aries at project meeting - princeton, nj 18 sept 00 1 aries-at toroidal field (tf) and poloidal...

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ARIES AT Project Meeting - Princeton , NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder (PPPL) September 18, 2000

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Page 1: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00

1

ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils

Tom Brown, Fred Dahlgren,

Phil Heitzenroeder (PPPL)

September 18, 2000

Page 2: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 2

ARIES AT TF and PF Design The ARIES AT TF and

PF systems are based on YBCO high temperature SC.

The coil configuration permits full replacement of the blanket/shield modules.

Design is based on Ron Miller’s strawman ver. 306 & Chuck Kessel’s optimized PF system.

Page 3: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 3

ARIES-AT Configuration Features

• High T SC TF

• No structure between TF outer legs:

• Permits blanket/shield/ divertor module removal.

Page 4: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 4

Mechanical Arrangement

Double Pan.

TF WindingVV

Blanket/Shield/PFC Module

TF case

PF coils

Solenoid

Page 5: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 5

5 cm inner case added to TF structure

TF Inboard/Outboard Case Detail

Case structure built up to increase out-of plane stiffness

Page 6: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 6

5 cm inner shell added to TF inboard leg

VV inner radii set at 2.83 m per strawman (ver 306)

Details of the VV, blanket/shield and div module has not been updated in the TF Pro/E models

Inboard Radial Build

Page 7: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 7

Configuration Details

Page 8: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 8

TF System 16 coils B0=5.9 T @R0=5.20 m 9.6 Mat / coil 2400 T/coil; double pancakes Wedged support YBCO Hi T S/C @75K on Inconel

strip Bmax @ S/C=11.1 T Wound construction

– Permits grading; easier fabrication; better field orientation for higher J

Stiffening ribs

Intercoil Structure

Page 9: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 9

TF Coil Case & Lead Details

• One coil case (shown) is configured for power leads.

•The other 15 coils are configured for coil to coil connections.

Leads

Page 10: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 10

TF Coil to Coil Bus Connections

Input lead details Coil-coil connection details

Page 11: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 11

Exploded View of Case Assembly

Total Weight of a Single TF coil is 64 metric tons

Page 12: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 12

TF Coil Winding Double pancakes will be wound into the coil case channel via

two spools which are sized to limit conductor strain to <0.2%.

Page 13: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 13

TF Superconductor

•2 pancakes per coil; 20 turns per pancake

•Each turn has 20 x 3 “sub turns” for a total of 2400 turns/coil.

•I / sub turn = 9600 kAt/2400 t = 4 kA

•Jsc=100 kA/sq. cm (10 micron thick film layer assumed). Strain limit 0.2%.

•Superconductor is conduction cooled by case; case is cooled by LN2.

Inconel strip

YBCO Superconductor Strip Packs (20 layers each)

8.5 mm

CeO2 + YSZ insulating coating(on slot & between YBCO layers)

430 mm

Page 14: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 14

Total Field at

TF Conductor

Page 15: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 15

Radial Field at TF Conductor

Worst Case field perpendicular to SC in Inner leg : Bmax ~ 2.288 T @ BT=11.1T

Page 16: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 16

Vertical Field at TF Conductor

Worst Case Field perpendicular to sc in horizontal leg region: ~Bmax ~5.4 T @ JT=100kA/sq.cm

Page 17: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 17

Conductor Operating Point

Max. B-perp. For TF at 75K ~3.8 T

Bmax., TF

Bromberg and Tekula, “Options for the Use of High Temperature Superconductor in Tokamak Fusion Reactor Design” Jallow., TF=100 kA/sq. cm

Max. B-perp. For PF at 75K ~6 T (@50kA/sq.cm.)

Page 18: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 18

TF Load Patterns

Out of Plane

In Plane

Page 19: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 19

Nastran TF Coil/Case Model (reinforced)

Added inner Case Wall (100mm)

Increased Outer Case Radial Depth (950mm)

Increased Case Wall Thickness (160mm)

Page 20: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 20

Vertical TF Displacements due to Combined Loading (preliminary model)

Page 21: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 21

TF Displacements due to Combined Loading

Page 22: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 22

Coil Strain Due to Combined Loading(maximum principal - preliminary model)

Max.Pr..Strain

7.7%

Page 23: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 23

Coil Strain due to Combined Loading (MaxPrinc.) w/Reinforced Case

Page 24: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 24

In Plane + Out of Plane Max. Pr. Stress

Page 25: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 25

In Plane + Out of Plane Tresca Stress On the Case -w/Reinforced Case.

Page 26: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 26

Poloidal Field SystemCoil R Z I

Number (m) (m) (MA)1 2.25 0.250 -0.6202 2.25 0.750 -1.0533 2.25 1.250 -1.513

OH 4 2.25 1.750 -1.5235 2.25 2.250 -0.6656 2.25 2.750 1.1847 2.25 3.250 3.360

OH

89 10 11 1213

14

8 3.25 5.750 6.3489 3.75 6.000 6.518

Ring 10 5.25 6.300 4.810Coils 11 5.75 6.250 3.643

12 7.50 5.650 -3.27613 8.00 5.400 -5.87714 8.50 5.100 -8.624

Page 27: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 27

Poloidal Field Coil DesignUses YBCO / Inconel

conductor similar to the TF.

J =55 kA / sq. cm

Gl-Polyimide Electrical Insulation

Inconel strip

“N” subturns of YBCO superconducting strip per slot. N varies with coil I requirements

LN2 chill plates (option: pool boiling design)

Page 28: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 28

PF - Radial Fields

Peak Radial Field 9.0 TNeed to re-orient the conductor plane to horizontal.

Peak Vertical Field is8.7 T for PF-14 and 6.9 T @ the conductor.

We will need to reduce thecurrent Density in PF-14.

Peak Radial Field is only7.7 T for PF 12 & 13 and 5.9 T @ the conductor.

Page 29: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 29

PF - Vertical Fields

Peak Vertical Field 9.3 T

Peak Radial Field is only7.7 T for PF 12 & 13 and 5.9 T @ the conductor.

PF-12

PF-13

PF-14

Page 30: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 30

Alternate PF Coil OrientationThe maximum PF-14 normal field component

will be 7 Tesla, @J = 30kA/sq.cm

Page 31: ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 1 ARIES-AT Toroidal Field (TF) and Poloidal Field (PF) Coils Tom Brown, Fred Dahlgren, Phil Heitzenroeder

ARIES AT Project Meeting - Princeton, NJ 18 Sept 00 31

PF Coil Supports & Stresses

CoilR - Z-A-t ksi Mpa ksi Mpa

1 -0.65 4.94 34.2 1.52 10.51842 -1.05 7.98 55.2 2.27 15.70843 -1.55 10.09 69.8 3.27 22.62844 -1.52 9.002 62.3 4.35 30.1025 -6.65 2.306 16 3.04 21.00226 1.18 0.146 1.01 8.36 57.8727 3.36 9.659 66.8 30.9 213.5518 6.52 38.52 267 43.4 299.9829 4.81 17.25 119 10.7 74.2516

10 3.64 10.49 72.6 7.15 49.457211 -3 39.81 275 38 262.61412 276 40.5 280 39.9 275.9713 -5.88 49.05 339 48.3 334.37414 -8.62 59.65 413 64 442.742

Ip=0 Ip=12.949 MA

•Stresses are OK: allowable is ~600 MPa. based on 0.2% strain limit of SC ,

•We still have to update drawings to coil & support dimensions used in

analyses.