austin overview 2017
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Founded in 1918
100% Employee-Owned
7,500 Austin Industries Employee-Owners
5,500 Austin Industrial Employee-Owners
$2 billion in annual sales
#33 Contractor Engineering News Record
Diversified
- Commercial
- Bridge & Road
- Industrial
No Debt
Austin Industries – Our Parent Company
Company Overview
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Employee Stock Ownership Plan Established in 1986
By 2000, Austin Industries was 100% employee-
owned (at no cost to the employees)
Austin Industries has paid out over $300 million in
retirement benefits through the ESOP.
How It Benefits You
Because our company is 100% employee-owned, our customers know that each individual they contact throughout our company has a vested interest in the success of their projects.
Employee-Ownership
Safety Performance and Improvement
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2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
TRIR
Wo
rk H
ou
rs (
MM
's)
Work Hours (MM's) TRIR
Safety Culture Surveys - 2008
Life Critical Rules - 2009
Boots on Ground Initiative - 2010
HSE Mgt Steering Team - 2009
Driving to Zero Initiative - 2011
Risk Assessment for Hiring - 2013
Leadership Cross Audits - 2012
Risk Assessment for Existing - 2014
A+ Accelerated Comprehension - 2015
Task Between the Task - 2016
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Austin is an active participant in the OSHA Voluntary Protection Program and has been since 1993.
We were the first merit shop contractor in the U.S. to be recognized for having exemplary safety and health programs and processes in place.
It is the requirements of the VPP Star certification that form the foundation of Austin's HSE program.
Austin is the only contractor in our industry that serves on the National VPP Board of Directors.
Austin currently has four Star sites.
- LyondellBasell – Channelview – 2 sites
- LyondellBasell – La Porte
- LyondellBasell – Bayport
Austin & OSHA VPP
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Current and recentsite locations
Austin Offices
Company OverviewWhere We Work
Austin Offices
La Porte, TX Augusta, GA Spartanburg, SC Baton Rouge, LA Nederland, TX Borger, TX Corpus Christi, TX
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Maintenance
• Millwright/Mechanic
• Welder/Pipefitter
• Boilermaker
• Equipment Operator/Rigging
• Electrical/Instrumentation
• Fire Sprinkler Systems
• Vibration Monitoring
• Fiberglass
Construction/
Small Cap
• Piping
• Structural Steel erection
• Equipment Setting, Assembly, & Alignment
• Electrical/Instrumentation
• Civil
• Project Controls
• Subcontract Management
Specialty
• Scaffold
• Insulation
• Paint/Coatings
• Asbestos Abatement
• Lead Abatement
• CUI
• Fiberglass
• Steam Tracing
Plant Services
• Facilities
• Warehouse
• Logistics Support
• Janitorial
• Grounds
• HVAC
• Tool Room
• Operations Support
• Raw Material handling
Heat Exchanger
• Bundle Insertion/ Extraction
• Rigging
• Tube Replacement
• Torqueing
• Tube Plugging
• Bundle Repair
• Insulation Blanket
Turnarounds
• Boilermaker
• Exchanger Services
• Scaffold/Insulation
• Paint
• Welder/Pipefitter
• Specialty Welder
• Planning/Scheduling
• Equipment Operator/Rigging
Material Handling
• Rail Loading
• Tank/Bulk Truck Loading
• Barge Loading
• Switching
• Packaging
• Drumming
Austin Capabilities
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Customer Base
Oil, Gas & Chemicals Manufacturing Energy - Power
Albemarle BASF Bayer Material Chevron
Oronite Clariant DSM ExxonMobil Lanxess Linde/BOC Lubrizol LyondellBasell
Marathon
Motiva
Navajo
Refining
PCS
Phillips 66
Prayon
Shintech
Syngenta/
Targa
TOTAL
Bridgestone (BATO)
Fuji
International Paper
Kimberly-Clark
Milliken
Roche Carolina
WestRock
American Electric
Power
Austin Energy
Bryan Texas Utilities
Calpine
CPS Energy
GE Energy
KiOR
Nordic Biofuels of NE
Orlando Utilities
Duke/Progress
Energy
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Maintenance Execution Resident Contractor - Overview
Establish site/project steering team
Establish benchmarks, evaluate effectiveness of current work flow process
Develop KPIs & targets – mutually agreed
Develop site-specific strategic plans
Implement Opportunity for Improvement process
Review training requirements – maintenance, capital, operations support
Review indirect staff requirements
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Continuous Improvement
KEY BUSINESS DRIVERS (KBDs)
IDENTIFIED
(shared with Austin)
KEY PERFORMANCE INDICATORS
(KPIs) IDENTIFIED
(support KBDs)
• Definition & calculationagreed to for each KPI
• Target level of performanceagreed to for each KPI
DEVELOP PERFORMANCE
SCORECARD
DEVELOP TACTICAL
ACTION PLAN FOR EACH KPI
Communicated to Austin supervisors & employee-owners
PERFORMANCE MEASUREMENT
(monthly reporting)
REGULAR PERFORMANCE
REVIEW SESSIONS
(Owner & Austin)
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Continuous ImprovementOpportunity for Improvement (OFI)
Implemented & championed at sites
Participation by all employee-owners is encouraged & expected
Assists in continually driving down operating costs
-Each site has an annual savings target
Creates additional value for our customers
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Austin Quality Control
Code Stamps: A, PP, U, & R
Tailored to fit service offering
Alignment with Project Specifications
Supervisor and Craft Quality Training
− Proprietary Weld Quality Program
− Includes Welders, Supervisors, Pipefitters & Inspectors
Non-conformance process
A Boiler Assembly PP Pressure Piping U Pressure Vessel R Repair & Alteration- National Bd. Certification
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Construction Overview
Project controls in support of Austin’s work include:
Estimating in support of project development
Detailed project estimates
Project control execution plans and control of work processes
Detailed, logic-driven & resource loaded schedules
Quantity-driven progress tracking and earned value reporting and
forecasting
Change Management
Integrated turnover system tracking
Integrated quality process from award through close-out
Cost Analysis
Material / Equipment procurement & Controls
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Structured to fit size & complexity of project
Development of integrated capital projects team philosophy
Early construction input during FEL
Project-specific estimates with uniform work breakdown structure
Project-specific, resource loaded, logic driven schedules
Timely & accurate physical field progress reporting for earned value progress
IPA Best-in-Class Program Award(Independent Project Analysis Group Benchmarking)
Small-Cap Capabilities
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Subcontract Management
Experienced in management of both Austin and
owner subcontractors
Require subs to adhere to site HSE & QCC
standards
Costs rolled up in Austin’s forecasting & progress
reporting
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Austin has extensive experience in all phases of the outage cycle from the front-end efforts of planning and scheduling through execution, system turnover and start-up. Performing both embedded and stand-alone turnarounds, Austin routinely performs
Alloy weldingBolt torqueingOffsite pipe fabricationPipe installationBundle extractionValve replacement
Catalyst ReplacementI/E workPreheater ReplacementCode workMillwright workScaffolding
InsulationPlanning/schedulingPurchasing/subcontract management
Turnaround Group
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The Austin Advantage Specialty Management Programs
Austin Scaffold Asset Program(ASAP)
Heat Loss Survey
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Training/Certification Process
In-house training prior to 1990
ABC Contractor of the Year – 1991
Subject Matter Expert
involvement
In-house, validated assessment –
1993
Leading role in national
certification process
Transition to national assessment
– 2002
Training based on assessment
prescription
Performance Plus
Assess through NCCER written testing
Develop individualized training prescriptions
Skills upgrade training
Performance verification
Austin – A Leader in Craft Training
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Local/community emphasis
One-stop shop
Transition existing workforce
Austin database
Employee referral program
Advertising
- Billboards/radio
- Email blasts
- Postcards to former Austin employee-owners
- Weld testing offices
- Craft journals
Staffing/Recruiting/Retention
Job fairs
Local schools/Youth Construction Committee
Resource sharing
Austin recruiting centers
- Augusta, GA
- Baton Rouge, LA
- Beaumont, TX
- Deer Park, TX
- Spartanburg, SC
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International PaperOngoing Maintenance & Capital
Project Overview
Services:
Ongoing maintenance &
capital work in all
disciplines.
Locations:
Start Date:
IP Pensacola 12/01/13IP Riverdale 12/01/13IP Eastover 01/27/14
Project Size $:
$25 Million/Yr.Scope:
Perform maintenance and project work in all work disciplines. Perform S/D’s, Outages and Field Cycle Days in all work disciplines. Work is performed on both a time & material and lump sum basis.
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Kimberly-ClarkOngoing Maintenance & Capital
Project Overview
Services:
Ongoing maintenance
& capital work in all
disciplines
Location/
Start Date:
Beech island, SC-1991
Owensboro, KY-2004
Ogden, UT-2005
Neenah, WI-2009
Project Size $:
$15 million/year
Scope:
Perform maintenance and project work in all disciplines. Removal and installation of equipment.
Four K-C facilities. Work is performed on both a time & material and lump sum basis.
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WestRock Maintenance
Project Overview
Services:
Ongoing maintenance
& capital work in all
disciplines.
Location: Dublin, GA
Start Date: 01/16/17
Project Size: $2
Million/Yr.
Scope:
Perform maintenance and project work in all work disciplines. Perform S/D’s, Outages and Field Cycle Days in all work
disciplines. Work is performed on both a time & material and lump sum
basis.
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Bridgestone AmericasMaintenance
Project Overview
Location:
Wilson, NC
Graniteville, SC (PSR)
Trenton, SC (ORR)
Start Date: 2011
Contract Value: $25 M/year
Headcount: 315
Scope:
Preventative maintenance, supplemental maintenance, machining, stores,
janitorial, battery attendants, capital projects, other.
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Potash CorporationMaintenance, Specialty, Capital
PROJECT SUMMARY Services:
Total Maintenance
(mechanical, I/E)
Material Handling
Operations Support &
Capital
Location:
Augusta, GA
Start Date: 1977
Project Size:
$40 million/year
Austin provides mechanical, electrical, civil, I&C, and specialty services at the Augusta site. .
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BASF CorporationMaintenance, Specialty, Capital
Project Overview
Services:Ongoing Maintenance (mechanical, electrical, specialty), warehousing, tool room, capital
Location:Texas, Georgia, and Tennessee
Start Date:1994
Project Size $:$7-10 million/year
Austin began providing services to BASF in Bayport, TX in 1994.
Added: - Pasadena, TX site in 2005- Savannah, GA site in 2010- Chattanooga, TN site in 2011
Performed a C4 construction/turnaround project – BASF/ Sabina facility in Port Arthur, TX in 2007 – 150,000 work hours
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Austin provides mechanical, electrical, civil, I&C, and specialty services at various plants in the Carolina’s, Florida, and Kentucky.
PROJECT SUMMARY
Services:Capital Construction (mechanical, electrical, specialty),
Location:Throughout NC, SC, FL, IN
Start Date:2010
Project Size $:$25 - 30 million/year
Duke EnergySmall Cap Construction
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Summary
Best in Class Safety Performance
National contractor – Regional approach
Employee-Ownership
Proven Performance and Cost Savings
Best in Industry Supervision and Crafts
Resource Capacity/Flexibility
Geographic Footprint
Broad Range of Capabilities
Committed to Customer Key Business Drivers
Continuous improvement methodology/customer
alignment
Core competencies in construction, maintenance,
specialty & plant services
Access to Multiple Sites and Industry Best Practices