bagaimana industri berperan

8/12/2019 Bagaimana Industri Berperan

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TEMU NASIONAL MASYARAKAT STANDARDISASI INDONESIA,

PERAN STANDAR MENUJU EFISIENSI ENERGIJAKARTA, 14 NOPEMBER 2012 Semen Gresik Group


2/45

Semen Gresik Group

1. Company Profile

2. Supply Overview & Energy Consumption

3. Energy Management Roadmap

4. Energy Management & WHRPG*

5. Tantangan & Dukungan yang Diharapkan

OUTLINE

*) Waste Heat Recovery Power Generation
http://localhost/var/www/apps/conversion/tmp/scratch_7/Pending%20Matters%20Rapat%20Korporasi,%209%20Agustus%202011.pptxhttp://localhost/var/www/apps/conversion/tmp/scratch_7/Pending%20Matters%20Rapat%20Korporasi,%209%20Agustus%202011.pptx


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Semen Gresik Group

Site Indarung, Padang, West Sumatra

Establishe

d

Year 1910 (firts Cement Plant in Indonesia)

Capacity 6.000.000 ton cement perannum

Share

Holder

99,99 % : PT cement Gresik, Tbk.

0,01 % : Employee Corporative cement Padang

Limestone (LS)Quarry

PlantInd. II and III

PlantInd. IV

PlantInd V

GuestHouse

Silica

Quarry

WHRPG

Terminated PlantInd I

Indarung VIProject

Belt Conveyor, LS

transport to Plant

Head Office

PLANT LOCATION: INDARUNG, PADANG

Semen Gresik Group


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Semen Gresik Group

PLANT CAPACITY

(Tons)REMARKS

Indarung II 660.000 Operation since 1979

Indarung III 660.000 Operation since 1983

Indarung IV 1.620.000 Operation since 1993

Indarung V 2.300.000 Operation since 1998

Optimation 1.260.000

Total 6.500.000

COMPANY PROFILE

Note : Indarung I (wet process) was terminated in 1999 due to

inefficiency and unacceptable dust emmission level

Site Indarung, Padang, West Sumatra

Indarung is the name of the area where the

company is located

Established Year 1910 (Pioneer of Cement Plant in Indonesia),

Operation since 1913

Capacity 6.500.000 ton cement per annum

Share

Holder

99,99 % : PT Semen Gresik, Tbk.

0,01 % : Corporative of Semen Padang

Employee

MENJADI PERUSAHAAN PERSEMENANYANG ANDAL, UNGGUL DAN

BERWAWASAN LINGKUNGAN DI

INDONESIA BAGIAN BARAT DAN ASIA

TENGGARA

VISI


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SUSTAINABLE AND GROWTH OF THE TRIPLE BOTTOM LINE

STAKEHOLDERS

REQUIREMENT

Shareholders

Customers

Employees

GovernmentSupplier

Creditor

Society

Auditor

1. Effectiveness

& Efficiency

BUSINESS

PROCESS

2. Sustainibility

& Innovation

3. Quality

4. OHS

5. Environment6. Security

7. Legal

8. Data

Reliability

9. CSR

Sustainable

& Balance

Share

Holders

Employees

BOD & BOC

Profit Planet

People

INTEGRATED MANAGEMENT SYSTEM (SMSP) ENERGY ASPECT

ALMOST COVERED

ALL SECTIONS

Semen Gresik Group


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Semen Gresik Group

BUSINESS & CORE COMPETENCY

MINING

GENERAL

TRADING

MANUFACTURING

SERVICE

ENERGY

Cement Plant Operation

Cement Trading and Distribution

Workshop & Engineering

DISTRIBUTION

TRANSPORT

PACKAGING

CEMENT

PRODUCER &

TRADER

Coal

Electricity

Fuel

Iron Sand/

Copper Slag Gypsum

Clay

Sparepart

Machinery

Craft Paper

Consultancy

Workshop &

Engineering

Distributor

Sea Transporter

Land Transporter

TRANSPORTATION

PLN

PELINDO II

KAI

Various Sources


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Semen Gresik Group

1. Company Profile





OUTLINE



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Semen Gresik Group

ENERGY SOURCE AND CONSUMPTION

COAL (MANY SOURCES), 2 GROUPS

FUEL OIL (PERTAMINA)

PS : 200,000 liter/month

Plant : 730,000 liter/month

ELECTRICITY, Mainly from PLN Grid

PRIMER

ENERGY

SOURCES

Quantity: 1,2 Mio ton/year

Minimum Stock : 250,000 ton

Specification to Plant after Mixing the 2 Groups (ADB): CV 5.300 - 5.400 kcal/kg;

TM 24 Max (2013) sd 30% (sd 2015)

Sulfur 1 Max;

Ash 18 Max.

Consumption: 96-97 kWh/ton cement

Energy Cost (Fuel and Electricity): More than 40% of COGM

Consumption: 3.68 MJ/kg clinker

Low Calorie Medium Calorie

Coal 4500 - 5600 5600 - 6000

PLN PS

Supply Power 90 MVA 8 - 10 MW

Cost Structure


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Semen Gresik Group

1. Company Profile





OUTLINE



10/45

Semen Gresik Group

ENERGY MANAGEMENT

COAL AND FUEL OILOPTIMATION OF INBOUND (SUPLY) SIDE:

PROCUREMENT. MANY ASPECTS SHOULD BE CONSIDERED, PARTICULARLY FORCOAL SUPLY: VENDOR SELECTION (WITH PREREQUISITES),

TENDER,

LONG-TERM CONTRACT,

CONSIGNMENT,

SPOT PURCHASING

DELIVERY (TRANSPORTATION),

HANDLING AND STOCKPILING COST.

OPTIMATION OF USAGE (ENERGY CONSUMPTION MANAGEMENT): COAL MIXING AND PROPORTION OF VARIOUS COAL RESORCES AND SPECIFICATION

METERING AMOUNT OF CONSUMPTION FOR EVERY PLANT/SECTION

COMPARE TO TARGET AND BENCHMARKING SETTING NEW TARGET

EVALUATION AND ENERGY AUDIT: SEEKING FOR POTENTIAL SAVING AND

CONSERVATION ENERGY ALTERNATIVE

MAXIMIZE ENERGY-EFFICICIENT PRODUCT (PPC = PORTLAND COMPOSITE CEMENT)

ENERGY-SAVING BEHAVIOUR CAMPAIGN


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Semen Gresik Group

ENERGY MANAGEMENT

ELECTRICITY

OPTIMATION OF SUPLY SIDE: PROCUREMENT: PLN IS A SINGLE SOURCE TARIFF NEGOSIATION

DELIVERY FROM THE GRID TO SUBSTATION DISTRIBUTION TO THE

PLANT (MCC) . MINIMATION OF LOSSES: OPTIMATION OF POWER FACTOR

OPTIMATION OF USAGE (ENERGY CONSUMPTION

MANAGEMENT): METERING AMOUNT OF CONSUMPTION FOR EVERY PLANT/SECTION

COMPARE TO TARGET AND BENCHMARKING SETTING NEW TARGET

EVALUATION AND ENERGY AUDIT: SEEKING FOR POTENTIAL SAVING

AND CONSERVATION

MAXIMATION OF RUNNING HOURS, AVOID FREQUENT MACHINERIES

BREAKDOWN AND START-STOP MAXIMIZE ENERGY-EFFICICIENT PRODUCT (PPC = PORTLAND

COMPOSITE CEMENT)

ENERGY-SAVING BEHAVIOUR CAMPAIGN


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PT SEMEN PADANG TOWARDS GREEN INDUSTRY(Green Proper Approach

Utilization ofNatural

Resources

ComDev

EnvironmentManagement

System(EMS)

Energy and Water Management Hazard Waste Management

3R Solid (Non Hazard Waste) Management

Air Pollution Management Biodiversity

PDCA Cycle

Audit (Internal, External)

Social Mapping

CSR Programs Implementation

TOWARDS

GREEN INDUSTRY

(All Aspects of Environment and

Resources Management)

Semen Gresik Group


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URGENCY OF ENERGY MANAGEMENT

Compliance: UU No 32 Tahun 2007 tentang Energy

PP No 70 Tahun 2009 Tentang Manajemen Energy Inpress No 13 Tahun 2011, tentang kewajiban perusahaan untuk penghematan

energy

Increase Competitive Advantage

Support Image of Environment Management PROPER:

Permen LH No 6 Tahun 2011, Kriteria PROPER

PP 61 Tahun 2011 RAN GRK, CO2 reduction

Semen Gresik Group


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Semen Gresik Group

ENERGY MANAGEMENT

Pengguna sumber energi dan pengguna energi yang menggunakan sumber energi

dan/atau energi lebih besar atau sama dengan 6.000 (enam ribu) setara ton minyak per

tahun wajib melakukan konservasi energi melalui manajemen energi.

Menunjuk manajer energi;

Menyusun program konservasi energi;

Melaksanakan audit energi secara berkala; Melaksanakan rekomendasi hasil audit energi; dan

Melaporkan pelaksanaan konservasi energi setiap tahun kepada Menteri, gubernur,atau bupati/walikota sesuai dengan kewenangannya masing-masing.

PTSP telah melaksanakan dan telah:

o

Menyusun Program Manajemen Energi dan Evaluasinyao Koordinasi Manajemen Energi SP terkait:program, evaluasi dan pelaporan


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PT Semen Padang

Semen Gresik Group


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2012 2013 2014

ENERGYMANAG

EMENT

Power

Consumption,

target 96,2

kWh/ton

ELECTRICITY ENERGY MANAGEMENT

2015Baseline 2011: 96,6

kWh/ton cement

PT Semen Padang

Power Consumption, target:

96,0 kWh/ton

Power

Consumption,

target: 95,8

kWh/ton

Electricity Efficiency Campaign

Shifting Paradigm of Energy Usage

Maximation production of Portland Composite Cement (PCC)

Semen Gresik Group


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2012 2013 2014

ENERGYMANAG

EMENT

Power

Consumption, target

91,5 kWh/ton


2015

Establish WHRPG

Ind V

Implementation of

Energy Audit

Reccommendation

Detail Energy Audit

Baseline 2011: 91,6

kWh/ton cement

Indarung V

WHRPGOptimation

Power Consumption,

target: 91,2 kWh/ton

Pozzoland Dryer

Installation

Power

Consumption,

target: 90,8

kWh/ton

Keep False Air to Minimum Level

Variable speed or

fixing/resizing oversize

Fan Semen Gresik Group


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2012 2013 2014

ENERGYMANAGEMENT

Maintain PowerConsumption: 97,2

kWh/ton


2015

Installation of WHRPG

Baseline 2011: 97,3

kWh/ton cement

Indarung IV

Power Consumption,


Pozzoland Dryer

Installation

Power Consumption,



Variable speed or

fixing/resizing oversize Fan

Detail Energy

AuditTechnical Audit of

Plant Indarung IV

Instalation of Inline-Calciner and

Increase SLC Dimension

Improvement of PH Fan ILC Capacity

Replacement of Grate Cooler

CM (Z1) Liner

Replacement

IncreaseGrinding

Capacity inside

Mill


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2012 2013 2014

ENERGYMANAGEMENT

Maintain PowerConsumption:

106,8 kWh/ton


2015Baseline 2011: 106,8

kWh/ton cement

Indarung III

Power Consumption,target: 106,4

kWh/ton

Pozzoland

Dryer

Installation

Power Consumption,



Variable speed orfixing/resizing oversize Fan

Plant Technical Audit

Detail Energy Audit

Cement Mill

LinerReplacement

Semen Gresik Group


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2012 2013 2014

ENERGYMANAGEMENT

Maintain PowerConsumption:

108,1 kWh/ton


2015Baseline 2011: 108,1

kWh/ton cement

Indarung II

Power Consumption,target: 107,0

kWh/ton

Pozzoland

Dryer

Installation

Power Consumption,



Variable speed or

fixing/resizing oversize Fan

Plant technical Audit

Detail Energy Audit

Installation

of High

Effeciency

Separator Installation of Pre-

Grinder/Roller Press

Liner

Replacement

Semen Gresik Group


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130 130127,9

122 120

114 114110

108 107

98,5 96,6 9691,67

85

79

65

0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

kWh/

tonsemen

Spesific Power Consumption (kWh/ton semen )Sri Lanka (1993)

Philippines (1993)

USA (1990)

UK (1989)

India (1993)

Malaysia (1993)

Indonesia (1993)

China (1993)

Taiwan (1993)

Korea (1993)

PTST (2011)

PTSP (2011)

Jepang (1993)

PTSG (2011)

Thailand (1993)

India (2009)

Best in the World

ELECTRICITY ENERGY BENCHMARK

*) Source : Technology, Energy Efficiency & Environmental Externalities In The Cement Industry School of Environment,

Resources & Development, Asian Inst. Of Tech. Thailand

*) Source : Best Practices & Technologies for Energy Efficiency in Indian Cement Industry

SriLanka(1993

)

Philippines(1993)

USA

(1990)

UK

(1989)

India(1993)

Malaysia(1993)

Indonesia(1993

)

China(1993)

Taiwan(1993)

Korea(1993)

PTST(2011)

PTSP

(2011)

Jepang(1993)

PTSG

(2011)

Thailand(1993)

india(2009)

Bestintheworld

PTSP

Semen Gresik Group

S d


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2012 2013 2014

ENERGYMANAGEMENT

Heat Consumption,

target: 3,68 GJ/ton

Eq kcal/kg cl

THERMAL ENERGY MANAGEMENT

2015Baseline 2011: 3,68

GJ/ton Clinker

PT Semen Padang

Heat Consumption:

target: 3,66 GJ/ton

Heat Consumption,

target: 3,64 GJ/ton

Energy Efficient Campaign

Thermal Energy Usage Shifting Paradigm

Improvement of Coal Supply

& Procurement

Extend / Increase

Coal Mixing & coal

mill Capacity

Controlling of Coal Mixing and Optimization

Firebricks and Refractrories (heat resistance increase)

H AL N GY ANAG N I d V


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2012 2013 2014

ENERGYMANAGEMENT

Heat Consumption,

target: 3,3 GJ/ton


2015

Implementation/Execu

tion of FLS PlantTechnical Audit

Detail Energy Audit

Replacement of

Existing Burner to

Duoflex

Baseline 2011: 3,31

GJ/ton Clinker

Indarung V

Implementation ofEnergy and Technical

Plant Audit (Medium

Scale)

Heat Consumption,

target: 3,29 GJ/ton

Implementation of Energy

and Technical Plant Audit

(Larger Scale)

Heat Consumption,

target: 3,28 GJ/ton


Grate Cooler

Modification

Completion of

New Coal Mill

Completion of

Alternative Fuel

Facility (Liquid)

THERMAL ENERGY MANAGEMENT d


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2012 2013 2014

ENERGYMANAGEMENT

Maintain Heat

Consumption: 3,39

GJ/ton


2015Baseline 2011: 3,40

GJ/ton Clinker

Indarung IV

Heat Consumption,target 3,38 GJ/ton

Heat Consumption, target:3,37 GJ/ton

Keep False Air to Minimum Level. Maximize of Waste Derived Fuel

Detail Energy

Audit

Plant

technical

Audit

Instalation of Inline-Calciner and

Increase SLC Dimension

Improvement of PH Fan Capacity

Replacement of Grate Cooler

Completion of

Alternative Fuel

Facility (Solid)

Completion of

Alternative Fuel

Facility (Liquid)

Replacement of Existing

Burner to Duoflex

Inlet Seal Installation

Completion of

Alternative Fuel

Facility (Liquid)

Installation of Coal

Dryer Indarung IV

THERMAL ENERGY MANAGEMENT I d III


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2012 2013 2014

ENERGYMANAGEMENT

Maintain HeatConsumption: 3,98

GJ/ton


2015Baseline 2011: 3,99

GJ/ton Clinker

Indarung III

Heat Consumption,

target: 3,97 GJ/ton

Heat Consumption,

target: 3,96 GJ/ton


Plant Technical

Audit

Detail Energy Audit

Installation of Waste Derived Fuel (preparation)

Semen Gresik Group

THERMAL ENERGY MANAGEMENT I d II


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2012 2013 2014

ENERGYMANAGEMENT

Maintain HeatConsumption: 4,0

GJ/ton


2015Baseline 2011: 4,02

GJ/ton Clinker

Indarung II

Heat Consumption,

target: 3,99 GJ/ton

Heat Consumption,

target: 3,98 GJ/ton


Plant Technical

Audit

Detail Energy Audit

Maximize of Waste Derived Fuel

Semen Gresik Group

THERMAL ENERGY BENCHMARK


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4,85

4,354,2 4,1

3,68 3,61

3,04 32,72

0,0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

4,0

4,5

5,0

5,5

MJ/kgclinker

Thermal Energy (MJ/kg clinker)

China (1993)

Sri Lanka (1993)

Philippines (1993)

India (1993)

PTSP (2011)

PTSG (2011)

India (2009)

Jepang (1993)

Best in the World

THERMAL ENERGY BENCHMARK

*) Source: Technology, Energy Efficiency & Environmental Externalities In The Cement Industry School of Environment,

Resources & Development, Asian Inst. Of Tech. Thailand

*) Source : Best Practices & Technologies for Energy Efficiency in Indian Cement Industry

China(1993)

SriLanka(1993)

Philippines(199

3)

India(1993)

PTSP

(2011)

PTSG

(2011)

India(2009)

Jepang(1993)

BestintheWorld

PTSP

Semen Gresik Group

OUTLINE


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Semen Gresik Group

1. Company Profile





OUTLINE


ENERGY MANAGEMENT & WHRPG


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ENERGY MANAGEMENT & WHRPG

To increase its competitive advantage and comply to the regulations, PT cement Padang

having high commitment to become an environmental friendly cement industry through

PROPERs activities where green PROPER is the minimum target

Major initiative of PROPER is Energy management (Energy Conservation).

Energy Management has double positive impacts to the Corporation which will reduce

Energy Cost (most significant component of COGM) and decrease of CO2 emission.

One of the most successful program has been implemented is WHRPG

Energy Alternatif is the most upcoming and sustain program. Development Phase and

need to speed up the programs in PT Semen Padang.


Semen Gresik Group

T k l i


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Semen Gresik Group

Temperatur

cerobong cooler

(AQC) WHRPG

di SemenPadang

Teknologi yangdipakai :

Pemanfaatan gaspanas buang diPabrik Semen

untukmembangkitkan

listrik Kapasitasproyek : Daya

listrikBruto/Net =8.5 MW/7.6

MW

Creditingperiode : 10

tahun

Pemanfaatanproyek :

Pengurangankonsumsi

listrik melaluiPLN dan CER

Jumlah CO2yang akan

berkurang :43.117 tonCo2/tahun

Bahan Baku : Panasbuang di Pabrik Semen

Panas buang di SP:265.000 Nm3/h & 360 C

Panas buang di AQC :400.000 Nm3/h & 310 C

WHRPG (Waste Heat Recovery Power Generation)


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WHRPG (Waste Heat Recovery Power Generation)

Waste Heat Recovery Power Generation

(WHRPG)Project is a Power Plant pilot project

that utilize residual hot gasses in Indarung V

Plant. It is a cooperation project between

Japan Government through NEDO with

Indonesian Government thorugh Industrial

Ministry

Inaugurated on October 2011 by the Minister

of Industry Republic Indonesia

The advantages of WHRPG for PT Semen Padang

Having a Power Plant that can produce 8,5 MW and the reduction the use of ectricity from PLN

around 57.600.000 kWh/year (Assumming the operation is 7.680 hours/year). Participating to reduce Global Warming through the reduction of CO2s emmission around

47.000 tons/year.

Semen Gresik Group

Work Sharing Model WHRPG Project


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Work Sharing Model WHRPG Project

Item of work

Steel structure, ducting, Coolingtower, electrical

Survey, planning and engineering Turbin, Generator, Boiler,

Piping, electricalidem Design and Manufacturing idem

Construction Management Civil work, construction, installation,commissioning

Supervising

Executor Demonstration Supervising & Consultating

Executor Operation & Maintenance Supporting

Executor Technology Dissemination Supporting

Investment Cost Sharing 40% Investasi Investment Cost Sharing 60%

Semen Gresik Group

ROAD MAP MENUJU INDUSTRI HIJAU

Supply Jepang

Keteranganwarna


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Supply Indonesia

Equipments Arrangement

Main EquipmentA. Boiler (SP Boiler & AQC

Boiler

B. Turbin, 8.6 MW capacityC. Generator

D. Condenser

E. Cooling Tower & Pump

F. Flasher; Separating

working fluid between gas

and with liquid. The Gas

Product distributed to

turbin at low pressure,

otherwise the liquid

returned backto Boiler

(economizer)

G. Demineralizer

H. Dust Settling Chamber

I. Transporting equipment,

ducting, piping

J. Makeup water: 115m3/h

capacity

Semen Gresik Group

Simple Flow Diagram of Cement Plant and WHRPG


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Simple Flow Diagram of Cement Plant and WHRPG

Semen Gresik Group

Documentation of WHRPG


35/45

Documentation of WHRPG

Semen Gresik Group

Documentation of WHRPG (2)


36/45

Documentation of WHRPG (2)

Semen Gresik Group

OUTLINE


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Semen Gresik Group

1. Company Profile





OU


TANTANGAN INDUSTRI


38/45

Semen Gresik Group

TANTANGAN INDUSTRI

INTERNAL

Merubah dan memperbaiki mindset setiap anggota organisasi untuk

berperilaku hemat energi

Kecukupan biaya investasi Parameter investasi yang ekonomis dan layak untuk energi alternatif

EKSTERNAL:

Memahamkan semua stake holder energi untuk berpartisipasi aktif dalam

menghemat energi (rentang pengaruh perusahaan terhadap stake holder),

Mendorong penaatan regulasi oleh semua pihak untuk memanfaatkan waste

to energy dan limbah B3 dan disuplai ke industri semen,

Membentuk mata rantai dengan masyarakat dan industri (CSR) untuk suplai

energi terbarukan (biomass, jarak dll),

Segera membuat PP Pengelolaan sampah, menerapkannya sehingga Industri

Semen dapat menjadikannya sebagai sumber energi sekaligus menjawabmasalah lingkungan

HARAPAN INDUSTRI


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Semen Gresik Group

HARAPAN INDUSTRI

Pemerintah pusat maupun daerah secara konsisten

menerapkan regulasi sampah komunitas dan dimusnahkan di

Industri,

Pemerintah/KLH mempermudah, mempersingkat perizinan

untuk memanfaatkan limbah industri (Limbah B3) yang

mempunyai nilai kalor untuk dijadikan sumber energi (seperti

limbah oli bekas, sludge oil) dll

Pemerintah bersama industri menjadi stimulan masyarakat

agar aktif untuk pembukaan lahan untuk energi terbarukan

berbasis CSR (biomass dan biofuel)

Menetapkan industri (pabrik semen) sebagai pemusnah

(insinerator) dan pemanfaat limbah industri serta penampung

energi alternatif biofuel dan biomass dari komunitas/penghasil

BANTUAN/DUKUNGAN PEMERINTAH


40/45

Semen Gresik Group

/

Bantuan pendanaan dan insentif untuk industri yang

melakukan konservasi dan efisiensi energi dengan aktif dan

berhasil sesuai parameter keberhasilan

Perumusan pengamanan manajemen dalam pendanaan

serta regulasi dalam memperoleh pendanaan dengan

payung instansi pemerintah (yang terkait)

Insentif untuk industri yang mengimplementasikan regulasi

dan memanfaatkan Limbah B3 untuk bahan bakar.


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www.semenpadang.co.idSemen Gresik Group

Kebutuhan SP (Kuantitas

2 4


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Semen Gresik Group

Jumlah: 1,2 Juta ton; 1,8 Juta ton/tahun

(2015/2016)

Stok Minimum: 250-300ribu ton

Target spesifikasi ke pabrik (ADB): CV 5.300 - 5.400 kkal;

TM 24 Max (2013) sd 30% (sd 2015) Sulfur 1 Max;

Ash 18 Max.

Ketahun, Bengkulu

Lahat, Sumsel

Cirenti-Betung, Riau-

Jambi-Sumsel

1 Resources

Kebutuhan SP (Kuantitas

dan Kualitas)

2

Target Harga Perolehan:(harga beli, handling cost, inventory cost)

4

Sumber 2012 2013

Muaro Bungo 20. 000 30.000

Lahat 15. 000 15.000

Bengkulu 30. 000 30.000

Sumbar 35. 000 25.000TOTAL 100.000 100.000

4 0 0 , 0 00

5 0 0 , 0 00

6 0 0 , 0 00

7 0 0 , 0 00

8 0 0 , 0 00

2010 2011 2012 2013 2014 2015

I D R / T o n

H a r ga P e r ol e h a n B a t ub a r a T a h u n an

3

Permasalahan yang Potensil: Resources dan jaraknya ke Plant Site

Angkautan Darat Pembatasan Tonase dan penggunaan BBM no subsidi

untuk angkutan truck

Angkutan Laut Congesty di Pelabuhan Teluk Bayur

POLA PENGADAAN

80% dari kebutuhan batubara, dipenuhi dengan pola tender/konsinyasi untuk (long term

contract) untuk 5-10 tahun (dengan cadangan yang cukup)

20% sisanya dilakukan dengan pembelian spot. Jika prestasi vendor dengan pembelian

spot bagus selama 1 tahun dinominasi menjadi long term

6

Pembelian bulanan (ton)

5

Upaya menurunkan harga: Tender

Konsinyasi

Aplikasi HBA

Cadangan coal di Sumbar sudah menipis

Untuk ke PTSP, suplai dari Sumbar tidak

dapat diandalkan lagi

Suplai ke SP, diplot dari Riau, Jambi,

Sumsel dan Bengkulu


43/45

Semen Gresik Group

Unloading di Teluk Bayur, langsung dengan truck ke Plant Site

Untuk menghindari congesty Pelindo akan bangun pelabuhan khusus bulk

material di Teluk Bayur

Sebelumnya kualitas sudah diperiksa dan sudah harus in-spec saat loading ke

tongkang/barge di pelabuhan muat

Lahan untuk stock pile di Plant Site terbatas

Sebelum masuk ke Stockpile (Storage) di

pabrik, coal ditumpuk di Stockpile.di luar

pabrik untuk pemeriksaan kualitas

Hanya coal yang in-spec yang akan

ditumpuk

Kualitas harus sudahconfirmed terlebih

dahulu sebelum diangkut ke Plant Site

Ketahun, Bengkulu

Lahat, Sumsel Moda Laut:

2014: 60%

Cirenti-Betung, Riau-

Jambi-Sumsel

1

Plant Site

Teluk Bayur(permasalahan

congesty)

Pile Tempat

Quality Check

2

5

Moda Darat:

2014:40%

Jarak dari resources ke Plant Site

Pembatasan muatan truck (via

darat)

3

4

Pengembangan Alternatif Fuel (AF)/Energi Alternatif/Listrik WHRPG;PTSP 2012-2025


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Energi terbarukan(Biomass, Biofuel)

Kewajiban KonserEnergi

Batubara 75% dari TotalBahan Bakar

Total Bahan Bakar Alternatif25% pada 2025 di PTSP

Untuk dapat mencapai 25% butuhpendanaan di luar PTSP: Kemitraan,ESCO dll

2015

10%

Listrik PLN dijaga padalevel maksimum 90%: Setiap pabrik baru harus

dilengkapi dengan WHRPG

Joint Coal QuarOperation

Upgrading low-rank coal

Coal Dryer

Optimasi suplai

2025

25%

2013

3%

Shredder

Upaya Peningkatan

Pemakaian AF/Energy

Lahan AF, Storage

Pemanfaatan Limbah

Fasilitas AFR

Biomass dan Sludge

Oil :

Ind 4 selesai 2012

Ind 5 selesai 2013

Baseline

2012

Energi terbaruk

Listrik Produksi Sendiri(including WHRPG), 10% daritotal konmsumsi

15%

2020

Minyak solar seminimum mungkin,konversi Coal ke Gas (penggantisolar)

Tambahan Lahan,

Storage , Shredder,

Waste to Energy

BahanBakar

10%8%Listrik

Coal Gasificatio

Indikator 2025

ManajemenEnergi

WHRPG dapatdilakukan dengakemitraan ataupendanaan lain

WHRG, Ind

II/III/IV/VIMilestone: Sesuai Energy Mix PolicyIndonesia 2025, 25% dari totalkonsumsi energi adalah energiterbarukan

10% 10%

Tahun

2016: 12%

Semen Gresik Group


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bagaimana industri berperan

Documents