations• PLC control with touch screen operation• Choose from all servo motors or electro-mechanical drives • Multi-lane 1) piston pump or 2) mono pump filler
Feature Highlights
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Sachet Packaging MachineLiquidsSwabs, Towelettes, Wipes
SP-202
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Standard features• All servo drives• Single web roll• Rugged painted steel frame• Product level sensor in the hopper• Straight/Zigzag cut• Film horizontal/vertical sealing rollers and slitter• Forming tubes, guides and collars set to customer’s specification• Sensor controlled film tracking• Quick film splice table• Various seal patterns and shapes• Film tension controller• Cartridge type heater• Waste film chopper• Discharge chute• Product discharge conveyor
Optional features• Stainless steel package• Dust suction nozzle• Static eliminator• Gas flush• Film edge trimming (round edge) and suction• Embossing on the fin seal• Multi-lane hot stamp or inkjet printer• Automatic film motion compensation sensor with servo driven film shaft• Easy open features like tear notch or perforation• Powder loader or Liquid tank
Control• Omron controls or to customer’s specifications (option)• Touch screen - All operating parameters, filler controls, batch production set up, product count and more• Variable speed control• Proportional-Integral-Derivative (PID) temperature control• Eye-mark detection • Controls include film feeding speed, side/end sealing rollers,notch roller, end cutter speed, bag length adjustment
Safety• Fully interlocked safety cover• Main motor overload protector• Automatically stops when doors open, running out of film or film cut and empty hopper.
• Customized designs are available to customer’s specification. • Designs and specifications are subject to change without notice.• Bag lengths of non-servo models are not adjustable. • Max/min fill volume is 50/0.5 gram and may require additional nozzles.
Stick pack forming system - Empty pack forming with top open
Specifications
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Uses include:Coffee, powders, granular, sugar, salt, pepper, drink mixes, protein powder, tea, seeds, powdered/granulated medicine and more Water, shampoo, hair rinse, hair gel, cream, lotion, liquid medicines, solutions, syrups, soup, paste, ketchup and more
• Fully automatic vertical Stick Pack packaging machine• Continuous motion• 2 to 12 lane configurations• PLC control with touch screen operation• All servo motors*• Multi-lane 1) volumetric, 2) rotor, or 3) auger fillers for powder• Multi-lane 1) piston pump, 2) rotor, or 3) mono pump fillers for liquid
Feature Highlights
Stick Pack Packaging MachinePowder/Granule Stick PackLiquid Stick Pack
SP-303
Standard features• Twin web roll• Rugged painted steel frame• Product level sensor in the hopper• Straight/Zigzag cut• Interchangeable or adjustable sealing rollers and slitters• Interchangeable vibratory feeder tracks• Interchangeable track chutes• Sensor controlled film tracking• Automatic film motion compensation sensor with servo driven film shaft• Quick film splice table• Various seal patterns and shapes• Film tension controller• Cartridge type heater• Discharge chute• Product discharge conveyor
Optional features• Empty pack detection and rejection• Stainless steel package• Dust suction nozzle• Static eliminator• Gas flush• Film edge trimming (round edge) and suction• Embossing in the longitudinal seal• Multi-lane hot stamp or inkjet printer• Single or multiple perforated strip packs• Easy open features like tear notch or perforation• Tablet/Capsule loader
Control• Omron controls or to customer’s specifications (option)• Touch screen - All operating parameters, filler controls, batch production set up, product count and more• Variable speed control• Proportional-Integral-Derivative (PID) temperature control• Eye-mark detection• All drives Servo (standard on SP160/250/300) - Controls include film feeding speed, product feeding control,side/end sealing rollers, notch roller, end cutter speed, bag length adjustment
Safety• Fully interlocked safety cover• Main motor overload protector• Automatically stops when doors open, running out of film or film cut and empty hopper.
• Customized designs are available to customer’s specification. • Designs and specifications are subject to change without notice.• Bag lengths of non-servo models are not adjustable. • Max/min fill volume is 50/0.5 gram and may require additional nozzles.
1. Interchangeable sealing roller mechanism2. Vibratory product feeder with servo control3. Vibratory product feeder with track chute 4. Track chute with shutter gates
Specifications
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Size parts interchangeable*Models SP160/250/300
Uses include:Tablets, caplets, hard gelatin and soft gelatin capsules and more
Models SP400/500
Strip Packaging Machine
Tablets & CapsulesSP-404• Fully automatic vertical 4 side sealing machine• All servo drives (SP160/250/300) or electro-mechanical drive(SP400/500)• Balcony design allows wide open access for parts changing• Continuous motion• 2 to 10 lane configurations• PLC control with touch screen operation• Vibratory product feeder with interchangeable track chutes
Feature Highlights
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Bag collecting and loading into boxes in chained form
Standard features• Single web roll• Rugged painted steel frame• Product level sensor in the hopper• Straight/Zigzag cut• Constant heating sealer• Forming guides and collars set to customer’sspecification• Sensor controlled film tracking• Automatic film motion compensation sensorwith servo driven film shaft• Quick film splice table• Various seal pattern and shapes• Film tension controller• Cartridge type heater• Discharge chute
Optional features• Empty pack detection and rejection• Stainless steel package• Dust suction nozzle• Static eliminator• Embossing in the longitudinal seal• Hot stamp or inkjet printer• Chained perforated sachets• Automatic film motion compensation sensor with servo driven film shaft• Easy open features like tear notch or perforation• Powder loader
Control• Omron controls or to customer’s specifications (option)• Touch screen - All operating parameters, filler controls, batch production set up, product count and more• Variable speed control• Proportional-Integral-Derivative (PID) temperature control• Eye-mark detection• All drives Servo (standard) - Controls include film feeding speed, product feeding control, side/end sealing rollers, notch roller, end cutter speed
Safety• Fully interlocked safety cover• Main motor overload protector• Automatically stops when doors open, running out of film or film cut and empty hopper.
• Customized designs are available to customer’s specification. • Designs and specifications are subject to change without notice.
Specifications
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Uses include:Coffee, powders, granular, sugar, salt, pepper, drink mixes, idle soup mixes, protein powder, tea, seeds, desiccants, bath agents, oxygen absorbers and more
Bag collecting and loading into jumbo size boxes in chained form
Single cutting and counting unit
High Speed 3-side Seal Pouch Machine
Powder / GranuleSP-505• Fully automatic horizontal 3 side sealing machine• All servo drives• Continuous rotary motion single lane• Fast running up to 600 packs/min• PLC control with touch screen operation• Volumetric product feeder with rotary cup conveyor system
Feature Highlights
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Standard features• Single web roll• Rugged painted steel frame• Straight/Zigzag cut• Horizontal sealing rollers and slitter• Sensor controlled film tracking• Quick film splice table• Various seal patterns and shapes• Film tension controller• Cartridge type heater• Waste film chopper• Product discharge conveyor
Optional features• All servo drives• Empty pack detection and rejection• Stainless steel package• Static eliminator• Embossing, hot stamp or inkjet printer• Automatic film motion compensation sensor with servo driven film shaft• Easy open features like tear notch or perforation
Control• Omron controls or to customer’s specifications (option)• Touch screen - All operating parameters, filler controls, batch production set up, product count and more• Variable speed control• Proportional-Integral-Derivative (PID) temperature control• Eye-mark detection• All servo drives (option) - Controls include film feeding speed,product feeding control, side/end sealing rollers, notch roller, end cutter speed, bag length adjustment
Safety• Fully interlocked safety cover• Main motor overload protector• Automatically stops when door open, running out of film or film cut and empty hopper.
• Customized designs are available to customer’s specification. • Designs and specifications are subject to change without notice.
Specifications
Uses include:Medical Patches incl. Detox patch, Cataplasm patch, Heat patch etc., Facial strips, Medical test strips and any soliditems that cannot be filled
1. Product feeding2. Sachet sealing3. Embossing coder 4. Cutting and grouping
• Fully automatic horizontal 4 side sealing machine• All servo drives (option) or electro-mechanical drive• Continuous motion horizontal single lane• PLC control with touch screen operation• Automatic or manual product loading
Feature Highlights
Horizontal 4-side Seal Packaging Machine
PatchesFlat & Solid items
SP-606
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Model: 8SQ110/135/165/235Rotary Quadruplex - 4 UP & 2 UP
Standard and optional features
• PLC control with touch screen operation• Long durability welded steel frame• Washdown structure (IP65)• Easy access rotational touch screen• Production parameter memory incl. gripper size, machine speed, sealing temperature, filling volume• Pouch presence detection - no filling, no sealing• De-aeration with wire guide or push bars• Steam/gas flush• Automatic deoxidizer feeding station• Product filling - can be integrated with weighing scales/auger filler/cup conveyor • Two step sealing process guarantees clean seal, cooling station for liquid product• Encoder controlled inkjet printer for accurate printing position at high speed
Machine Category
6S/8S 6 Stations and 8 Stations - 1up - Max. 60 bags/min8SD 8 Stations Duplex - 2up - Max. 90 bags/min8SQ 8 Stations Quadruplex - 4up - Max. 180 bags/min
Model: 6S3208S235/285/320/40010S235
Rotary Simplex - 1 UPModel : 8SD110/135/165/200Rotary Duplex - 2 UP
Product Category• Powder• Granule• Fresh fruit/vegetables• IQF (individually quick frozen)• Cereal/Nuts/Snacks• Candy• Pasta/Beans/Rice• Meat/Poultry/Fish• Sauce, sauce/solid mix• Liquid detergent, softener, painting and cooking oil• Pet food/Snacks• Hardware/Non-Food Products• Facial mask pack• Strips/Sachets/Stick Packs into a Pouch
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SP-101/202 - Sachet stacker - Counter - Cartoner - Checkweigher
SP-303 - Stick pack grouping conveyor - Counter - Cartoner or Flow wrapper - Checkweigher
SP-303 - Stick pack grouping conveyor - Stick packs into a pouch with rotary machine
SP-505 - Bag collator with loading into boxes in chained form
Line automation
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Standard features• Rugged painted steel frame• Automatic carton supply magazine (loading capacity: up to 500 cartons)• Size adjustable index driving carton fingers• Carton height adjustment done on the touch screen• Carton width adjustment handle with digital scale• 2 heads rotary carton feeding• Vacuum ejector carton forming• Rotary motion product inserting device with product damage prevention• Size adjustable product bucket conveyor• Side flap folding and tucking• 4 flap hot melt applicator system• Product counter• Safety interlock cover• Product discharge conveyor
Optional features• Product conveyor system from sachet making machines• Stick pack collecting air cylinder and dropping shutter• Sachet/stick pack counter (optical fiber sensor and Servo motor)• Faulty carton detection and rejection• Stainless steel package• Embossing, hot stamp or inkjet printer
Control• Omron controls or to customer’s specifications (option)• Touch screen - All operating parameters, filler controls, batch production set up, product count and more• Variable speed control
Safety• Fully interlocked safety cover• Main motor overload protector• Automatically stops when doors open, running out of carton, and no product.
•Customized designs are available to customer’s specification. •Designs and specifications are subject to change without notice.
Specifications
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• Fully Automatic horizontal carton packaging machine• Inverter speed control• Balcony design intermittent motion • PLC control with touch screen operation• Automatic product loading
Feature Highlights
Horizontal Carton Packaging Machine
SachetsStick PacksPouches into a Carton
SPC-75A
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