and principal, - omtec · jeoff burris, founder and principal, advanced purchasing dynamics ......
TRANSCRIPT
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Jeoff Burris, Founder and Principal, Advanced Purchasing Dynamics
Strategic Sourcing:Moving Purchasing Beyond Price
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Transformation/History
Jeoff Burris Founder and Principal Ford Motor, Metaldyne, Intier Purchasing Industry Leader with Substantial P&L Experience
Knowledge based purchasing approach Data / Fact driven purchasing Make solutions broader to manufacturing
Today2004
Innovation PhaseConsulting
Training
Service Delivery & Optimization
Placement
APD CloudCost Engineering
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Company Foundation
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Facts and Figures
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Company Strategy
Essential tools for knowledge based collaborative purchasing
Enable organizations to take ownership
Tailor sequence of tool set delivery
Minimum disruption ‐ Easy adoption
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Strategic Sourcing Understand Company Strategy Assess commodities to Identify the Strategic Ones For Strategic Commodities Build the right teams Develop an ideal supplier profile Evaluate current and potential suppliers Develop Strategy Implement Ongoing management
Objectives
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“ Good business leaders create a vision, articulate the vision, passionately own the vision, and relentlessly dive it to completion”.
Jack Welch, former Chairman and CEO, General Electric
It Starts at the Top
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Good Purchasing Leadership develops a function that works within and externally the company to deliver the vision
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and Moves to Purchasing Leadership
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Strategic Supply Base Management develops and manages a supply chain that fits the vision for the business.
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and Moves to the Supply Base
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Technology Investment KnowledgeGlobal Reach
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Supply Base
Effort
Load
CostGrowth
Leverage the Supply Base
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The important vs. urgent battle: Time: External Conflicts: Suppliers will have visions for their businesses that are not 100% in alignment with the customer’s vison.
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Obstacles to Strategic Purchasing
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Understand Corporate Strategy
Develop the Purchasing Strategy
Assess Commodities’ Strategic Impact
Purchasing Leadership Responsibilities
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Easy if your CEO is Jack Welch
Company Strategic Plan
Technology HR Manufacturing Purchasing
Understand the Corporate Strategy
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Listen Question Summarize
What is my company’s strategy?????????????
Resources: Annual reports Earnings Calls Website
If you don’t work for a Jack Welch
Understand the Corporate Strategy
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Developing the Purchasing Strategy
Are the current processes capable of supporting the corporate and purchasing visions? – Cost, Quality and Delivery
How could they be improved?
What are the tools in current use to achieve Quality, Delivery and Cost expectations?
Do they support the corporate vision/strategies?
Are roles & responsibilities clearly defined? Is a robust performance management process in place? Does the team have the right skills and knowledge required to
run the processes and use the tools?
Process
Tools
People
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Cost Tool Example
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Open Book Shop Floor Models
Developed on a supplier by supplier basis based upon manufacturing cost studies on supplier shop floor – Each stamping supplier would have a unique cost model.
Examples: GM OneCost Honda
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Open Book Shop Floor Models
Highly credible and accurate
Time intensive to develop
Requires detailed supplier participation
Used for Stampings, injection molding, fabrication, fasteners
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The Road to Strategic Relationships
In the past customers exerted more of their demands and considered less of the suppliers needs
But the need to get more out of the supply chain has changed the relationship to more collaborative. Technology Speed to market
Reduced warranty & recalls Cost improvements
Open Book Shop Floor Models
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Collaborative Tool Jointly Developed Designed to understand a supplier’s cost structure Enhance transparency between customer and supplier Determine/form long‐term relationships Identify risks and opportunities
Open Book Used to: Facilitate transparent cost related discussions with
suppliers (driven by data) Identify and eliminate waste Become the baseline for any pricing related discussions
Open Book Shop Floor Models
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Open Book Is.. Supplier/Plant specific
Models Understanding true costs
to manufacture a product Activity based Costing –
features and process are linked to cost
Collaborative
Open Book Is Not… One and done… Generic “one size fits all”
modeling Audit tool
Open Book Shop Floor Models
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Knowledge Based Quote Models
Regional or local based models developed using industry best or supply base best cost drivers.
Statistical based developed using data gathered through knowledge based quote activity with a high degree of accuracy and competitive pressure.
Industry or supply base best. Examples: Ford – Optimal Cost Estimate (OCE) JCI Stamping
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Good level of credibility as they are using supplier data.
Less time intensive than True Cost Models
Less accurate than True Cost Models
Used for Stampings, injection molding, fabrication, fasteners, others……
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Knowledge Based Quote Models
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RESINS
Prior Pricing agreement allowed gap to
grow when cost inputs were falling
After Pricing agreement tied pricing to
input costs
Knowledge Model Application
40
50
60
70
80
90
100
Jan Apr Jul Oct
Cost per Pou
nd
Index Based ProjectionsAdjustment Frequency
Quarterly
Monthly
OPPORTUNITY
0
20
40
60
80
100
Q1 Q2 Q3 Q4
Cost per Pou
nd
Index Based ProjectionFeedstock Cost
Supplier Pricing
Cost Model
OPPORTUNITY
APD – Transparency as a Service
APD – Transparency as a Service24
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Attribute Based Quote Models
Developed based upon regression performed of physical part attributes.
Best if done when pricing has been establish with competitive pressure.
Usually developed when suppliers will not provide detailed cost breakdowns.
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Attribute Based Quote Models
Does not require supplier participation.
Easy to develop.
Less accurate – used mostly to identify “outliers” for investigation.
Used for Bearings, Seals, Motors…..
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Rule of Thumb Models
Simple benchmark rules of thumb: Grey iron castings should cost $.28‐.32 per pound. Tools for a simple stamping should cost $10‐15,000 per part.
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Power and Importance
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High
Low Impa
ct o
n B
uyer
’s B
usin
ess
Low Complexity –
Buyer has Many Options
High Complexity –
Buyer has Few Options
Buyer’s Supply Market Complexity(Source A.T. Kearney, Inc.)
Commodity Product
Commodity Product(Non-Critical) (Low
Attention)
(Leverage) (High Attention)
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Excel Tool
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Time
Very High
OpenCost
PiecePrice
Level ofTransparency and Savings
Very Low
Medium
CostBreakdowns
CostEstimates
Should-beCost
Single Tool Approach to Pricing
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Single Tool Approach to Pricing
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Multiple Tool Approach
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Multiple Tool Approach
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Understand Corporate Strategy
Develop the Purchasing Strategy
Assess Commodities’ Strategic Impact
Purchasing Leadership Responsibilities
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Strategy – Grow in Asia
Understand: How does the company plan to achieve this: Products Manufacturing Strategy Customers
Assess: Commodities’ impact on Asia Strategy? – High/Low Ability to Support – Easy/Hard
High Level Initial Assessment
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Identify High Impact Commodities
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Strategy Matrix
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Build the Team
Educate the Team
Develop an Ideal Supplier
Profile
Evaluate Suppliers Develop
Strategy
Implement
Continuously Manage
Strategic Sourcing a Commodity
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Build the Team Differentiate between functions that need to approve and those that need to be advised
Ensure it’s a cross‐functional priority
Establish charters
Strategic Sourcing a Commodity
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Ensure teams understand
Corporate strategy
Purchasing strategies
Purchasing processes and tools
Other functional strategies
Educate the Team
Strategic Sourcing a Commodity
Be a Jack40
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Build on the initial analysis.Develop an
Ideal Supplier Profile
Quality Tech. Mfg. Financial
Strategic Sourcing a Commodity
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Identify High Impact Commodities
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Build on the initial analysis.
What characteristics would the ideal supplier have to have to support the vision?
How do you measure?
Develop an Ideal Supplier
Profile
Quality Tech. Mfg. Financial
Strategic Sourcing a Commodity
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Identify potential suppliers
Agree who to assess
Cross functional assessment against the Ideal Supplier Profile
Quality Tech. Mfg. Financial
Evaluate Suppliers
Strategic Sourcing a Commodity
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Determine who to develop
Select tools Cost Quality Delivery
Determine who to eliminate
Develop Strategy
Strategic Sourcing a Commodity
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Develop Commodity Action Plans
Strategy: Establish manufacturing location in India in 2016 to support product sales to Indian market.
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Establish processes that develop suppliers to the ideal
Implement Continuously Manage
Strategic Sourcing a Commodity
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Strategic Sourcing a Commodity
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Senior Management Cloud Conferences
Top 5 Ways for Purchasing Management to Jumpstart Savings for 2016June 25th, 10‐10:30am EST
We will overview: Key factors that contribute to a highly successful purchasing organization Must know cost savings approaches for purchasing teams The “secret sauce” APD uses to build high‐velocity purchasing teams
Is your Purchasing Organization Ready for Strategic Sourcing?July 30th, 10‐10:30am EST
We will review: How success at implementing a strategic sourcing program is dependent on
having a few fundamental processes and skills established in their organization What are those fundamentals? A self‐assessment tool to evaluate if your team is ready for strategic sourcing
Winning the War for Purchasing TalentAugust 28th, 10‐10:30am EST
We will discuss: The war for strategic purchasing talent that is happening now Do you have alternative ways to focus resource dollars to better impact your
bottom line? Current market trends, opportunities, and challenges How high performing organizations structure their organization to deliver results
https://goo.gl/R5IiE8
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https://goo.gl/K0neen
For more information, visit ApurchasingD.com
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