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Battery Cell Welding Machine Manufacturers _ Battery Inter Cell Welding Machines Exporters _ Battery Stress Testing Machine Suppliers _ Battery Testing Machine Manufacturers _ IndiaTRANSCRIPT
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BatteryAssemblingPlantNo1(LineO
Matic)
BatteryAssemblingPlantNo2(LinoWiso
Matic)
BatteryAssemblingPlantNo3(WiseO
Matic)
HowToMakeBatteryAutomatic
HowToMakeBatterySemiAutomaticWay
BatteryMakingPlantProcess
BatteryAssemblinglineTopModel
AssemblingPlantVideo
BatteryCuttingMachineinthreemodels
PoleExtractionMachine
ConnectionBreaker
AcidDrainingAttachment
ProcessForBatteryCuttingSystem
BatteryCuttingMachineVideo
AcidDrainingAttachmentVideo
LeadScrap
PureLead
LeadRecycling
SourcesOfLeadScrap
BatteryRecycling
BatteryScrapCollectionAndProcessing
EnvironmentalRegulations
BatteryBreakingProcesses
LeadSmeltingProcesses
RotaryFurnaces
ScrapAsChargeForPrimaryLead
Furnaces
LeadBlastFurnaces
SpecificationsForRecycledLead
GasProducingImpurities
GovernmentRegulationsRegarding
Recycling
AcidDrainingMachine
AcidCollection&FiltrationUnit
BatteryCuttingSystem
PartsSeparationMachine
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BeltConveyorsforMaterialMovement
PlasticCrushingMachine
PlasticWashingMachine
SeparatorWashingMachine
Lead&PasteFiltrationUnit
PasteDesulphurisationPlant
LeadFumesNeutralisingSystem
EffluentTreatmentPlant
BatteryBreakerProcesswoDesulphation
BatteryBreakingChart
TempleFurnace/BlastFurnace
RotaryFurnace
AirPollutionControlSystem
RefiningPots
ProcessofRecyclingLead
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HomeOurProductBatteryAssemblingPlantNo3(WiseOMatic)
DETAILS FOR BATTERY ASSEMBLING PLANT NO3 (WISEOMATIC)
HOLEPUNCHINGMACHINE(FIVEHOLEINONEGO)
Application:Thismachinepunchesfiveholesatatimeinthepartitionofcontainer.Machineispneumaticallypowered.Differentsizeofholecanbedonewiththehelpofdifferentdiefordifferentsizeofbatteries.OneDiewillmakeOnesizeofbattery.
Operation :Place the container in upsidedownposition to fit required slot. Topunch fiveholes, only oneoperation isrequired.Differentdieisrequiredtosuitdifferentsizeofbatterycontainer.
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Capacity:100containers/hour.Airconsumption:0.07CubicFoot/strokeat70PSIor5Kg/cmManpowerRequirement:OneLayman
INTERPARTITIONWELDINGMACHINE
(RotatableWeldingHead,Heightadjustablewithconveyorconnection)Application:Thismachineconnectscellsthroughthepartitionofcontainer.
Operation:ThisMachineforgesLconnecterofcellsthroughtheholeofpartitiontogetherandpassesheavycurrentatlowvoltagesoportionoftheseconnecterthroughholeofpartitionmelts,takingadvantageof resistanceof lead,andbecomesingleentity.Thismachinedoesmassproductionandrunningcostcomestominimum,hencecostperbatteryisreducedtominimum.
MAJORSPECIALTIES
A).Transformer:Current sourceofMachine is state of art heavytransformerof65KVArating.Weusebestqualityofcopper,whichdissipateslesserheat.SomachinedoesnotwasteCostlyelectricityin theformof heat.OnlyAircooling is sufficient. Ifwatercooling isused itwill increase running load of pump andwastewater, whichhas also becoming precious and harming to environment so ourmachineisenvironmentfriendly.Atthesametimereducingrunningcostofmachine.
B).WeldingComputer (MicroProcessor basedController) : It isdesigned indigenouslyasperneedofouroperator.This computersupply constant energy at constant current. Welding processes ¶meters are controlled automatically & accurately by speciallydesigned microprocessor. Operator can program 10 programs fordifferentbatteries.allparameterssuchasSqueezeTime,WeldTime,Cooling Time and required Current as per battery size, are fed tocontrollerforbatterysizeandrecallwheneverthatsizeofbattery ismade.Operatorcanalsoseewhichoperatingtimehasbeenlapsedwhichothercontrollersdonotprovide.Hecanalsocommunicate ifanyoftheproblemssohecouldbeguideddirectlywithoutphysicallypresent on the machine. If any type of problem arises it can bereplaced/repairedatnominalcostevenafterwarranteeperiod.
C).WeldingHeatadjustment:Thiscontrollerisspeciallydesignedtosuiteleadmeltingsay250Cto700C,thisbendisdividedin99digitssetting,unlikeimportedControllersi.e.Miyachietcwhichhascontrollingtemperaturefrom50Cto3000Cthisbendisalsodividedin99digitssetting,sooperatordoesnotgetaccurateresults.Thisresults in faultyconnectionwithoutconsistency.WeldingHeatAdjustment:0 to99%,WeldingTimeAdjustment:0to99,AllaredigitalDisplay.
D).DoubleArmsMovement:Forforging,wehavedesignedbetterForgingHead.Thisheadhasdoublearmsmovementandselfcenteringarms.
ManPowerRequirement:OneOperator.
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AUTOMATICHEATSEALINGMACHINE
(PassThrough&adjustableheight)Application:ThismachinesealsLidtoContainer.ForeverysizeofcontaineryourequireSeparatesealingfixture.
Operation:Batteryhastobepushedtoothermachinemanually.BatteryhastobeplacedfromSide&pulledtogetbatteryoutfrommachine.HotPlatehastwodifferenttemperaturestomeltcover&container respectively. Fixture is required to hold top cover formelting& sealing.Thismachine is havingheavy structure to suitfasterproductionandlongerlife.
Selfsettingfixture:Fixingoffixtureissoeasythatalaymancandojob.ChangeovertimeislessthanThreeMinutes.
SelfFaultFindingTechnology: In this technology, ifmachine isfaultyduetoanyreasons,thenmachinewill itselffindout&showthe problem on Control Panel screen that where exactly is theproblem.
HookSystem:Weusehooksystem(PositiveLocking)topicklid,soitiseverlasting,norecurringexpenseslikeVacuumcupswhichrequire changing of vacuum cups & consuming electricity foroperatingvacuumpumpwhichhastobemaintainedproperlyandfinallyreplacedaftersometime.
Fasteroperation:Operationofmachinetakelesseroperatingtime,henceoutputisincreased.Moreoverinterval,betweenLidmeltingandpressingitwithcontainer,isreducedtominimum.OtherwisemeltedportionoflidwillbehavingcooledlayerwhichwillincreasechancesofLeakage.ThisfeatureofourmachinegivesBestSealing.
PassThroughMachine:Machineisdesignedinsuchawaythatanysizebatterycanbepassedthroughthemachine,neednot topushbattery inside themachine laterallyandpulledoutwhich requireextraeffortby theoperator.Battery issealedonconveyoritself,hencereducingeffortofoperatoratthesametimeincreasingoutputofmachine.ItmeansLabourcost/Batteryisreduced.
AdjustableHeight:Anysizeofbatterycanbeaccommodatingonthesamemachineincluding2Voltcells.Max.Heightofthebatteryisincreasedto800mm.
Dual(DifferentTemp.forcover&Container)Temp.HotPlate:Hotplateforthismachineishavingautodualtemperaturetosealleakproof.
Capacity:60Batteries/hourofanysize.
ElectricalPowerRequirement:415Voltsto380Volts,10Kw.
HeatTemperature:400CisadjustabledependingonPlasticsusedincontainer.
CompressedAirPower:0.09CubicFoot/strokeat120PSIor8Kg/cm
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ManPowerRequirement:OneOperator.
HEATSEALINGFIXTURES
FordifferentsizesofBatterycontainerCoveryouneedaseparateFixture/Mould.
OtherMachines:
STRESSTESTINGMACHINE(AUTOELECTROPNEUMATIC)
Application : This will check strength of welded connections torsion strength by applying mechanical force acrossconnections.
Operation:Fingershas toputmanuallyacrossconnectionso it isable toapply Force on one connection against other this force can be varieddependingonconnectionsizeorsizeofbattery,ifthatconnectionishollowitwillbreak.ThetimetoapplyforceisdeterminedbyDigitalTimersoforceaswelltimetoapplyforceispreciselypresethenceresultbecomeaccurate.
Capacity:80Battery/hour.
Force:785kgf.Adjustable
AIRLEAKAGETESTINGMACHINE(AUTOMODEL)
Application : Thismachine checks air leakage in six cells of thebatteryinonecycle.LeakageofCellscanbewatchedonrespectiveDigitalPressureGaugeswhichisprovidedforallcellsinadditiontothis, leakedcellwillhavevisual indicatorwithbuzzer forrespectivecell.
Operation:PlacethebatteryonthemachineandpressthebuttonCycleStart.Machinewillautomaticallyholdthebatteryfromtopandfillsacertainairpressureaccording to thebatterysize.After that itcheckstheairleakageondiagonalcellssogettingfoolproofresultofgettingtheleakageinparticularcell.Afterthecyclefinishesmachinewillgotoitshomeposition.
Capacity:50Batteries/hour.
TestingPressure:Adjustablefrom1PSItomaximumasperbatterysizes.
TestingTime:Dependingonoperator.
ManPowerRequirement:OneOperator.
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SHORTCKT.TESTINGMACHINE(AUTO)
Application:Thismachinecheckspinhole,separatormissingandsplash of lead in cells, etc. It also checks that all the cells areconnectedtoeachotherwiththehelpofhighvoltage.Ifthereisanyfaultthenitgivesvisualindicationaswellasaudioalarm.
Operation : Operator has to place the Battery underneath themachineandpressthebutton,whichinitiatesmachinethatdoesitsjobforallthecellsinonego.
Capacity:50Battery/hour.
ManPowerRequirement:OneLayman
ElectricityRequired:40Watt.
SERIALNO.PUNCHINGMACHINE(AUTOMATIC)
Operatorneednottochangepunchesdaily.Operatorhastopressapushbutton,whichinitiatespneumaticcylinderforasetperiodsohotpunchesarepressedatsettemp.Forasetperiodwiththesetforcetomarktheexactsetdepthonthelid.
Thismachine ismoreaccurate.EveryBatterymanufacturedwillhavedistinguishedMarkonit.ItcanbealphabeticallyornumericallyorCombinationofboth.NumberofPunchescanbeSix/Eight/TenorasperrequirementofindividualManufacturer.
CONVEYOR(10MTRS)
PLANTNO3(WISEOMATIC)
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