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  • 8/10/2019 ARTICULO sintesis y aplicacion de dipetidos.pdf

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    MINI-REVIEW

    Synthesis and application of dipeptides; current status

    and perspectives

    Makoto Yagasaki &Shin-ichi Hashimoto

    Received: 18 April 2008 /Revised: 22 June 2008 /Accepted: 23 June 2008 /Published online: 16 September 2008# Springer-Verlag 2008

    Abstract The functions and applications of L--dipeptides

    (dipeptides) have been poorly studied compared withproteins or amino acids. Only a few dipeptides, such as

    aspartame (L-aspartyl-L-phenylalanine methyl ester) and L-

    alanyl-L-glutamine (Ala-Gln), are commercially used. This

    can be attributed to the lack of an efficient process for

    dipeptide production though various chemical or chemo-

    enzymatic method have been reported. Recently, however,

    novel methods have arisen for dipeptide synthesis including

    a nonribosomal peptide-synthetase-based method and an L-

    amino acid -ligase-based method, both of which enable

    dipeptides to be produced through fermentative processes.

    Since it has been revealed that some dipeptides have unique

    physiological functions, the progress in production methods

    will undoubtedly accelerate the applications of dipeptides in

    many fields. In this review, the functions and applications

    of dipeptides, mainly in commercial use, and methods for

    dipeptide production including already proven processes as

    well as newly developed ones are summarized. As

    aspartame and Ala-Gln are produced using different

    industrial processes, the manufacturing processes of these

    two dipeptides are compared to clarify the characteristics of

    each procedure.

    Keywords Dipeptide . L-Amino acid -ligase .NRPS .

    Aspartame . L-Alanyl-L-glutamine

    Introduction

    There have been numerous studies on the function,

    application, and preparation of proteins and their compo-

    nents, amino acids. In contrast, L--dipeptides (dipeptides),

    the simplest peptide bond product of two amino acids, have

    been poorly investigated. One of the major reasons is due to

    the low availability of dipeptides because of the lack of

    cost-effective manufacturing processes. However, informa-

    tion on unique and interesting functions of dipeptides has

    still been accumulating. Establishing an efficient process

    for dipeptide production is expected to boost the explora-

    tion and development of the value of dipeptides. In this

    article, the functions and applications of dipeptides are

    summarized and current and newly developed technologies

    for dipeptide production are reviewed. Though there are

    dipeptides which contain unproteinogenic amino acids or are

    cyclic structures (diketopiperazine) in nature (Hashimoto

    2006), we will focus on linear dipeptides of proteinogenic

    amino acids and their simple derivatives in this review.

    Function and application of dipeptides

    The function of dipeptides can be considered from two

    viewpoints, as a derivative of amino acid(s) and as the

    dipeptide itself. The former viewpoint is easy to understand

    because dipeptides and the constitutive amino acids have

    different physicochemical properties but should share the same

    physiological effects since dipeptides are degraded into the

    individual amino acids in organisms. For example, L-glutamine

    (Gln) is heat labile while the dipeptide L-alanyl-L-glutamine

    (Ala-Gln) is much more tolerant to high temperature (Stehle

    et al. 1984; Roth et al. 1988). Solubility is another obvious

    example. Tyr is practically insoluble but Ala-Tyr can be

    Appl Microbiol Biotechnol (2008) 81:1322

    DOI 10.1007/s00253-008-1590-3

    M. Yagasaki (*) :S.-i. Hashimoto

    Technical Research Laboratories of

    Kyowa Hakko Kogyo Co., Ltd.,

    1-1 Kyowa-cho,

    Hofu 747-8522, Japan

    e-mail: [email protected]

    S.-i. Hashimoto

    e-mail: [email protected]

    http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-
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    dissolved up to 14 g/L (Furst2001). It is interesting to point

    out that some dipeptides are much more soluble than each of

    the constitutive amino acids; the solubilities of Ala and Gln

    are 89 and 36 g/L, respectively, whereas that of Ala-Gln is

    586 g/L (Furst2001). Based on these properties and the fact

    that Ala-Gln and Gly-Tyr are rapidly degraded into the

    individual amino acids once taken into the human body

    (Albers et al.1988; Abumard et al.1989; Frust et al. 1997),they are used as components of patient infusions.

    Some dipeptides have unique functions which cannot be

    found in the constitutive amino acids. Dipeptides which

    have commercial applications based on their unique

    functions are listed in Table 1.

    Carnosine (-alanyl-His) and the related dipeptide

    anserine (-alanyl-N-methyl-His) have been found to exist

    in a wide range of tissues of mammalian, bird, or fish origin

    (Gulewitsch and Amiradzibi1900; Hines and Sutfin1956).

    Many functions have been anticipated to these dipeptides,

    such as antioxidation (Guiotto et al. 2005) and maintenance

    of cellular pH (Begum et al. 2005). Reflecting thesepossible functions, the dipeptides and their derivatives have

    been used in several ways. They are employed in sport

    nutrition based on the fact that the muscle of a fast-

    swimming fish, the skipjack tuna, contains these dipeptides

    in relatively high concentrations (Suzuki et al. 1987). Zinc

    carnosine and N-acetyl carnosine are used as an antiulcer

    drug (Cho et al. 1991) and as an agent for cataracts

    (Babizhayev et al.2001), respectively.

    Research into the taste of dipeptides also has a long history.

    The taste of synthetic dipeptides were examined and most of

    them were reported to be bitter (Schiffman1976; de Armas

    et al. 2004). The relationship between bitterness and the

    physicochemical properties of the dipeptides has captured

    researchers interest. From the view point of commercial

    applications, aspartame (Asp-Phe methyl ester) is the only

    one of outstanding importance. More than 19,000 metric

    tons of aspartame, which is 180 times as sweet as sugar

    (Cloninger and Baldwin 1970; Ager et al. 1998), is used

    annually around the world as a low-calorie sweetener.

    Recently, the antihypertensive effect of dipeptides has

    attracted researchers attention (Kitts and Weiler 2003).

    Some extracts or hydrolysates of fish meat, seaweed, or

    mushrooms have been reported to exert a blood-pressure-

    lowering effect and the active agents were identified as

    several kinds of dipeptides, such as Ile-Tyr, Lys-Trp, Val-Tyr,

    and Ile-Trp. The antihypertensive effects of these dipeptides

    have been demonstrated to be derived from their inhibitoryeffect on angiotensin-I-converting enzyme (Kitts and Weiler

    2003; Matsufuji et al. 1994; Sato et al. 2002; Yokoyama

    et al. 1992). The extracts or hydrolysates containing these

    dipeptides have been approved as foods for specified health

    uses in Japan.

    Apart from these industrially applied dipeptides, there

    are several dipeptides not used practically but whose

    functions are known. Kyotorphin (Arg-Tyr) was isolated

    from bovine brain and shown to have analgesic effects

    (Takagi et al. 1979). A synthetic dipeptide, Lys-Glu, was

    reported to have antitumor activity (Khavinson and Anisimov

    2000). Leu-Ile was described to have a neuroprotectiveeffect (Nitta et al. 2004). Tyr-Gly was shown to enhance

    proliferation of peripheral blood lymphocytes (Kayser and

    Meisel1996). It should be also be mentioned that transport

    mechanisms for dipeptides and amino acids in human

    intestine are different (Adibi 1997). This implies that a

    dipeptide and the corresponding amino acids may exert

    different nutritional impacts on the human body when taken

    orally.

    Technologies for dipeptide synthesis

    Various ways are known for producing a dipeptide or to

    form a peptide bond. They are categorized into three

    methods: chemical synthesis, chemoenzymatic synthesis,

    and enzymatic synthesis (in this review, chemoenzy-

    matic synthesis is defined as the method which uses an

    enzyme and at least one protected amino acid as the

    substrate).

    Table 1 Commercially applied dipeptides and their unique functions

    Compound Usage Commercial form Reference

    Aspartame Sweetener Pure Ager et al. 1998

    Ala-Gln Patient infusion Pure Frust et al. 1997

    Gly-Tyr Patient infusion Pure Albers et al.1988

    Carnosine Sport nutrition Crude Begum et al. 2005

    Antiulcer (zinc salt) Pure Cho et al. 1991

    N-Acetyl carnosine Prevention of cataracts Babizhayev et al. 2001

    Val-Tyr Health food (antihypertensive) Crude extract Sato et al. 2002

    14 Appl Microbiol Biotechnol (2008) 81:1322

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    Chemical synthesis

    While myriad methods are known (for review, Katsoyannis

    and Ginos1969; Nilsson et al. 2005), the principal scheme

    of chemical synthesis of dipeptides is as follows (for

    example, see Tables3 and 4):

    1. All of the functional groups except for those involvedin making the peptide bond of the amino acids are

    protected.

    2. The free carboxy group of the protected amino acid is

    activated.

    3. The activated amino acid is reacted with the other

    protected amino acid.

    4. All the protecting groups on the dipeptide are removed.

    The advantages of chemical synthesis are summarized as

    follows: (1) all kinds of dipeptides can be synthesized by

    choosing appropriate protecting groups and activating

    reagents; (2) the yield is usually high; (3) the procedure is

    easy to carry out in a small scale. On the other hand, thefollowing disadvantages of chemical synthesis can be

    pointed out. (1) The cost of synthesis is relatively expensive

    because of the necessity of employing many reaction steps

    and reagents. (2) There is a risk of racemization during

    reactions. (3) A harmful reagent is sometimes needed.

    Because of the balance of these advantages and disadvan-

    tages, chemical synthesis has been used mainly to fulfill the

    demands of research laboratories.

    Chemoenzymatic synthesis

    Peptide-bond-hydrolyzing enzymes, such as proteases andesterases, can be used to catalyze the reverse reaction, i.e.,

    peptide bond formation between connection of two amino

    acids. This approach extends back to late nineteenth century

    (Henriques and Gjaldbak1911). In the 1930s, Bergmann and

    Fraenkel-Conrat (1937,1938) first demonstrated the synthe-

    sis of well-defined peptides using proteolytic enzymes. Since

    then, several hundred reports on this area have been

    published. Enzymatic synthesis has many advantages over

    chemical one, including strict stereoselectivity and more

    mild conditions. To direct the order of the connection of the

    amino acids and to drive the synthetic reaction, protection of

    the substrate amino acids (at least one substrate) is required.Two types of processes with different reaction mechanisms

    are known, an equilibrium-controlled (thermodynamically

    controlled) process or a kinetically controlled process

    (Bordusa 2002; Sinisterra and Alcantara 1993; Kumar and

    Bhalla 2005).

    The equilibrium-controlled process is based on the

    reverse reaction of a protease or an esterase (Fig. 1a). As

    expected from the nature of the enzymes, the equilibrium of

    the reaction is on the side of the hydrolysis products under

    physiological conditions. To drive the equilibrium towards

    peptide synthesis, some intervention is necessary. When the

    solubility of the product is much less than those ofthe substrates, precipitation can be used. Precipitation of

    the dipeptide product removes the product from the reaction

    equilibrium, promoting the synthetic direction. Other than

    precipitation, several techniques, such as conducting the

    reaction under a large excess of the substrate(s) or under

    biphasic conditions in which the transfer of the product

    from aqueous catalyst phase to immiscible phase promotes

    synthetic reaction, have been reported (for review, Lombard

    et al.2005).

    The kinetically controlled process depends on the fact

    that a mildly activated C-terminal ester (or amide) rapidly

    acylates a serine or cysteine protease. The acyl enzyme

    intermediate undergoes a rate-limiting competitive deacy-

    lation by water and by an added nucleophile (the other

    amino acid) to give a transient accumulation of the product

    dipeptide (Fig. 1b). Since the protease slowly hydrolyzes

    (a)

    Kinetically controlled process

    NH2

    OX

    O

    R1 + Enz-H

    NH2

    Enz

    O

    R1 + XOH

    H2O

    NH2

    OH

    O

    R1 + XOH

    R2

    OH

    O

    H2N

    NH2

    Enz

    O

    R1

    R2

    OH

    OH2N

    NH2

    NH

    O

    R1

    R2

    OH

    O

    Enz-H +

    R2

    OH

    O

    H2N

    +

    NH2

    OH

    O

    R2

    N H

    N H

    O

    R1

    P1R2

    O H

    O

    N H

    O H

    O

    R1

    P1

    Enz-H+

    H2O

    Equilibrium-controlled process

    (b)

    Fig. 1 a, b Schematic reactions

    of chemoenzymatic dipeptide

    synthesis

    Appl Microbiol Biotechnol (2008) 81:1322 15

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    the dipeptide formed, the accumulation of the dipeptide is

    temporary. Because of this reaction mechanism, the product

    yield depends on the velocities of the attack by water and

    the nucleophile to the acyl enzyme and of degradation of

    the dipeptide by the protease itself. Thus, as well as in

    properties of the enzyme itself, the reaction conditions,

    such as pH, ionic strength, and concentration of the

    nucleophile, are crucially important. For more details,please refer to the excellent reviews (Bongers and Heimer

    1994; Morihara1987; Schellenberger and Jakubke 1991).

    Enzymatic synthesis

    While the ribosome system is the ubiquitous equipment for

    peptide formation in organisms, other enzymatic machiner-

    ies which conduct peptide syntheses have been found in

    nature. These include nonribosomal peptide synthetase

    (NRPS, see below), polyglutamine synthase (Ashiuchi and

    Misono 2002), cyanophycin synthetase (Aboulmagd et al.

    2001), glutathione synthase (Meister 1974), D-alanine-D-alanine ligase (Ddl, Walsh 1989), and L-amino acid -

    ligase (Lal, see below). Activities other than the ribosomal

    system are specific for their own products. From the view

    point of the way to activate the substrate amino acid(s),

    these activities can be divided into two groups. One way is

    via aminoacyl-adenosine monophosphate (AMP) and the

    other way is via aminoacyl phosphate. The ribosomal

    system and NRPS belong to the former group whereas

    cyanophycin synthetase, glutathione synthase, Ddl, and Lal

    belong to the latter group. Both ways have been proposed

    for polyglutamine synthase (Ashiuchi and Misono 2002;

    Candela and Fouet 2006). Since these naturally occurring

    peptide-synthesizing activities use unprotected amino acids

    as their substrates and catalyze only peptide-forming

    reactions, they seem to be ideal catalysts for dipeptide

    synthesis. The first such attempt was conducted in 1980.

    Doel et al. (1980) expressed synthetic genes coding for a

    protein consisted of about 150 repeats of Asp-Phe in

    Escherichia coli. Unfortunately, this strategy was not

    practical because of the low productivity and simultaneous

    appearance of Phe-Asp along with Asp-Phe when the

    produced polymer was cleaved by proteases. In the 1990s,

    progress in a NRPS study provided researchers with

    another approach. And recently, Lal has been demonstrated

    to be useful for dipeptide production. These emerging

    approaches and other possibilities are reviewed below.

    NRPS process

    NRPSs have been found in various microorganisms such as

    bacteria and fungi. They are responsible for the syntheses

    of a wide array of therapeutically important peptides such

    as vancomycin, gramicidin S, and cyclosporine. The

    enzymes are huge multifunctional proteins and are made

    up of a series of modules, each of which takes charge of

    adding one amino acid to a growing peptide. Each module

    contains at least three enzymatic units called domains

    (Fig.2). An adenylation domain (A-domain) recognizes the

    substrate amino acid and activates it as an aminoacyl-AMP

    accompanied with the hydrolysis of adenosine triphosphate

    (ATP) to AMP and pyrophosphate. Subsequently, theactivated amino acid is transferred to 4-phophopantetheine

    moiety of the thiolation domain (T-domain) with the release

    of AMP. Then the adjacent condensation domain (C-

    domain) catalyzes the formation of the peptide bond.

    Finally, the thioesterase domain (Te-domain) catalyzes the

    release of the product peptide from the enzyme protein. For

    more details on NRPS, please refer to the comprehensive

    reviews (Finking and Marahiel 2004; Sieber and Marahiel

    2005).

    Modular manipulation of NRPS has been applied to

    dipeptide synthesis. Doeckel and Marahiel designed artifi-

    cial NRPSs by combining the A-domain, which recognizesIle, from the bacitracin-biosynthetic NRPS in Bacillus

    licheniformis and the A-domain, which recognizes Leu,

    from the tyrocidine-biosynthetic NRPS in Bacillus brevis

    (Doekel and Marahiel 2000). The artificial dimodular

    NRPS was expressed in E. coli simultaneously with 4-

    phosphopantetheinyl transferase, which is necessary to

    make NRPS holoenzyme. The purified enzyme was

    demonstrated to produce Ile-Leu in the presence of Ile,

    Leu, and ATP. A similar strategy was applied to create

    NRPSs for Phe-Leu, Ile-Phe (Doekel and Marahiel 2000),

    NH2

    HN

    O

    R1

    R2

    S

    O

    NH2

    OH

    O

    R1 + ATPNH2

    O

    O

    R1AMP + PPi

    NH2

    S

    O

    R1

    NH2

    S

    O

    R2

    AMP

    T-domain

    C-domain

    Te-domain

    NH2

    HN

    O

    R1

    R2

    HO

    O

    Fig. 2 NRPS-catalyzed peptide bond formation

    16 Appl Microbiol Biotechnol (2008) 81:1322

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    Phe-Ala (Dieckmann et al. 2001), D-Phe-Pro (Keller and

    Schauwecker2003), and Asp-Phe (see the latter section).

    From bioinformatics data and biochemical or structural

    data, the selectivity-conferring nonribosomal code of the

    A-domain has been determined (Stachelhaus et al. 1999;

    Rausch et al. 2005), enabling researchers to design an

    artificial enzyme for a desired peptide. But, practically,

    there are still problems to overcome. One problem is C-domain selectivity. While substrate specificity of NRPS is

    basically determined by the A-domains, the C-domains also

    have selectivity, which are important for the control of the

    directionality of the peptide synthesis (Belshaw et al. 1999;

    Linne and Marahiel 2004). Therefore, a suitable combina-

    tion of A- and C-domains needs to be chosen. The other

    problem is the low activities of the artificially created

    enzymes. This may be the reason for the fact that there have

    been a small number of reports on peptide production by

    the living cells expressing engineered NRPS (Stachelhaus

    et al. 1995; de Ferra et al. 1997; Symmank et al. 2002;

    Mootz et al.2002). Product yields in most of the living-cellstudies also remained quite low. How to fuse the domains

    has been found to be important to optimize the interaction

    of domains (Linne and Marahiel 2004). Thus, in contrast

    with the succinctness of its principle, NRPS engineering

    needs a lot of know-how to be applied practically.

    Lal process

    Lal was discovered by an in silico screening for a new

    activity to catalyze a dipeptide formation (Tabata et al.

    2005). The only gene found, ywfEin Bacillus subtilis, was

    expressed in E. coli and confirmed to have the expected

    activity, ligating Ala and Gln in an ATP-dependent manner.

    From the amino acid sequence and biochemical data, the

    enzyme was determined to belong to the ATP-dependent

    carboxylate-aminethiol ligase superfamily, which uses

    acyl phosphate as the reaction intermediate (Galperin and

    Koonin 1997; Fig. 3). The following characteristics of the

    enzyme were reported. (1) It forms only dipeptides.

    Tripeptides or longer peptides were never detected as the

    reaction product. (2) It can take various kinds of amino

    acids as the substrates but has certain selectivity. Acidic or

    basic amino acids do not react. The order of the amino

    acids is also directed, for example, Ala-Gln can be formed

    but Gln-Ala cannot. Consequently, 44 kinds of dipeptides

    were confirmed to be synthesized. (3) The enzyme dose notaccept D-amino acids.

    Two types of processes for dipeptide production utilizing

    Lal have been described, the resting cell reaction process

    and the direct fermentation process.

    The resting cell reaction process is a coupling reaction of

    Lal and an ATP regeneration reaction. Detergent-treated E.

    colicells expressing Lal fromB.subtilisand polyphosphate

    kinase from Rhodobacter sphaeroides was reported to

    produce several kinds of dipeptides (Ala-Met, Ala-Val,

    Ala-Ile, Ala-Leu, Gly-Met, and Gly-Phe) by incubating the

    corresponding amino acids and polyphosphate (Ikeda et al.

    2006). Ala-Met gave the highest titer, 127.9 mM (28 g/L),from 200 mM each of Ala and Met. Any dipeptides within

    the product spectrum of Lal can be produced by changing

    the substrate amino acids.

    One can imagine that a Lal-expressing organism would

    produce some dipeptides because Lal takes unprotected

    amino acids. This is the conceptual idea of the direct

    fermentation. But simply expressing Lal in E. coli resulted

    in no accumulation of dipeptides (Tabata and Hashimoto

    2007). This is attributed to two problems, first, the

    relatively low affinity of Lal for amino acids and, second,

    the dipeptide-degrading activity of the host cells. To

    overcome these problems, some metabolic engineering,

    such as enhancing the metabolic flux to the substrate

    amino acids and reducing the degradation activity, are

    necessary. Ala-Gln fermentation is a successful example

    (see the latter section). Some other producer strains for

    Ala-Met and Thr-Phe, respectively, were also reported

    (Tabata and Hashimoto 2005). Obviously, the direct

    fermentation method is the most cost-effective for dipep-

    tide manufacturing since it does not need even the

    substrate amino acids.

    YwfE seemed to be an orphan enzyme since there has

    been no clear homolog of YwfE in the public database

    except for BacD from Bacillus amyloliquefaciens, which

    encodes a protein that is 97% identical with YwfE.

    Recently, however, several homologs have been found.

    Proteins encoded by rsp1486 in Ralstonia solanacearum

    and bl00235 in B. licheniformis were reported to have only

    29% and 28% identity with YwfE, respectively, but have

    Lal activities (Kino et al.2006,2007). A gene involved in

    the biosynthesis of rhizocticin A, a peptidic antibiotic

    produced by B. subtilis, was shown to possess Lal activity

    (Kino et al. 2008). Interestingly, these newly found YwfE

    NH2

    OH

    O

    R1 + ATP

    NH2

    O

    O

    R1Pi + ADP

    Lal

    R2

    OH

    O

    H2N

    NH2

    NH

    O

    R1

    R2

    OH

    O

    + Pi

    Fig. 3 Lal-catalyzed dipeptide formation

    Appl Microbiol Biotechnol (2008) 81:1322 17

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    homologs were shown to have different product spectrums

    from that of YwfE from B. subtilis (Table2).

    Approaches for specific targets

    Aspartame and Ala-Gln are the rare cases of commer-

    cialized dipeptides. Several manufacturing methods havebeen proposed for each dipeptide. Comparing those will

    help to understand the pros and cons of each process.

    They will also show that the choice of an industrial

    manufacturing process depends not only on the efficiency

    of the dipeptide-forming reaction but also on the

    controllability of by-product(s) and economics of the

    total process.

    Aspartame

    Two processes have been commercially used, chemical

    synthesis and chemoenzymatic synthesis (Table 3) whilethere have been hundreds of patents and reports on

    improvements or modifications of these principal processes.

    The chemical synthesis of aspartame is basically carried

    out as follows. (1) Phe is reacted with methanol to yield

    Phe methyl ester (PheOM). (2) Asp is modified to an

    N-protected aspartic anhydride such as N-carbobenzoxy-

    aspartic anhydride or N-formyl-aspartic anhydride. Indus-

    trially, the cheaper formyl compound would be preferable.

    (3) PheOM and N-protected aspartic anhydride are reacted

    to form N-protected Asp-PheOM. (4) N-protected Asp-

    PheOM is treated with acid to get Asp-PheOM, aspartame.

    The overall yield mainly depends on the yield of the

    condensation step 3, which has been reported to be 65~98%

    (Ariyoshi et al. 1974a, b; Albini et al. 1985). The biggest

    problem of the chemical synthesis is the by-production of

    -Asp-PheOM, which exhibits a bitter taste (Albini et al.

    1985). Much effort have been paid to reduce the formation

    of this by-product (Albini et al. 1985; Yukawa et al. 1994;

    Hill et al. 1991).

    The chemoenzymatic process employs thermolysin fromBacillus thermoproteolyticus (Lombard et al. 2005; Isowa

    et al. 1979). The synthetic route is very similar to the

    chemical synthesis. But, thanks to the selectivity of the

    enzyme, the process is free from the -form and can use

    DL-Phe instead of L-Phe as the starting material. N-

    (benzoyloxycarbonyl)-Asp (Z-Asp) and DL-PheOM are

    prepared and connected through the action of thermolysin.

    In spite of the equilibrium-controlled mechanism, Z-Asp-

    PheOM synthesis by the enzyme proceeds efficiently

    because the product Z-Asp-PheOMe forms insoluble salt

    with the remaining D-PheOM (Oyama et al. 1987). A very

    high yield (95%) in the condensation reaction has beendescribed (Nakanishi et al.1985,1990). After separating Z-

    Asp-PheOM and D-PheOM, the latter compound is race-

    mized to DL-PheOM and reused. While the overall process

    is sophisticated, the decrease in the enzymatic activity is a

    drawback of the process. To improve it, many attempts

    have been investigated such as immobilization (Oyama

    et al. 1987; Nakanishi et al. 1985, 1990), enzyme

    engineering (Inouye et al. 2007), or use of a molecular

    imprinted polymer (Ye et al. 1999). There have also been

    reports on the enzymatic synthesis of aspartame from

    unprotected Asp and PheOM (Table 3), but the yields

    remained low (Francois et al. 1990).

    Table 2 Product spectrums of YwfE and its homologs

    C-terminus

    Gly Ala Ser Cys Thr Val Leu Ile Met Phe Tyr Trp Gln Asn His Arg

    N-terminus Gly Y Y Y Y Y Y Y

    Ala Y Y, R Y Y Y Y Y Y Y Y Y Y Y Y Y

    Ser Y Y, R Y, R Y, R Y Y Y Y Y Y Y Y Y Y

    Cys Y Y, R Y Y Y Y Y Y Y

    Thr Y Y Y Y YLeu B

    Met B R, B B Y, R Y Y Y

    Phe R R R R

    Gln R R R

    His R R R R R R

    Arg Z Z Z Z

    Amino acids able to be accepted at the N-terminus are listed in the file. The ones able to be accepted at the C-terminus are listed in the line. Each

    product were confirmed by HPLC or NMR analysis.

    YYwfE ofB.subtilis,Za gene product involved in rhizocticin biosynthesis, B protein encoded by bl00235 inB. licheniformis,R; protein encoded

    by rsp1486 in R. solanacearum.

    18 Appl Microbiol Biotechnol (2008) 81:1322

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    Aspartame can be made in a different way, through the

    selective esterification of Asp-Phe (Bachman et al. 1976).

    As an attempt to this end, the enzymatic synthesis of Asp-

    Phe has been reported. Duerfahrt and coworkers created

    artificial NRPSs containing the A-domain for Asp from

    surfactin synthetase and the A-domain for Phe from

    tyrocidine synthetase (Duerfahrt et al. 2003). Six artificial

    genes with different fusion points and/or Te domains were

    constructed. These NRPSs were purified and confirmed to

    have the desired activity (Table 3). While all of them were

    capable of synthesizing Asp-Phe, significant differences in

    the activity depending on the fusion strategy were ob-

    served, indicating the importance of the design of the

    artificial NRPS.

    Ala-Gln

    Since the effectiveness of Ala-Gln as a component of

    patient infusions has been established (Furst et al. 1997;

    Goeters et al.2002), the dipeptide has been used in medical

    fields. The following four processes (Table 4) or their

    modified versions are used commercially.

    While standard chemical synthetic methods can yield the

    dipeptide, a chemical liquid-phase peptide synthesis via N-

    carboxyanhydride intermediate (Furst et al. 1985) is used

    for Ala-Gln production (Table 4). Ala is reacted with

    carbonyl chloride to form N-carboxyalanine anhydride

    followed by condensation with Gln. The Ala-Gln carbamate

    formed is treated by an acid to yield Ala-Gln. As N-

    carboxyalanine anhydride is highly reactive, the condensa-

    tion rate is high. On the other hand, by-products such as

    Ala-Ala-Gln and D-Ala-Gln are also formed. The other

    problem of this method is the use of carbonyl chloride,

    which is the famous poison gas, phosgene.

    Sano et al. (2000) designed an alternative chemical

    route. D-2-chloropropionic acid was subjected to the

    Schottenn-Baumann reaction with Gln to yield D-2-

    chloropropionyl-Gln. Ala-Gln was obtained by the ammo-

    nolysis reaction of the product (Table 4). Some by-products

    including Ala-Glu were detected, but they could be

    removed by recrystallization.

    A chemoenzymatic process has also recently been

    developed (Table 4). Yokozeki and Hara screened for the

    activity to synthesize Ala-Gln from Ala methyl ester

    (AlaOM) and Gln and found an enzyme from Empedobacter

    brevis. The purified enzyme was demonstrated to produce

    83 mM of Ala-Gln from 100 mM of AlaOM and 200 mM of

    Gln (Yokozeki and Hara 2005). In the absence of Gln, the

    Table 3 Methods for aspartame production

    Category Schematic scheme Advantage /

    disadvantage*

    Reference

    High yield(a)

    Chemical

    By-product

    formation of

    -form

    Ariyoshi et al.

    1974a,b, Albini

    et al. 1985

    High yield, high

    sterospecifcity

    (b) Chemo-

    enzymatic

    Decrease in

    enzyme activity

    Lombard et al.

    2005, Isowa et

    al. 1979,

    Nakanishi et al.

    1990

    High

    stereospecificity,

    simple process

    (c) Chemo-

    enzymatic

    Francois et al.

    1990

    CO2H

    CO2H

    NH

    O

    O

    H2N CO2CH3

    CO2-

    NH

    O

    HN CO2CH3

    O

    O +H3N CO2CH3 CO2H

    NH

    O

    HN CO2CH3

    O

    O

    CO2H

    H2N

    O

    HN CO2CH3

    Asp

    DL-Phe

    AspH2N CO2CH3

    Phe

    CO2H

    H2N

    O

    HN CO2CH3

    O

    NH

    O

    O

    O

    H2N CO2CH3

    CO2H

    NH

    O

    HN CO2CH3

    O

    CO2HNH

    N

    H

    CO2CH3O

    O

    CO2H

    H2N

    O

    HN CO2CH3

    Asp

    Phe

    -form

    Low yield

    Cheap raw

    materials

    (d)

    Enzymatic

    (+chemical) in vitro level

    Bachman et al.

    1976, Duerfahrt

    et al. 2003

    Asp + Phe Asp-Phe Asp-PheOM

    aUpper section, advantage; lower section, disadvantage

    Appl Microbiol Biotechnol (2008) 81:1322 19

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    enzyme hydrolyzed Ala-Gln, suggesting a kinetically con-

    trolled mechanism.

    Recently, a Lal-based enzymatic process has been

    established (Tabata and Hashimoto 2007). Tabata and

    Hashimoto constructed a recombinant E. coli strain pro-

    ducing Ala-Gln without supplying Ala and Gln. To enhance

    metabolic fluxes to the substrate amino acids, Gln biosyn-

    thesis was deregulated by destroying glnEand glnB genes

    and alanine dehydrogenase (Ald) from B. subtilis was

    coexpressed with Lal. To reduce dipeptide degradation,

    genes for several dipeptidases (PepA, PepB, pepD, and

    PepN) and the dipeptide import system (Dpp) were

    disrupted in combination. Lal and Ald were expressed in

    the host strain under a stationary-phase specific promoter

    since the synthesis of Lal hampered cell growth. Fed batch

    cultivation of the recombinant strain in a 5-L jar fermentor

    on a glucose-ammonium medium resulted in the accumu-

    lation of Ala-Gln (100 mM) in the cultivation supernatant

    (Table 4). No tripeptides or D-amino acid containing

    dipeptides were detected. Ala-Ala was also produced, but

    it can be separated by chromatography or crystallization.

    Perspective

    It is interesting that several production methods have been

    employed for commercial production of aspartame or Ala-

    Gln, illustrating researchersoriginality and ingenuity. Each

    process has its own advantages and disadvantages (Table3

    and4). These facts indicate that dipeptide manufacturing is

    still in the early stages of the technology evolution, in

    which processes converges to the most competitive meth-

    odology. Fermentative production of dipeptides based on

    NRPS or Lal could become such the ultimate method

    because it is likely the most cost-efficient and environmen-

    tally friendly. Since dipeptide fermentation has just

    emerged, it needs to be more thoroughly studied to be

    applied widely; including metabolic flow control for the

    substrate amino acids and suppression of undesired by-

    products. In addition, which enzyme of NRPS and Lal

    should be used must be decided. The possible product

    spectrum of the NRPS system is much wider than the Lal

    system whereas the Lal system is easier to be practically

    applied. Finding of Lal homologs suggests feature expan-

    sion of the product by the Lal-based fermentation.

    Development of a new function or application and

    development of an efficient production method are in a

    mutually promoting relationship. The recent increase in the

    interest in the functions of dipeptides and the appearance of

    new processes for production imply that the exploration of

    the dipeptide world both in applications and manufactur-

    ing technology will be much accelerated over the next

    decade.

    Table 4 Methods for Ala-Gln production

    Category Schematic scheme Advantage /

    disadvantage*

    Reference

    High yield(a) Chemical

    Ala-Ala-Gln

    formation, Use

    of phosgen

    Frust et al. 1985

    High

    stereospecificty

    (b) Chemical

    Ala-Glu

    formation

    Sano et al. 2000

    (c) Chemo-

    enzymatic

    Simple & easy

    process

    Yokozeki and

    Hara 2005

    H2N CO2H

    HM

    OO

    O

    NH2 HN CONH2

    O CO2HGln

    COCl2

    Cl

    CO2H

    ClHN CONH2

    O CO2H

    SOCl2+ Gln NH3NH2 H

    N CONH2

    O CO2H

    H2N CO2H H2N O

    O

    Gln

    NH2 HN CONH2

    O CO2H

    Low yield,

    Ala-Ala-Gln

    formation

    Cheap raw

    material, easy

    process

    (d) Enzymatic

    (fermentation)

    Ala-Ala

    formation

    Tabata and

    Hashimoto 2005

    Glucose + NH3

    NH2 HN CONH2

    O CO2H

    aUpper section, advantage; lower section, disadvantage

    20 Appl Microbiol Biotechnol (2008) 81:1322

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