steel times international chinese april 2016
Post on 28-Jul-2016
230 Views
Preview:
DESCRIPTION
TRANSCRIPT
-
CM
Y
CM
MY
CY
CMY
K
STI cover 2.pdf 1 4/21/16 4:26 PM
-
We transform the world of revamps and modernization.
SMS SIEMAG TECHNOLOGY (BEIJING) CO., LTD.
50-1A18100102
+86 10 5907 7100 +86 10 5907 7140
sales@sms-siemag.cnwww.sms-siemag.cn
Modernisierung_A4_chin.indd 1 05.02.16 11:57
-
20164 1www.steeltimesint.com
2016
www.steeltimesint.com
ISSN 0143-7796
Matthew Moggridge +44 (0) 1737 855151matthewmoggridge@quartzltd.com
Dr. Tim Smith PhD, CEng, MIM
Annie Baker
Martin Lawrence
Paul Rossagepaulrossage@quartzltd.com+44 (0) 1737 855116
Ken Clarkkenclark@quartzltd.com+44 (0) 1737 855117
Steve Diprosestevediprose@quartzltd.com+44 (0) 1737 855164
Paul Michael
59 Steel Times International()15 100711 46qiu@mc-ccpit.com Steel Times Internationalwww.steeltimesint.com
Quartz Business Media Ltd.Quartz House, 20 Clarendon Road, Redhill, Surrey RH1 1QX, UK.+44 (0)1737 855000+44 (0)1737 855034 www.steeltimesint.com
(MC-CCPIT)10071146 qiu@mc-ccpit.com
Quartz Business Media ltd 2016
20164
CMI
2 (DRI)/(HBI)
7
13 (AHSS)
17 22
7
22
7
17
-
2 20164 www.steeltimesint.com
(NG)DRI/HBI(EAF)(AIS)/Sara Hornby*, Jorge Madias** Francisco Torre***
(DRI)/(HBI)
DRI/HBI
(1)[1]
()
()
DRI/HBI
(NG)
AIS
DRI/HBI
EAF
DRIDRIHBI
DRI
DRI
[2]
()
()(
)
[3](
,
Peridur[4])
[7]
EAF
[5,6]
[7]
DRI
2006
HBIDRI
20138.56MTeDRI5.65
MTeHBI(
HBI1.8MTe0.5
MTe)
DRIDRIHBI
DRI
DRI
[8,9]
22008
6.9MTe[1]2013HBI
2.8MTe2011/
DRI
[12,13]
EAF73%89%[12]
DRI/HBI(
kWh/Tels(TTT)
)830
DRI
* Global Strategic Solutions Inc.,16317 Woolwine Road, Charlotte, NC 29278, USA704-488-7969 shornbyanderson@carolina.rr.com** Jorge Madias, metallon, 432 9 de Julio St, San Nicolas, Buenos Aires, B2900HJG, Argentina011-54-336-442-1318 jorge.madias@metallon.com.ar
*** Francisco Torre, Formerly Acindar ArcelorMittal, 1930 Ayacucho St., Rosario, Santa Fe 2000, Argentina011-54-341-482-9302 fltorre@fibertel.com.ar
1 1970-2014[1]DRI/HBI 2 DRI/HBI[10]
(DRI)-3.6mt
Comsigua 1.3mt HBIBriqven 1.5mt HBIVenprecar 0.9mt HBICVG-FMO 1.0mt HBIOrinoco iron 2.2mt HBI
LISCO 0.65mt HBI 1.1mt DRI
2.3mt HBI
0.9mt HBILionDRI 1.54mt DRI/HBI
1.5mt DRI/HBI
Welspun Maxsteel 0.9mt DRI/HBI20mt
Jubdak Shadeed1.5mt HBI/DRI
-
20164 3www.steeltimesint.com
DRI
(SOPs)
(1)[13]
350%DRI (
93%Fe93%Met .1 . 8%
C1.5%(CaOMgO)1.9%SiO2
Al2O
30.003S)kWh/t
charged
TTT100%
kWh/tcharged
TTT93%Met.
0.40.5
0.7960
65%DRI
DRI(
(
)
DRI
VIU)[12,13,14,15]
DRI
VIUDRI
(
DRI)
3[12]
DRI
4
DRI
25%
()(
)
80MW
1333kWh/min DRI
500kWh/Te.
2.7Te/min 33.75kg/MW/min[13,16]
25%30%DRI/HBI
DRIDRI/HBI
(5)
[13,16]HBI
(FeO/C)
[13,16]
DRI
30%
DRI
EAF
DRI
60%100DRI (
)
DRI
[12]
()
(
[15])
233DRI
50.6kWh/Techarged
(Tec)4
T T T 4 3 D R I
37.4kWh/Tec
DRI
20kWh30kWh/100
627kWh/Tels[12]
[17]375kWh/Tels600
42Nm3 O2/Te
ls4%
100%DRI
600 DRI 16%
20%3EAF3.1%
HDRI
MetallonHDRI150
EAF7
EAFs20%80%
CDRI/CHBIHDRI
HDRI EAFs
EAF
PI 325400kWh/Te
CDRI 470600kWh/Te
HDRI 425kWh/Te
320520 kWh/Te
H M ( ) 1 8 0
300kWh/Te
FeO
slag
DRI1%Fe(FeO)
0.215%C93%
Met.DRI93%
1.4%
(100%
9.09kWh/kg)
/
FeODRI
1990s
DRI1.6%1.8%
(deC)/
(
/)
/
DRI
VIU
(AM
25%75%95%[13,15])(
TTTDRI)
% DRI kWh/ton TTT ()
421 6125 375 5230 377 5335 380 5440 393 5545 399 5750 408 59
3 7DRI(VIU)
1 %DRI
4 %DRI/HBI[12]
(U
S d
ls/tl
s)
(Cu,Ni,Mo,Sn) wt%
0.00 0.20 0.40 0.60 0.80 1.00 1.20
800
700
600
500
400
300
200
100
0
DRI price = 420
DRI price = 330
DRI price = 150
Maximum % Residuals
IF 0.106
DOQ 0.145
Drawing Q 0.210
Fine wine 0.250
Commercial 0.295
Structural 0.390
Rebar 1.060
L Fre
eD
Draw
ingDr
awing
F wi
neC
quali
tySt
ructu
ral
Reba
r
%DRI/HB
-
4 20164 www.steeltimesint.com
(DRIEAF)
D R I
HyLDRI
4%[18]
T T T
HDRI
AMDRI2.7%
3.1%SOPs[13]
DRI(
)
394.4%DRI($0.035/
kWh)$4.64/Tels
14 Te/hour
DRI
[N]steel
[H]steel
(CO)
TTT
(36)
[12,15,17]
[12]
4 A c i n d a r [ 1 3 , 1 9 ] T e r n i u m
Guerrero[4]
1%8a
8bAcindar
10-25 kWh0.425kg
0.0375kg/Tels
0.3%-2%
91%95%
40kWh/Te1%
1.5%
[21]
10%DRI
(/
)10.4%
1%
8kWh/Te16kWh/Te
10%PI(4%
) 2 7 . 1
kWh/Tels
1%
(MgO, CaO)
V4 EAF2%CaO
/1% SiO2SiO
2>2%
20kWh/Te
SiO2Al
2O
3
SiO2Al
2O
3
[12,13,14,15]FeO//
DRI67%
CO
kWh/t TTT ()
33%DRI-2 426 5833%DRI- 380 5443%DRI = 33%10% 390 5543%DRI- 392 58
AM MX CDRI HDRI
DRI 2.08% 3.10% 3.10%
DRI/Te
DRI/Te
scrap 94.4/5.6(252/15)
DRI 25 700
25
95
90
66 57 38.9
80 71 53.9
kWh/Tels 585.9 527(-58.9) 419.1(-191.11)
Te/hour 163 177(+14) 222(+59)
$/Te@$0.035/kWh 4.64 9.27
$/Te@$0.050/kWh 5.53 12.14
5 HBI[13,16]
2 DRI[13,14]
3.1%HDRI[15]
7 HM, PI, CDRIHDRI
6 DRI[12]
HBI
/
/
kWh/tls
min/heat
DRI
DRI
100 1C
(MVA/Mt)
1%Met
(k
Wh/
Mt)
30
25
20
15
10
5
0
25
2
1.5
25
1
0
-
20164 5www.steeltimesint.com
EAF
()
(
)(
( O G )
AC/DC)
D R I [15,19,20,21,22]
(
)
()
((Fe)(Si)(Al))
35%(
50%)
(VIU)
(
17%22%Consteel
10%
7%)
OG(OGS)
VIU
[14,15]OG(
)OGS/
()
/
HDRI[12]HM
(
)
DRI
155kWh/Tels0.1kg
electrodes/Te
ls
(+3Nm3/Tels)
[22]
-DRI/HBI
DRIHBI
DRI()
DRIVIU
VIU
(OGS)
()DRI/
HBI()()
SOP
DRIDRIVIU
E A F
EAF
SOPDRIVIU
DRIVIU
DRI
DRI
DRI (VIUDRI
SOP)
1. 2013 World Direct Reduction Statistics, Direct from Midrex Second Quarter 2014.2. Grazziuti, A., private communication, July 2014.3. Valadares de Andrade Resende, F. etal; Performance Analysis of Organic
Binder Compared to the Sodium Bentonite and the Over-activated Sodium Bentonite in the Production of Direct Reduction Pellets. 4 3 r d R a w M a t e r i a l s a n d I r o n O r e Ironmaking Seminar, September 2014, Brazil, pp. 1009- 1013 (in Portuguese).4. Hornby, S.; EAF Optimization, 2007 Intertech Conference on Scrap Substitutes, October 2007.5. Pereira Lima, N. et al; Process Routes for the Exploitation of Poor Itabirites of the Iron Quadrangle. 41st Raw Materials and Iron Ore Ironmaking Seminar, September 2011, Brazil, pp. 587-594 (in Portuguese).6. Uliana, A. et al; Characterization of Compact Itabirites of Alegria Mine SAMARCO Minerao (part 1). 42nd Raw Materials and Iron Ore Ironmaking Seminar, September 2012, Brazil, pp. 1551-1562 (in Portuguese).7. de Pinho Rocha, J.M. et al; Detailed Investigation on Goethites Present in A l t e r e d A m p h i b o l i t i c I t a b i r i t e s (MG-Brazil). 42nd Raw Materials and Iron Ore Ironmaking Seminar, September 2012, Brazil, pp. 1754-1764 (in Portuguese).8. Ajargo, F.M. et al ; Methods and Experiences in Open Air DRI Storage in Tenaris-Siderca. 7th IAS Ironmaking Conference, November 2009, Argentina, pp. 64-71 (in Spanish).9. Grazziutti, A.G. et al ; Development of Laboratory Tests to Evaluate the Reactivity in Sponge Iron. 6th International Congress on the Sc i ence and Techno logy o f
Acindar13 Ternium Guerrero4
kWh/t 1025 25 12
kg $/Tonneliquid steel
0.425 $0.70
kg /Tonneliquid steel
0.0375 0.15
% 0.32 1 0.4
kg /Tonneliquid steel
04 5.8
% 5 5
VIU$/Tonneliquid steel
$0.68$2.96 $6.00$8.09 $5.00
% 9293 93.594.5
8a kWh/Te[13,19] 8b DRIAcindar[13]
4 DRI/HBI1%
(%) (%)
[kW
h/To
nne]
DR
I
(%)
-
6 20164 www.steeltimesint.com
U
tii-group.com Welcome to your global power.
VISION BECOMES REALITY
Ironmaking ICSTI, October 2012, Brazil, pp. 932-942.10. Hassan, A., Ore-Based Metallics 101, International Iron Metallics Association (IIMA) Seminar, October 28th 2012, USA.11. Noel. N. et al Shipping of DRI The Nu-I ron Exper ience . AISTech 2014 Proceedings, pp. 823-82912. Hornby, S; Mini-Mill Burdening for Maximum Efficiency and Yield?, AISTech 2014 Proceedings pp. 1027-1038 and Re-published in Iron and Steel Technology, January 2015, pp. 50 6213. Midrex Melt Seminar, May 2000, Tuscaloosa, AL, USA.14. HBI and DRI Melting Seminar, May 2002, Singapore, Co-hosted by Midrexand BHP Australia.15. Hornby-Anderson, S., The Educated Use of DRI/HBI Improves EAF Energy Efficiency and Yield and Downstream Operating Results, European Electric Steelmaking Congress, Italy, May 2002.16. IIMA Seminar in conjunction with the
AIST Scrap Supplements & Alternative Ironmaking VI Conference October 2012, USA17. Memoli, F. et al; The Use of DRI in a Consteel EAF Process, Iron and Steel Technology, January 2015, pp.72 80.18. Direct From Midrex First Quarter 2014.19. Torre, F. et al; Results of CoJet tech-nology (gas and coal fines injection system) in ACINDAR S.A., with continuous DRI c h a r g i n g , 1 5 t h I A S S t e e l m a k i n g Conference, November 2005, pp. 24-32 (in Spanish)20. Al Saif, M.M. et al; Improvements in g r a p h i t e e l e c t r o d e c o n s u m p t i o n i n HADEED long products, 8th European Electric Steelmaking Conference, 2005, pp. 173-182.21. DSouza, J . e t a l . Use of High Percentage Quality DRI in EAF and Its Benefit in Cost Reduction. AISTech 2011 Proceedings Volume I, pp. 955-972.22. Stagnoli, P.; Smart injection tools in DRI-based EAF steelmaking at Krakatau
S tee l . S tee l Times In te rna t iona l November/December 2011 pp. 13- 16.23. S. Hornby et al, Myths and Realities of Charging DRI/HBI in Electric Arc Furnaces, AISTech 2015, PR-368-204.5664
DRI/HBI-[23]
DRI DRI DRIHBI DRI VIU
DRIEAF SOP DRIEAF DRI
DRI/HBI
VIUSOPDRI/HBI
-
20164 7www.steeltimesint.com
Primetals
VAI MTWooding's
Primetals
2070
2070
Peter C Whitfield1Joseph Saxinger2Al Colucci3
1. Primetals, Fudan7, Thornaby, () ,TS17 6ER ,, +44 (0) 1642 662261Whitfield.peter@primetals.com2. Woodings, 100 Precision Drive, Harmony, PA 16037, +1 7244 526065jsaxinger@woodings.com3. Woodings, 100 Precision Drive, Harmony, PA 16037, +1 7246 256735acolucci@woodings.com
-
8 20164 www.steeltimesint.com
11
10 11
5
56
Davy UniversalMcKeeYawata
Primetals Woodings
2
(m)
(m)
(m)
7.5
7.0
6.5
6.0
1.6 2.0 2.4 2.8 3.2 3.6
+
14.5
13.512.5
11.5
10.5 9.5
8.5
7.5
6.5
5.5 4.5
3.5
2.5 0 1 5 6
(m)4 32
1
-
CM
Y
CM
MY
CY
CMY
K
Guild new ad_chi_HI.pdf 1 2/12/15 11:50 AM
-
10 20164 www.steeltimesint.com
100~250kg
(i)
5
12
100
3 (HD) 4
-
20164 11www.steeltimesint.com
Pr im e t a l s
Wooding's1998
Wooding's(HD)
10000
WoodingsWooding's
HD
Primetals
PrimetalsWooding's
VAiron
20
5
-
12 20164 www.steeltimesint.com
430720
10%
5
HD
Primetals
Woodings
-
20164 13www.steeltimesint.com
(AHSS)(AHSS)(Fives)(AHSS)Eric Magadoux*20156Dsseldorf(METEC)(ESTAD)
(AHSS)
30
(HSS)
(HSS)
(AHSS)
(AHSS)
(AHSS)
(AHSS)
(AHSS)
(Fives)
2009
(AHSS)(AHSS)
1
(CCT)
(Si)
(Mo)
(H2)
200
(/s/mm)
DP
(AHSS)
(C)
2 47
6
5 9
2
10
8
3 1
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
1 (WQ)
Eric MagadouxFives Stein eric.magadoux@fivesgroup.com
-
14 20164 www.steeltimesint.com
1600
1400
1200
1000
800
(
/s
)
600
400
600400 ()
200 0
200
1600
1400
1200
1000
800
600
400
200
0 0 2
(bars)
4 6 8 10 12 14
1
2
(
/s
)
3 (900)
4 900200
30
(WQ)
1
(WQ)
(WQ)
1.
1000(/s)(
400
(/s))
2.
3. (WQ)
(Fives)
(
1.5)
(
)
(Fives)
(2)
900()
180
(mpm)
(Fives)
(
250
100
250)
(Leidenfrost)(400
600)
3
(
900)
(4
)
5Bar
12bar
900200
1500(/s)
-
/
fivesbronx-sales@fivesgroup.com
SteelTimes_May_full_Chinese.indd 1 7/13/15 11:07 AM
-
16 20164 www.steeltimesint.com
5000
(
k
W/m
2 /sid
e)
( m3/h/m2)
4000
3000
2000
1000
0
0 50 100 150 200
7
8 400
1000 75% H
2 5% H
2
F ()
P ()
B ()
M ()
12 bars 13 bars 0.07 bar
800
600
400
200
0
0.01 0.1 1 10
(
)
100 1000 (s)
Ac1 ()
WQ ()
Ms ()
Mf ()
5 Q&P
6 (CCT)((C)0.2%(Mn)1.2%(Si)0.2%)
(4)
(
)
(
(Mf))
(
)
TRIPQ&P
2Q&P
(5
)
()
(H2)
(6
)
()
()
7
(8)
3
CQ
Q&P
1. B. Mintz, Hot dip galvanizing of transfor-mation induced plasticity and other inter-criti-cally annealed steels, International Materials Reviews, 2001, Vol 46, No 4, p 169.2. B C De Cooman, J G Speer, Quench and partitioning steel: a new AHSS concept for automotive anti-intrusion applications, steel research int. 77 (2006) No 9-10, p 634.3. D. Bourquegneau, A. Fouarge, V. Lhoist, J. Crahay, P. Klinkenberg, P. Simon, Production d'aciers haute rsistance par un dispositif de refroidissement turbulence controle, La Revue de Mtallurgie-CIT, Juillet -Aot 2003, p 697.
-
20164 17www.steeltimesint.com
(GDP)
(
)
160
1
3 3 . 5
(3Mt-3.5Mt)
6%
2020
4 . 5 5 . 2
(4.5Mt-5.2Mt)
2020
5 5 5 6
(55Mt-55Mt)2
45%
2020
(>50%)
(SSC)
21.2%2014 H1
10.69(10.69Mt)
300
27.3%
5.56
(5.56Mt)16200
2.89(2.89Mt)400
2.25(2.25Mt)
200
13%
400
18.1%
(2015)
54.5%32013
(Cr)
(Mn)
200(Ni)
(Ni)
200
3
2013
2.4(2.4Mt)
200
(4)
(Ni)(Cr)
200
(Mn)
(Mo)(Ti)(Nb)
(B)(Al)
((Mo)
(Ti)(Nb)(B)
(Al))
--
(EAF-AOD-CC)
(Ni)
5
N. BanerjeeR&D Centre Ranchi834 002srikanth@sail-rdcis.com.
NiS. SrikanthN. Banerjee*
1950-2010 1980s 1990s 2000s 2010s
% % % % %
3.4 0.7 0.9 5.3 4.9
5.9 4.5 6.3 4.9 6.0
3.9 1.8 2.2 2.3 3.8
3.3 1.8 3.2 2.6 3.1
5.6 2.3 2.8 4.7 5.0
1
-
18 20164 www.steeltimesint.com
(6)
10
(7)
2(2kg)
10(10kg)
8
()
(300)
(200)
(55%)
(20%)
100%
60
50
40
30
20
10
0 1950 2020 20102000 1990 1980 1970 1960
5.6%
1 2 70(19502020)
300 Series
200 Series/CrMn
Duplex
400 Series300
50%
2050
400 19%
200 / (GrMn)
31%
0.4
%
3 2013
200 Series
300 Series
300 Series
300 20%
400 10%
200 70%
4
(19802015)2,000Fmr CPEs
1000
1980 1985 1990 2000 2005 2010 20151995
1,800
1,600
1,400
1,200
1,000
800
600
400
200
0
5
1002001 - 2020f
% 90
80 70 60 50 40 30 20 10 0
40,000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012e 201
6f202
0f
35,000
30,000
25,000
20,000
15,000
10,000 5,000
0
300()
400()
300()
2012
6
-
CM
Y
CM
MY
CY
CMY
K
CMI_Chi.pdf 1 4/4/16 11:28 AM
-
20 20164 www.steeltimesint.com
50%
ABC()ART(
)(
)(
)
()
(NPI)(NPI)
()
(
)
0.5 -15%
(Ni)
2013
0.5(910)
(NPI)
(
)11(11)
(Ni)
Miscellaneous
Architecture
Cookware
Automotile
Electro Mechanical Industry
Engineering
Process Industry & Power
25
20
15
10
5
0 0 5,000 10,000 15,000 20,000 25,000 30,000
()
GDP ()
2028
2028
2015
2015
2028
2028
2015
2015
2007
2007
2007
18%
(ART) 9%
52%
8%
(ABC) 6%
5%
1%
600
500
300
2013
(0.5-2%)
(NPI)
+ (9-15%)
(4-8%)
(9-10%)
2014f 2015f
400
200
100 0
16000 0.08
0.07
0.06
0.05
0.04
0.03
12000
8000
4000
/
(
)
20032002
(LHS) (RHS)
(LHS)
2004 2005 2006 2007 2008 2009 2010 2011 2012
0
11
7 8 2013-14
9 (NPI)
10 (NPI )
u 24
-
kelk.com
KELK 200 703- 705 200030
021-52191757, 021-52191767|021-5219-1082kelk.sales@vpgsensors.com
2016 Vishay Precision Group, Inc.
-
22 20164 www.steeltimesint.com
ABBTataTalbot
2500
23
3.5
ABB12.5(MW)
ABB36
(MVA)3.1(kV)(MV)
275%
19856
30%
50%
ACS6000
(DTC)
95
80Steve WinkleyTata
30
20
'
'
ABB
661111
DCS800
ABB 800xA
Winkley
Talbot
50%
Tata
20000
-
20164 23www.steeltimesint.com
Winkley
Tata
ABB
Winkley
Tata
ABB
ACS6000
ABB
Winkley
Tata
ABB
Talbot
Winkley
1987ABB
2014
800
5000
ABB
Tata
Winkley
Tata
2011
90%
200
20148
25
90Winkley
ABB
ABBTataTalbot
-
24 20164 www.steeltimesint.com
25000
Talbot
Tata
a.
300
(
250C+ N250ppm)(Mo)
(Ti)(Nb)
432436L439
441443444446
b. 301301L201
201L
(
)
(
)
(301301L201201L )
c.
(
)
UNS S327073275032205
3230432101
UNS S 3 1 7 2 7
N08904 ( 9 04L )S08367 (AL - 6XN )
31254(254SMO)32654(654 SMO)
(Me t a l B u l l e t i n
Research)
/
EBITDA(
)
1. Report of the Working Group on Steel Industry for the Twelfth Five Year Plan, Planning Commission.2. ISSF Stainless Steel in Figures 2014.3. Metal Bulletin Research, http://www.metal bulletin research.com // Popups / PrintArticle. aspx? ArticleID=3349522.4. Report on resources for the steel industry pre-pared by ESTEPs WG4.5. China NPI Industry 2012-2015 (Annual Report - Nickelbar).
u 20
-
CM
Y
CM
MY
CY
CMY
K
subs ad Full_Page_Chi.pdf 1 4/21/16 11:46 AM
-
CM
Y
CM
MY
CY
CMY
K
LAP STI_adv_Chi.pdf 1 4/4/16 11:01 AM
top related